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Lockway,
Ravensthorpe Ind Est.,
Dewsbury,
WF13 3SX,
Celebrating 25 Years of Innovation & Production of Spiral Wound Storage Tanks UK
Tel: +44 (0)1924 499466
Fax: +44 (0)1924 490334
Email: enquiry@chemresist.com
JMW FARMS
50 HAMILTONSBAWN ROAD
ARMAGH
IRELAND
BT60 1DL
Dear Michael,
Ref: 24m3 96% Sulphuric Acid Storage Tank c/w Integral Bund
Many thanks for your continued interest. Further to our recent communication please find
enclosed our revised budget proposal for the design and manufacture of the following;
A.) 24m3 96% Sulphuric Acid Storage Tank c/w Integral Bund
B.) Delivery To LN8 2AP
C.) Offload Using Contract Lift
D.) Vessel Boltdown
I hope the information is comprehensive and that your requirements have been accurately
represented, but should you require any further assistance please do not hesitate to contact
us on 01924 499466.
Kind Regards
Gary Smith
Chem Resist Group Ltd
CONTENTS
Technical Specification
Integrity Management
Design Detail
Material Specification
Optional Items
Commercial Details
Optional Services
Quality System
General Construction
All tanks are designed to the British and European Standard ‘BS EN 12573 – 2000 ‘Welded
Static Non-Pressurised Thermoplastic Tanks’ supplemented with the German Guideline
DVS2205 where necessary.
The tank cylinders will be of homogeneous construction being made up of machine spiral
wound extruded virgin polymer.
In all cases the tank top and base will be manufactured using PLC controlled automatic butt
fusion and welded into position using advanced extrusion welding techniques several times
stronger than cord welding.
Nozzle and ancillary equipment will be welded into position using a combination of hot gas
welding and advanced extrusion welding.
All welds will be inspected at each stage of fabrication in line with our Quality Management
System.
All flanged nozzles are none load bearing PN10/16 and supplied complete with glass filled
Polypropylene coated mild steel backing rings. All gaskets supplied will be either EPDM or
Viton, application specific.
The material of construction throughout will be 100% UV Stabilised High Density
Polyethylene PE100 RC in black colour
Hydrostatic Testing
A full hydrostatic water test to DVS 2206-2 will be carried out at our works prior to delivery.
This test should always be repeated on site after installation.
Installation
Offload and positioning must be undertaken by qualified personal in accordance with the
recommendation detailed in the Tank Data Book.
It is recommended that these units be given a full base support with provision for low-level
flanged outlets.
Concrete bases should be smooth, free from debris with a flatness tolerance on +/- 1mm /
meter. No material such as loose sand or bitumen should be placed between the tank and
base.
The tank is not designed to cater for any uplift forces that may occur in the event of a bund
filling with water. All bunds either integral or civil construction must be kept dry at all times.
Pipework should be supported independently from the tank and allowance made for
expansion of both pipe and tank. Tank nozzles must not be stressed due to pipework loads.
INTEGRITY MANAGEMENT
Chem Resist recommends the use of the HSE Guidance Note PM86 Thermoplastic Tank
Integrity Management as a basis for the continued monitoring of this tank through its life.
PM86 can be downloaded from the Chem Resist web site www.chemresist.com in the
Technical Section.
Recently a number of plastic tank manufacturers including Chem Resist worked with
EEMUA (Engineering Equipment and Materials Users Association) to develop a guide to the
specification, installation, commissioning, inspection, maintenance, repair and disposal of
Above Ground Plastic Tanks – Publication 225 was published in 2018 and is available from
https://www.eemua.org/Products/Publications/Print/EEMUA-Publication-225.aspx
Equipment Design
The code used for the design of thermoplastic vessels is the European and British Standard
BS-EN12573. This designed code can only be used for atmospheric vessels.
The calculated wall thickness reduces for differing wall heights and gives a ‘stepping’ effect
when fabricated. An example of this is shown in figure 1.
Certification of Welders
The integrity of vessels built from thermoplastics, as with other materials, depends largely upon
the skill of the welding personnel. Chem Resist fabricators are accredited in accordance with
the European Standard BS EN 13067:2003 “Certification of Welding Personnel”.
This sets the minimum standards of weld integrity to be attained in a range of common
thermoplastics used in chemical plant fabrication, e.g. Polypropylene, High Density
Polyethylene, Polyvinyl Chloride and Polyvinylidene Fluoride.
Material Specification
High Density Polyethylene PE-100 RC
Polyethylene is manufactured by the low pressure polymerisation of ethylene. The structure of
ethylene is given in figure 2 below.
The properties of polyethylene are primarily determined by density, molar mass and molar
mass distribution.
With increasing density (higher crystallinity), the following properties are increased: tensile
strength; stiffness; hardness; solvent resistance, while the permeability to gases and vapours
is reduced. On the other hand impact strength, transparency and stress cracking resistance
decrease with increasing density.
The cylinders of Chem Resist vessels are extrusion wound in virgin High Density Polyethylene
PE100 RC.
This Black material demonstrates excellent corrosion resistance to a wide range of inorganic
and organic acids and bases. PE100 RC complies with EU Directive 2002/72/EU (Food grade
Plastic Materials) and is WRAS approved (Certificate 1105531).
PE100 RC is the next generation Polyethylene, developed to exhibit an increased resistance
to stress cracking which can be caused by highly oxidising chemicals. Full Notch Creep Tests
show average results over 27 times that of standard PE100.
Design Criteria
3 3
Working Volume 24.00m Gross Volume 26.40m
Contents 96% H2SO4 Specific Gravity 1.84
Design Temperature 25°C Operating Temperature Ambient
Design Pressure Atmospheric Operating Pressure Atmospheric
Design Standard BS EN 12573:2000 Design Life 20 Years
(Chemical Reduction)
Safety Factor 1.50 A2 Factor 2.70
Tank Configuration
Internal Diameter 2.70m Overall Cylinder Height 4.81m
Lid Type Coned Base Type Flat
Material of Construction PE100-RC HDPE Colour Black Ral 9005
Bund Configuration
3
Actual Volume 29.04m Internal Diameter 3.20m
Overall Height 3.61m Bund Lid Welded Rainskirt
Material of Construction PE100-RC HDPE Colour Black Ral 9005
All flanged nozzles supplied complete with Polypropylene coated mild steel backing rings PN10/16 unless otherwise stated
All Side Access Manways supplied c/w Epoxy Coated Backing Rings unless otherwise stated. N.B. Please check
dimensions carefully as these may differ from any provided to us. If critical please communicate accordingly.
Installation Requirements
Full Support of Tank Base on Flat Skimmed Concrete Plinth – Flatness Tolerance 1mm/1m
Optional Items
Level Management
G. 1 No 50mm NB HDPE Tanker Fill Pipework c/w Isolation Valve, Drain Valve and Drip Tray
1 Door ChemiGuard Dosing Cabinet, Flanged Inlet & Outlet. 25mm NB Internal Pipework c/w
Manual Isolation Valve On Pump Suction & Discharge, Pressure Gauge & Guard. Item I To Be
Housed Within. Approx. 1m Pipework Included From Storage Tank To Dosing Cabinet, Including
50mm To 25mm NB Reducer, 25mm NB Manual Isolation Valve, 15mm NB Drain Valve
Commercial Details
Exclusions:- Any Site Electrical Installation
Any Civil Works
Any Post Installation Hydrostatic Test
Any Connection To The Pump If Item J Not Chosen
If you would like us to offer this service please do not hesitate to contact us
Please Note: Offload and Positioning’s are based on the use of a 50 ton lifting crane and 25 ton tailing crane, to
include 8 hours on site, additional hours will be charged pro-rata, hourly, where delays are outside our
control. A weekend supplement will be applicable if craneage is required outside of normal weekdays.
Extra charges may apply if ancillary equipment (such as crane mats) are required. Subject to site
survey. Delivery includes for 2 hours waiting time only, additional charges may apply thereafter.
Lead Time 10 - 12 working weeks from receipt of official order, initial payment and drawing
approval. In the event of an order, delivery times can be tailored to meet your
needs.
Payment Terms: 30% with order – payment due immediately from date of invoice
Balance 30 days from date of completion, or in readiness to deliver against
agreed schedule, in accordance with our Terms & Conditions of Sale. Copy
enclosed. Subject to satisfactory credit checks.
Important Notes Our proposal does not include for any of the following events which may occur
during delivery:
Chargeable police escorts associated with abnormal loads
Removal of highway obstacles associated with access routes
Public road closures required to accommodate offloading and positioning.
Chem Resist Pipework Systems is able to provide our customers with a reactive service
to immediate challenges.
Site teams backed up with extensive workshop facilities offer a comprehensive service
For our customers across all industrial sectors that deal with corrosives.
For more information please visit www.chemresist.com or alternatively contact Mr Mark Simpson
on 01924 499466
Chem Resist Fluid Transfer has over 30 years experience in all aspects of Fluid Transfer
providing our customers with comprehensive technical knowledge on our products.
As UK distributors for Almatec, World Chemical, Munsch, Pan World and Schmitt Pumps
We are able to provide the most comprehensive expert advice in the most aggressive fluid
transfer applications.
In addition to pumps we also have vastly experienced partners in the provision of Valves, Level
Control and accessories to cater for almost any process challenge, again specialising in
Thermoplastic materials and corrosive application.
Quality System
All Chem Resist Process Plant is fabricated under our Quality Assurance system assessed to BS EN
ISO 9001:2008, covering:
"The design, fabrication and repair of chemical process plant in plastics which includes storage tanks
and fume scrubbing equipment. Also repair as required."
Quality Plan
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