You are on page 1of 126

ULTRASONIC

PHASED ARRAY
CONVENTIONAL UT
MAGNETIC PARTICLE
RADIOGRAPHY
EDDY CURRENT
HARDNESS TESTING
TRAINING

www.eecindia.com
INTRODUCTION
Electronic & Engineering Co. (I). Pvt. Ltd.,(EECI) is an accredited ISO
9001:2015 engineering company of the EEC Group.

GROUP OF COMPANIES
Electronic & Engineering Company, Mumbai
Electronic & Engineering Co.(I) Pvt. Ltd., Mumbai
R & D Center (CSIR approved) Mumbai
Electronic & Engineering Services Pvt. Ltd., Mumbai
R.B. Electronic & Engineering Pvt. Ltd., Vapi
Electronic & Engineering Co.(I) Pvt. Ltd., Div. Parikh Industries, Dadra
FIELD OF OPERATION
EECI designs, manufactures, supplies & services a range of NDT & Radiation Safety
products.

Ÿ M/s Electronic & Engineering Co.(I) Pvt.Ltd., Divn. Parikh Industries


- Portable Ultrasonic Flaw Detector & Ultrasonic Thickness Gauges
- Ultrasonic Transducers & Reference Blocks
- Automated Ultrasonic Systems for Pipe, Plate, Tube, Bars and Components
- Automated Eddy Current Sub System
- Magnetic Particle Test Equipments: Yokes, Power Source, Bench Units
Black Light & Consumables
- Radiation Safety Devices
- Radioactive Isotopes Supply
- NABL Accredited Calibration Lab for Radiation Safety Devices

Ÿ EECI’s world renowned Principals are:-


- M/s. QSA Global Inc, U.S.A.
(For Industrial Radiography Equipments)
- M/s. Institut Dr. Foerster, Germany
(For an Exhaustive range of Eddy Current, Magnetic Flux Leakage & Ultrasonic
Equipments)
- M/s. Socomate International, France
(For Digital Ultrasonic Solutions)
- M/s. Slickers Technology, Germany
(For Rotary Ultrasonic Testing Systems)
- M/s. RIAMB - Beijing Research Institute of Automation for Machinery Industry
(For High Energy X-Ray Linear Accelerator)

Ÿ Electronic & Engineering Services Pvt. Ltd. has a team of qualied, trained &
experienced personnel specialized in the eld of Mechanical, Electronic, Electrical
Ÿ & Software Engineering, to extend after sales services.
PRODUCT INDEX

ULTRASONIC Portable Digital Flaw Detectors


Thickness Gauges
On-line / Off-line Systems
Reference Blocks
Probes, JP Probes & Accessories
Rails & Axle Testers

PHASED ARRAY FAAST-PA


SOCOSCAN PA
SOCOSCAN+ PA
SOCOSWIFT PA
SOCOSWIFT+ PA

CONVENTIONAL ULTRASONIC SOCO-(4 to 8)P-UT


SOCO-1-AB
TESTING ELECTRONICS SOCO-1-UT
SOCO-8S-UT
SOCO-HV

MAGNETIC PARTICLE Yokes


Prod Units
Bench Units
Customized Units
Ultraviolet Black Light
LED Black Light
Consumables & Essentials

RADIOGRAPHY Source Projectors


Sources
Accessories
Radiation Safety Devices
EDDY CURRENT Sorting Equipments
Component Testing Equipments
Material Testing Equipments
Portable Instruments

HARDNESS TESTING Portable Solution


Automated Solutions
Probes
Blocks

TRAINING COURSES UT, MP, RT, ET


ULTRASONIC

FLAW DETECTION

FEATURES

120
7" IP 65 dB
Large Rugged Dynamic Adjustable Upto
Display Design Gain Pulser Voltage 2Khz PRF

0.01
mm PDF
Mp4

Square & TOF Zero Cross On Board Continuous


Spike Pulser Resolution Detection Reporting Video Recording

01
RF DISPLAY MODE WITH ZERO CROSSING
MEASUREMENT
RF display mode can be used for high precision
measurements along with zero crossing
measurement mode for thickness gauging and
corrosion mapping. By using the point where
the echo crosses the base line rather than the
gate threshold, a more stable and accurate
reading can be achieved, even at higher gains.

TUNABLE HIGH VOLTAGE PULSER FOR


HIGH PENETRATION APPLICATIONS
Using the tunable pulser with impulse mode
and a 450V high voltage to achieve enhanced
penetration of up to 15 meters, special
applications for large volume jobs can be
achieved.

DIGITAL FILTERING
Adjustable Band-pass lter with provision to set
lower and higher frequency limits, useful for
ltering out undesired frequencies to improve
signal to noise (S/N) ratio

INTERFACE GATE(IF) FOR IMMERSION


TESTING
All 3 measurement gates can be set to trigger
on the IF gate along with automatic adjustments
for shifting of IF echo. This leads to higher
accuracy readings as well as elimination of
manual calculations.

02
3 MEASUREMENT GATES WITH ADVANCED
MEASUREMENT MODES
3 user selectable gates for aw detection, wall
thickness measurement, decoupling with
individual settings for measurement mode,
location and alarm settings. User customizable
trigonometric values for all 3 gates, 12 screen
locations to display height(H), maximum
height(+h), minimum height(-H), depth(D),
maximum depth(+D), minimum depth(-D),
beam path(B), surface distance(S),
attenuation(A), echo to echo distance
calculation(E-E)

ENHANCE MEASUREMENT MODE


3 adjustable levels to improve the signal to
noise (S/N) ratio for more accurate testing

DISTANCE AMPLITUDE CURVE (DAC)


Defect evaluation by plotting upto 15 point
custom DAC curve with either a smooth
parabolic curve or a simple point-point curve. 2
settable offset curves upto ±20 dB.

TIME CORRECTED GAIN (TCG)


TCG is used to normalise responses at various
depths to the same % of FSH. Easily switch
between DAC and TCG with one click.

UNIVERSAL DGS
Plot universal DGS pattern against Standard
DGS curve for a any type of probe. It can be
plotted by choice of reector type option
including BW, SDH, FBH. Flaw size occurring
above or below the curve is easily visible in ERS
parameter.

03
FlexiDGS
Used for comparison & evaluation of echoes
against standard DGS curve for a particular
type of probe. The DGS curve represents
relation between echo height, defect size &
distance from transducers. DGS option sets the
scale as per the test range, so no more
compromising to xed scale.

AWS D1.1/D1.5
Provides a dynamic reector indication rating
for various AWS weld inspection applications.
This allows more efcient inspections by
eliminating manual calculations.

CONVENIENT ON-BOARD REPORTING


On-board PDF reporting with custom logo,
remarks/job details. Transfer this directly on-site
to a ash drive for printing, without a need of a
PC software.

CONTINUOUS VIDEO RECORDING


Continuous A-Scan recording for review
playback, either on the device or export to a
MP4 le on the device and transfer on a ash
drive for immediate playback. Optional PC
software for review and exporting.

04
Carry Case Ease Of
Operations

Large 7inch &


High Brightness Display

IP 65

Rugged
Design

Back stand

Ergonomical
Design

05
DS-702
Display Type 7" high brightness LCD
Display Brightness 1000 nits, variable from 0% to 100%
Display Update Rate 60 Hz
Range 2 to15,000 mm, in 0.1 mm steps
Velocity 250 to 16,000 m/s, in 1 m/s steps
Zero Offset 0 to 1000 µs, in 0.01 µs steps
Display Delay -60 to 15,000 mm, in 0.1 mm steps
Display
Units millimeters, inches, µs, %
Rectication Full wave, positive half-wave, negative half-wave
Horizontal Grid 100% or 110%
Reject 0% to 99% FSH with visual indication

Skip Distance Visual indications based on thickness and angle

A-Scan Active freeze, freeze, lled


Real Time Clock Date and time for saved records
Digitizing Frequency 100 MH z
Data Storage 32 GB SD card
Single A-Scan Storage > 6 million A-Scans
Instrument
Report Generation On-board PDF report with custom logo, PNG A-Scan
Inputs/Outputs
Continuous A-Scan Recording* onboard le generation, > 200 hours
Calibration Sets 10,000 calsets
Data Export SD card, USB ash drive, PC connection
Dynamic Range 0 to 120 dB, in 0.1 dB steps
Receiver Bandwidth 0.5 to 20 MHz wide band amplier
Digital Filter Settings 0 to 20 MHz, in 0.1 MHz steps
Receiver
Enhance Mode Off, low, mid, high
Horizontal: ± 1% FSW
System Linearity
Vertical: ± 2% FSH
Measurement Gates 3 gates + 1 interface gate*
Measurement Mode Max peak, ank, j-ank, rst peak, zero crossing
Start 0 to 20,000 mm, in 0.1 mm steps
Width 0 to 20,000 mm, in 0.1 mm steps
Threshold 0% to 100%, in 0.1% steps
ToF Resolution Selectable 1/0.1/0.01 mm
Alarms Positive and negative threshold, wall thickness
Gates
Alarm Indication Audio and visual indicators with vibration
Gate Width Zoom For gates 1, 2, 3
Amplitude Measurement 0% to 110% FSH, with 0.1% resolution
Measurement Rate Equivalent to PRF
• Velocity, Zero Offset
Automated Calibration • Straight Beam (rst back wall or echo-to-echo)
• Angle Beam (Soundpath or Depth)
• Square wave
Pulser Types
• Spike
Pulser PRF 10 to 2000 Hz, in 1 Hz steps
Voltage 50V - 450V, in 25V steps
Pulse Width 0.5 - 20 MHz, in 0.1 MHz steps

06
Damping 50 Ω, 400 Ω
Pulser Impulse Mode 0 to 7
Test modes Pulse echo, dual, through transmission
USB C - charging, storage access
USB Ports
USB A - ash drive
Instrument
Inputs/Outputs Transducer connections LEMO 00
SD Card 32 GB
IP Rating IP 65

Environmental Operating Temperature -10° C to 55° C


Ratings Storage Temperature -20° C to 60° C
Battery Recharge Temperature 0° C to 40° C
Measurement Display Locations 12 user dened blocks
Beam path, aw depth, surface distance, min/max depth, gate2-
Trigonometric
gate1
Threshold Echo height in %, attenuation in dB, min/max threshold
Trigger Initial pulse, IF gate
Job Thickness 0.1 to 999.9 mm, in 0.1 mm steps

Measurements Refracted Angle 0° to 90°, in 0.1° steps


Point-point and parabolic curve, 2 additional curves with ±20 dB
DAC
offset, up to 15 point curve
TCG 15 point, 18 dB/10 ns slope
Curved Surface Correction Tube, bar
AWS D1.1/D1.5
Universal DGS*
DGS
FlexiDGS
Overall dimensions (W x H x D) 205 mm x 130 mm x 60 mm
Construction IP 65 Compact, Rugged Molded ABS, Soft Touch
Weight With Battery 1 kg
General Operation 5 button navigation Keypad + 1 gain key, ambidextrous operation
Battery Type Single rechargeable inbuilt lithium-ion 7.4v 40W
Battery Life Upto 8 hrs
Power Requirements USB C fast charger, 100 - 240 VAC, 50-60 Hz, 1.5 A
Warranty 1 year
USB C 30W Fast Charger
Standard 32 GB SD Card
Accessories
Instrument Carry Case
Portable powerbank upto 30 hours
operation
• Protective cover
• Neck support strap
Optional • Wrist strap
Accessories Extended warranty for additional 2
years
PC communication cable
ISO 22232-1 certicate
Universal DGS
Optional
IF gate
Software
Video recording

07
ULTRASONIC FLAW DETECTOR
DIGISCAN DS-324

FEATURES
l Direct access function keys, easy to operate
l Rugged engineering metal body with EMI suppression
l Highest reserve gain
l A-scan recording
l Large A-scan display area
l Sharp display minute echoes
l Optimized performance for higher scanning speed
l Smooth DAC curves, user selectable values for two additional curves
l Universal DGS & DGS Scales
l Through coating thickness measurement
l Pen drive and ethernet port, both options for data transfer
l Enhanced low frequency performance for rolls & castings

08
The New Ultrasonic Flaw Detector DS-324 combines EECI’s years of
experience and commitment towards customers to provide the best Flaw
Detector, in its category by way of most advanced technology, convenience,
uniqueness, economic and technical features suitable for most ultrasonic
appliances in the industry.

Equipped with inbuilt very high Reserve Gain and Universal DGS, DS-324
makes a complete solution for demanding jobs. The rugged, lightweight &
ergonomical design enables the operator to use DS-324 in any site
conditions.

Universal DGS

Smooth Multi DAC curves with freely


Highest Reserved Gain
selected gain value for each curve

09
ANY JOB GAUGE
ETM 3 & ETM 3DL

FEATURES
ONE GAUGE WILL MEASURE :-
l Very thin to very thick
l Corroded / Very rough to smooth surface
l Small curvature
l 0.01 to 0.1mm true resolution
l Through coating
l Coarse grain material
l High temperature

10
FEATURES
l The unique smart function ‘Optimize’ for low & high thickness
l High speed digital circuits
l Large graphic LCD display
l Easy calibration mode
l Measures velocity
l Choice of probes for best performance on demanding jobs
l Engineered rugged plastic case
l Differential mode with alarms
l USB & data logging facility upto 4000 reading in ETM 3DL option

SUITABLE FOR
l Pipes, tubes, elbows
l Plates, thin strips
l Corroded walls
l Shipping & offshore
l Castings
l Components
l 2
Non-ferrous, ferrous, glass, plastics, composites

PROBE SELECTION CHART

Probe Thickness Tip Dia Display


Application
Model Min Max mm Resolution

P.81* 1.5 200 11 0.01 General Purpose


P.86* 1.5 50 8 0.01 General Purpose, Small Contour
P.45 2 200 16 0.1 General Purpose, High temperature
P.46 2 50 11 0.1 General Purpose, Mid temperature Range
P.21 3 100 16 0.1 High Penetration, Attenuating Material
P.84* 2 200 16 0.1 General Purpose, Corrosion
C.124 20 100 28.5 0.1 High Penetration, Coarse Gain Material
C.224 20 499 28.5 0.1 High Penetration, Attenuating Material
C.410 5 30 14.6 0.1 Through Coating
C.605 8 100 14.6 0.1 General Purpose
C.610* 3 30 10 0.01 Thin Material, High Accuracy, Hard Surface
D.115* 0.8 15 7.5 0.01 Thin Material, High Accuracy, Smooth Surface

Note: * Display Resolution upto 0.01mm

11
ETM 2

FEATURES
l Sealed touch key pad l Wide range of probes
l Auto/manual calibration for mild steel l Metric English conversion
l Big LCD display l Micro processor based
l V-path corrected for high accuracy l Surface mount device technology
l Long working, with ‘AA’ size cells l Stable, repeatable & accurate

PROBE SELECTION CHART

Tip Measurement
Probe Type Application
Diameter Range

P.81 12 mm 1.5 to 100 mm Ideal for plates, tubes, vessels, corroded sections

Small diameter tubes, thin plates and in limited


P.86 8 mm 1.5 to 25 mm
access applications
With contour correction suitable for tubes
P.86-XX mm 8 mm 1.5 to 25 mm
with dia 10mm - 20mm
High penetration type for attenuating materials
P.21 17 mm 3 to 199.9 mm
like alloy steel and non ferrous casting
General purpose applications but at elevated
P.45 17 mm 2 to 175 mm*
surface temperatures up to 3500 C

l All above probes are with integral cable and range specified is for annealed, machined, mild steel
components.
* Max. range may be reduced at an elevated temperature.

12
PROBES
We offer wide range of transducers for various applications such as Flaw Detection,
Thickness Gauging & Material Research.

Our standard range includes:

l Contact normal beam transducers


l Dual element transducers
l Angle beam transducers
l Immersion transducers ( Focused / Non-focused )
l Transducers with replaceable delay line / angle wedges

Transducers are manufactured in subminiature, miniature, normal & large crystal size,
to suit the component shape & test requirements. A wide range of frequency & size of
crystal is available. Special custom designed transducers are also manufactured to
suit specific test requirements, with modified case designs, connectors, special
wedges, etc.

ANGLE BEAM DIRECT CONTACT PROBE WITH RENEWABLE SOLE


(A/ AMB/ AMK /AM / AF TYPE)

l Inclined beaming of shear waves


l Less wear & tear due to replaceable
wear soles
l Sturdy metal casing
l High reserve gain, good sensitivity
l Broadband width (AMK type)
l Fast scanning compared to standard
probes
l Available in 400,600,700 & in 2,4 MHz
l Available in 20 x 22 / 14 x 14 / 8 x 9 / 3 x
4 mm crystal size

13
NORMAL BEAM DUAL CRYSTAL (TR) DIRECT CONTACT PROBES
(TR / TRM / TRF TYPE)

l Perpendicular beaming of longitudinal waves


l Separate crystals for transmitter & receiver
l Excellent signal-to-noise ratio
l Better near surface resolution
l Suitable for testing thin plates, tube walls
l Frequency range 1/2/4/6/10 MHZ
l Available in 24mm /10mm / 5mm Ø crystal size

NORMAL BEAM DIRECT CONTACT PROBES WITH REPLACEABLE


PROTECTIVE MEMBRANE (N / NM / NF TYPE)

l Perpendicular beaming of longitudinal waves


l Less wear & tear due to replaceable membranes
l Sturdy metal casing
l High reserve gain
l Frequency range 0.5/1/2/2.5/4/6/10 MHZ
l Available in 24 mm/10 mm/5mm Ø

COARSE GRAIN DIRECT CONTACT PROBES


(AN / AD / ADL / AMD / AMDL TYPE)

l Good penetration in coarse grain materials


l Large signal to noise ratio
l Suitable for castings / austenitic welds
l Perpendicular as well as inclined beaming of
longitudinal waves

14
JAPAN PROBES

Revolutionary Concept
Breaking barriers of UT limitations

Application Example

Butt Welding Part Narrow Groove Part Gas-cut surface of Concave Surface Convex Surface
the reinforcing bar

Narrow Passage Sharp Bend Corner Surface Fillet Welding

Gap Area Narrow Space Area Sharp ID Surface Limited Contact Surface

15
Fit Flexibly!
Offering ultrasonic inspection on various
shapes (curved/uneven/gap/rough surface).

High S/N Ratio and Narrow Dead Zone!


With improved S/N ratio during transmission and reception of ultrasonic waves,
you can detect a defect that exists directly under the surface.

Available for Various Applications!


Flaw detection or thickness gauging.
Cartridge type with easy to change element.
Flat, Soft & Flexible contact surface of Transducers

Application

§ Metals § Road, Bridge § Machinery


§ Civil engineering, Construction § Automobile § Components
§ Chemical, petrochemical plant § Aerospace § Non Metals

Product Range
§ Frequency : 1~10MHz
§ Element Size : ɸ3~20mm
§ Type : Single / Dual element
§ Hundreds of Standards & Customizable
§ ”Jutan” - Soft Fitting Series
§ “Takotan” - Flexible Transducer
§ “Takotan” - Flexible Array

16
SPECIAL PROBES RANGE
l Turbine blade testing
l Ball housing
l Special delay line / wedges
l Surface wave application
l Piston bond testing
l Rotary tube testing
l Array transducers
l Plate testing
l Propeller / Compressor Blade testing
l Pipe Weld testing

High Temperature Probes & Delay Line Rota Probes

Array Probe TRPT-6X48 ENM-4C/ ROT - 180

Propeller/Compressor Blade Testing


Array Probe TRX-5B
(Used in aircraft maintenance)

17
COMPUTERIZED TEST REPORTS FOR PROBES

18
19
Type of Probes Description Application
Normal Beam Probes
N-0.5LS 0.5 MHz Normal Probes "N" type with 1 MHz - for very coarse grain material
N-1LS 1 MHz Replaceable Protective Membrane, 2 MHz- for medium size grain material
N-2LS 2 MHz 24mm dia crystal, with big lemo 4 MHZ- for ne grain material
N-2.5LS 2.5 MHz female socket. 6 MHz- very ne grain material
N-4LS 4 MHz 10 MHz- very ne grain material
N-6LS 6 MHZ for best test sensitivity
& resolution
NM-1LS 1 MHz Normal Probes "NM" type with
NM-2LS 2 MHZ Replaceable Protective Membrane,
NM-2.5LS 2.5 MHz 10mm dia crystal, with mini lemo
NM-4LS 4 MHz female socket.
NM-6LS 6 MHz
NM-10LS 10 MHZ

Wear Resistance For very small components where Provides increased resistance to
Ceramic Hard Faced area of access or contact area is wear and tear of the probe surface
Normal Probes extremely limited. and there by increasing the
life/useability of the probes.

For large components, which can


N-1LH 1 MHz Normal Probes "N" series with
give full contact to probe surface
N-2LH 2 MHz ceramic hard faced, 24mm dia.
N-4LH & also for high gain reserve.
4 MHZ Crystal, big lemo female socket.
Faster scanning & long life.

NM-2LH 2 MHz Normal Miniature Probes "NM" For small size components and
NM-4LH 4 MHZ series with ceramic hard faced, better detectability due to smaller
10mm dia. Crystal, mini lemo "crystal size" to "aw size" ratio.
female socket. Also for ling life.

Wear Resistance Provides 1. Increased resistance to


Ceramic Hard Faced wear and tear of the probe surface and
Normal Probes with there by increasing the life/usability of
Broadband response. the probes,
2. Increased & best signal to noise ratio

N-2LHR 2 MHz Normal Probes "N" series with For large components, which can
N-4LHR 4 MHZ ceramic hard faced, Broadband give full contact to probe surface
response, 24mm dia. Crystal, & also for high gain reserve.
big lemo female socket. Faster scanning & long life.
NM-2LHR 2 MHz Normal Miniature Probes "NM" For small size components and
NM-4LHR 4 MHz series with ceramic hard faced, better detectability due to smaller
NM-6LHR 6 MHZ Broadband response, 10mm dia. "crystal size" to "aw size" ratio.
Crystal, mini lemo female socket. Also for long life.

NF-6R 6 MHz Normal Subminiature Probes "NF"


For very small components where
NF-10R 10 MHZ series with ceramic hard faced,
area of access or contact area is
Broadband response, 5mm dia.
extremely limited.
Crystal, microdot female socket.

20
Type of Probes Description Application
ES 24 Replaceable protective membrane 1 MHz - for very coarse grain material
(1 set of 10 nos.) suitable for 10mm 2 MHz- for medium size grain material
dia probe, type 'NM' thickness 0.3mm 4 MHZ- for ne grain material
6 MHz- very ne grain material
ES 24T Replaceable protective membrane 10 MHz- very ne grain material
(1 set of 10 nos.) suitable for 10mm for best test sensitivity
dia probe, type 'NM' thickness 0.45mm & resolution

ES 45 Replaceable protective membrane


(1 set of 10 nos.) suitable for 24mm
dia probe, type 'N' thickness 0.3mm

ES 45T Replaceable protective membrane


(1 set of 10 nos.) suitable for 24mm
dia probe, type 'N' thickness 0.45mm

Dual Crystal For detecting defects oriented very


Normal Beam near to the test surface (subsurface),
Probes wall thickness measurement of
new components or remaining wall
thickness of eroded/corroded
components, e.g. Thin Plates,
Pipes, Tubes etc
TR-2L Dual Crystal Probe TR" type, 24mm For large components which can give
TR-4L dia crystal with minilemo female full contact to probe surface
TR-6L sockets. & also for high gain reserve.
TRM-2L Miniature Dual Crystal Probe "TRM" For small size components and better
TRM-4L type 10mm dia crystal with minilemo detectibility due to smaller
TRM-5L female sockets "crystal size" to "aw size" ratio.
TRM-6L
TRM-10L
TRF-6L Subminiature Dual Crystal Probe “TRF" For very small components where
TRF-10L type 5mm dia crystal with potted area of access or control area is
cable with big lemo male plugs extremely limited.

TRM-2LHT High Temperature Normal Beam Dual For detecting defects oriented very
TRM-4LHT Crystal Probe 10mm dia. crystal, near to the test surface (subsurface),
Mini lemo Female Socket at an elevated temperature up to
(2MHz / 4MHz) 450° C Intermittent contact only

TRMS-4L TR Probe 10mm dia split pair with For testing of Pipes, Tubes and Bars.
replaceable shoe, 3 mtr. potted With replaceable contour correction
cable with Big lemo male plugs wedges "CTRM" type suitable for Dia
of Pipe / Tube / Bar to be tted
on the probe

CTRM-XX Contour Shoes suitable for TRMS-4L Range suitable 20 to 50 mm dia.


Specify outer diameter. Standard
shoes available for 21,27,34,38,45,
51,58, 61,64, 73,77, 89,102,
115,127,142mm

21
Type of Probes Description Application
TRFS-6L TR Probe 5mm dia split pair with For testing of Pipes, Tubes and Bars.
replaceable shoe, 3 mtr. potted With replaceable contour correction
cable with big lemo male plugs wedges "CTRF" type suitable for Dia of
Pipe / Tube / Bar to be tted on the
probe

Contour Shoes suitable for Range suitable 10 to 19 mm dia.


CTRF-XX
TRFS-6L
Specify outer diameter.
Standard shoes available for
CTRF14,15,17,19mm.

Angle Beam For detecting defects which are


Probes oriented at an angle to the last surface
& to scan in accessible areas or parts
with complicated geometry e.g. Welds,
Pipes,Tubes, Bars, Gears etc.

A38-2L/4L Standard Angle Probes "A" For large components which can
A45-2L/4L series (20 x 22mm) give full contact to probe surface
A60-2L74L & also for high reserve gain.
A70-2L/4L
A80-2L/4L
A90-2L/4L

AMB45-2L/4L Mid Sized Angle Probes "AMB" For large components, which can
AMB60-2L/4L series, 14 x 14mm crystal. give full contact to probe surface
AMB70-2L/4L & also for high reserve gain.
AM38-2L/4L Standard Angle Probes "AM" For small size components & better
AM45-2LV4L series (8 x 9mm) detectibility due to smaller "crystal size"
AM60-2L/4L to "aw size" ratio.
AM70-2L/4L
AM80-2L/4L
AM90-2LV4L

Broadband Angle Standard Miniature Angle Probes, For increased & best signal to
Probes Broadband response “AMK" series, 8 x noise ratio.
AMK45-2L/4L 9mm crystal.
AMK60-2L/4L
AMK70-2L/4L

EPA Spare Soles (1 set of 10 nos.) Suitable For protecting the surface of the AMB
for Angle Probes, Type 'A’ series of probes against wear.

EPAMB Spare Soles (1 Set of 10 Nos.) Suitable


for Angle Probes, Type 'AMB'.

EPAM Spare Soles (1 Set of 10 Nos.)


Suitable for Miniature Angle
Probes, Type 'AM', 'AMK'.

22
Type of Probes Description Application
ANW-4L 4MHz, Normal beam probes “ANW" type (10 For contour correction on small components
10mm dia mm dia) with Replaceable Angle & where area of access or contact area is
WAW-45L Wedges these probes used with 'WAW' extremely limited.

WAW-70L
}
WAW-60L Wedge for
ANW probe
type wedges work as angle beam
probes

Normal Beam Probes Miniature normal beam probes "ANF" For contour correction on very small
ANF-2.5M 2.5 MHz type (5 mm dia) with Replaceable Angle components & where area of access or
ANF-5M 5 MHz Wedges these probes used with 'WA' contact area is extremely limited.
WA-45 (45 DEG.) type wedges work as angle beam
WA-60 (60 DEG.) probes
WA-70 (70 DEG.)
WACC

(specify angle of wedge Standard curvature wedges available for CCOD - Circumferential Curvature
& dia of curvature 45° are: 14,15,17,19,21,27,34, 38,44.5, CAOD- Axial Curvature
required i.e. CCOD/ 51,58,61,64, 73,77,89,102,115,127,
CAOD) 142mm OD

AF45-2M/4M Sub-miniature Fingertip Normal Beam For very small components where area of
AF60-2M/4M Probes with microdot connectors "AF" access or contact area is extremely limited.
AF70-2M/4M series (5x5 mm)

AL45-1L 1 MHz Longitudinal Angle Probes 24mm For very coarse gain material e.g.
AL60-1L 1 MHz dia Austenitic Steel
AL70-1L 1 MHZ
AL45-2L 2 MHz
AL60-2L 2 MHz
AL70-2L 2 MHZ

AML45-2L 2 MHz Miniature Longitudinal Angle Probes For very coarse grain material e.g. Austenitic
AML60-2L 2 MHz 10mm dia Steel
AML70-2L 2 MHZ
AML45-4L 4 MHz
AML60-4L 4 MHz
AML70-4L 4 MHZ

EUA-2L 2 MHz Universal angle beam probe 20 x 22 Variable angle from 38° shear wave to 90°
EUA-4L 4 MHz mm, Angle 38° to 90° variable surface wave
EUAM-2L 2 MHz Miniature Universal angle beam probe
EUAM-4L 4 MHZ 8 x 9 mm, Angle 38° to 90° variable

AD60-4L 4 MHZ Dual Angle Beam Probes AD Series Combination of Advantages of "TR" Probe in
AD70-2L 2 MHZ (Pair of 20 x 10mm) Miniature Dual an angle beam scanning application
AMD45-2M 2 MHZ Angle Beam Probes AMD Series (Pair of
AMD45-4M 4 MHZ 8 x 4mm)
AMD60-2M 2 MHZ
AMD60-4M 4 MHZ
AMD70-2M 2 MHZ
AMD70-4M 4 MHZ

ADL45-2L 2 MHZ Longitudinal Dual Angle Probes For coarse grain material
ADL60-2L 2 MHZ 24 mm dia (+ Advantage of "TR" Probe)
ADL70-2L 2 MHZ
ADL45-4L 4 MHZ
ADL60-4L 4 MHZ
ADL70-4L 4 MHZ

23
Type of Probes Description Application
AMDL45-2L 2 MHZ Miniature Longitudinal Dual Angle For coarse grain material (+Advantage of
AMDL65-2L 2 MHZ Probes 10 mm dia "TR" Probe)
AMDL70-2L 2 MHZ
AMDL45-4L 2 MHZ
AMDL65-4L 4 MHZ
AMDL70-4L

AM45-2LHT 2 MHz Angle Beam High Temperature For angle beam scanning at an elevated
AM60-2LHT 2 MHz Probes (8 x 9mm crystal) temperature up to 450°C Intermittent contact
AM70-2LHT 2 MHZ 45 + 4 deg/2MHz only.
60 + 4deg/2MHz
70 + 4deg/2MHz

AM45-4LHT 4 MHz 45 + 4 deg/4MHz


AM60-4LHT 4 MHz 60 + 4 deg/4MHz
AM70-4LHT 4 MHZ 70 + 4deg/4MHz

Immersion Probes Waterproof, Sealed, S.S. Casing, UHF Immersion Testing


Connector

IM-4U 4 MHZ, 10 mm dia. Probes can be supplied with


IM-6U 6 MHZ, 10 mm dia. Line / Spot focus & also with
IM-10U 10 MHZ, 10 mm dia. special casing & connectors.
IF4U 4 MHZ, 5 mm dia. Choice of potted cable with
IF-6U 6 MHZ, 5 mm dia. LEMO/BNCor UHF connectors
IF-10 U 10 MHZ, 5mm dia
Also available in
Line / SpotlM4U/
LF 25mm focus, i.e.
LF/SF e.g or
IM-4 U / SF 25 mm

24
PROBES FOR PISTON TESTING SYSTEM
ES Sender Probe for Ultrasonic Flaw Detector for normal Piston
ES-M MSender probe for normal Piston (l.O mm width)
EK Skirt side receiver probe for Ultrasonic Flaw Detector for normal Piston
EK-M Skirt side receiver probe for normal Piston (l.lmm width)
EL Crown side receiver probe for Ultrasonic Flaw Detector for normal Piston
ES-8 Sender probe for Ultrasonic Flaw Detector for large Piston
EK-8 Skirt side receiver probe for Ultrasonic Flaw Detector for large Piston
EL-8 Crown side receiver probe for Ultrasonic Flaw Detector for bottom side large
Piston
EP Standard Piston testing Transmitter/Receiver Probe, with Mini lemo
female socket (width 2.0 mm)
EPR Piston testing probe with potted cable 1.5 meter with Big lemo connector
(Receiver Bottom Probe)
EPC Piston testing probe transmitter/receiver for groove corner crack detection
EPLT Thin Piston testing probe transmitter / receiver probe with Mini lemo female
socket (width 1.3 mm)
EPB Piston back bond testing probe with 1.5 meter potted cable with BNC
connector
EPG Piston bond testing probe with 1.5 meter potted cable with BNC connector

PROBES FOR TESTING ERW / SAW /


SPIRAL PIPES (WELD)
AM45-Z4N 30 dia. Angle Probe for UT System 45 Deg./4 MHZ (10 X10 mm)
AM50-Z4N 30 dia. Angle Probe for UT System 50 Deg./4 MHZ (10 X10 mm)
AM55-Z4N 30 dia. Angle Probe for UT System 55 Deg./4 MHZ (10 X10 mm)
AM60-Z4N 30 dia. Angle Probe for UT System 60 Deg./4 MHZ (10 X10 mm)
AM70-Z4N 30 dia. Angle Probe for UT System 70 Deg./4 MHZ (10 X10 mm)
AM80-Z4N 30 dia. Angle Probe for UT System 80 Deg./4 MHZ (10 X10 mm)
A45-Z4N 43 dia. Angle Probe for UT system 45 deg,/4 MHz (20 x 22 mm)
A45-Z2N 43 dia. Angle Probe for UT system 45 deg,/2 MHz (20 x 22 mm)
A60-Z4N 43 dia. Angle Probe for UT system 60 deg,/4 MHz (20 x 22 mm)
A70-Z4N 43 dia. Angle Probe for UT system 70 deg,/4 MHz (20 x 22 mm)
45-Z4N 24 dia. Angle Probe for UT system 45 deg./4 MHz (9x8 mm)
55-Z4N 24 dia. Angle Probe for UT system 55 deg./4 MHz (9x8 mm)
60-Z4N 24 dia. Angle Probe for UT system 60 deg./4 MHz (9x8 mm)
70-Z4N 24 dia. Angle Probe for UT system 70 deg./ 4 MHz (9x8 mm)
AF45-Z4L 45 deg. angle probe, crystal 5 mm dia. Body 15 mm, 4 Mhz
AN-4L On-Bead Testing Probe, 4 MHz, 15 mm Dia.

PROBES FOR TESTING ERW / SAW /


SPIRAL PIPES (HAZ & BODY)
TRZ4N10 Dual Crystal Probe with potted cable 2 mtr, O deg, 4MHz, 24 mm dia & close
focal length
TRZ-4N Dual Crystal probe with 2 mtr. potted cable, O deg, 4MHz, 24 mm dia

25
TRMZ-4HAZ Double Dual Crystal probe 4 MHz, effective beam width 28 mm, 5 meter
potted cable with BNC connector
TRM-Z4N Dual crystal probe, 4 MHz, (10x5) mm
TRMZ-4N10 Dual crystal probe, 4 MHz, Crystal size 24 mm dia. with mini lemo female
sockets
TRPT6X-4B TR Array probe 4 MHz, Effective beam width 60 mm, 2 meter potted cable
with BNC connector
TRPT5X-4B TR Array probe 4 MHz, Effective beam width 55 mm, 2 meter potted cable
BNC connector
NM-7X-10L 0 Deg. Normal Array Probe 10 MHz, Effective Beam Width 50 mm,
Mini lemo connector
TR24R10 Dual Crystal Probe 4 MHz, crystal (20x8 mm),close focal length

PROBES FOR TESTING COIL / PLATE


ETRPT-2 Probe for Plate Tester Trolley 4 MHz, 20 mm dia. with potted cable with
Lemo connector
TPT-2 MHz Probe for Plate Tester Trolley 2 MHz, 20 mm dia. with potted cable with
Lemo connector
TRZ4N10 Dual Crystal Probe with potted cable 2 mtr, 0 deg.4 MHz, 24 mm dia &
close focal length.
TRZ-4N Dual Crystal probe with 2 meter potted cable O Deg, 4 MHz/24 mm dia
TRMPT-4B Triple Dual Crystal Probe4 MHz, (7X18) mm crystal, effective beam width
54 mm, 2 meter potted cable with BNC
RPT-4000 Plate system UT probe 4 MHz, 24 mm dia. with 2 meter potted cable BNC
TRPT-2500 Plate system UT probe 2.5 MHz, 24 mm dia. with 2 meter potted cable BNC
ETRDPT-4000 Plate Ultrasonic Testing Probe 4 MHz, (10 X 24) mm X 2 nos, Potted cable
2 meter
TRZ-2.5NL Water proof TR probe 2.5 MHz, 24 mm dia. with 2.5 meter twin potted cable
with big lemo for plate testing
TRZ02.5N10L Water proof TR probe 2.5 MHz, 24 mm dia. with 2.5 meter twin potted cable
with big lemo for plate testing. (Close focal length)
TRZ-4NL Water proof TR probe 4 MHz, 24 mm dia. with 2.5 meter twin potted cable
with big lemo for plate testing
TRZ-4N10L Water proof TR probe 4 MHz, 24 mm dia with 2.5 meter twin potted cable
with iglemo for plate testing. (Close focal length)
TR4X-100US Array Probe for 100 mm beam width, 1 no. TX, 4 nos. Rx, 4 MHz, 25 x 8 mm,
Lemo Sockets, suitable for Plate UT
TR4X-100 Array Probe for 100 mm beam width, 1 no. TX, 4 nos. Rx, 4 MHz,
CCOD610mm 25 x 8 mm, Lemo Sockets for pipe OD 610 mm, suitable
for Plate UT
TR4X-100JSL Array TR probe 4 MHz, with potted cable 3.5 meter & effective beam width
100 mm
TR2X-100 Array probe 4 MHz, with 2 channel operation, effective beam width 100 mm
TRX-5B TR probe 5 MHz, effective beam width 56 mm, Lemo connector for Plate
Testing System
PTX-5B TR probe 5 MHz, effective beam width 56 mm with potted cable 3 meter
with BNC connectors

* We will be happy to custom design probe as per your requirement .

26
REFERENCE BLOCKS
A wide range of standard calibration blocks as per national & international
specications are available. Blocks are made in Steel & Aluminum. Special blocks to
customers specication are also manufactured. Each block has serial number & test
certicates are provided.

Type / Order Description / Standard Material /


Shapes Application
Code Made To Size

System evaluation block ISI, BS 2704 Steel


V1(A2)1 V1
For range, sensitivity, DIN 54120 300 x100 x
resolution and angle IIWAWS 25 mm
checking calibrations.

VI(A2)1 V1-B As above but with straight BS 2704 Steel


saw cut instead of 25 mm DIN 54120 300 x100 x
radial cut. IIW 25 mm

V2(A4)1 V2 Miniature calibration block BS 2704 Steel


for angle beam with 5 mm IOW 75 x 43.3 x
target hole. 12.5 mm

STEP BLOCK/ Step Block with ten steps General Steel 200 x
in 1 mm increment from 20 x 10 mm
SB 10
1mm to 10 mm, for
thickness and linearity
calibration.
Step Block with ten steps
STEP BLOCK/ General Steel
in 2 mm increment from
SB 20 200 x 20
2mm to 20 mm, for
x 20 mm
thickness and linearity
calibration.
Beam Prole resolution BS 2704 Steel
A51 IOW AS and sensitivity testing 305 x 75 x
of probes. 50 mm

Area To determine distance to ASTM Steel/


aw size and echo Aluminum
Amplitude
amplitude relation set of 8 2"dia.,3"
ASTM-AA blocks metal path
1/64" to 8/64"
and FBH

Distance - To check dead zone, ASTM Steel/


sensitivity, distance 1 area Aluminum 2"
Area
amplitude relation. Basic dia., various
Amplitude set, set of 10 blocks. metal path
ASTM - DA and FBH

Distance - To determine distance to ASTM Steel/


Amplitude echo amplitude relation Aluminum
ASTM-DA19 set of 19 numbers 2"dia, Various
metal path,
choice of 3/64"
to 5/64" to
8/64" FBH

27
Type / Order Description / Standard Material /
Shapes Application
Code Made To Size

Sensitivity To test UT equipment ASTM Steel/


Resolution as per ASTM E 317 Aluminum
ASTM - 5R for dead zone, 2" dia.,
sensitivity and linearity. various metal
Set of 9 nos. and one path and FBH.
special block. One rectangular
block

Steel/
DC /DC For share wave AWS
Aluminum
distance and beam
2" & 4" dia.,
index calibration
half round, 1"
thick.

SC/SC Steel/
For shear wave AWS Aluminum
sensitivity calibration 3" x 1.25" x
0.90"

BASIC/ Steel Size


Basic calibration blocks ASME
ASME BASIC article 5,
dependant on
for sensitivity calibration
thickness,
for weld testing. T – 546.1
Specify
Metric conversation.
thickness
required

28
COAXIAL CABLES
Electronic & Engineering Co. (I) P. Ltd. manufactures various types of cables required
for connecting transducers to the Flaw Detector. Standard cables are supplied for
normal usage. They are available in various connector types and in various lengths.

Part No Description
PKLL-2 LEMO to LEMO 2 metres
PKLML-2 LEMO to MINI LEMO 2 metres
PKDLML-2 DUAL LEMO to DUAL MINI LEMO 2 meters
PKLDT-2 LEMO to MICRODOT 2 metres
PKLB-2 LEMO to BNC 2 metres
PKBB-2 BNC to BNC 2 metres
PKBML-2 BNC to MINI LEMO 2 metres
PKDBML-2 DUAL BNC TO DUAL MINI LEMO 2 meters
PKLL-2 SLEMO to LEMO 2 metres (Swiss Connectors)
PKLML-2 SLEMO to MINI LEMO 2 metres /Swiss Connectors)
PKBDT-2 BNC to MICRODOT 2 metres
PKUDT-2 UHF to MICRODOT 2 metres
PKUB-2 UHF to BNC 2 metres
PKLU-2 LEMO to UHF 2 metres
PKUU-2 UHF to UHF 2 metres
PKLFL-5 LEMO to FEMALE LEMO 5 metres
PKLL-5 SLEMO to LEMO 5 metres (Swiss Connectors)
PKLML-5 SLEMO to MINI LEMO 5 metres (Swiss Connectors)
PKDLL-2 DUAL LEMO to DUAL LEMO 2 metres

Special high temperature cables & dual cables with two connectors at each end to t
dual crystal transducer are also available. Generally all cables are with 2 meters
length. But as per requirement any cable length in the range of 1 meter -100 meter can
be supplied.

29
ADAPTORS
Part No Description
PALB Lemo / BNC
PALB BNC / Lemo
PAUL UHF/Lemo
PAUB UHF/BNC
PABU BNC/UHF
PALU Lemo/UHF

Note: The code denotes Plug/Socket combination or male connector/ female connector
combination.

COUPLANTS
Ultrasonic waves cannot be transmitted properly through air. Hence use of couplants
is always necessary to remove air bubble between a transducer & a test piece and to
provide better acoustic coupling.

EECI offers various types of couplants for different applications.

Type of Temperature
Description
Couplant Range

EZG 10° C To 50° C General Purpose Couplant, Water Soluble

EZGVHT 0° C To 250° C High Temperature Couplant

EZGHF 10° C To 125° C Halogen Free Couplant, Non-Toxic Corrosive

EZGT 250° C To 450° C Very High Temperature Couplant

30
PROBE SIMULATOR CUM CALIBRATOR
SC-09

FEATURES
l Stable & repeatable results
l Small compact size
l Selectable sine wave frequency pulse
l Single or multi/burst pulse mode
l Delayed pulse generation
l Internal or external trigger
l Day light visible TFT LCD display
l Built in power supply

THE PROBE SIMULATOR CUM CALIBRATOR, Model SC-09 has been designed and
manufactured as a high quality signal generator intended for adjustment and calibration
of various testing devices.

SC-09 is intended for adjustment / calibration, performance evaluation of different


ultrasonic non destructive devices like aw detector, pulser / receiver, pre-amplier,
velocity meter and to verify the sensitivity response of an Ultrasonic Flaw Detector to
different frequency probes.

Delayed generating the RF signal for nding out the dead zone of an Ultrasonic Flaw
Detector Record variation of amplitude of the RF signal to check the amplication linearity
of an Ultrasonic Flaw Detector.

31
ULTRASONIC RAILWAY AXLE TESTER
DIGISCAN DS-333
FEATURES
SO
RADpproved l Operation with Li-Ion Battery
l TFT type LCD with LED back light, pixel
density of 320 X 240
l 3 Kg weight with batteries
l Receiver bandwidth range - 1MHz to 6MHZ
l Measuring range from 5mm to 5mtrs in steel
l Selectable transducer modes: Single, Dual
and Angle Beam
l Built in trignometric function for precise aw
detection
l Internal triggering
l Gated zoom facility to view expanded portion of the defect
l Selectable logic for both gates
l Background reference echo pattern for easy comparison of the defect
l 10000 ‘A’ scan memories, 100 calibration sets
l USB interface for data logging

RAIL WELD TESTER WITH DATA LOGGER


DS-322 AT
SO FEATURES
RADpproved l Detects aws in Alumino-Thermic (AT),
Flash-Butt (FB) and gas pressure welded rail
joints
l Useful for aw location in welded rail joints
l Storage capacity for 200 A-Scan aw
patterns
l Special facility to display, freeze and store
vertical & horizontal movement of aw
signals
l Special facility to display sensitivity setting
aw signal o v e r a c t u a l  a w s i g n a l
simultaneously as and when required
l Facility to obtain printout of stored data &
transfer to laptop / PC
l Facility to label and store data
l Light weight, robust, sturdy & portable

32
ULTRASONIC SINGLE RAIL TESTER WITH B-SCAN
MODEL - SR09
RDSO
Approved

General features of equipment


· Capable to scan rail head transverse defects including gauge face and non gauge face
corner defects, bolt hole in web portion and horizontal defects in rail head, web and foot-
junction
· Multi-channel, Multi coloured time base, Split screen with large TFT display
· Screen displays A-scan pulse echo and B-scan simultaneously during single run of rail testing
· Capable to record A-scan defects envelope in real time along with data setup and
continuous B-Scan recording
· Facility of location stamping Km/m/mm with built in digital encoder and GPS (latitude and
longitude) recording real time recording duly synchronized with satellite clock
· Facility for offline recreation of A-Scan defect echo envelope display from recorded B-Scan
· Facility to download recorded data from SRT to USB based Pen-Drive
· Facility for recalling and viewing calibration setups, stored A-Scan defect echo envelope and
B-scan recorded data
· Facility to record 200 nos real time A-Scan defect echo envelope and to record continuous
BScan of 50 Km rail length corresponding to A-Scan echo
· Facilitates storing of 10 calibration set ups
33
· High accuracy of detection of rail defects
· Equipment is user friendly, light weight, handy and robust
Features of Trolley

· Unique design of probe assembly gadget to consistently locate probe with reference to rail
profile, independent of trolley lateral movement or worn out rails, to give repeatable & correct
signal amplitude under long use rough site condition & during passage over curved sections
or tunnel sections

· Trolley is provided with a pair of wear resistant insulated replaceable wheel to accommodate
60 Kg (UIC 60/60EI), 52 Kg and 90 R rail section profiles

· Free and smooth movement with minimal fatigue to operator


· Trolley is user friendly, lightweight and easy for transportations
· Battery box, tool box, space for paint bottle with brush and odometer which is protected
against physical damage
Features of Probes
· Individual probes for 700 F & B, 370 F & B, 700 gauge & non guage face F & B, 00
· High Sensitivity & Stainless Steel heavy duty body for wear resistance
· Compact design of probes provides small foot print on rail head
· Probes are spring loaded to easily adjust for curve/free rail/tongue X-ing sections

34
ULTRASONIC DOUBLE RAIL TESTER WITH B-SCAN
MODEL - DR 18
RDSO
Approved

General features of equipment


· Capable to scan both rails simultaneously for rail head transverse defects including gauge
face and non gauge face corner defects, bolt hole in web portion and horizontal defects in rail
head, web and foot- junction
· Multi-channel, Multi coloured time base, Split screen with large TFT display
· Screen displays A-scan pulse echo and B-scan simultaneously during single run of rail testing
· Capable to record A-scan defects envelope in real time along with data setup and
continuous B-Scan recording
· Facility of location stamping Km/m/mm with built in digital encoder and GPS (latitude and
longitude) recording real time recording duly synchronized with satellite clock
· Facility for ofine recreation of A-Scan defect echo envelope display from recorded B-Scan
· Facility to download recorded data from SRT to USB based Pen-Drive
· Facility for recalling and viewing calibration setups, stored A-Scan defect echo envelope and
B-scan recorded data
· Facility to record 400 nos real time A-Scan defect echo envelope and to record continuous
BScan of 50 Track Km rail length corresponding to A-Scan echo
· Facilitates storing of 10 calibration set ups
· High accuracy of detection of rail defects
· Equipment is user friendly, light weight, handy and robust
35
Features of Trolley
· Unique design of probe assembly gadget to consistently locate probe with reference to rail
profile, independent of trolley lateral movement or worn out rails, to give repeatable & correct
signal amplitude under long use rough site condition & during passage over curved sections
or tunnel sections

· Trolley is provided with a pair of wear resistant insulated replaceable wheel to


accommodate 60 Kg (UIC 60/60EI), 52 Kg and 90 R rail section profiles

· Free and smooth movement with minimal fatigue to operator

· Trolley is user friendly, lightweight and easy for transportations

· Battery box, tool box, space for paint bottle with brush and odometer which is protected
against physical damage

Features of Probes
· Individual probes set for Left & Right rails each consisting of 700 F & B, 370 F & B, 700 gauge &
non guage face F & B, 00

· High sensitivity & Stainless steel heavy duty body for wear resistance

· Compact design of probes provides small foot print on rail head

· Probes are spring loaded to easily adjust for curve/free rail/tongue X-ing sections

36
ADVANCED DIGITAL ULTRASONIC TEST ELECTRONICS
DUT-eXX

FEATURES

l Advanced technology for high performance and reliability


l High PRF for efcient and quick inspections
l Powerful pulser for better penetration
l Ethernet based communication for better throughput
l Scalable up to 256 channels

APPLICATIONS
l Bars and billets inspection l Tubes and pipes inspection
l Automobile component inspection l Aerospace components inspection
l Forging components inspection l Immersion tank applications
l Rotary head applications l Railway tracks & weld inspection
l Thickness measurements l Corrosion mapping

37
TECHNICAL SPECIFICATIONS

DUT-e01 DUT-e08 DUT-e(4 to 8)P

ULTRASONIC CONFIGURATION
8 channels per 4 to 8 channels per
CONFIGURATION 1 channel
board - Sequential board - Parallel
20 kHz global,
MAX PRF 20 kHz divided by active 20 kHz per channel
channels
MAX CHANNELS Connect up to 32 similar boards (max 256 channels)

NUMBER OF GATES 4 gates per channel

POWER SUPPLY External 24 VDC

POWER CONSUMPTION 33 W max 55 W max 85 W max

IMAGING A-Scan, B-Scan, C-Scan, D-Scan, Strip Chart in real time

OPERATING PLATFORM Windows 10 (32/64 bits)

PULSER
Adjustable up to 250 V (step of 1 V)
PULSER VOLTAGE
Adjustable up to 350 V (step of 1 V) for High Voltage version

PULSER TYPE Negative square

PULSE WIDTH 25 ns to 500 ns (step of 1 ns)

FALL & RISE TIME Down to 5 ns

SHORT CIRCUIT
YES
PROTECTION

RECEIVERS

INPUT IMPEDANCE 50 Ohms

MODE Pulse echo and Through transmission

RECEIVER BANDWIDTH 0.6 MHz to 27 MHz

GAIN 0 dB to 80 dB (step of 0.1 dB)

DAC Dynamic: 80 dB; Slope: ±80 dB/100 ns

38
DUT-e01 DUT-e08 DUT-e(4 to 8)P

SIGNAL PROCESSING

FILTERS Digital band pass

A-SCAN SAMPLING Up to 200 MHz

DATA THROUGHPUT Up to 50 MB/s

COMPRESSION Yes

A-SCAN VIDEO Yes

FULL A-SCAN STORAGE Yes

EVALUATION

AMPLITUDE RESOLUTION 0.5% FSH

TOF RESOLUTION Less than 1 ns

WT RESOLUTION Less than 1 μm in steel

INTERFACING

DATA INTERFACES Ethernet 1000Base-T

ENCODERS 6 Axis

I/O MANAGEMENT

SYNCH IN Cycle trigger

SYNCH OUT Pulse/ Cycle trigger

TYPES Analogue output, digital output, digital input, trigger input

39
ON-LINE COIL UT SYSTEM

JOB DESCRIPTION:
l Continuous HR Coil: 6-24 mm thick
l Width: 600 - 2800 mm
l Length: 50 - 400 m
l Material: Carbon Steel
l Test Speed: 12 m / minute

TEST TASK
l Lamination detection
l Upto 100 % coverage with overlap
l Detection level upto 3 mm FBH

SCOPE
l Multichannel digital ultrasonic test electronics
l Test boom with probe holders
l Wide beam contact array probes
l PC based data logging & test report generation
l Off-line calibration stand

Floating edge probe assembly to ensure Sophisticated touch control


100 % coverage for varying coil Width probus connected electrical

40
Off-line Calibration Set-up with test Off-line Calibration
piece movement control, water
re-circulation system, structure frame

Very high S:N ratio, 3mm FBH Panels & Mechanics


capability with reserve gain

41
PLATE TESTING SYSTEM

JOB DESCRIPTION:
l Thickness : 6 mm to 50 mm
l Width : 1200 - 4800 mm
l Length : 6 mtrs -18 mtrs
l Material : Carbon Steel
l Test Speed : 12 m/minute

TEST TASK
l Lamination Detection
l Upto 100% Coverage with overlap
l Detection level upto 3 mm/FBH

SCOPE
l 176 Channels Digital Ultrasonic Test Electronics Model DUT41 -176
l Test Boom with Probe Holders
l Multi Element Probe
l Data Logging & Test Report Generation
l PLC based Automation

APPLICABLE SPECIFICATIONS:
ISO 12094, API-5L, ISO 3183, BS 5996, ASTM Sa435.

42
OFF-LINE BAR TESTING SYSTEM
JOB DESCRIPTION:

Dia Range : 5 mm to 100 mm


Length : 2 m -10 m
Material : Carbon Steel
Alloy Steel
Type : Bright / Black Bars

TEST TASK
l Longitudinal and transverse
aw detection
l Core defects detection
Bar testing system

Test mechanics for bar testing

SCOPE
l Choice of digital or analogue electronics
l Test Electronics with up to 8 individually programmable channels
l Test Mechanics includes: Inlet Cradle, Conveyor consisting of drive rollers & pinch
rollers
l Test table with immersion tank, water re-circulation system
l Accept / Reject Cradle, 2 axis manipulators
l PLC based fully automated working
l PC based data logging & test report generation (option with digital electronics)
l Line focused immersion probes
l Paint marking facility to locate & mark defective area
l Audio / visual alarms

43
OFF-LINE SPIRAL PIPE WELD UT SYSTEM

Spiral Pipe Testing System

JOB DESCRIPTION:
Dia Range : 18" to 100"
Wall Thickness : 6 - 24mm
Length : 6-12 m
Material : Carbon Steel
Test Speed : 12 m / min.

TEST TASK
l Weld, HAZ & Pipe body inspection
l API, Shell, Aramco & other similar specications
l Test mode, I, X, Oblique, Tandem, On-bead, HAZ

SCOPE
l Multichannel digital ultrasonic (DUT31- 40).
l 3 probe carriage with upto 8 probes each.
l Laser based Weld seam tracking system.
l PLC based automation with Probus connectivity.
l PC based data logging & test report generation.
l Complete test mechanics with Vertical boom, Horizontal boom, Oscillating probe
mechanics for body lamination.

44
Probe carriage with Laser Sensor Complete probe carriage

Flaw Marker Station with Multiple


Spray Gun Assembly

Test Electronics Panel Sophisticated Touch Control


Probus Connected Electricals

45
SEAMLESS TUBE INSPECTION
(PRECISION TUBE TESTING)
JOB DESCRIPTION:
l Dia Range : 6 mm to 25 mm (Optional 50 mm)
l Wall Thickness : 0.4 mm - 5 mm
l Length : 2 m -22 m
l Material : Stainless Steel (Welded & Seamless)

TEST TASK
l Longitudinal and Transverse Flaw Detection
l Wall Thickness Measurement
l O.D. Measurement by Laser

SCOPE
l Modern Digital Ultrasonic Test Electronics 5 channels
l PLC based fully automated operation
l PC based Data Logging & Test Report generation
l Line focused Immersion Probes
l Defect Location Marking
l Precision 5 axis manipulator
l Test Mechanics including Immersion Tank
l Conveyor System & Accept / Reject Collection Cradles
l Meets International Test Specications

46
47
SEAMLESS TUBE INSPECTION

JOB DESCRIPTION:
l Dia Range : 12.5 mm to 140 mm
l Wall Thickness : 0.9 mm to 15 mm
l Length : 3 mtrs - 20 mtrs
l Material : Stainless Steel

TEST TASK
l Longitudinal and Transverse Flaw Detection
l Wall Thickness Measurement

SCOPE
l 8 channel digital ultrasonic test electronics - DUT 31-8
l PLC based fully automated operation
l Data logging & test report generation
l Line focused immersion probes
l Defect location marking
l Heavy duty probe manipulator
l Test mechanics including immersion tank
l Conveyor system & accept/reject collection cradles

SPECIFICATION
0.07 mm Deep Notch

APPLICABLE SPECIFICATIONS
ASTM E-213 & 273

48
ULTRASONIC GAS CYLINDER TEST SYSTEM
WITH DS-518-5G

JOB DESCRIPTION:

Dia Range : 200mm to 440mm


Wall Thickness : 5 - 30mm
Length : 800 -3000mm
Material : Carbon Steel, Alloy steel

TEST TASK

l Longitudinal OD /ID Defect Detection


l Transverse OD /ID Defect Detection
l Wall Thickness measurement

49
Direct Access key LED Display for Flaw/Decoupling or both

Large LCD Screen Slew key parameters


TEST SCREEN IN A SCAN MODE TEST SCREEN IN ONLINE TESTING MODE

The Test Screen shall be one A Scan, two A The Test Screen shows the Online Presentation
Scan or four A Scan mode. Each A Scan will for the scanning of the Cylinder. Total 5 – Graph
have specific trace colour. The LED shows provided separate for Longitudinal Clockwise
the Flaw signal in red colour & Decoupling defects, Longitudinal Anticlockwise defects,
signal in green colour separate for each Transverse Clockwise defects, Transverse
channel. Anticlockwise defects & Wall thickness
monitoring within the sated limit during testing
of the cylinder.

TEST REPORT PRESENTATION TEST REPORT PRESENTATION

Both the pictures show the report presentation for the tested cylinder. The Test report can be stored
in the pen drive & can be transferred to PC for report printout.

50
MULTICHANNEL DIGITAL ULTRASONIC TEST
ELECTRONIC
DS-XXX

FEATURES
l DS-XXX is a multichannel digital ultrasonic aw detector
l It uses latest in Micro-Component technology to give features and performance not
found to its class of equipment
l Its channels are independently adjustable for Gain, Range, Gate and other
parameters
l Each channel has alarm LED which are prominently placed for operator visibility

51
Direct access key
LED Display for Flaw/Decoupling or both

Large LCD screen Slew key parameters

UNIQUE FEATURES
l Modern state of art technology
l Portable for eld use
l Large TFT color LCD with led back light
l User friendly with direct access to frequently used functions
l External battery pack, Li-Ion rechargeable battery pack for 12 hrs operating time
l Use it in lab, site shop oor for a variety of applications
l Direct access functions key, easy to operate
l Multichannel aw detector with its each of the eight channels can have its own
parameter values for Gain, Delay, Probe zero, Test Range, Gate functions
l Built in a single compact unit
l LCD screen can be set to display 1/2/4 or 8 channel A-scan display simultaneously,
each distinguished with a separate color, enabling the operator to easily locate the
defect channel and save time
l Equipments having LED audio/visual alarm separate channel. Each LED will give you
red & green color indication for aw & decoupling
l Continuous A-Scan pattern recording can be possible with additional attachments
l Can be upgraded to 16 channel application

52
APPLICATIONS
DS-XXX electronics can be used with multi probe arrangement. The same may have T/R
probe. Delay Line Probe, Immersion or Angle Probe with suitable mechanics, it can be
used for rapid scanning of jobs like:

Pipe Automobile parts


Round bar Pipe weld testing
Square or rectangle solid Cylinder
Plate, coil

Pipe Body
The hand moving manipulator having 5 nos. probe
arrangement to test for transverse OD & ID defect in
pipe. The manipulator has been designed to test 35
mm circumferential length including 10% probe
beam overlap. The probes are incorporated with 45
degree angle wedge. Each probe have separate
water coupling arrangement.

Plate Testing
The electronics can be used with Multi - Probe
Trolley based probe mechanics. The Trolley can be
design for Grid scanning, 100 % scanning with
overlap.
The trolley may have T/R probe, Normal Probe,
Delay Line Probe or Angle Probe, etc.

Bar Testing
A set of up to 4 Nos. Probes, mounted on a special
probes holder will test for core defect using normal
incident beam. The four probes are positioned @
90° apart at 45°, 135°, 225°, 315°. They are focused
to scan the core area of the bar.

Water immersion technique is used. The job is


immersed in a test tank lled with water and the
probes traverse its pace along the length of the bar
for scanning or the job will travel within probe
mechanism.

Rail Testing
The Rail Testing instrument can be conquered for
Single Rail Testing & Dual Rail Testing. Using
contact probe or wheel probes.
*We offer low cost solutions for testing of tube pipes, CRW pipes & component testing.

53
LARGE DIA PIPE TESTING SYSTEM
(DS-XXX BASED)

JOB DESCRIPTION:
Dia Range : 6 in to 16 in
Wall Thickness : 5 mm to 25 mm
Length : 3 to 16 mtr
Test Task : Longitudinal & Transverse,
ID/OD notches, wall thickness
measurement

FORGED AXLE TESTING SYSTEM


(DS-XXX BASED)

JOB DESCRIPTION:
Job Length : 500 mm to 1200 mm
Job Dia : 20 mm to 60 mm shaft & max 160 mm ange
Test Area : Shaft at various locations / full length
Flaw Size : 1 mm to 2 mm drill hole / at bottom hole
Test Task : Chevron cracks, internal defects

54
PISTON TESTING SYSTEM (DS-XXX BASED)
TECHNIQUE
The Piston to be tested is manually loaded into the Test Tank. Opto sensor senses the
presence of Piston which gives command for start of cycle.

Scanning of the Piston is achieved by the drive given through an arm assembly which
engages Piston circumferentially on the lower Crown side area. Piston is rotated
through the circumference to scan it. The system is initially started in Measure Mode
to record the circumference of the Piston & thereafter operated in Test Mode.

Test table with immersion tank & probe holders

Display of length of lack of bonding & overlap

TEST ELECTRONICS
l 8 individually programmable channels
l Two gates per channel
l Frequency range 0.5-15 MHz by wide band amplier large LCD with bright display
l Free from distortion & parallax error selectable PRF
l 15 sets of calibration memory
l Output for recorder available

55
PISTON TESTING SYSTEM (DUT-31 BASED)

JOB DESCRIPTION:

Piston Dia : 70 mm to 250 mm


Piston Height : 60 mm to 180 mm
Weight : 350 gm to 20 Kg
Type : Single or Double Groove

TEST TASK
l The system based on ultrasonic technique supports the inspection of bond of
grooved inserts for the following criteria:
l Top side bond (Crown), using through transmission
l Bottom side bond (Skirt), using through transmission
l Back bond, using pulse echo
l Measurement of cooling gallery position & porosity detection using pulse echo
l Measurement of defect length for individual channel and overlap between each
of the bond channels
l Crown & skirt side crater cracks using pulse echo

FEATURES
l Modem Digital Test Electronics
l Flexibility to measure in terms of mm, Percentage or Encoder counts
l Documented reports by individual Piston, Shift, Batch or Day
l Storage of Test Data
l Very high repeatability and accuracy of Measurement
l Rugged mechanics suitable for 24x7 operation
l Built in operator safety
l Versatility, up-to 22 combination "Test Task" can be selected for inspection
l High speed testing

56
TEST TABLE SCREEN DISPLAY OF DUT-31-08

The Piston to be tested is manually loaded into the Test Tank. Opto sensor
and operator command starts the test cycle.

Scanning of the Piston is achieved by a pair of driven roller assembly which


engages Piston circumferentially on the lower Crown side area. Piston is
rotated through the circumference to scan it. Guide disc stabilize the
rotation without deviation for better test repeatability.

The System is initially started in Measure Mode to record the


circumference of the piston & thereafter operated in Test Mode.

Lack of bond is indicated by monitoring the receiver echo. For the upper &
lower ank, drop in echo amplitude would mean poor bonding. For the
backside bonding, appearance of aw echo would mean poor bonding.

Through Transmission Technique is used to test the upper & lower ank,
whereas to test back side bond Pulse-echo technique is used.

Electronic System includes 8 channels of Digital Ultrasonic Test


Electronics, Industrial PC based Machine Control System and Piston
Inspection Software. The Electronics is housed in an Industrial 17 inch rack
cabinet complete with UPS and Panel Air Conditioner.

57
ROTATING HEAD (SLICKERS) ULTRASONIC
TESTING SYSTEM

EECI offers integrated solution for Bar & Tube / Pipe Inspection using
Rotating Head Ultrasonic NDT Technique.

The job moves linearly through the Rotating Testing Mechanism. A series of probes
resolve around the job radial surface, at high rpm, scanning the complete cross section
or defects & wall thickness measurement.

A choice of Test Head available for a diameter range from OD 6 mm to


450 mm, depending on the test task, the no. of probes, probe holder &
their orientation are offered. Rotating at speed of upto 8000 rpm to
ensure very high throughout test speed

58
STANDARD & Z - TYPE

S- TYPE

E- TYPE

59
PHASED ARRAY
FAAST-PA (SOCOMATE)
A unique and patented UT Phased Array

OCTG Tube

PATENTED PHASED ARRAY TECHNOLOGY

Precision tube with e.Rota and FAAST FAAST (ISO 18563-1)

FAAST is a UT Phased Array (PAUT) system which is


much more powerful than conventional Phased Array
system. Thanks to its patented technology, the FAAST
system has the capability to transmit multiple sound
beams, multi-oriented and/or multi-focused, through
multi-element probes with only one single shot and then
to process signals received from all beams in real time.
Aircraft Components

FEATURES
l Up to 128 full parallel channel
l Transmission of multiple oriented beams in one
single shot through all type of multi-element, matrix
array probes
l Real time data processing and multi A-Scan display
l Real time analog & digital outputs
l Ethernet Gigabit data transfer
Railway on-track inspection
l Customised solutions
l Application: bar, tube, disc, forging, ats
components, laboratory, rail, axles inspection

The capabilities of our FAAST technology are the following:

60
SOCOSCAN PA Multiplexed PAUT
Socoscan is the latest PAUT instrument from Socomate International
for Phased Array Ultrasonic Inspection. It provides high tech features
to answer the most demanding requirements for complex
inspections. Designed to be used in harsh environments, the
Socoscan is perfect for automated inspection systems. The real
strength of this instrument is it’s ability to combine high performances
and affordable pricing. This feature offers high advantages for tubes
and bars inspection.

SOCOSCAN+ PA Multiplexed PAUT


The Socoscan+ is the latest PAUT instrument from Socomate
International for Phased Array Ultrasonic Inspection. It provides high
tech features to answer the most demanding requirements for
complex and high-speed inspections. Designed to be used in harsh
environments, the Socoscan+ is perfect for automated inspection
systems. The real strength of this instrument is the Multi-beam: you
can use up to 3 beams to then process in reception up to 3 virtual
apertures for faster inspections without downgrading the resolution.
Dynamic Depth Focusing (DDF) and Multi-beam method increase
drastically the inspection speed of thicker materials. This feature also
offers high advantages for tubular goods inspection.

SOCOSWIFT PA Parallel PAUT


The Socoswift is the latest PAUT instrument from Socomate
International for Phased Array Ultrasonic Inspection. It provides high
tech features to answer the most demanding requirements for
complex and high-speed inspections. Designed to be used in harsh
environments, the Socoswift is perfect for automated inspection
systems. The real strength of this instrument is the SWIFT mode: you
can use up to 4 active apertures or 1 large band emission, to then
process in reception up to 4 virtual apertures in parallel for faster
inspections without downgrading the resolution. SWIFT mode
together with Dynamic Depth Focusing (DDF) method increase
drastically the inspection speed of thicker materials. This feature also
offers high advantages for tubular goods inspection.

SOCOSWIFT+ PA Parallel PAUT


The Socoswift+ is the latest PAUT instrument from Socomate
International for Phased Array Ultrasonic Inspection. It provides high
tech features to answer the most demanding requirements for
complex and high-speed inspections. Designed to be used in harsh
environments, the Socoswift+ is perfect for automated inspection
systems. The real strength of this instrument is the SWIFT+ mode:
you can use up to 64 active apertures or 1 large band emission, to
then process in reception up to 64 virtual apertures in parallel for
faster inspections without downgrading the resolution. SWIFT+
mode together with Dynamic Depth Focusing (DDF) method
increase drastically the inspection speed of thicker materials. This
feature also offers high advantages for tubular goods inspection.
61
CONVENTIONAL UT ELECTRONICS

SOCO-(4 to 8)P-UT– Parallel channels


The SOCO-(4 to 8)P-UT comes from the latest development of
Socomate International which brings a new wave in terms of
conventional UT electronics. This UT board is the “must have” when
speaking about parallel channels since it can supply from 4 to 8
channels per board with up to 32 boards which lead to a maximum of
256 channels.The SOCO-(4 to 8)P-UT has also a complete new
design which makes the integration process an easy job that
everyone’s should like and customize it its way. As the board is
supplied on OEM basis, it offers the possibility to create the casing
that t with your requirements and expectations as if it was yours!
As an easy integration process, it only requires a 24V power supply and is connected through Ethernet to any
computer to drive the UT board. You will take advantage of an advanced API’s as all our instruments come with an
evolutive sofware, UTVIEW, which is use to manage all necessary UT parameters. Our complete Software
Development Kit (SDK), through our software, allows you to meetyour most state-of-the-art requirements to create
custom inspection solutions.

SOCO-1-AB
SOCO-1-AB is a cost effective solution since it can process 2 A-
Scans simultaneously from one emission and in real time! Each A-
Scan can get its own parameters, such gates, DAC, which allows a
wide variety of congurations to multiple applications. This process
and feature is great for multi-layers inspections where each gates
may require to have a different velocity. One of the other major
application to use AB-board is for Aircraft inspection procedures of
Class A & B. In fact, within one pass the inspection can be done!
First A-Scan will have parameters according to Class A, whereas second A-Scan will get parameters according to
Class B, the whole in real time. This solution would t to any application requiring lot of datas from a single emission.

SOCO-1-UT – Single UT channel


The SOCO-1-UT comes from the latest development of Socomate
International which brings a new wave in terms of conventional UT
electronics. This UT board is the right solution for single or few
channels as it can easily be placed near the probe to drastically
reduce the cable length. The SOCO-1-UT has also a complete new
design which makes the integration process an easy job that
everyone’s should like and customize it its way. As the board is
supplied on OEM basis, it offers the possibility to create the casing
that t with your requirements and expectations like if it was yours!
In order to ease the integration process, it only requires a 24V power supply and is connected through Ethernet to any
computer to drive the UT board. You will take advantage of an Advanced API’s as all our instruments come with an
evolutive software, UTVIEW, which is use to manage all necessary UT parameters. Our complete Software
Development Kit (SDK) through our software, allows you to meet your most state-of-the-art requirements to create
custom inspection solutions.

62
SOCO-8S-UT – Multiplexer
The SOCO-8S-UT comes from the latest development of Socomate
International which brings a new wave in terms of conventional UT
electronics. This UT board is the perfect solution for multiple channel
application that requires low PRF since it provides 20 kHz and which
is divided by the number of active channels. The SOCO-8S-UT has
also a complete new design which makes the integration process an
easy job and everyone will enjoy to customize it its way. As the board
is supplied on OEM basis, it offers the possibility to create the casing
that t with your requirements and expectations as if it was yours!
In order to ease the integration process, it only requires a 24V power supply and is connected through Ethernet to any
computer to drive the UT board. You will take advantage of an advanced API’s as all our instruments come with an
evolutive software, UTVIEW, which is use to manage all necessary UT parameters. Our complete Software
Development Kit (SDK), through our software, allows you to meet your most state-of-the-art requirements to create
custom inspection solutions.

SOCO-HV
The new product line of SOCO-HV offers a high voltage
pulser up to 350V! The complete range of conventional UT
boards are available with HV pulser.

Why should you use a higher pulser voltage?


¯ If you are looking for high resolution for low frequency
application it allows you to get better results.
¯ It also supply a higher resolution for near surface or deep
zone detection.
¯ Or simply when you are looking for more sensitivity!
¯ Socomate’s conventional ultrasound solutions come with
a standard pulser at 250V whereas HV can go up to 350V.

63
AUTOMATED PHASED ARRAY BILLET TESTING

JOB DESCRIPTION
l Length : 500 mm to 1500mm
l Diameter : 300 mm to 500 mm
l Flaw Size : Based on AMS2630B, 1.2 & 2mm FBH
l Flaw Depth : T/4, T/2, 3T/4, T-5 mm for calibration
l Cycle Time : 20 billets per hour

TEST ELECTRONICS
l A unique & patented Phased Array - Model FAAST - PA 32/128.
l Test Probe - 128 element.
l Test Software - A, B & C-Scan, Defect size analysis tool.
l Test Report - Customized test report.
l Test Classication - Auto Test Results based on AMS
specications of various classes.

FLOW OPERATION
l Auto loading from shop oor.
l Auto load to the inlet table.
TEST REPORT
l Travel to the entry conveyor.
l Travel to the test station.
l Testing in progress.
l Test result. Marking to the reject job.
l Travel to accept/reject conveyor.
l Travel to accept/reject table
l Auto unload to shop oor from accept/reject table.
TEST REPORT

64
MAGNETIC PARTICLE
EECIFLUX YOKES

EF-6Y/7Y: AC YOKE

· Ease of handling with greatly reduced fatigue


due to soft grip, angled construction, better
positioning, light weight & optimized location of
magnetizing control
· Strong & rugged construction
· Additional safety features
· Exceeds ASTM 709 lift weight requirement

EF-1Y: BATTERY POWERED YOKE

· DC Magnetisation operated on rechargeable


battery. No mains supply required
· Portable for magnetic particle inspection
· Can be used for in-plant structures as well as eld
work
· Battery pack housed in case with shoulder strap,
battery charger & yoke carrying bag are provided
· Complies with various international specications
· Battery is suitable for high ambient temperature
· Articulating and double jointed legs contour easily
to any shape to assure good contact
· Operating Voltage -12 V DC

EF-2Y / EF-3Y: AC/HWDC DUAL MAGNETIZATION YOKE

· Portable for magnetic particle inspection


Delivers AC and HWDC for surface or sub surface
aw detection
· Articulating and double jointed legs contour easily
to any shape to assure good contact
· Handy and light weight
· Safe for operators
· Strong and rugged construction
· Sensitive for sub-surface cracks
· Built standard for continuous inspection
· Operating Voltage -
· 220 VAC, 50Hz, 1 Phase (EF-2Y)
· 110 VAC, 50Hz, 1 Phase (EF-3Y]
65
EF-4Y / EF-5Y: AC YOKE
· Handy and light weight. (Weighs only 3 kgs)
· Articulated legs with 25 x 25 mm pole area
· Exceeds specic lift weight requirements
· Safe for operators
· Strong and rugged construction
· Suitable to use in all type of industries
· Operating Voltage :
230 VAC, 50Hz, 1 Phase (EF-4Y)
110 VAC, 50Hz, 1 Phase (EF-5Y)

EF-9Y AC / HWDC DUAL MAGNETIZATION YOKE


· AC and HWDC magnetization for surface
and sub-surface inspection
· Ergonomically design with Optimized
controls for ease of use
· Durable and rugged construction
· Conforms to ASTM E709, ASTM E 1444
standards
· Built for safe operations with optimal duty
cycle

PERMANENT MAGNETIC YOKE

· For magnetic particle inspection


applications as per various international
specications such as TM E 709, ASTM
E1444, ASME Sec V, ASME Sec 7, MIL-STD-
1949
· Rugged construction for reliable magnetic
inspection
· Light Weight. Weighs only 400 Grams
PY-1 · Requires no mains electric supply
· Easy to use, simple and highly economical
as it requires no power
· Lifting Capacity: 18 Kg at 100 mm pole
spacing
· Capable of testing with both dry and wet
method of powder applications
· Ideal Inspection tool for Petrochemical
industries, Chemical industries
PY-2

66
EECIFLUX PORTABLE UNIT (EF - 2000 PROD UNIT)
l Max duty cycle : 0.5 Sec ON & 5 sec OFF
l AC and HWDC output
l Available in EF 1500, EF 1500-2 & EF
2000 Amps rating models
l Equipped with thermal overload relay to
prevent failures of components
l Thyristorized stepless solid state current
control
l Quick disconnect type of prod
connections

l Rugged construction for reliable magnetic inspection


l Compact, light weight & portable
l Can detect surface as well as sub-surface defects
l Standard built equipment for continuous inspection
l Optional auto A.C. demagnetization control

TESTING ON WELD PLATE


EECIFLUX Power type Magnetic
Particle Inspection equipments are
compact, highly efcient and designed
for quick and reliable testing of
Components and Assemble
The equipments manufactured comply
with various international standard as
per customers requirement. Use of AC
and HWDC mode makes equipment
ideal for inspection of range of
application and for demagnetisation
after inspection.
The equipments are available in 4 standard models. Optionally, Auto A.C. Demagnetisation
feature can be built in to the equipment.
TECHNICAL SPECIFICATIONS
SPECIFICATIONS EF 1500 EF 1500-2 EF 2000
Input Supply Voltage (AC) 415 V 230 V 415 V
Frequency 50 Hz 50 Hz 50 Hz
Phase 2 Ph 1 Ph 2 Ph
Max Output Current (Amperes) 1500 A 1500 A 2000 A
Input Current Drawn (Amperes) 40 A 55 A 55 A
Open Circuit Voltage (DC) 6.5 V 6.5 V 7.5 V
Open Circuit Voltage (AC) 5.2 V 5.2 V 6.5 V

Max KVA ratings 15 KVA


Max Duty Cycle 0.5 Sec ON / 5 Sec OFF
Class of insulation F Class
Current control Thyristorised step-less solid state current control
Dimensions (LxWxH) 550mm x 240mm x 240mm
Net Weight 45 Kg

NOTE: Current ratings based on use of two 5 meter length of 95 Sq.mm, prod cable. Shorter prod cables will
give higher output current

67
EECIFLUX MOBILE POWER TYPE EQUIPMENT
FOR MAGNETIC PARTICLE INSPECTION
EF-4000 / EF-6000

ACCESSORIES
l Prods with replaceable tips
l Scissor Clamps
l C Clamps
l Split Coils
l Cables for Wrap Magnetization
l Copper Central Conductors

To fulll many test problems in some industries like Foundries, Welding Shops & Aircraft
Overhaul Stations, Magnetic Particle Inspection demands portability with high level of
magnetizing current, we manufacture Mobile Magnetic Particle Inspection Equipment &
Accessories.

FEATURES
l Unit is suitable for working on AC & HWDC as test currents
l Rugged construction for reliable magnetic inspection
l Heavy-duty castor wheels make it possible to carry unit anywhere on the shop oor
l Detects surface as well as subsurface defects
l Capable of detecting defects in all directions using prods, Central Conductor or 5 turn coil
l Inspection can be done with dry as well as wet method
l Equipment conrms to international specications
l Thyristorised self-regulating current control with closed loop feedback for compensation
of voltage uctuations, electrical resistance & prod placement
l Thermal overload relay switch
l Remote control option for convenience & productivity
l Equipped with two output ports of 230V, for attachment of backlight and AC / HWDC Yoke
l Push Button for automatic AC Demagnetization
l Provided with heavy-duty bolt type connectors. Switch over from AC to HWDC is manual

TECHNICAL SPECIFICATIONS

DESCRIPTION MODEL 4000 AMPS MODEL 6000 AMPS


Width 750 mm 750 mm
Height 910 mm 910 mm
Magnetizing Current AC & HWDC AC & HWDC
Open Circuit Voltage 16V 16V
Max. Current Output 4000 Amps 6000 Amps
Input Current 150 Amps 150 Amps
Magnetizing Cable Copper Cables 120 mm2 Copper Cables 120 mm2

68
HORIZONTAL BENCH TYPE EQUIPMENT
EFS - 5000

FEATURES

l Contact shot for Circular Magnetization & Coil Shot for longitudinal magnetization of
parts
l 4500 Amps AC & 5000 Amps FWDC
l Fabricated Frame (M.S.) with splash guard & wood grill assembly
l Stainless Steel circulation tank of SS304 grade material with Turbulence Agitation
System, Mono-Block Pump and Hand Nozzle
l Rugged construction for reliable magnetic inspection. In-built power source with
innitely variable self-regulating current control
l 5 turn 300-mm. dia base mounted coil
l Pneumatically operated headstock with foot switch (100 mm stroke length) & rail
mounted hand-operated tailstock, both with steady rest for heavy job handling
l Analog Ammeters with calibration facility
l Control Panel with push bar assembly
l In-built AC decay Demagnetization facility
l Black color Inspection hood of resin for uorescent wet particle inspection of jobs
under ultraviolet lights. AC / FWDC changeover by selector switch
l Magnetization of time controlled by logic control PCB
l Current assurance indicator with audio visual facility

69
This is a multidirectional magnetization unit with capability to magnetize up to 5000
Amps.

It provides Alternating Current (AC) and Full Wave Direct Current (FWDC) as test
current for effective magnetization and surface and subsurface detection of cracks. It
can be used in industries like Forging Shops, Aircraft, Overhaul Stations, Heat
Treatment Plants where high magnetizing currents are required with high level of
accuracy.

Also available in 2000 / 4000 / 5000 / 8000 & 10000 Amperes

OPTIONS
l Auto Combination Shot facility
l Rotating head & tailstock for 360° inspection of jobs
l Central Conductor facility for inspection of hollow cylindrical parts
l Automatic Magnetization
l Coils of 8", 12",16", 20", 25", 30" for jobs of different diameters.
l Job loading, Job holding, Job clamping facilities also available as on request.

TECHNICAL SPECIFICATIONS

DESCRIPTION MODEL 6000 AMPS


Dimension Without Hood 1850 (L) x 940 (W) x 1780 (H)

Net Weight 850 kgs

Coil Diameter 300 mm

Input Supply 415 VAC, 50 Hz, 2 lines of 3 Ph

Max Output Current 4500 Amps AC / 5000 Amps FWDC

Input line Current drawn for duration of


225 Amps AC
maximum current shot
Thyristorised step less solid state current
Current Control control

Duty Cycle at maximum output AC/FWDC 0.5 sec ON 5 sec OFF

Part Length Capacity 1750 mm

Part Weight Capacity 80 - 90 kgs

Tank Capacity 40 litres

Output Ports 1 port, 230 VAC, 50 Hz

Air Supply 6-7 kg / cm2 FRL

70
CUSTOMIZED SOLUTION FOR MPI
VERTICAL BENCH UNIT MODEL EFS-8000

FEATURES
l Suitable for inspection of Aeronautical heavy duty circular component such as Bevel
Gears, Flange Rings, Hubs & Discs
l Non Contact magnetization, therefore nished component can be tested
l Output 8000 Amps FWDC & 5000 Amps AC
l Circular, radial and longitudinal magnetizing
l Multi-Directional magnetizing using a central conductor and induced current
magnetizing
l Rotary Turn Table for easy of inspection
l Maximum diameter of component can be 1000 mm. Weight up to 100 Kg
l Center conductor with pneumatic clamping for rm Electrical contact
l Available in standard as well as customized models
l Designed and developed as per the specications of clients

71
BAR TESTING MACHINE

l 1000 to 6000 Amps AC/ HWDC output


l Suitable for inspecting bars upto 11 mtrs long
l Suitable for bar inspection from 6mm to 80mm diameter
l Stepless Thyristorised current control
l Airy darkroom suitable for inspection in summer condition
l Available in standard as well as customised models
l Designed and developed as per the specications of clients
l Pneumatic clamping with adjustable distance can be provided

MPI MINI TEST BENCH FOR INSPECTION OF


SMALL COMPONENTS
l Suitable for inspecting small component
l Economical priced compact unit ideal for
batch inspection
l Two axis magnetization
l 2000 Amps AC/HWDC current
l Fixed Head stock with rail mounted hand
operated tail stock
l Accepts components of maximum 1000
mm length and 30 kg weight
l Plug in type power source
l A range of optional accessories available
to extended versatility of equipments
l Available in standard as well as
customized models
l Designed and developed as per the
specications of clients

72
BL-100F ULTRAVIOLET BLACK LIGHT
(INSPECTION LAMP WITH INTEGRAL FILTER)

l Optimum performance with Koop glass lter


l Cool to touch, non heating housing & handle
l Safety bezel prevents accidental damage to
lter & bulb
l Tough aluminium housing for rugged use
l Comfort grip with concealed cable connection
l Optional built in silent fan for forced cooling

BL-LED 5K - ULTRAVIOLET INSPECTION, LED LIGHT


l “BL-LED5K” features two Ultra-Hi-Flux UVA-LEDs
plus white light LED to quickly switch between
uorescent inspection and aw location
l Broad beam wide coverage area, making it ideal for
both handheld and in-line application
l Long operating life & low power consumption with
built-in fan makes “BL-LED5K” a complete solution
for MPI inspection
l Rubber handle and tough aluminum housing for
rugged use
l “BL-LED5K” Lamps are safe to be used in closed
spaces like pipelines, vessels and closed
containers

CONSUMABLES MPI CONSUMABLES


l Economical for use
l Less effect on skin
MPI POWDERS l Suitable for smooth & rough surfaces
l Sensitive for hairline cracks
l Excellent wetting characteristics
l Available in small & convenient packing

WATER BASED POWDERS


(WET APPLICATION)
l WP-B, Black colour (500gm)
l FP-W, Fluorescent (500gm)

OIL BASED POWDERS


(WET APPLICATION)

DRY POWDERS l OP-R, Red colour (250gm)


l OP-B, Black colour (250gm)
l DP-B, Black colour (l Kg) l FP-OS,Fluorescent, for smooth surface (500 gm)
l DP-R, Red colour (l Kg) l FP-OC, Fluorescent, for rough surface (500 gm)

73
MEASURING INSTRUMENTS AND ACCESSORIES

YTP Test Block Pie Field Indicator

Dry Powder Keto’s Test Ring


Rubber Blower

TEST BLOCKS
l BTP BHEL test block for prod technique
l YTP test block for yoke technique
l ATP test block for yoke technique as per
ASTM MTU-N03, test block as per ISO 9934
l Pie eld indicator as per ASTM E-709
l Keto's test ring

Continuous Method
Test Block Residual Field Digital Ampere Meter
Indicator

MEASUREMENT INSTRUMENTS
l Residual eld indicator uncalibrated
l Residual eld indicator 0-20 gauss calibrated
l UV intensity meter
l Digital magnetic eld strength meter
l Digital ampere meter

74
MAGNETIZING / DEMAGNETIZING COIL
MAGNETIZING
EECI’S Portable AC magnetizing coils
are designed for Magnetic Particle
Inspection of ferrous metal parts, AC
coils only induce a surface field and are
typically not strong enough to set-up a
field, AC will only detect ‘surface’
defects.

The coils allow for the use of either dry


powder or wet fluorescent inspection
media and may be used for
demagnetizing as well.

DEMAGNETIZING
Demagnetization is an important component of Electro-Magnetic Crack Testing. Residual
Magnetism in test samples is an issue for many users and the Industry demands
increasingly better demagnetization values.

Where work pieces are subjected to a magnetic field due to a Magnetization Process - as
part of a Testing Method, Processing, or from magnetic lifting equipment - a residual
magnetic field will remain in the component after the field-generating source has been
disabled (remanence), which must be neutralized. Eliminating this magnetic residue will
help to avoid negative effects during later processing or when using the work pieces.

The EECIFLUX coils are made of black glass filled nylon. It is equipped with a Press to ON/
Press to OFF foot switch and 3 mtr long power cord and (400mm x 100mm) flat base,
allowing the coil to stand in a vertical position.

TECHNICAL SPECIFICATION

MODEL NO DM 201 DM 254 DM 280 DM 305 DM 355 DM 406 DM 457 DM 635

SIZE (ID) 8” 10” 11” 12” 14” 16” 18” 25”

SUPPLY
VOLTAGE
230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC 230VAC

FREQUENCY 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60 Hz 50 / 60Hz 50 / 60Hz 50 / 60Hz 50 / 60Hz

LINE CURRENT
(AIR)
6.5A 8A 7.8A 9A 10A 8.5A 11A 14A

AMP-TURNS
(AIR
4250 4150 3600 4050 3875 16000 18000 24000

75
RADIOGRAPHY

NDT PRODUCTS

SOURCE PROJECTORS
880 DELTA

Model 880 series Source Projectors are used for industrial applications of Gamma
Radiography to inspect materials and structures in the density range of approximately 2.71
g/cm through 8.53 g/cm

SENTINEL Model 880 Delta source projector is portable, lightweight and compact industrial
radiographic exposure devices. The patented device body consists of a titanium 'S' tube and
cast Depleted Uranium (DU) shield contained within a 300 series stainless steel tube with
stainless steel discs welded at each end forming a cylinder shaped housing. The discs are
recessed to provide protection for the rear mounted locking mechanism and front mounted
outlet port.

The horizontally oriented design allows the locking mechanism, source assembly connector
and outlet port to be easily operated, simplifying connection of source guide tubes and remote
controls.

DEVICE/SOURCE MAXIMUM CAPACITY


DEVICE YTTERBIUM-169 SELENIUM-75 IRIDIUM-192 COBALT-60

880 Delta 20 Ci (0.74TBq) 150 Ci (5.55TBq) 150 Ci (5.55TBq) 65m Ci (2.40GBq)

76
1075 SCARPRO

With the SENTINEL 1075 SCARPro, you can obtain up to 98% reduction in exclusion
zones compared to conventional radiography techniques. Utilizing bismuth FlexShield
radiation blankets, guide tube shields, and scatter shields with a proper setup, you can
perform gamma radiography inspections with exclusion zones as small as 3 to 6 feet (1
to 2 meters) for demanding applications or 10 to 15 feet.

FEATURES
· The dual mode radiographic exposure device for small controlled area
· Radiography and traditional Projection Radiography
· Interchangeable projector front end plate and SCAR collimator
· Precision machined stainless steel body and Tungsten shield
· Utilizes standard 880 controls and guide tubes with ISO 3999 compliant interlock
· Compatible with 880 Delta Control & Guide Tubes
TECHNICAL SPECIFICATIONS

DESCRIPTION MODEL 1075 SCARPRO


Length 11.20 in (284 mm)

Width 6.00 in (152 mm)

Height 7.25 in (184 mm)

Maximum Device Weight 37 lb (16.8 kg)

Device Capacity - Isotope 81 Ci (3 TBq) Se-75

Device Shielding Materials Tungsten & Stainless steel


Type A within the model SENTINEL 1075A
Transport Approvals overpack meets 49 CFR173, IAEA TS-R-1
(2009) and IAEA SSR-6 (2012)

Transport Package Weight 60 lbs (27.2 kg)

77
ACCESSORIES
FLEXSHIELD RADIATION PROTECTION

l Attenuation: Ir-192 (1.25 HVLs) / Se-75 (2.5 HVLs)


l Thickness : 39 in (1 cm)
l Durable
l Easy installation
l Flexible
l Lead Alternative

FlexShield radiation shielding maximizes


shielding effectiveness while keeping the
weight to a minimum. The bismuth attenuating
material is an ideal alternative to lead.
Applications that require exibility, such as small
bore pipe, elbows, and valves are no problem
for FlexShield. FlexShield radiation shielding is
Radiation Shielding System available in standard and custom length at
sheets and guide tube shielding. PVC covers
come standard with at sheets to protect against harsh operating environments. Gromets
and handles for easy installation and handling are also standard. FlexShield provides the
necessary protection for any NDT company.

Flexshield Bismuth Guide Tube Shield Sizes: 16” x 16”, 10” x 10” & 12” x 36”
Flexshield Bismuth Blanket Sizes: 60” & 36”

SOURCE GUIDE TUBES

SENTINEL TM Source guide tubes are


exible stainless steel tubes with a
protective polyvinyl covering and are
available to t all projector units.
Intermediate and termination
Extreme Condition Standard Source
source guide tubes, which are inter-
Source Guide Tube Guide Tube
connectable to provide required length,
are available. The intermediate section
tube has a male connector at one end and
a female connector at the other, and can
be used with a disconnectable source
stop as a guide tube termination.
The extreme condition source
guide tube is designed for use in extreme
weather conditions. It has a temperature
Control Unit Tungsten Collimators range of -60" to 135° C (-76° to 275° F).

78
GAMMA RAY PROJECTOR
SENTRY 110 / 330
Exposure Device
The SENTINEL™ Sentry 110 and
330 are mobile industrial
Radiography Exposure Devices
for use in the eld. The Sentry 330
incorporate a Depleted Uranium
(DU) shield with an'S' tube design
contained within a welded
stainless steel cylinder. These
devices have an automatic
securing mechanism that
automatically secures the source SENTRY 110 SENTRY 330

assembly when retracted into the fully shielded position. Device include a handling rib assembly that helps
to facilitate lifting and increases the ease of movement of the device. A key safety feature is that both the
automatic securing mechanism and front port cover are protected by stainless steel tube extensions that
are welded into the main body of device. The rear plate port weldment Is designed to provide easy access
to the locking mechanism and source assembly connector for connection of the SENTINEL™ control
assembly. The front plate port weldment is designed to provide easy access to the outlet port for the
connection of the guide tube with bayounet assembly.
The stainless steel housing containing the Depleted Uranium (DU) shield, locking mechanism,
outlet port, protective covers, and required labels comprise the radioactive material device which also
serves as a type B(U) transport package.

Special Form Certications for Cobalt-60 Source


Cobalt-60: USA/0377/S-96

Exposure Device Specications


Weight of Exposure Device Device Operating Temperature
Primary Applications Sentry 110 Standard: 580 lbs (261 kg) 40° F to 300° F (-40° C to 149° C)
Industrial gamma radiography Sentry 330 Standard: 780 lbs (351 kg)
Type B(U) Certication
Weight of Depleted Uranium Shield USA/9357/B(U)-96
Model Sentry 110
Model Sentry 330 Sentry 110: 295 lb (133 kg)
Sentry 330: 485 lb (218 kg) Type A Approval
All models meet the Type A package
Length 19 in (48.3cm)
Activity of Depleted Uranium Shield requirement of 49 CFR 173.415
Width 19 in (48.3cm)
and IAEA TS-R-1 (1996 Revised)
Height 19 in (48.3cm) Sentry 110: 48 mCi (1.8 GBq)
Sentry 330: 81 mCi (3 GBq)

Accreditation
The Model Sentry 110 and Sentry 330 exposure devices are designed, tested, and manufactured to meet the
requirement of ANSI N432-1980, ISO 3999:2004(E), IAEA TS-R-1 (1996 Revise), USNRC 10 CFR34,10 CFR71 and
49 CRF 173 requirements. Additionally, these exposure devices are designed, manufactured and serviced under
an ISO 9001 OA Program and a USNRC10CFR71, Subpart M OA Program. The OA program also includes the
reporting requirements of USNRC10CFR21 for source and byproduct materials.

SENTRY 110 SENTRY 330


Model Sentry 110 Authorized Contents: Model Sentry 330 Authorized Contents:
Source Model Assembly Number: A424-14 Source Model Assembly Number: A424-13
Isotope: Cobalt-60 Isotope: Cobalt-60
Half Life: 5.27 Years Half Life: 5.27 Years
Gamma Energy Range: 1.17 to 1.33 MeV Gamma Energy Range: 1.17 to 1.33 MeV
Approximate Working Thickness for Steel: 50 to 150mm Approximate Working Thickness for Steel: 50 to 150mm
Device / Source Maximum Capacity: 110 Ci/12 TBq Device / Source Maximum Capacity: 330 Ci/12 TBq

79
SOURCE & SOURCE HOLDERS

Source Holders
Source holders offered by SENTINEL™ include a comprehensive
choice of designs which match original equipment manufacturer
specications and are fully compatible with most current makes of
gamma radiography project.

The SENTINEL' range of double encapsulated special form sealed source assemblies caters to
most industrial applications using Gamma Radiography.

A choice of isotopes provides solutions for the widely varying requirements demanded by different
materials and site conditions. Sources with outputs ranging from less than one curie up to several
hundred are available-all precision constructed to ensure the highest possible specic activities
and the smallest focal spot sizes.

Source exchange is available as a service either on-site or when source projectors are returned to
SENTINEL™ for inspection or overhaul. Sources can be shipped in the source projector or in a
suitable returnable transport container.

SELENIUM-75
Selenium-75 sources are available in cylindrical and quasi-spherical focals, permitting shorter
SFDs and greater sensitivity on xed geometries

IRIDIUM-192
lridium-192 sources are constructed using Iridium metal discs or pellets of uniform size in a welded
stainless steel capsule

COBALT-60
Cobalt-60 sources are constructed using compression fused cobalt metal pellets conned within
welded titanium and stainless steel capsules

YTTERBIUM-169
Ytterbium-169 sources are available in spherical and right circular cylinder focals, housed in a
welded titanium alloy capsule
ENERGY SPECTRUM AND WORKING RANGE

ISOTOPE SOURCE MODEL HALF LIFE ENERGIES STEEL WORKING RANGE

Selenium-75 A424-25W 120 Days 97-401 KeV 32 in to 1.18 in(8 mm to 30 mm)


lridium-192 74 Days 206-612 KeV 47 in to 2.76 in(12 mm to 70 mm)
A424-9
Cobalt-60 A424-13.A424- 5.27 Years 1.97 into>4.72 in
1.17-1.33 MeV
14, A424-18 (50 mm to >120 mm)
Ytterbium-169 918 32 Days 63-308 KeV 16 into 0 .79 in (4 mm to 20 mm)

80
SOURCE & SOURCE HOLDERS

SELENIUM-75

SELENIUM-75 sources are available in cylindrical and quasi-spherical focals, ermitting


shorter SFDs and greater sensitivity on xed geometries.
l Ideal for controlling the size of the exclusion zone during radiographic exposures at
congested work sites.
l Optimizes image contrast on radiographic lms while lower energy photons provide a better
response on storage phosphor plates provides the needed accessibility in fabrications that
X-Rray generators cannot access.

APPLICATIONS
l Off shore oil rigs and outages at power generation plants where exposure to non
occupational workers (members of the public) is a problem
l Self propelled pipeline crawlers (QSA Global, Inc. Model 979) and directional beam
exposure devices used to perform panoramic exposures of pipelines with inner diameters
down to three inches (77 mm)

QUASI -SPHERICAL FOCAL


The active focal of the sources are octagon shaped in the range of 1.4 mm to 3.5 mm
(maximum focal) to maximize the output in all directions of use while minimizing the focal
spot size.

Sources are available in cylindrical and quasi-spherical focals. Compared to a right circular
cylinder focal, the unique focal (quasi-spherical) of the Se-75 permits shorter SFDs and
greater sensitivity on xed geometries.

Testing of the metallic selenide sources demonstrates a high degree of thermal safety and
material stability.

TECHNICAL SPECIFICATIONS (Half Value and Thickness Value Layers)


PELLET MAXIMUM NOMINAL
METAL HVL TVL
DIAMETER FOCAL SIZES ACTIVITIES
1mm * 1.4 mm* 4 Ci (148 Gbq) Aluminum 27 mm 80 mm
1.4 mm *1.9 mm* 8 Ci (296 Gbq) Steel 8 mm 27.5 mm
2 mm 2.2 mm 20 Ci (740 Gbq) Lead 1mm 4.75 mm
2.5 mm 2.7 mm 40 Ci (1.48Tbq) Tungsten 8 mm 4 mm
2.85 mm 3.1mm 60 Ci (2.22 Tbq) Concrete 30 mm 90 mm
3.25 mm 3.5 mm 80 Ci (3.00 Tbq) - - -

81
SOURCE SUPPLY
EECI’s dedicated source
loading & IGRED’s
maintenance facility, the only
one of its kind in India is
approved by Atomic Energy
Regulatory Board. (AERB)

Sources are imported from


QSA Global Czech Division.

Dadra Facility l Faster delivery


l Cheaper freight charges
l Planned & timely delivery
l Prompt service
l Team of qualied & trained
personnel
l Logistics support
l Small focal spot, high
strength sources

Trichy Facility

Source transfer from container

82
OPENVISION DX

OpenVision is a true nondestructive testing (NDT) method that uses live video output for real-time
radiographic inspection of hundreds of feet (many tens of meters) of insulated piping for indications
of corrosion.

CAPTURE DEFECTS
A patent-pending combination of a c-arm, mounted 70 kV x-ray source, and digital imager allows
you to observe external defects as small as 0.010-inch (250 micron) on insulated piping. Record
high-resolution still images and video directly onto OpenVision DX’s internal storage or remotely
from the wireless monitor. Review images and videos in real time or download for integration into
client reports.

TECHNICAL SPECIFICATIONS

WEIGHT IMAGE RESOLUTION


Anomalies down to 250 mm/ 0.01 in
C-Arm 15 lb (6.8 kg)
BATTERY LIFE (5 Ah Battery)
Monitor + Handle 2 lb (0.9 kg) 3 Hours Continuous Duty Cycle
8 Hours Standby
Shipping Weight 50 lb (23 kg)
DISPLAY OPTIONS
STARTUP/SHUTDOWN HDMI Monitor: 7 in (17.5 cm) LED; 1920 × 1200
WiFi Tablet: 10 in (2.4 cm); 1400 × 900; 2.4 Ghz
Startup ~30 sec PirateEye: HUD; 854 × 480

Shutdown ~5 sec RECORDING CAPABILITIES


Internal: 128 GB
TEMPERATURE WiFi Tablet: 128 GB
Resolution: 1280 × 720
Operating -20 to 120 °F (-29 to 49 °C)
File Transfer: USB
Storage -20 to 140 °F (-29 to 60 °C)
STANDARDS
X-RAY OUTPUT AT 12 in (30.5 cm) ANSI/HPS N43.5 (2005)
ISTA 3A Over the Road Vibration Standard
Voltage Current Output MIL-STD-810, Method 514, Annex C, Cat 4
kV mA R/hr (Sv/hr) REACH/ROHS
FDA Accession #: 1680071-000
Low 40 0.300 50 (0.5)

Medium 55 0.218 80 (0.8)

High 70 0.171 95 (0.95)

83
COMPACT GAMMA DOSE RATE & DOSE METER
GSM - 5/5S
· Pocket Size, Compact and Light Weight
· 2 in 1 Survey Meter and Dosimeter
· Ultra long battery life
· Alarm indication by Visual, Audible and
Vibrator.

APPLICATIONS
· Nuclear Power Industry
· Radiography
· Radiation Protection
· Civil / Defense
· Industrial

SPECIFICATION
GSM-5 GSM-5S
ORDER CODES VNIM0046 VNIM0058
DETECTOR USED Internally Mounted Energy Compensated GM Tube
RADIATION DETECTION gamma & X-ray
ENERGY DETECTION
48 KeV to 3 MeV
RANGE
DOSE RATE RANGE 0.05 mR/h to 5000 mR/h 0.001 mSv/h to 50 mSv/h
DOSE RANGE 0.01 mR to 9999 mR 0.001 mSv to 99.99 mSv
DISPLAY UNITS mR/h mSv/h

84
DIGITAL SURVEY METER DOSE & DOSE RATE METER
DSM - 1/10I
SALIENT FEATURES
· Rugged and compact design, thick rubber
protective cover, Light weight
· 2 in 1 Survey Meter and Dosimeter
· Large TFT LCD with backlight for outdoor
readability
· Internal memory to store 60 hours to
continuous data measurements

APPLICATIONS
· Nuclear Power Industry
· Radiography
· Radiation Protection
· Environmental Survey / Health Physics Labs
· Civil / Defense
· Industrial

SPECIFICATION
DSM - 1 DSM - 10I
ORDER CODES VNIM0055 VNIM0016
DETECTOR USED Internally Mounted Energy Compensated GM Tube
RADIATION DETECTION gamma & X-ray
ENERGY DETECTION
48 KeV to 3 MeV
RANGE
0.01 mR/h to 1 R/h 0.1 mR/h to 10 R/h
DOSE RATE RANGE 0.1 µSv/h to 10 mSv/h 1 µSv/h to 100 mSv/h
0.1 µGy/h to 10 mGy/h 1 µGy/h to 100 mGy/h
DOSE RANGE 0.01 mR to 1000 R
DISPLAY UNITS R/h, Sv/h, Gy/h, rem, CPS, CPM

85
DIGITAL CONTAMINATION MONITOR
DCM-200mP
· Rugged and compact design, thick rubber
protective cover, Light weight
· Large TFT LCD with backlight for outdoor
readability
· Comfortable, Sturdy and Light weight
Handheld Detector
· Internal memory to store 60 hours to
continuos data measurements

APPLICATIONS
· Nuclear Power Industry
· Radiography
· Radiation Protection
· Environmental Survey / Health Physics Labs
· Steel and Metal Recycle / Scrap Industry

SPECIFICATION
DCM-200MP
ORDER CODE VNIM0012
DETECTOR USED Externally Connected Pan Cake GM Tube with 1 meter cable
RADIATION DETECTION Alpha, Beta, Gamma & X-ray
ENERGY DETECTION RANGE 48 KeV to 3 MeV
0.01 mR/h to 200 mR/h
DOSE RATE RANGE 0.1 µSv/h to 2 mSv/h
0.1 µGy/h to 2 mGy/h
SURFACE CONTAMINATION 0.01 to 99.99 Bq/cm2
DOSE RANGE 0.01 mR to 10 R
DISPLAY UNITS R/h, Sv/h, Gy/h, rem, CPS, CPM, Bq, Bq/cm2

86
AREA GAMMA MONITOR
AGM 1/R1/100m/R100m
· Sturdy and compact, Wall mounted or bench
top with optional battery backup
· Large LED Display viewable from Long
distance
· Local alarm annunciation with lamp
indication and alarm acknowledgment
· Current output with respect to Dose rate,
Alarm and Power failure Relays with Alarm
acknowledgment for Remote operation

APPLICATIONS
· Radiography
· Health-care and Irradiation facilities
· Nuclear Power Industry
· Industrial Units

SPECIFICATION
AGM - 1 AGM - R1 AGM - 100m AGM - R100m
ORDER CODES VNIM0042 VNIM0047 VNIM0061 VNIM0062
Externally Externally
Internally Mounted Internally Mounted
Connected Energy Connected Energy
DETECTOR Energy Energy
Compensated GM Compensated GM
USED Compensated GM Compensated GM
Tube with 10 meter Tube with 10 meter
Tube Tube
cable cable
RADIATION
gamma & X-ray
DETECTION
ENERGY
DETECTION 48 KeV to 3 MeV
RANGE
0.01 mR/h to 1000 mR/h 0.01 mR/h to 100.0 mR/h
DOSE RATE
RANGE 0.1 µSv/h to 9999 µSv/h 0.1 µSv/h to 999.9 µSv/h

DISPLAY UNITS mR/h and µSv/h

87
AREA RADIATION MONITOR
DZM-10m/100m/1/m5
· Compact, self contained, Mains operated
· Large and bright 7 Seg display with 5”Touch
screen TFT Display and fault / error messages
displayed on Display with Alarm annunciation
· Compact and rugged case construction , IP-65
ingress protection
· N42.17 compliance for Environmental and
EMC
· SCADA based Modbus RTU - RS485 or
TCP/IP communication protocol, Web based
browser for monitoring upto 250 instruments
APPLICATIONS
· Nuclear Power Industry
· Nuclear Process Labs
· Radiography
· Environmental Survey / Health Physics Labs

SPECIFICATION
DZM-10m DZM-100m DZM-1 DZM-M5
ORDER CODES VNIM0038 VNIM0040 VNIM0049 VNIM0050
Externally
DETECTOR
Internally Mounted Energy compensated GM tube connected Smart
USED
Probe
RADIATION
gamma & X-ray -
DETECTION
ENERGY
DETECTION 48 KeV to 3 MeV -
RANGE
0.001 mR/h to 10 0.01 mR/h to 100 0.01 mR/h to
mR/h mR/h 1000 mR/h
DOSE RATE 10 nSv/h to 0.1 µSv/h to 999.9 0.1 µSv/h to 9999 -
RANGE 99.99 µSv/h µSv/h µSv/h
10 nGy/h to 0.1 µGy/h to 999.9 0.1 µGy/h to
99.99 µGy/h µGy/h 9999 µGy/h

DISPLAY UNITS R/h, Sv/h, Gy/h and CPS

88
SMART GAMMA PROBE
SGX- 10m/100m/1/10
· Stand Alone or Compatible with DZM- M5
Area Radiation Monitor
· Suitable for Remote measurements
· Rugged and durable S.S. Housing

SPECIFICATION
SGX - 10m SGX - 100m SGX - 1 SGX - 10
ORDER CODE VNIM0051 VNIM0052 VNIM0053 VNIM0054

DETECTOR USED Energy Compensated GM tube

RADIATION
gamma & X-ray
DETECTION
ENERGY DETECTION
48 KeV to 3 MeV
RANGE

0.001 mR/h to 0.01 mR/h to 0.01 mR/h to 0.1 mR/h to


DOSE RATE RANGE
10 mR/h 100 mR/h 1000 mR/h 10000 mR/h

DOSE RATE LINEARITY ± 15% with Co60

89
POCKET DOSIMETER
PD-10
· Light weight with compact size and
easy to t in pocket
· Continuous display of dose of Gamma
and X-rays radiation
· Wide range of Dose covered
· Ultra long battery life

APPLICATIONS
· Nuclear Power Industry
· Radiography
· Radiation Protection
· Civil / Defense
· Industrial

SPECIFICATIONS

PD-10
ORDER CODES VNIM0056

DETECTOR USED Silicon Semiconductor

RADIATION DETECTION Gama and X-rays

ENERGY DETECTION RANGE 48 KeV to 3 MeV

0.1 mR/h to 10 R/h


DOSE RATE RANGE
1 µSv/h to 100 mSv/h

10 µR to 4000 R
DOSE RANGE
0.1 µSv to 40 Sv

DISPLAY UNITS Roentgen(R) or Sievert (Sv)

90
DIGITAL DOSIMETER
DG-5/5S
· Pocket Size, Compact and light Weight
· Continuous display of Dose on screen
· Ultra long battery life
· Alarm indication by Visual, Audible and Vibrator

APPLICATIONS
· Nuclear Power Industry
· Radiography
· Radiation Protection
· Civil / Defense
· Industrial

SPECIFICATION
DG-5 DG-5S
ORDER CODES VNIM0059 VNIM0060
DETECTOR USED Internally Mounted Energy Compensated GM Tube
RADIATION DETECTION gamma & X-ray
ENERGY DETECTION
48 KeV to 3 MeV
RANGE
DOSE RANGE 0.05 mR to 9999 mR 0.001 mSv to 99.99 mSv
DOSE RATE RANGE 0.05 mR/h to 5000 mR/h 0.005 mSv/h to 50 mSv/h
DISPLAY UNITS mR mSv

91
AERB & NABL APPROVED
CALIBRATION SERVICES

EECI has set up a calibration lab for Radiation Detection and Measuring
Equipments which is approved by Atomic Energy Regulatory Board
(AERB) (Department of Atomic Energy, India) vide approval No. 17-CALOL-
213161 dated 07.09.2017 & accredited by National Accreditation Board for
Testing and Calibration Laboratories (NABL) vide Certication No. CC-3032
dated 14.08.2019.

EECI offers accurate, prompt and reliable services to calibrate and certify
Radiation Detection & Measuring Devices.

Our calibration lab has AERB qualied & experienced staff to support the
operations.

CALIBRATION LABORATORY, ELECTRONIC &


ENGINEERING CO (I) PVT. LTD.
has been assessed and accredited in accordance with the standard

ISO/IEC 17025:2017
''General Requirements for the Competence of Testing &
Calibration Laboratories''
for its facilities at
DIV PARIKH LAND. SURVEY NO.200-201, PARIKH FARM, SILVASSA, DADRA AND NAGAR HAVELI,
INDIA

in the field of

CALIBRATION
Certificate Number: CC-3032
Issue Date: 14/08/2022 Valid Until: 13/08/2024

This certificate remains valid for the Scope of Accreditation as specified in the annexure subject to continued
satisfactory compliance to the above standard & the relevant requirements of NABL.
(To see the scope of accreditation of this laboratory, you may also visit NABL website www.nabl-india.org)

Name of Legal Identity :Electronic & Engineering Co. (India) Private Limited

Signed for and on behalf of NABL

N. Venkateswaran
Chief Executive Officer

92
SORTING
EDDY CURRENT

MAGNATEST D

· Processor-controlled testing system for manual or automatic magneto inductive


non-destructive material testing
· Single coll absolute operation, therefore no comparison coll required; optional
adapter for two-coll differential operation
· Load-Independent Induction current, therefore constant Induction current intensity
and constant magnetic eld strength during the testing
· High Induction current Intensity thus stimulation of higher harmonics and particularly
high test sensitivity to the magnetic characteristics of the test material
· Single frequency or multi-frequency testing, harmonics analysis

· Simple operator guidance thanks to application-specic function buttons and high


resolution TFT color screen
· Standardized interfaces for peripheral equipment (keyboard, mouse, printer,
network, etc.)

MAGNATEST ECM

· Low-cost eddy current module for the non


destructive testing according to the magneto
inductive method
· Genuine magnetic induction testing using
harmonic wave evaluation
· Test parameters can be varied in large ranges
· Very simple device operation
· Unidimensional measured value display using LED
bar graph
· Key switch for operation locking

93
MAGNATEST TCL
Smart and efcient material and microstructure testing/Sorting

The MAGNATEST TCL is designed for fully automated and non-destructive eddy current
testing for 100% inspection in series production. In addition, it can be used for manual
testing, e.g. in a QA laboratory. The MAGNATEST TCL testing system consists of the test
channel TCL (Test Channel Line) and a PC incl. testing software. For automated testing,
FOERSTER offers an industrial PC incl. interface module for this purpose.

BENEFITS
· Magneto-inductive testing with fundamental and harmonic evaluation
· 100% control through non-destructive testing
· State-of-the-art software with intuitive user interface
· Increased test quality
· Innovative probe recognition
· Easy automation and line integration

94
APPLICATIONS
· Material mix-up testing
· Alloy composition testing, inhomogeneity testing
· Microstructure testing: e.g. austenite, ferrite, pearlite, cementite, ledeburite,
dendrites etc.
· Testing of different heat treatment states: hardening, quenching and tempering, and
annealing
· Hardness and strength testing (Young's modulus)
· Testing of case hardening depths and case hardening depths
· Monitoring of geometrical properties: form delity, machining condition
· Testing of coatings and surface treatments

ROBUST SENSORS FOR PRECISE RESULTS


You can choose from a wide range of sensors for different shapes and diameters.
Depending on the inspection task and complexity of the components, we also develop
application-specic sensor technology for you

95
KOERZIMAT Controller / Software HCJ / J-H
The compact KOERZIMAT Controller with HCJ Software and an optional J-H extension kit
form a unit as a display and user interface for the HCJ (J-H) measuring. The KOERZIMAT
HCJ (J-H) Software runs under Windows 8 Pro / 10. Intuitive touch screen functionalities
are available and assist the handling of the measuring control.

All measuring data are stored in a database (FOERSTER-owned format – from software
version 6.0 upwards) and can be printed in a report or exported in a text le for further
processing.

FEATURES
· User interface language: GERMAN, ENGLISH, FRENCH, JAPANESE, RUSSIAN
· WINDOWS 8 /10 country settings/languages online selectable
· Touchscreen operation
· Clearly structured display elements for measuring adjustments, value output in listed
form
· Series measurement graphics, histogram, sorting groups and statistics
· Generating, print out and export of measured values/ statistics
· Password protected user levels for administration of functions and user access
· FOERSTER-owned database format – software version 6.0, storage of measuring data
and parameters
· Synchronization of the database whilst measuring HCJ and MS
· Export of data via data interface in XML format (from software version 6.1 upwards)
Remote-client-program is included in the scope of supply

96
COMPONENT TESTING

STATOGRAPH ® CM+ / CM
Continuous process control via web connection – anytime, anywhere

For over 50 years, the STATOGRAPH module has been employed with great success to
nd surface defects in components via the eddy current method. Now, to make crack
detection even easier and more intuitive, FOERSTER has further developed the
STATOGRAPH to prepare it for integration into digitized production environments.

In today’s manufacturing environment, comprehensive quality control of the parts


being fabricated is more important than ever. Particularly in the automotive industry –
but also in the production of fasteners – there are certain quality requirements that
simply must be met. Besides, quality inspections provide insights into the entire
production process and allow settings to be quickly optimized before major damage
occurs. FOERSTER has extensively developed the STATOGRAPH to make testing even
simpler and more intuitive.

STATOGRAPH ® CM+ / CM
Compact and robust, the STATOGRAPH CM+ / CM consists of powerful hardware and
software to guarantee reliable inspections. Both STATOGRAPH modules are network-
compatible and can thus be operated via a tablet or smartphone. Production line status
can therefore be checked anytime and anywhere, meaning that immediate corrective
action can be taken if necessary. Test parameters and other settings can be captured
and adjusted on the y.

The STATOGRAPH CM+ also has a touch screen for use directly in the line. On the
STATOGRAPH CM, a multi-color LED tells the device status with a quick glance into the
control cabinet.

97
STATOGRAPH ® CM+ / CM - SENSOR TECHNOLOGY :
STANDARD PROBES :

All existing probes can be


connected as usual to the new
S TAT O G R A P H C M + / C M
modules. A broad portfolio of
standard and special-purpose
probes is available. This means
that, with FOERSTER, you’re
optimally prepared for any
challenge.

For crack testing on components, stationary differential eddy-current probes are


usually installed directly in the test station. These have a very high test sensitivity and
generate reproducible test results.

SPECIAL PROBES :

Components with complex


geometries require special test
solutions. For this reason,
FOERSTER’s probe portfolio
includes, among others, angled
sensors and its FLEX PROBES,
which are exible probes that can
be adapted to the unique geometry
of the test piece.

In addition, we can also develop customer-specic probes for high-resolution testing.

98
EDDY CURRENT - STATOVISION ® Clear C-scan representation
High-resolution representation of surfaces brings hidden defects to light

New dimensions in component testing With STATOVISION, FOERSTER offers an


innovative software solution for the identication and visualization of heretofore
undetectable errors. Intelligent lter algorithms enable previously impossible
inspection tasks; since this allows interference signals to be ltered out and
suppressed, cracks near drill holes or millings, for example, can be found. Furthermore,
by super imposing the images of several components, it is possible to identify at an
early stage patterns in the defects, e.g. due to tool wear, so that the source of the error
can be eliminated.

FEATURES
· :-
· Intelligent lter algorithms for targeted suppression of interfering contours like drill
holes, grooves, bevels, etc.
· High-resolution representation of the component surface
· Digital lters with large dynamic range
· Post-data analysis for process improvement, since raw data can be stored and post-
processed
· Report creation in PDF, PNG and CSV formats

99
KOERZIMAT 1.097 HCJ/J-H
System for the measurement of coercivity HCJ, hysteresis J(H), and relative
permeability µr(H)

The KOERZIMAT 1.097 HCJ measuring


system by FOERSTER facilitates the
accurate, automatic, & fast measurement
of the coercivity HCJ.

FEATURES
Ÿ Determination of coercivity in accordance with IEC 60404-7
Ÿ Determination of hysteresis J(H) for soft magnetic steel bars
Ÿ Determination of relative permeability µr(H) for soft magnetic steel bars
Ÿ PC-controlled measuring system
Ÿ Geometry-free measurement
Ÿ Lightweight, extremely compact design
Ÿ Software for controlling individual and series measurements
Ÿ Database for collecting measurement data and parameter sets
Ÿ Customer-specic reports
Ÿ Remote port for automation, data access, etc
KOERZIMAT 1.097 MS
Systems for measuring the saturation polarization σs and Js

FEATURES
Ÿ Determination of the magnetic phase in
austenitic steel
Ÿ PC-controlled measuring system
Ÿ Geometry-free measurement
Ÿ Lightweight, extremely compact design
Ÿ Software for controlling individual and series
measurements
Ÿ Database for collecting measurement data
and parameter sets
Ÿ Customer-specic reports
Ÿ Remote port for automation, data access, etc

100
APPLICATIONS

BALL PINS
l 100% crack detection on ball joints / push
rods
l Simultaneous testing of several zones with
one or more eddy current probes
l Test performance approx. 600 -1,800 parts
per hour
l Modular system concept for optimum
adaptation to the respective requirements
l Prole
l Automatic sorting in two groups "OK" and
"NOK"
l Optional graphical results display on the
system monitor
l Documentation of the results

CAMSHAFT TESTER

l Completely automated 100% inspection


for surface cracks
l Scanning of the complete cam contact
surface and all bearing seats with rotating
camshaft
l Scanning of the complete cam contact
surface and all bearing seats with rotating
camshaft
l Simultaneous inspection of cams and
bearing seats
l Alternatively, testing of individual cams on
contact surface and face
l Optional hardness testing
l Documentation of the results

101
WHEEL HUB TESTER

l Completely automated 100% crack


detection
l Testing of the complete external contour with
NC-controlled eddy current probes
l Combined use of movable and rotating
eddy current probes
l Tandem testing station with two testing
stations installed in parallel
l Test performance approx. 240 parts per hour
l Automatic sorting in two groups "OK" and
"NOK' with optional display of the defective
test zone
l Documentation of the results

BRAKE DISC TESTER

l Completely automated 100% crack


detection testing in the production line
l Simultaneous testing of dened zones of
the braking surface and bolting surface, in
each case on the outside and inside of the
brake disc
l Testing of the rotating brake disc using
movable eddy current probes
l Test performance approx. 240 parts per
hour
l Testing station can be re-equipped for
different brake disc types
l Optional measurement of relevant
geometric data
l Automatic sorting in two groups "OK" and
"NOK”
l Documentation of the test results

102
MATERIAL TESTING
l Compact and robust construction for industrial
DEFECTOMAT DA applications
TOP MODEL l Future-proof due to modular construction, ready for
future expansion
l Up to 256 measurement channels without multiplex
operation
l Option to connect up to 16 TEST SYSTEM DA
modules (with 16 measurement channels each)
l Fully digital evaluation electronic equipment
l Excitation frequencies from 1 kHz to 1 MHz,
endlessly adjustable
l 126 dB amplication
l Digital speed shift lter: Filters move along
dynamically with the speed
l High test speed up to 150 m/s

DEFECTOMAT CI l Optional full 2-channel analysis, Diff/Abs, Diff/Diff,


COMPACT MODEL Diff/Ferromat
l 12 excitation frequencies from 1 to 1,000 kHz
l Filter tracking according to test speed
l Precision marking in exact location
l Sector signal analysis with 2 trigger levels
l Analogue output
l State-of-the-art computer technology
l Full network integration
l Quick and easy with "Turn and Push”
l Password-protected operating level
l Clear color display
l Visualization of the testing process
l Continuous display of the key test parameters
l Memory Stick, modem, printer, portable disc drive
l FERROMAT channel for iron inclusion detection for
DEFECTOMAT ECM copper wire
LOW COST SOLUTION
l Module for eddy current testing with through-type
coils, reduced to its essential features
l Various xed frequency modules available
l Multiple frequency module as optional extra
l Simple controls
l Unidimensional signal display with LED bar graph
l Yes/No ltering
l Simple integration in control cabinets
l Optional expansion for additional requirements such
as phase adjuster, absolute channel, output amplier,
oscilloscope, RS-232 port for parameter adjustment
l Adapter for saving the conguration data for quick
retting
103
SENSOR SYSTEM FOR PARTIAL TESTING WITH SEGMENT
COILS

l Testing of austenitic, non-ferrite and ferrite metals


l Test material diameter from 10-180 mm or at
l Special versions are available for dimensions
larger than 180 mm
l Suitable for weld seam testing
l Robust spindle system for the height adjustment
and adaptation to the test line

SENSOR SYSTEM FOR TESTING OF THE WELD SEAM OF


LONGITUDINALLY WELDED TUBES

l Only one weld seam probe is required for all tube


dimensions
l Low space requirements makes possible the
integration in every welding line
l The water-cooled thermal probe makes possible
test temperatures up to 1200 °C
l Magnetization is not required

SENSOR SYSTEM FOR TESTING OF HOT WIRE

l Suitable for hot wire testing up to +1200°C


l Test material diameter from 5-60 mm expansion to
testing hot tubes and bars with material
diameters up to 120 mm
l Designed for production speeds up to 150 m/s in
harsh operating conditions
l Fine grading of test coils available for optimum test
result

104
CIRCOGRAPH DA
TOP MODEL FOR TESTING WITH ROTATING PROBES

l Compact and robust construction for industrial


applications
l
Future-proof due to modular construction,
ready for future expansion
l
Optional extension with DEFECTOMAT sensor
systems
l
Up to 256 measurement channels without
multiplex operation
l
Digitization right at the sensor
l
Test frequencies continuously adjustable from 1
kHz to 1 MHz in 100 Hz steps
l
Digital speed shift lter: Filters move along
dynamically with the speed
l
CIRCOGRAPH rotating heads allow for
contactless testing with test speeds up to 6 m/s

SENSOR SYSTEM FOR ROTATING PROBES

l Maximum sensitivity for exposed longitudinal


surface defects on blank material
l Test material diameter from 2 - 130 mm
Clearance compensation provides constant
l Signal Evaluation

105
CIRCOFLUX

The CIRCOFLUX test system is used for the non-


destructive surface testing of ferromagnetic steel
bars using the magnetic flux leakage method in
accordance with standard EN 10221. This
method is the most sensitive surface testing
method for longitudinal, crack-like defects in hot-
rolled ferromagnetic steel bars. The CIRCOFLUX
sensor system, therefore, replaces subjective
testing methods such as the magnetic powder
test (magnetic crack detection) and visual
checks, which are difficult to document and
reproduce.

The available sensor systems cover a material


diameter range from approx. 10 to 180 mm.
FOERSTER’s long-standing experience in this
field ensures high operating reliability. The
modular design of the test electronics is also
ideally suited to meet future demand for ever
increasing defect detection sensitivity.

ROTOMAT / TRANSOMAT

Ÿ Reliable detection of natural and oblique defects regardless of length


Ÿ Improved delectability of inner defects
Ÿ The more precise decision between outer and inner defects
Ÿ Reduction of untested ends

106
EDDY CURRENT PORTABLE SOLUTIONS

DEFECTOMETER ® M

Mobile Crack Detection


Ÿ Intelligent technique
Ÿ Easy operation
Ÿ Light and portable
Ÿ Robust design

107
The eddy current principle
When an alternating current ows in a coil the magnetic eld of the coil induces
circulating eddy currents in close proximity to a conducting surface. Any defects or
irregularities in the grain structure will effect the loading on the coil and thus its
impedance. By monitoring the voltage across the coil defects like cracks are detected in
the material of interest.

Special Probes :
Ÿ Testing for surface cracks on turbine blades, on wheels, on wings around rivets
etc. at air crafts
Ÿ Testing of surface cracks on bridges
Ÿ Testing of surface cracks on gas pipelines
Ÿ The aw resolution is approximately 20 µm
Ÿ Simple sorting tasks, identication of hardness changes and detection of surface
cracks on automotive components
Ÿ Detection and evaluation of surface cracks on semi-nished products

108
SIGMATEST 2.070

The SIGMATEST 2.070 is a portable eddy current instrument which measures the
electrical conductivity of non-ferro-magnetic metals based on the complex impedance
of the measuring probe. The measuring range for the instrument is established by
calibration.

When unknown test pieces are measured, the instrument converts the complex
impedance value to an electrical conductivity value. The electrical conductivity value is
indicated on the instrument’s LCD display.

FEATURES :
Ÿ Easy operation
Ÿ Wide frequency range to measure several material thicknesses
Ÿ Temperature compensation for stable results also at varying temperatures
Ÿ Automatic distance compensation up to 0.75 mm for measurement of items in
bags or measuring through painting
Ÿ Correction factors for measuring on curved surfaces
Ÿ Increased measurement accuracy also at high frequencies (480 kHz) of +/- 0.5 %
Ÿ Shielded probes to avoid edge effects
Ÿ Long wearing probes with titan protection to reduce wear
Ÿ Robust design for on-site usage

109
MAGNETOSCOP ® 1.070
Portable Magnetometer

FEATURES
Ÿ Portable, microprocessor controlled magnetometer system
Ÿ Probes for the measurement of the magnetic ux density as absolute or gradient value
Ÿ Probes for determination of the relative magnetic permeability µr in accordance with IEC
60404-15 and ASTM A342/A342M
Ÿ USB interface for data transfer
Ÿ SD card for storage of measurement data and parameters
Ÿ Peak value detection and storage
Ÿ Adjustable limits for treshold values
Ÿ Visual and acoustic alarm
Ÿ Single or batch measurement
Ÿ Editable measuring- and test procedures including graphical operator assistance
Ÿ Battery or mains operated
Ÿ PC software for data analysis and report generation

APPLICATIONS
Ÿ Long term monitoring of magnetic environmental conditions, e.g. prior to installation of
magnetic sensitive devices e.g. MRI systems
Ÿ Testing of feebly magnetic materials and machined components for magnetic remanence
Ÿ Determine the demagnetization status of steel bars and components
Ÿ Detection of ferrous inclusions in austenitic steels and nonferrous alloys
Ÿ Surface inspection to detect inclusions in wear sensitive components like bearing rings
Ÿ Determination of relative magnetic permeability as part of the quality inspection for
austenitic steels and feebly magnetic / nonmagnetic alloys
Ÿ Verify material changes caused by carburization, corrosion, coating reduction or micro
structural alteration by permeability comparative measurement

110
HARDNESS TESTING

PORTABLE SOLUTION
SONODUR 3 Ÿ Industrial-grade,rugged design: Permanently
available
l
Ÿ Multitouch software design based on Android:
Easy and intuitive handling of the software. All
information at a glance by means of graphical
display of measured values and tolerance
l thresholds
l Ÿ Data transmission via WLAN, Bluetooth, USB:
Well prepared for future tasks
Ÿ Large, at and armored color display incl.
protective foils: Long service life, easy to clean
Ÿ Maximum exibility: SONODUR 3 has the
largest range of UCI test probes on the market
Ÿ Unique combination option with Leeb sensors
via Bluetooth: 2 in 1 concept
Ÿ Standardized test method: UCI method – Our
expertise for your safety

AUTOMATED SOLUTIONS
SONODUR R Ÿ Safety and cost savings: fully automatable
UCI hardness testing for 100% process
Ÿ monitoring
ŸŸ Operator-independent measurements:
Reproducible measurement for the highest
quality requirements
Ÿ Maximum exibility for a wide range of
applications: Ideally suited for use in fully
automated production lines, but also for use as
a benchtop device
Ÿ Android-based software design: Easy and
intuitive handling of the software
Ÿ Large number of commercially available
interfaces: Max. Flexibility for connection to
Ÿ third-party systems
Ÿ The largest range of UCI test probes on the
market: Maximum exibility
Ÿ Test method UCI method – Our expertise for
your safety
– Complies with DIN 50159-1,2-2021, ASTM
Ÿ A1038-2019
Ÿ
Ÿ
111
PROBES
SONO L

Ÿ 2-in-1 concept: Rebound hardness measurement and UCI


(Ultrasonic Contact Impedance)
– Each SONODUR 3 can be easily retrotted (SONODUR L App)

Ÿ Calibration almost identical to UCI:


– Calculation of the Vickers hardness HV from the L-value
(LD and LG acc. to ISO 16859)
– Conversion to other hardness scales or tensile strength acc. to EN ISO 18265-
2019,ASTM-E 140-2019, EPRI correlation-P91-2020 (HV5/HV10 with HB) and others

Ÿ Easy Handling: Immediate readiness for measurement, wireless transmission of


measured values via Bluetooth connection to SONODUR 3 – allows maximum
exibility and freedom in positioning the sensor on the component

Ÿ Simple measured value adjustment possible through comparative measurement


on alloys with different E-modulus analogous to UCI testing: adaptation of the Leeb
number (HL) for complex systems such as cast iron (E-modulus 80 – 180 Gpa),
aluminium alloys with high silicon content (65 – 105 GPa), various non-ferrous metal
alloys, etc.

112
PROBES
SONO M

Ÿ High reproducibility of the measured values: Almost constant, low scatter of the
measured values even at high hardness for high-quality measurements
Ÿ A test procedure similar to the classic Vickers test: constant test load
Ÿ Maximum variability and exibility: manual, semiautomatic or fully automatic
measurements possible
Ÿ Conserve resources by minimizing test indentation: The method can be
considered as low-destructive

Ÿ Small, handy test probes: Optimal access to the test positions to be measured
Ÿ Cost-saving: No need to destroy the component to be measured
Ÿ Mobile hardness testing on site
– During incoming goods inspection
Ÿ – During production
Ÿ – On already installed production parts in the eld

ŸŸ Easy to automate: Operator-independent measurements for even higher


reproducibility of measured values.
Ÿ Standardized test method: UCI method – Our expertise for your safety
Ÿ

113
PROBES
SONO H

Ÿ High reproducibility of the measured values: high-quality measurements


Ÿ Measurement time is only a few seconds: Allows many measurements and
provides a quick decision basis for the operator
Ÿ High exibility: Largest range of probes with different test loads worldwide
Ÿ Minimal test pressure: The method can be considered as low-destructive and
therefore saves your resources

Ÿ Small, handy test probes: Optimal access to the test positions to be measured
Ÿ Cost-saving: No need to destroy the component to be measured
Ÿ Mobile hardness testing on site
Ÿ – During incoming goods inspection
Ÿ – During production
Ÿ – On already installed production parts in the eld
Ÿ Easy to automate: Operator-independent measurements for even higher
Ÿ reproducibility of measured values
Ÿ Standardized test method: UCI method – Our expertise for your safety

114
BLOCKS
REFERENCE BLOCKS

Highest demands on quality and homogeneity

Our hardness reference blocks with factory certicate (on request also with DAkkS
certication) enable continuous checking and calibration of your UCI probes or Leeb
rebound devices for consistently stable measurement results.

The hardness reference blocks are available in different versions with certied
hardness.

115
NDT TRAINING COURSES
EECI School of NDT provides professional training in UT / ET / MT / PT /TOFD
Techniques in a systematic manner as per personal certication codes backed by
application knowledge accumulated over the years. Personal attention of faculty,
air-conditioned classroom equipped with adequate instruments & variety of test
specimens & reference blocks are the specialities of our school.

We also conduct Eddy Current courses for specic applications such as


automobile Industries, Aviation Industries or Pipe Industries. Dates will be xed as
per mutual convenience.

We also conduct special in-house Training & Certication program at


either customer’s premises or at our training center in Mumbai, to meet specic
requirements of our customers.

Kindly contact us for course schedule & fees.

116
Bengaluru

117
Principals & Partners

Japan Probe Co, Ltd - ultrasonic probe manufacture

Sales & Service Branches


Bangalore +91 80 25550823 / 8104960984 eecibangalore@eecindia.com
Chennai +91 44 28279231 / 9382141797 eecichennai@eecindia.com
Hyderabad +91 40 27810239 / 9391106394 eecihyderabad@eecindia.com
Kolkata +91 33 22154963 / 9681222334 eecikolkata@eecindia.com
Nagpur +91 712 2447258 / 9373117443 eecinagpur@eecindia.com
New Delhi +91 11 23283552 / 9350171660 eecidelhi@eecindia.com
Patna +91 9334511397 eecipatna@eecindia.com
Pune +91 20 24456347 / 9324269113 eecipune@eecindia.com
Vadodara +91 8356912073 / 8104960970 eecibaroda@eecindia.com

EEC House, C-7, Dalia Industrial Estate, Off New Link Road, Andheri (W), Mumbai - 400 053. India
Tel : +91-22-61503800 n Email : ndtsales@eecindia.com n Web: www.eecindia.com

You might also like