Technical Manual: Edition: V1.00/2015

Technical Manual
Edition: V1.00/2015
GTS Technical Manual
Index
1 Forward 1
1.1 Target 1
1.2 Technical Training 1
1.3 Technical Manual 1
1.4 Summary 2
2 Elementary 1
2.1 Health & Safety 1
2.2 ESD 1
3 General 1
3.1 General information 1
3.1.1 Part reference 1
3.1.2 Consumable supplies 1
3.1.3 Direction description 1
technical manual swingo 2100µicro_V1.00TOC.fm
3.1.4 Power source 1

3.2 Required material 2
3.2.1 Tools 2
3.2.2 Material 2
4 Technical data 1
4.1 Machine range 1
4.2 Technical information 2
4.2.1 Machine profile 2
4.2.2 Technical data 2
4.2.3 Machine speed 3
4.2.4 Dimensions and weights 3
4.2.5 Battery 4
4.2.5.1 Battery compartment 4
4.2.5.2 Battery specifications 5
4.2.6 Charger 6
4.2.7 Brush system 6
4.2.8 Suction power 7
4.2.9 Additional 7
4.3 Accessories & Additional parts 8
4.3.1 Accessories 8
4.3.2 Additional parts 8
5 Mechanical 1
5.1 Upper part, tank 1
5.1.1 Removing of vacuum motor 1
5.1.2 Mounting of vacuum motor 3
5.1.3 Removing of tank cover 4
5.1.4 Mounting of tank cover 5
5.2 Tank 6
5.2.1 Removing of recovery water tank 6
5.2.2 Mounting of recovery water tank 8
5.2.3 Removing of fresh water tank 9
11. December 2015 Edition: V1.00/2015 1-1

Copyright © 2015, Diversey Care
5.2.4 Mounting of fresh water tank 11
5.3 Driver seat 13
5.3.1 Removing of driver seat 13
5.3.2 Mounting of driver seat 14
5.3.3 Removing of driver seat cover 15
5.3.4 Mounting of driver seat cover 16
5.4 Steering unit 17
5.4.1 Removing of steering roller chain 17
5.4.2 Mounting of steering roller chain 18
5.4.3 Removing of front wheel 19
5.4.4 Mounting of front wheel 20
5.5 Pedals 21
5.5.1 Removing of pedal spring 21
5.5.2 Mounting of pedal spring 22
5.6 Tool lowering unit 23
5.6.1 Removing of tool lowering unit 23
5.6.2 Mounting of tool lowering unit 25
5.6.3 Removing of linear drive for offset 28
5.6.4 Mounting of linear drive for offset 30
5.6.5 Removing of metal rope compl 31
5.6.6 Mounting of metal rope compl 32
5.6.7 Removing of metal rope 33
5.6.8 Mounting of metal rope 34
5.6.9 Removing of pressure spring 35

5.6.10 Mounting of pressure spring 36
5.6.11 Removing of linear drive 37
5.6.12 Mounting of linear drive 39
5.7 Drive unit 40
5.7.1 Removing of drive wheel 40
5.7.2 Mounting of drive wheel 41
5.7.3 Removing of encoder 42
5.7.4 Mounting of encoder 44
5.7.5 Removing of brake 46
5.7.6 Mounting of brake 47
5.7.7 Removing of drive unit 48
5.7.8 Mounting of drive unit 50
5.8 Squeegee 51
5.8.1 Removing of wire spring 51
5.8.2 Mounting of wire spring 52
5.8.3 Removing of pressure spring 53
5.8.4 Mounting of pressure spring 54
5.8.5 Removing of front blade 55
5.8.6 Mounting of front blade 56
5.8.7 Removing of back blade 57
5.8.8 Mounting of back blade 58
5.9 Lower part 59
5.9.1 Removing of pump 59
5.9.2 Mounting of pump 60
5.9.3 Removing of housing compl 61
5.9.4 Mounting of housing compl 62
5.9.5 Removing of magnetic valve 63
5.9.6 Mounting of magnetic valve 64
5.9.7 Removing of front cover 65
5.9.8 Mounting of front cover 67
5.10 Brush drive 69
5.10.1 Removing of brush drive 69
5.10.2 Mounting of brush drive 71
5.10.3 Removing of brush belt 73

5.10.4 Mounting of brush belt 75
5.10.5 Removing of flat belt pulley 77
5.10.6 Mounting of flat belt pulley 78
5.10.7 Removing of brush motor 80
5.10.8 Mounting of brush motor 82
6 Electrical 1
6.1 System architecture 1
6.1.1 General 1
6.1.2 Start up/Self holding 2
6.1.3 Emergency loop 3
6.2 Dashboard 4
6.2.1 Removing of dashboard 4
6.2.2 Mounting of dashboard 5
6.2.3 Connections 6
6.3 Electronics 11
6.3.1 Removing of electronics 11
6.3.2 Mounting of electronics 12
6.3.3 Connections 13
6.4 Charger 20
6.4.1 Removing of charger 20
6.4.2 Mounting of charger 21
6.4.3 Connections 22
6.5 Hall sensor 24
6.5.1 Description 24
6.5.2 Removing of hall sensor steering angle 25
6.5.3 Mounting of hall sensor steering angle 26
6.5.4 Removing of hall sensor throttle 28
6.5.5 Mounting of hall sensor throttle 29
6.6 Main relay 30
6.6.1 Removing of main relay 30
6.6.2 Mounting of main relay 31
6.7 Drive relay 32
6.7.1 Removing of drive relay 32
6.7.2 Mounting of drive relay 33
6.8 Schematics 34
6.8.1 Battery connection 34
6.8.2 Electrical schematics 35
7 Additional information 1
7.1 Available GTS Newsletter/Instructions 1
8 Revision 1
9 Appendix 1
10 Notes 1

Technical Manual
1 Forward
11. December 2015 Edition: V1.00/2015

1 Foreword
1.1 Target
To serve our customers faster and more efficient it is important to achieve a general
standard of technical know how with our partners in the market.
Therefore we developed a Technical Training concept which is based on e-spares. The

concept consists of a Technical Manual and a Technical Training.
These two tools will be produced for each newly launched machine with a certain com-
plexity. The Technical Manual will be available as PDF file and can be downloaded from
e-spares. The Technical Training documentation will be distributed after having attend-
ed the technical training.
01.1 TASKI - foreword_V1.10.fm
1.2 Technical Training
The Technical Training is addressed as reference book for the technical training sessions
and will be distributed to the floor care responsible and/or to the technical training re-
sponsible after attending a training session provided by GTS (max. 2 persons per coun-
try).
The intension is, that after this session, a technical trainer is able to perform technical
training for their local technical staff and in this way to transfer the knowledge to all ser-
vice technicians.
The Technical Training is not intended as manual for the service technicians and will be
distributed only to the training responsible of each country.
1.3 Technical Manual
The Technical Manual is addressed to the service technicians and should be translated
and distributed after a technical training.
It contains a summary of procedures, hints and suggestions etc. which are helpful and

essential for the daily business. The Technical Manual can be downloaded from TASKI
spares/documents.
1.4 Summary
We are convinced that the Technical Manual concept together with the Technical Training
are powerful tools, which will help our service organisations to achieve a higher level of
quality in repairs and customer satisfaction.
If you have any comments or questions do not hesitate to contact your country respon-
sible.
Sincerely yours
GTS Team
01.1 TASKI - foreword_V1.10.fm

Technical Manual
2 Elementary

2 Elementary
2.1 Health & Safety
Scrubber dryers may be powered by mains electricity or batteries. There are risks asso-
ciated with both, which call for proper precautions, such as the provision of good venti-
lation and the elimination of risk of ignition.
All work, carried out on such machines, should only be performed by trained personnel
in accordance with local regulations.
Before working on such a machine, isolate it from any electrical power source.
02.1 TASKI - elementary_V1.00.fm
Always wear the required personal protective equipment (including gloves and goggles)
that must be worn when potentially exposed to any hazardous material and when carry-
ing out hazardous tasks.
Note that parts may be contaminated with chemical product. If possible flush hoses out
with fresh water prior to carrying out any maintenance. For information on chemical
products that are used in this machine, please carefully read the product label and Ma-
terial Safety Data Sheet (MSDS).
Empty water tanks prior to carrying out any maintenance. Ensure contaminated water is
emptied into an approved drain. Avoid pollution.
2.2 ESD
Static electricity is electricity at rest or the accumulation of electric charge, as opposed

to an electric current which is the movement of electricity. The flow or movement of peo-
ple and/or materials in and through the environment causes separation of electrons and
therefore static electricity. A familiar example of static electricity is when a person walks
across a carpeted floor. Static electricity/electrostatic charge is generated simply by the
contact and separation of the soles of that individual's shoes from the carpeted floor.
Electrostatic Discharge (ESD) occurs when the electrostatic charge is transferred from a
material that carries the charge to an electrostatic sensitive device. In the example above,
this electrostatic discharge is the „shock“ felt after walking across the carpeted floor and
then touching a door knob. It is this electrostatic discharge, which comes in varying de-

grees, that can be most damaging to electronical devices.
Static electricity, is a natural phenomenon and consequently electrostatic discharge is

the primary cause of countless problems affecting industry, business and personal life.
These problems can be as simple as the shock resulting from walking across a carpet; as
costly as the destruction of sensitive electronic components.
Almost any material can generate static electricity. The ability to store or unload the
charge depends on the type of material. 
Static discharge can damage devices, this can result in immediate product failure or in a
latent failure. Latent failures can go undetected for a period of time, the results are prod-
uct failure in the field. 
Electrostatic fields are associated with charged objects. 
The degree of severity of ESD events depends on the type of discharge which occurs. The
three most common ESD charge transfers are:
• from an external object to the device.

• from a device to another object.
• resulting from electrostatic fields.
02.1 TASKI - elementary_V1.00.fm
Please do not store electronics without ESD bags at any time.

Technical Manual
3 General

3 General
3.1 General information
3.1.1 Part reference
Explicitly mentioned parts are defined by references/parts number

corresponding to the spare parts list.
3.1.2 Consumable supplies
If you have to remove cable ties then position the new ones at the
03.1 TASKI - general_V1.10.fm
original place.
If you have to remove self locking nuts, you should replace them by
new ones.
3.1.3 Direction description
On the „RH“ always means on the right hand side of the machine in
working direction (when you are standing behind the machine).
On the „LH“ always means on the left hand side of the machine in
working direction (when you are standing behind the machine).
3.1.4 Power source
Depending on the work it might be required to remove the power

source (mains/batteries) from the machine.
The in here mentioned sequences (mechanical and electrical) are

based on the assumption that the power source (mains/batteries)
were removed from the machine before.

3.2 Required material
3.2.1 Tools
• A standard range of tools is required e.g.

• Fork spanners.
• Allen keys.
• Torx keys.
3.2.2 Material
• No special tools are required.
The above listings are only a recommendation for the technical

training.
03.1 TASKI - general_V1.10.fm

Technical Manual
4 Technical data

4 Technical data
4.1 Machine range
SKU Description Version Series

7523409 TASKI swingo 2100µicro 01
7523418 TASKI swingo 2100µicro seafreigth 01
7523419 TASKI swingo 2100µicro BMS SEV 01
7523420 TASKI swingo 2100µicro BMS EURO 01
7523421 TASKI swingo 2100µicro BMS EURO seafreight 01

04.1 swingo 2100µicro - technical data_V1.00.fm
7523422 TASKI swingo 2100µicro BMS UK 01
7523423 TASKI swingo 2100µicro BMS UK seafreight 01
7523424 TASKI swingo 2100µicro BMS CN seafreight 01
7523425 TASKI swingo 2100µicro BMS IN seafreight 01
7523491 TASKI swingo 2100µicro BMS BR seafreight 01
7523492 TASKI swingo 2100µicro BMS NA seafreight 01

Table 1: Machine range
Remarks
SKU‘s for all TASKI swingo 2100µicro types are the „naked machine“. The brush has to
be ordered separately.

4.2 Technical information
4.2.1 Machine profile
Pos. Unit Value

Theoretical performance (at 5.5 km/h) (m²/h) 3025
Working width (mm) 55
Squeegee width (mm) 63
Solution tank (l) 70
Recovery tank (l) 73

Table 2: Machine profile
4.2.2 Technical data
Pos. Unit Value

Noise level (dB(A)) <70
Vibration (m/s2) 0.43
Approvals CB
Nominal consumption (W) 1200
Power drive motor (W) 450
Power suction motor (when cleaning) (W) 491
Voltage (V) 24
Battery capacity max. (maintenance free) (Ah)/C5 180
Battery autonomy max. (h) <4

(180 Ah maintenance free battery)
Internal charger only in BMS
Protection class Class lll
IP class IPX3
Table 3: Technical data

4.2.3 Machine speed
Pos. Unit Value

Transportation speed (km/h) 5.5
Cleaning speed (km/h) 5.5
Reverse speed (km/h) 2.5
Ramp max. cleaning (%) 2.0
Ramp max. transport (%) 10

Table 4: Machine speed
4.2.4 Dimensions and weights

Pos. Unit Value

Dimensions L/W/H (mm) 1350/630/1280
Door pass through with (without) squeegee (mm) 630 (630)
Battery compartment L/W/H (mm) 390 x 500 x 280 (270)
Net weight without batteries; empty tank (kg) 201
Weight, ready to use (kg) 470
Max. floor pressure front (N/mm2) 0.83
Max. floor pressure rear (N/mm2) 0.88
Wheel diameter traction (mm) 250
Wheel diameter castor (mm) 200

Table 5: Dimensions and weights

Picture 1: Dimensions
4.2.5 Battery
4.2.5.1 Battery compartment
Pos. Unit Value

Battery compartment L/W/H (mm) 390 x 500 x 280 (270)
Table 6: Battery compartment

Picture 2: Battery compartment
4.2.5.2 Battery specifications

Please use batteries from Exide/Sonnenschein, as this is our preferred

partner.
BMS machines can be set to the necessary charging curve. Please

adjust to the type of batteries you use.
For the correct connection of the batteries, pay attention to the

voltage of each battery and the correct connection. Therefore refer to
TASKI spares.
Supplier Type
Length [mm]
Height [mm]
Width [mm]
Weight [kg]
Voltage
Ah/C5
Excide Sonnenschein GF106180V 6 180 244 190 275 31

Table 7: Dry (GEL) batteries

4.2.6 Charger
Pos. Unit Value Value

Primary (V) 220-240 100-240
Primary (Hz) 50-60 50-60
Secondary (V) 24 24
Secondary (A) 25 25
Protection class (BMS model) II I
Approval CE CB/UL/TICK/
KTL
Cable length/BMS cable (m) 5 5

Table 8: Charger
4.2.7 Brush system
Pos. Unit Value

Brush system (mm) 2 x 280
Brush motor (W) 500
Brush speed (rpm) 190
Brush pressure max. (N/cm2) 0.30

Table 9: Brush system

4.2.8 Suction power
Pos. Unit Value

Vacuum motor (W) 491
Max. air flow (l/s) 23
Max. vacuum (mbar) 120
Max. vacuum (kPa) 12.0

Table 10: Suction power
4.2.9 Additional
Pos. Unit Value

Cleaning solution dosing IntelliFlow
Brush lifting electrical
Squeegee lifting -
Table 11: Additional

4.3 Accessories & Additional parts
4.3.1 Accessories
SKU Article Machine

7510634 Pad drive harpoon grip 28 cm 2100µicro
7519395 Scrubbing brush standard 28 cm 2100µicro
7510633 Scrubbing brush abrasive 28 cm 2100µicro

Table 12: Accessories
4.3.2 Additional parts

SKU Article Machine

4131466 Squeegee blade front 54/3x760 2100µicro
4131467 Squeegee blade back 54/4,5x830 2100µicro
4122250 Wheel 200 (front) 2100µicro
4131705 Wheel 200/50 brown (front) 2100µicro
4131706 Wheel 200/50 red (front) 2100µicro
4131238 Drive wheel grey 2100µicro
4131703 Drive wheel brown 2100µicro
4131704 Drive wheel red 2100µicro
7523412 TASKI IntelliDose TASKI swingo 2100µicro 2100µicro
7523390 TASKI IntelliTrail 2100µicro
7523413 TASKI swingo 2100µicro TASKI AquaStop 2100µicro
7523414 TASKI swingo 2100µicro tool holder base - large 2100µicro
7523415 TASKI swingo 2100µicro tool holder base - small 2100µicro
8502830 Filling hose with universal water coupling 2100µicro

Table 13: Additional parts

Technical Manual
5 Mechanical

5.1 Upper part, tank
5.1.1 Removing of vacuum motor

05.20.15 upper part, tank - vacuum motor - 2100µicro_V1.00.fm
Picture 1: Vacuum motor
Picture 2: Vacuum motor detail
• Open the tank cover (4131364).

• Loosen the two screws (4122829) at the suction plate
(4131439).
• Close the tank cover.
• Open the tank cover without suction plate.
• Disconnect the vacuum motor cables from the connection block
(4122096).
• Remove the gasket (4122621) from vacuum motor (4123132) to
tank cover.
• Remove the 3 screws (4127073) for the vacuum motor holder
(4131450).
• Remove the vacuum motor holder.

Picture 3: Removing vacuum motor
• Remove the two vacuum motor sealing rings (4122682).

• Remove the vacuum motor (4123132).
• Remove the protecting ring (4122676) of the vacuum motor.

5.1.2 Mounting of vacuum motor

Picture 4: Vacuum motor mounting
• Position the protecting ring of the vacuum motor.

• Build in the vacuum motor.
• Position the two vacuum motor sealing rings.
• Assemble vacuum motor holder.
Remarks
Ensure that the vacuum motor sealings are properly positioned before
assembling vacuum motor holder.
• Position and tighten the vacuum motor holder with the 3 screws.
• Position the gasket onto the vacuum motor.
• Connect the vacuum motor wires to the connection block.
• Close the tank cover and position it on the suction plate.
• Open the tank cover together with suction plate.
• Tighten the suction plate fixation on both sides.
Tighten the fixation buffers (4122750) smoothly.
Remarks
Make sure that the vacuum motor gasket (4122621) is positioned

properly.

5.1.3 Removing of tank cover

05.20.16 upper part, tank - tank cover - 2100µicro_V1.00.fm
Picture 5: Tank cover
• Open the tank cover.

• Loosen the two screws (4122829) at the suction plate
(4131439).
• Open the tank cover without suction plate.
• Loosen the two screws (4109990) of the tank cover fixation plate
(4129128).
• Move the two fixation plates of the tank to the side.
• Remove the tank cover (4131364).

5.1.4 Mounting of tank cover

05.20.16 upper part, tank - tank cover - 2100µicro_V1.00.fm
Picture 6: Mounting tank cover
• Position the tank cover.

• Position and tighten the two fixation plates.
• Close the tank cover and position it on the suction plate.
• Open the tank cover together with the suction plate.
• Tighten the suction plate fixation on both sides.
Tighten the fixation buffers (4122750) smoothly.
Remarks
Make sure that the vacuum motor gasket (4122661) is positioned

properly.

5.2 Tank
5.2.1 Removing of recovery water tank

05.22.12 tank - recovery water tank - 2100µicro_V1.00.fm
Picture 7: Recovery water tank
• Remove the seat cover according to chapter REMOVING OF

DRIVER SEAT COVER.
• Remove the 6 fixation screws (4109990) of the tank (4131361)
at the 2 supports (4131414).
Remarks
To reach the 6 fixation screws (4109990) of the tank (4131361) you

possibly need to remove the batteries.
Picture 8: Removing recovery tank
• Remove one and loosen the other screw (4109990) of the

shackle for cable hose fixation (4131476).
• Remove the whole tank cover according to chapter REMOVING

OF TANK COVER (do not remove suction plate).
• Place the whole tank cover on a stable position.
• Remove suction hose (4131485) from the holders (4131478) on
the tank.
• Lift out the whole tank from the lower part.
• According to what you need to exchange, remove the existing
parts from the tank and place it on the new one.

5.2 Tank
5.2.2 Mounting of recovery water tank

Picture 9: Mounting recovery tank
• Position the tank on the lower part.

• Mount the 6 fixation screws of the tank at the 2 supports.
• Place the whole tank cover onto the tank.
• Mount the whole tank cover according to chapter MOUNTING OF
TANK COVER.
• Position the shackle for cable hose fixation, mount one and
tighten the other screw.
Picture 10: Recovery water tank fixation
• Mount the seat cover according to chapter MOUNTING OF

DRIVER SEAT COVER.
• Position the suction hose onto the tank.

5.2 Tank
5.2.3 Removing of fresh water tank

05.22.13 tank - fresh water tank - 2100µicro_V1.00.fm
Picture 11: Fresh water tank
• Remove the dashboard according to chapter REMOVING OF

DASHBOARD (refer to “Electrical” section).
Remarks
When using the option “IntelliDose”, then you need to remove it first.
For this instruction, please refer to the separate TASKI IntelliDose
mounting instructions in TASKI spares.
• Remove the 6 screws (4109990) for the cover (4131489).

• Remove the cover.
• Remove the 2 screws (4052060) for the fixation of the holder
plate (4131690).
• Remove the 4 screws (4109990) which fixate the holder plate
and the fresh water tank (4131360).
• Remove the holder plate.

Picture 12: Removing fresh water tank
• Loosen the self-locking nut (4007340) and the screw (4069420)

of the Cardan joint (4122117).
Picture 13: Removing fresh water tank details
Remarks
It is only necessary to loosen the upper connection of the Cardan joint.
• Lift out the steering pipe (4131504) from the Cardan joint.
• Remove the hose clamp (4028450) of the hose (4053660) at the
fresh water tank outlet.
• Lift off the whole fresh water tank with the remaining parts on it.
Tank care of the cables, connectors and hose inside the steering
support (4131371) lifting off the fresh water tank from the machine.
Take care of the angle nipple on the fresh water tank.

parts from the tank and place it on the new one.

5.2 Tank
5.2.4 Mounting of fresh water tank

Picture 14: Fresh water tank unit
• Position the fresh water tank on the machine.
Tank care of the cables, connectors and hose inside the steering
support (4131371) positioning the fresh water tank on the machine.
Picture 15: Mounting fresh water tank
• Mount the hose to the fresh water tank outlet.

• Position and tighten the hose clamp.
• Position the steering pipe into the Cardan Joint.
• Tighten the self-locking nut and screw of the Cardan joint.
• Position the holder plate and mount the 4 screws which fixate
the holder plate and the fresh water tank.
• Mount the 2 screws for the fixation of the holder plate to the
steering support.
• Position the cover and mount the 6 screws for the cover.

Remarks
When using the option “IntelliDose”, then you need to mount it again.
For this instruction, please refer to the separate TASKI IntelliDose
mounting instructions in TASKI spares.
• Complete assembling according to chapter MOUNTING OF

DASHBOARD.
Make sure that the indication and warning signs are on the fresh water
tank.

5.3 Driver seat
5.3.1 Removing of driver seat

05.24.12 driver seat - driver seat - 2100µicro_V1.00.fm
Picture 16: Driver seat
Picture 17: Removing driver seat
Remarks
The driver seat (4131355) is constructed that you can move it around.
We advise to place it on a stable position as on the seat cover, tank
cover or the floor beside the machine.
• Place the driver seat on a stable position.

• Remove the suction plate according to chapter REMOVING OF
TANK COVER.
• Disconnect the driver seat cable wires from the connection block
(4122096).
• Thread out the cable.
parts from the seat and place it on the new one.

5.3 Driver seat
5.3.2 Mounting of driver seat

05.24.12 driver seat - driver seat - 2100µicro_V1.00.fm
Picture 18: Mounting driver seat
• Place the seat on a stable position.

• Thread in the cable.
• Connect the driver seat cable wires to the connection block.
• Mount the suction plate according to chapter MOUNTING OF
TANK COVER.

5.3 Driver seat
5.3.3 Removing of driver seat cover

05.24.13 driver seat – driver seat cover - 2100µicro_V1.00.fm
Picture 19: Driver seat cover
Remarks
The driver seat (4131355) is constructed that you can move it around.
We advise to place it on a stable position as on the seat cover, tank
cover or the floor beside the machine.
• Place the driver seat on a stable position.

• Unlock the seat cover lock (4129284).
• Remove the driver seat cover (4131363) by lifting it up.
parts from the driver seat cover and place it on the new one.

5.3 Driver seat
5.3.4 Mounting of driver seat cover

05.24.13 driver seat – driver seat cover - 2100µicro_V1.00.fm
Picture 20: Mounting driver seat cover
• Position the driver seat cover.
Make sure you do not squeeze anything (e.g. cables) when positioning
the driver seat cover.
• Position the driver seat.

• Lock the seat cover lock.

5.4 Steering unit
5.4.1 Removing of steering roller chain

05.26.20 steering unit - steering roller chain - 2100µicro_V1.00.fm
Picture 21: Steering roller chain
• Remove the front cover according to chapter REMOVING OF

FRONT COVER.
• Loosen the 4 self-locking nuts (4031060) of the steering unit
(4131239).
• Untighten the 2 tension screws (4006520) counter clock wise to
release tension of the steering roller chain (4131862).
• Remove the clip of the chain joint (4122221).
Remarks
The steering roller chain clip is at the bottom side of the chain.
• Remove the chain joint of the steering roller chain.

• Remove the steering roller chain from the chain wheels.

5.4 Steering unit
5.4.2 Mounting of steering roller chain

05.26.20 steering unit - steering roller chain - 2100µicro_V1.00.fm
Picture 22: Mounting steering roller chain
• Position the steering roller chain onto the chain wheels.

• Mount the chain joint.
Remarks
Mount the chain joint from the upper side, so that the clip is on the
bottom side.
• Mount the clip of the chain joint.

• Tension the steering roller chain with the 2 tension screws.
Make sure you do not tension the steering roller chain too much.
• Tighten the 4 self-locking nuts of the steering unit.

• Mount the front cover according to chapter REMOVING OF
FRONT COVER.

5.4 Steering unit
5.4.3 Removing of front wheel

05.26.21 steering unit - front wheel - 2100µicro_V1.00.fm
Picture 23: Front wheel
Position a piece of wood in front and behind of the traction wheel to

ensure that the machine does not move.
• Lift the front of the machine with a jack.
Make sure you position the jack on the chassis or the steering unit and
not on the bottom part (plastic).
• Remove the screw (4006520) and the washer (4007470) of the

front wheel.
• Remove the front wheel by pulling it off the axle.
Remarks
The part number of the front wheel can vary as we have different
types. Wheel (4122250), brown wheel (4131705) and red wheel
(4131706).

5.4 Steering unit
5.4.4 Mounting of front wheel

05.26.21 steering unit - front wheel - 2100µicro_V1.00.fm
Picture 24: Mounting front wheel
• Position the front wheel on the axle.

• Mount and tighten the screw and the washer.

5.5 Pedals
5.5.1 Removing of pedal spring
Picture 25: Pedal unit
• Remove the 2 screws (4129073) of the foot cover (4131666).

05.28.11 pedals - pedal spring - 2100µicro_V1.00.fm
• Remove the foot cover.

• Remove the 3 screws (4006430) of the pedal support (4131521).
Picture 26: Removing pedal unit
• Remove the complete pedal from the chassis.
Remarks
You can either thread it to the bottom or to the top for easier access.
• Remove the screw (4042640) of the axle (4131528).

• Remove the axle.
Remarks
To remove the axle it can help to push the pedal (4131522) sideways.
• Remove the pedal torsion springs (4129039).
Take care when removing the torsion springs (4129039) as they are
under pressure.

5.5 Pedals
5.5.2 Mounting of pedal spring
Picture 27: Mounting pedal spring

05.28.11 pedals - pedal spring - 2100µicro_V1.00.fm
• Position the axle and mount the pedal torsion springs.

• Position the pedal and fixate it with the axle.
Remarks
When pressing both axles (4131527 & 4131528) together, make sure
that the pedal is nicely in the slot.
• Mount the screw to fixate the 2 axles.

• Position the pedal support and mount the 3 screws.
• Position the foot plate.
• Mount the two screws.
Remarks
For replacing of hall sensor refer to the chapter REMOVING OF HALL

SENSOR THROTTLE (refer to „Electrical“ section).

5.6 Tool lowering unit
5.6.1 Removing of tool lowering unit

05.30.13 tool lowering unit - tool lowering unit - 2100µicro_V1.00.fm
Picture 28: Tool lowering unit
Picture 29: Tool lowering unit details
• Remove the seat cover according to chapter REMOVING OF SEAT

COVER.
• Remove the front cover according to chapter REMOVING OF
FRONT COVER.
• Remove the brush drive according to chapter REMOVING OF
BRUSH DRIVE.
• Disconnect the linear drive (4127185) for the offset and the
brush motor (4131254) at the electronics (4131532).
Remarks
For correct position of the connections refer to chapter ELECTRONICS

CONNECTIONS (refer to “Electrical” section).
• Thread out the cables of the linear drive for the offset and the
brush motor.
• Remove the 2 water hoses (4028460) from the outlet of the
pump (4123169).
• Loosen the counter nut and remove both nuts of the metal rope
compl (4131425) on the left and right side.
• Pull out the endings of the metal rope compl through the slots
in the steering unit (4131239).
• Remove one retaining washer (4058370) of the lower bolt
(4127022) connecting the tool lowering unit and the linear drive.
• Remove the bolt to one side.

Remarks
Further numbering refers to picture: Tool lowering unit fixation.
1 Remove fixation screw (4006530) of the tool lowering unit.

2 Loosen the 3 screws (4006530) of the tool lowering unit.
Picture 30: Tool lowering unit fixation
• Remove the tool lowering unit by pushing it to the back side.
Be aware of the weight of the tool lowering unit.
Make sure that the metal rope compl (4131425) are free and do not
get caught between the front wheel and the steering unit.

parts from the tool lowering unit and place it on the new one.

5.6.2 Mounting of tool lowering unit
Picture 31: Tool lowering unit details
• Thread in the cables of linear drive for the offset and brush
motor through the whole in the chassis.

• Position the tool lowering unit on to the support screws (No. 2 in
picture Tool lowering unit fixation).
• Move the tool lowering unit to the back side to the mounting
position.
Picture 32: Tool lowering unit position
• Mount the fixation screw of the tool lowering unit.

• Tighten all 4 screws of the tool lowering unit.
• Mount the lower bolt and the retaining washer.
• Thread in the cables of linear drive for the offset and brush
motor.
• Connect the linear drive for the offset and brush motor to the
electronics.
• Mount the two hoses to the pumps.
• Mount the brush drive according to chapter MOUNTING OF
BRUSH DRIVE.
• Insert the two endings of the metal rope compl into the slots of
the steering unit.
• Position on both endings of the metal rope compl one nut for the
adjustment.

Picture 33: Tool lowering unit metal rope
• Position the brush drive into the offset position.

• Line up the back side of the brush motor and the machine
housing by adjusting the metal rope compl on both sides.
Picture 34: Tool lowering unit motor position
Do not tighten the metal rope compl too tight.
The correct tension is, when you steer and the brush drive follows in
the same way without any play.
• Position and tighten the 2 counter nuts for the metal rope compl
adjustment.
• Position the brush drive to the inside of the machine, press the
offset button.
• Turn the brush drive all the way to the LH side, to simulating
driving a left curve.
Picture 35: Tool lowering unit screw position
When the brush drive is all the way to the left, then the positioning
screw (4023420) and washer (4042370) is not allowed to touch the
holder (4131403) of the tool lowering unit.

In case it touches, the adjustment of the metal rope compl has to been
verified.
• Mount the seat cover according to chapter MOUNTING OF SEAT

COVER.
• Mount the front cover according to chapter MOUNTING OF
FRONT COVER.

5.6.3 Removing of linear drive for offset

05.30.14 tool lowering unit - linear drive offset - 2100µicro_V1.00.fm
Picture 36: Linear drive for offset
• Lower the brush drive for easier access.

COVER.
• Disconnect the linear drive (4127185) for the offset at the
electronics (4131532).
• Thread out the cable of the linear drive for the offset.
• Remove the one retaining washer (4058370) from the bolt
(4127022) of the linear drive for the offset.
• Thread out the bolt.
Picture 37: Removing linear drive for offset
• Remove the screw (4006050) of the flange bolt (4131412) which

fixates the linear drive of the offset to the holder (4131403).
Remarks
You need to remove the linear drive for the offset with the flange bolt
(4131412) mounted, as there is no room to lift the linear drive for the
offset over it.
The flange bolt (4131412) has a milled position where you can use a
10mm fork tool for fixation.

• Remove the linear driver of the offset.

parts from the linear drive of the offset and place it on the new
one.

5.6.4 Mounting of linear drive for offset

Picture 38: Mounting linear drive for offset
• Mount the flange bolt and retaining washer to the linear drive for
the offset.
Remarks
You need to mount the flange bolt in advance, as you cannot lift the
linear drive for the offset over it.
• Position the linear drive.
Take care not to position the motor wrongly.
• Mount the screw for the flange bolt on the holder side.
• Mount the bolt and retaining washer.
• Thread in the cable of linear drive for the offset.
• Connect the linear drive for the offset to the electronics.
COVER.

5.6.5 Removing of metal rope compl
Picture 39: Metal rope compl
• Remove the tool lowering unit according to chapter REMOVING

05.30.15 tool lowering unit - metal rope compl - 2100µicro_V1.00.fm
OF TOOL LOWERING UNIT.

• Remove the two endings of the metal rope compl (4131425)
from the pulley (4131701).
• Loosen the counter nuts and remove both nuts of the metal rope
compl (4131425) on the holder (4131399).
Picture 40: Removing metal rope compl
• Loosen the counter nuts and remove both nuts of the metal rope
compl (4131425) on the holder (4131403).
• Thread out the metal rope compl.

5.6.6 Mounting of metal rope compl
Picture 41: Mounting metal rope compl
• Thread in the metal rope compl.

05.30.15 tool lowering unit - metal rope compl - 2100µicro_V1.00.fm
• Insert the endings of the metal rope compl into the slots of both
holders.
• Position on the endings of the metal rope compl nuts for the
adjustment.
Make sure that the metal ropes compl do not interfere with the
movement of the tool lowering unit.
• Position the counter nuts and tighten them.

• Insert the endings of the metal rope compl into the pulley.
• Mount the tool lowering unit according to chapter MOUNTING OF
TOOL LOWERING UNIT.

5.6.7 Removing of metal rope

05.30.16 tool lowering unit - metal rope - 2100µicro_V1.00.fm
Picture 42: Metal rope
• Remove the tool lowering unit according to chapter REMOVING

OF TOOL LOWERING UNIT.
• Loosen the self-locking nut (4007340) of the clamping part
(4131411) to release the tension of the metal rope (4131413).
Remarks
To fixate the pulley (4131700) you can put a tool through the
prepared holes in the holder (4131403), the pulley (4131700) and the
lever (4131398).
Picture 43: Metal rope tension fixation
• Thread out the metal rope from the clamping part and both
pulleys (4131700 & 4131701).

5.6.8 Mounting of metal rope
Picture 44: Mounting metal rope

05.30.16 tool lowering unit - metal rope - 2100µicro_V1.00.fm
• Thread in the endings of the metal ropes into the pulley

(4131701).
• Thread in the endings of the metal ropes into the pulley
(4131700) and clamping part.
• Tighten the metal ropes with the clamping part.
Remarks
Us an 8mm Allen tool to tighten the metal ropes.
• Tighten the self-locking nut of the clamping part.

• Mount the tool lowering unit according to chapter MOUNTING OF
TOOL LOWERING UNIT.
Do not tighten the metal rope compl too tight.
The correct tension is, when you steer and the brush drive follows in
the same way without any play.

5.6.9 Removing of pressure spring

05.30.17 tool lowering unit - pressure spring - 2100µicro_V1.00.fm
Picture 45: Pressure spring
• Lower the brush drive for easier access.

• Loosen the screw (4028230) to release the tension of the
pressure spring (4131649).
Picture 46: Removing pressure spring
• Remove the pressure spring with the flange bolt (4131406).

• Remove the pressure spring.

5.6.10 Mounting of pressure spring

05.30.17 tool lowering unit - pressure spring - 2100µicro_V1.00.fm
Picture 47: Mounting pressure spring
• Position pressure spring and flange bolt.

• Mount screw and tighten until end of threading of the screw.
Remarks
No adjustment is necessary for the pressure spring. Make sure the

screw is all the way in.

5.6.11 Removing of linear drive

05.30.18 tool lowering unit - linear drive - 2100µicro_V1.00.fm
Picture 48: Linear drive

COVER.
• Disconnect the linear drive (4131605) for the tool lowering unit
at the electronics (4131532).
• Thread out the cable of the linear drive.
Remarks
For correct position of the connections refer to chapter ELECTRONICS

CONNECTIONS (refer to “Electrical” section).
Lower the brush drive for better access if possible. Before it touches
the floor, activate the emergency stop.
• Remove one retaining washer (4058370) of the lower bolt

(4127022) connecting the tool lowering unit and the linear drive.
Picture 49: Removing linear drive

Be aware of the tension on the linear drive as the brush drive is

hanging on it.
• Remove one retaining washer (4058370) of the upper bolt

(4131430).
Be aware of the parts mounted on the bolt as they can fall down when
removing the bolt.
• Remove the linear drive.


5.6.12 Mounting of linear drive

Picture 50: Mounting linear drive
• Position the linear drive to mount the upper bolt.

• Mount the upper bolt.
Take care not to position the linear drive wrongly.
Remarks
Make sure that you position the 2 slide bearings (4126535) and the 2
distance bushes (4131407) at the correct position.
Picture 51: Mounting linear drive detail
• Mount the retaining washer.

• Position the linear drive and the tool lowering unit.
• Mount the lower bolt and the retaining washer.
• Thread in the cable.
When fixating the cable of the linear drive, make sure the necessary
movement is allowed.
• Connect the linear drive to the electronics.

COVER.

5.7 Drive unit
5.7.1 Removing of drive wheel

05.32.15 drive unit - drive wheel - 2100µicro_V1.00.fm
Picture 52: Drive wheel
Position a piece of wood in front and behind the traction wheel to

ensure that the machine does not move.
• Lift the side of the machine with a jack.
Make sure you position the jack on the chassis (4131386) and not on
the bottom part of the plastic platform (4131362).
The chassis has been specially constructed lower than the plastic
platform so you can place a jack.
Picture 53: Removing drive wheel
• Remove the 3 screws (4064840) with the spring lock washers

(4007780) of the drive wheel.
Remarks
The part number of the drive wheel can vary as we have different
types. Grey wheel (4131238), brown wheel (4131703) and red wheel
(4131704).
• Remove the disc (4131540).

• Remove the drive wheel from the traction unit (4131237).

5.7 Drive unit
5.7.2 Mounting of drive wheel
Picture 54: Mounting drive wheel

05.32.15 drive unit - drive wheel - 2100µicro_V1.00.fm
• Position the drive wheel on the traction unit.
If applicable, make sure you position the main wheel on the traction
unit with the fitting side.
• Position the disc and mount the 3 screws and spring lock
washers with it.
• Lower the machine.
• Tighten the screws.

5.7 Drive unit
5.7.3 Removing of encoder

05.32.16 drive unit - encoder - 2100µicro_V1.00.fm
Picture 55: Encoder
• Remove the drive wheel according to chapter REMOVING OF

DRIVE WHEEL.
• Remove the 3 screws (4070960) for the cover (4131525).
Picture 56: Removing encoder
• Remove the rotary encoder (4131514) by lifting it off the

housing (4131524).
• Thread out the cable of the rotary encoder.
• Disconnect the rotary encoder at the electronics (4131532).
• Loosen the Allen screw for the magnet compl (4131543).
• Remove the magnet compl.
The magnet is only glued onto the bushing. Take care when handling
it.

Picture 57: Encoder magnet
• Remove the 3 screws (4006410) for the housing (4131524).

• Remove the housing.
Remarks
Only remove the housing (4131524) if necessary.


5.7 Drive unit
5.7.4 Mounting of encoder
Picture 58: Encoder unit
• Position the housing and mount the 3 screws (if you removed it).
• Position the magnet compl and tighten the screw.
The magnet is only glued onto the bushing. Take care when handling
it.
• Thread in the cable of the rotary encoder.

• Connect the rotary encoder to the electronics.
• Position the rotary encoder onto the housing.
Place the rotary encoder nicely onto the pins on the housing.
Picture 59: Encoder details
Adjustment
Make sure the screw for the magnet compl is in the center of the hole
in the rotary encoder. If this is not the case, then you need to loosen
the 3 screws (4006410) for the housing (4131524) and adjust it.

Picture 60: Encoder adjustment
• Position the cover and mount the 3 screws.

• Mount the drive wheel according to chapter MOUNTING OF
DRIVE WHEEL.

GTS template
5.7 Drive unit
5.7.5 Removing of brake
Picture 61: Brake

05.32.17 drive unit - brake - 2100µicro_V1.00.fm
• Remove the drive wheel according to chapter REMOVING OF

DRIVE WHEEL.
• Remove the encoder according to chapter REMOVING OF
ENCODER.
• Disconnect the connector of the brake.
• Remove the 3 screws which fixate the brake to the traction unit
(4131237).

GTS template
5.7 Drive unit
5.7.6 Mounting of brake
Picture 62: Brake

05.32.17 drive unit - brake - 2100µicro_V1.00.fm
• Position the brake and mount the 3 screws.
Make sure that the brake is nicely in center with the axle. This needs
to be considered for mounting the encoder.
• Connect the connector of the brake.

• Complete assembly according to chapter MOUNTING OF
ENCODER.
• Complete assembly according to chapter MOUNTING OF DRIVE
WHEEL.
Make sure that you check the function of the brake during each visit
as this is a security feature.

5.7 Drive unit
5.7.7 Removing of drive unit
Picture 63: Drive unit

05.32.18 drive unit - drive unit - 2100µicro_V1.00.fm
• Position a piece of wood in front and behind the front steering

wheel to ensure that the machine does not move.
Remarks
For easier access remove the squeegee.
• Remove the drive wheel LH and RH according to chapter

REMOVING OF DRIVE WHEEL.
• Remove the rotary encoder according to chapter REMOVING OF
ENCODER.
Remarks
If you only remove the rotary encoder then you do not have to thread
out the cable to the electronics.
• Disconnect the wires of the drive unit compl (4131237) from the
connection block (4108420).
• Disconnect the connector of the brake.
• Remove the 4 hexagon screws (4006060) from the chassis
(4131386) on the LH side.
• Remove the 4 hexagon screws (4006060) from the chassis
(4131386) on the RH side.

Picture 64: Removing drive unit
• Push the drive unit to the front to slide it out of the chassis.
Picture 65: Removing drive unit compl
• Remove the drive unit.

parts from the drive unit and place it on the new one.

5.7 Drive unit
5.7.8 Mounting of drive unit
Picture 66: Drive unit compl
• Position the drive unit and slide it into the chassis.

• Position and mount the 4 hexagon screws for the drive unit to
the chassis on the LH side.
• Position and mount the 4 hexagon screws for the drive unit to
the chassis on the RH side.
Picture 67: Mounting drive unit
• Connect the connector for the brake.

• Connect the wires of the drive unit to the connection block.
• Mount the rotary encoder according to the chapter MOUNTING
OF ENCODER.
• Mount the drive wheel according to chapter MOUNTING OF
DRIVE WHEEL.

5.8 Squeegee
5.8.1 Removing of wire spring
Picture 68: Squeegee

05.40.32 squeegee - wire spring - 2100µicro_V1.00.fm
Picture 69: Wire spring
• Remove the 3 screws (4083310) of the holder (4131462).
Picture 70: Removing wire spring
• Remove the holder.

• Remove the wire spring (4128166).

5.8 Squeegee
5.8.2 Mounting of wire spring

05.40.32 squeegee - wire spring - 2100µicro_V1.00.fm
Picture 71: Wire spring unit
• Mount the wire spring.

• Mount the holder and position the 3 screws.
Remarks
Make sure that the lever (4131681), the lever (4131682) and the
pressure spring (4131708) are correctly positioned before you mount
the holder.
Picture 72: Mounting wire spring
• Tighten the 3 screws.

5.8 Squeegee
5.8.3 Removing of pressure spring

05.40.33 squeegee - pressure spring - 2100µicro_V1.00.fm
Picture 73: Pressure spring
• Remove the holder according to chapter REMOVING OF WIRE

SPRING.
• Remove the pressure spring (4131708).
Picture 74: Removing pressure spring

5.8 Squeegee
5.8.4 Mounting of pressure spring
Picture 75: Pressure spring unit

05.40.33 squeegee - pressure spring - 2100µicro_V1.00.fm
• Place the pressure spring between the lever (4131681) and the
lever (4131682).
Remarks
Make sure that the levers are correctly mounted as there is a LH and
a RH one.
Picture 76: Mounting pressure spring

5.8 Squeegee
5.8.5 Removing of front blade
Picture 77: Front blade
• Remove the 2 star knobs (4129465).

05.40.34 squeegee - front blade - 2100µicro_V1.00.fm
• Push/pull out the clamping part (4131465) of the squeegee

body (4131464).
Picture 78: Removing front blade
• Remove the front blade (4131466) by tearing it off from the

clamping part.

5.8 Squeegee
5.8.6 Mounting of front blade
Picture 79: Front blade unit
• Place front blade nicely on the pins of the clamping part.
Remarks
05.40.34 squeegee - front blade - 2100µicro_V1.00.fm
Take notice of the middle sign on the blade.
Picture 80: Mounting front blade
• Insert all clamping part into the squeegee body.

• Mount the star knobs.
Ensure that the front blade is nicely fitted into the squeegee body
before tightening the star knobs.

GTS template
5.8 Squeegee
5.8.7 Removing of back blade
Picture 81: Back blade

05.40.35 squeegee - back blade - 2100µicro_V1.00.fm
• Remove the 2 star knobs (4129465).

• Push/pull out the clamping part (4131465) of the squeegee
body (4131464).
Picture 82: Removing back blade
• Remove the back blade (4131467) by tearing it off from the

clamping part.

GTS template
5.8 Squeegee
5.8.8 Mounting of back blade
Picture 83: Back blade unit

05.40.35 squeegee - back blade - 2100µicro_V1.00.fm
• Place front blade nicely on the pins of the clamping part.
Remarks
Take notice of the middle sign on the blade.
Picture 84: Mounting back blade
• Insert all clamping part into the squeegee body.

• Mount the star knobs.
Ensure that the front blade is nicely fitted into the squeegee body
before tightening the star knobs.

5.9 Lower part
5.9.1 Removing of pump

05.42.17 lower part - pump - 2100µicro_V1.00.fm
Picture 85: Pump

• Disconnect the pump wires at the connections.
• Remove the hose (4122625) for the IntelliDose from the hosing
compl. (4131757).
• Remove the hose (4122625) for the check valve (4066380) from
the hosing compl. (4131757).
• Remove the screw (4129073) fixating the pump holder
(4131480).
Picture 86: Removing pump
• Thread out the whole pump holder with the housing compl
(4131757).
Remarks
The housing compl (4131757) is just fitted in the chassis (4131386).
For easier access you can remove the magnetic valve according to
chapter REMOVING OF MAGNETIC VALVE or just remove the hose.
• Remove the hose (4028460) and the hose (4103370) from the
pump (4123169).
• Thread out the pump from the pump holder.

5.9 Lower part
5.9.2 Mounting of pump
Picture 87: Pump unit

05.42.17 lower part - pump - 2100µicro_V1.00.fm
• Position the pump into the pump holder.
Ensure that the pump is built in according to the water flow. The arrow
on the pump indicates the water flow direction.
Picture 88: Mounting pump
• Connect the hoses to the pump.

• Thread in the whole pump holder with the housing compl.
• Mount the screw fixating the pump holder.
• Mount the hose for the check valve to the housing compl.
• Mount the hose for the IntelliDose to the housing compl.
Connect the hoses to the correct outlet which are marked on the
housing compl.
• Connect the pump wires to the connections.

• Place the foot cover and mount the 2 screws.
Remarks
If you removed the magnetic valve or its hose, mount it according to

chapter MOUNTING OF MAGNETIC VAVLE.

5.9 Lower part
5.9.3 Removing of housing compl
Picture 89: Housing compl

05.42.18 lower part - housing compl - 2100µicro_V1.00.fm
• Remove the whole pump holder (4131480) with the housing

compl (4131757) according to chapter REMOVING OF PUMP.
• Remove the hoses (4103370) for the pumps (4123169) from the
housing compl.
• Remove the hose (4053660) for the magnetic valve (4126924)
from the housing compl.
Picture 90: Removing housing compl
• Remove the housing compl.

5.9 Lower part
5.9.4 Mounting of housing compl

05.42.18 lower part - housing compl - 2100µicro_V1.00.fm
Picture 91: Housing compl unit
• Position the housing compl.

• Mount the hose for the magnetic valve to the housing compl.
Picture 92: Mounting housing compl
• Mount the hoses for the pumps to the housing compl.

• Mount the whole pump holder with the housing compl according
to chapter MOUNTING OF PUMP.

5.9 Lower part
5.9.5 Removing of magnetic valve
Picture 93: Magnetic valve

05.42.19 lower part - magnetic valve - 2100µicro_V1.00.fm
• Remove the filter compl (4130411) of the magnetic valve

(4126924).
Ensure that no water is in the fresh water system before you

disconnect the hoses or remove the filter set.
• Remove the two fixation screws (4062780) from the front cover
(4131665).
• Thread out the magnetic valve from the cover.
Picture 94: Removing magnetic valve
• Remove the two hose clamps (4028450) from the hoses.

• Remove the hoses from the magnetic valve.
• Disconnect the wires from the coil.
• Remove the magnetic valve.

5.9 Lower part
5.9.6 Mounting of magnetic valve

05.42.19 lower part - magnetic valve - 2100µicro_V1.00.fm
Picture 95: Magnetic valve unit
• Position the magnetic valve.

• Connect the wires for the coil.
• Mount the hoses to the magnetic valve and mount the hose
clamps.
Picture 96: Mounting magnetic valve
• Thread the magnetic valve into the front cover.

• Position the fixation screws and tighten them.
• Mount the filter compl to the magnetic valve.

5.9 Lower part
5.9.7 Removing of front cover
Picture 97: Front cover

05.42.20 lower part - front cover - 2100µicro_V1.00.fm

• Remove the magnetic valve according to chapter REMOVING OF
MAGNETIC VALVE.
• Disconnect the wires for the LED strap (4131265) at the
connection block (4047420).
• Remove the hexagon screw (4016140), the washer (4110070)
and the self-locking nut (4007340) on the RH side.
• Remove the hexagon screw (4016140), the washer (4110070)
and the self-locking nut (4007340) on the LH side.
Picture 98: Removing front cover
• Remove the 2 covers (4131868) for the 2 hexagon screws

(4069420) at the front.
• Remove the 2 hexagon screws and the 2 washers (4110070) at
the front.

Picture 99: Removing front cover front screws
• Pull the front cover (4131665) to the front side until it is not
guided by the chassis (4131386) on the bottom.
• Enlarged the opening of the front cover (pull on both flanks) and
pull it to the front side out.
Remarks
It takes some force to get it out to the front. You can pull it side by
side out.
Take care of the water outlet of the fresh water tank (4131360) when
pulling the cover to the front.
• Remove the front cover.

5.9 Lower part
5.9.8 Mounting of front cover

Picture 100: Front cover unit
• Position the front cover onto the chassis.
Remarks
It takes some force to get it on to the front. You can push it side by
side in.
Take care of the water outlet of the fresh water tank when pushing the
cover to the front.
Picture 101: Mounting front cover
• Mount the 2 hexagon screws and the 2 washers at the front.

• Mount the 2 covers at the front.
• Mount the hexagon screw, the washer and the self-locking nut
on the LH side.
• Mount the hexagon screw, the washer and the self-locking nut
on the RH side.
• Connect the wires for the LED strap at the connection block.
• Mount the magnetic valve according to chapter MOUNTING OF

MAGNETIC VALVE.
Adjustment
The 2 screws (4109990) on the left and the right flank of the front
cover are for adjustment to align the front cover and the platform
(4131362).
Picture 102: Front cover adjustment


5.10 Brush drive
5.10.1 Removing of brush drive

05.66.21 brush drive - brush drive - 2100µicro_V1.00.fm
Picture 103: Brush drive
• Remove the tools and the squeegee.

• Lower the brush drive by pressing the brush button on the
dashboard.
• As soon as the brush unit is touching the floor press the stop
actuator (4127060).
The upper mentioned procedures are not really necessary. Be aware

that the three screws (4122480) to fixate the brush drive are harder
to remove and that the brush drive can fall onto the floor if it is not
lowered.
• Remove the 3 screws (4083310) for the LH brush housing

(4131536).
• Remove the brush housing.
• Remove the 3 screws (4083310), the screw (4023420) and the
washer (4042370) for the RH brush housing (4131699).
• Remove the brush housing.
Picture 104: Removing brush drive housing

• Disconnect the wires for the brush motor (4131254) which are
coming from the brush motor itself at the connection block
(4130408).
• Remove the screw (4006420) for the connection block holder
(4131787).
• Remove the connection block holder.
Picture 105: Removing brush drive connection block

Remarks
The wires from the electronics (4131532) to the connection block

holder do not have to be removed.
• Remove the 2 angle flanges (4123205) with the hoses

(4005380).
• Remove the 3 fixation screws (4122480) which fixate the brush
drive to the disc (4131420) of the lever offset.
Picture 106: Removing brush drive screws
• Remove the whole brush unit.

5.10 Brush drive
5.10.2 Mounting of brush drive

Picture 107: Brush drive unit
• Position the brush drive.

• Mount the 3 fixation screws to fixate the brush drive with the
disc of the lever offset.
Remarks
The mark on the disc points to the back side of the machine for
correct fixation of the brush drive.
Picture 108: Mounting brush drive mark
• Position the 2 angle flanges with the hoses.
Make sure that you place the hoses correctly around the tool lowering
unit.
When you position the RH brush housing then the hoses need to fit
nicely.

The hose for the LH cleaning tool is the longer one.
• Position the connection block holder and mount the screw.
Make sure that you place the connection block holder nicely into the
slots.
Picture 109: Mounting brush drive connection block
• Connect the brush motor wires to the connection block.
Make sure that the wires are between the connection block holder and
the brush motor.
• Position the RH brush housing.

• Mount the 3 screws, the screw and the washer for the RH brush
housing.
• Position the LH brush housing.
• Mount the 3 screws for the LH brush housing.
Adjustment
Turn the steering wheel and make sure that the hoses are positioned
correctly.

5.10 Brush drive
5.10.3 Removing of brush belt

05.68.22 brush drive - brush belt - 2100µicro_V1.00.fm
Picture 110: Brush belt
• Remove brush drive according to chapter REMOVING OF BRUSH

DRIVE.
• Remove the 2 tension springs (4127881) of the decoupling plate
(4131390) and the decoupling plate (4131392).
• Remove the 2 screws (4065050) for the decoupling holder
(4131393).
• Lift off the whole decoupling assembly from the brush drive.
Picture 111: Removing brush decoupling
• Remove the 6 screws (4083310) for the belt cover (4131535).

• Remove the belt cover.
Remarks
Further numbering refers to picture: Brush belt tension lever.
1 Loosen fixation nut (4007200) of the tension screw (4106990).

2 Loosen the tension screw to turn the tension lever (4131444).

Picture 112: Brush belt tension lever
• Turn the tension screw completely out to release the tension of

the brush belt.
• Remove the pressure spring (4130258) and the flange bolt
(4130242) to move the tension lever to the end stop.
• Remove the brush belt (4129296).

5.10 Brush drive
5.10.4 Mounting of brush belt

Picture 113: Brush belt unit
• Position the brush belt carefully.

• Position the pressure spring and the flange bolt onto the tension
lever.
• Turn the tension screw to tension the brush belt.
Picture 114: Brush belt adjustment
Adjustment
Position the tension lever as a pre adjustment to the value x=42mm

according to the picture. Measure the spring.
• Position and tighten the fixation nut of tension screw.
Adjustment
Turn the brush coupling (4122648) by hand in opposite direction to

ensure that the belt is correctly mounted and stays in the middle of
the pulley (4122763).

• Position the brush cover onto the brush drive.

• Position and tighten the 6 screws of the brush cover.
Remarks
Ensure that the brush belt does not touch the cover.
• Position the whole decoupling assembly.

• Position and tighten the 2 screws for the decoupling holder.
Picture 115: Mounting brush decoupling plates
Take care when positioning the screws as they can slide underneath
the brush cover.
• Mount the tension springs of the decoupling plates.

BRUSH DRIVE.

5.10 Brush drive
5.10.5 Removing of flat belt pulley

05.68.42 brush drive - flat belt pulley - 2100µicro_V1.00.fm
Picture 116: Flat belt pulley

BRUSH DRIVE.
• Remove brush belt according to chapter REMOVING OF BRUSH
BELT.
• Remove the brush coupling (4122648) carefully with a screw
driver.
• Remove the flanged bush (4122649) with the gasket (4122440).
• Remove the retaining ring (4008690).
• Pull off the flat belt pulley (4122763) from the support
(4109900).
Picture 117: Removing flat belt pulley

5.10 Brush drive
5.10.6 Mounting of flat belt pulley

Picture 118: Flat belt pulley unit
• Mount the flat belt pulley onto the support.
Service
Apply gear/bearing lubricant (4039680) on the inside of the bearings

of the flat belt pulley (4122763), the support (4109900) and the
gasket (4123215).
• Position the retaining ring.

• Mount the flanged bush with the gasket.
Service
Apply lubricant onto the gasket (4122440).
• Mount the brush coupling.
The brush coupling is coded and has to match to the flat belt pulley.
Use a wooden piece and a hammer to mount the brush coupling onto
the flat belt pulley.

BRUSH BELT.
BRUSH DRIVE.

Remarks
If you have to remove the complete flat belt pulley and support
together, then you can remove the 3 screws (4065050) with an Allen
key by positioning the slot of the flat belt pulley (4122763) right over
the screws.
Picture 119: Flat belt pulley slot


5.10 Brush drive
5.10.7 Removing of brush motor
Picture 120: Brush motor

05.68.59 brush drive - brush motor - 2100µicro_V1.00.fm

BRUSH DRIVE.
• Remove brush belt according to chapter REMOVING OF BRUSH
BELT.
• Turn the brush motor pulley (4131460) and fixate it with a screw
driver or similar.
Picture 121: Fixation brush motor pulley
• Loosen the nut (4083980) with a 17mm fork wrench and remove
it.
This nut has a left hand thread. Take a note of the arrow on the nut.
• Remove the brush motor pulley from the brush motor

(4131254).
• Loosen the 4 screws (4030840) with a 10mm fork wrench and
remove them.

Picture 122: Removing brush motor
• Remove the brush motor.


5.10 Brush drive
5.10.8 Mounting of brush motor

Picture 123: Brush motor unit
• Position the brush motor.

• Mount the 4 screws for the brush motor with a 10mm fork
wrench.
• Position the brush motor pulley.
Picture 124: Mounting brush motor
• Fixate the brush motor pulley.

• Position the nut and tighten it with a 17mm fork wrench.
This nut has a left hand thread. Take a note of the arrow on the nut.

BRUSH BELT.
BRUSH DRIVE.

Technical Manual
6 Electrical

6.1 System architecture
6.1.1 General
• The firmware is memorised only on the electronics.

• The dashboard visualises the states of the machine. It also
functions as a connection between the electronics and the
devices (e.g. hall sensor, key switch and foil keyboard).
• Applying the correct torque where required is essential for a safe
operation of the machine.
• ESD can harm the electronic boards and therefore reduce the life
time of the machine. Use always an ESD bag to protect them.
06.10.19 system architecture - 2100µicro_V1.00.fm
Picture 1: System overview

6.1.2 Start up/Self holding
The TASKI swingo 2100µicro has an emergency loop. This includes a separate relay
(4127063), which switches the complete power of the machine. In an emergency situa-
tion you shut down the machine by pressing the stop actuator (4127060).
The machine is switched ON by turning the key (4130800) to the „Start“ position, similar
known as with cars. When the key switch is turned to the „Start“ position, then it activates
the micro switch (4124476) and feeds the electronics with power. The electronics get
power and it enables the processor to start and go into the self holding. Afterwards the
key falls back into the position „1“ and keeps the micro switch activated.
• The electronics stays on as long it is:

• Not switched OFF by the key switch.
• The switch-off timer does not reach 5 minutes.
• The charger is not connected to main OR battery plug is not

connected to charger jack housing (4043320).
• The stop actuator is not pressed.
Picture 2: Start up/Self holding

6.1.3 Emergency loop
The machine has a separate emergency loop, which contains following elements:
• Stop actuator.
• Charger (internal switch) OR battery connector switch
(4131559).
• Start up/Self holding.
The emergency loop controls the main relay (4127063). Only when the complete emer-
gency loop is closed, the main relay is active and the power supply is ensured.
Picture 3: Start up/Self holding

6.2 Dashboard
6.2.1 Removing of dashboard
Picture 4: Dashboard
• Remove the 6 screws (4127073) of the dashboard (4132163).

06.14.22 dashboard - 2100µicro_V1.00.fm
Picture 5: Removing dashboard
• Remove the dashboard from the fresh water tank (4131360).
Be cautious when removing the dashboard as you can damage the

wires or the ribbon cables of the dashboard.
• Disconnect all electrical connections to dashboard.

• Remove the dashboard.

6.2 Dashboard
6.2.2 Mounting of dashboard
Picture 6: Dashboard
• Position the dashboard.

• Connect all electrical connections to the dashboard.
06.14.22 dashboard - 2100µicro_V1.00.fm
• Position the dashboard onto the fresh water tank.
Be cautious when mounting the dashboard as you can damage the

wires or the ribbon cables of the dashboard.
• Mount the 6 screws of the dashboard.

6.2 Dashboard
6.2.3 Connections
06.14.42 dashboard - connections - 2100µicro_V1.00.fm
Picture 7: Dashboard connections
Picture 8: Dashboard key switch
Please find description of the connections on the following table. The connections are
marked in the upper pictures (Picture: Dashboard connections and Dashboard key
switch) with numbers and the pin 1 of the connections is marked with a red dot.

Pos. Plug Description [plug] Pin Description [pin]

1 X1 Key switch 1 Plus (+) 24VDC from key switch
1 X1 Key switch 2 Not connected
2 X2 Charger communication 1 Information charge - yellow
2 X2 Charger communication 2 Information charged - green
2 X2 Charger communication 3 Information charge failed - red
2 X2 Charger communication 4 Immobilise OUT (Emergency loop)
2 X2 Charger communication 5 Immobilise IN (Emergency loop)
2 X2 Charger communication 6 GND
3 X3 Stop actuator 1 Emergency loop - IN
3 X3 Stop actuator 2 Emergency loop - OUT
4 X4 Start switch 1 Start IN
4 X4 Start switch 2 Start OUT
5 X5 Control unit 1 Emergency loop
5 X5 Control unit 2 Coding 1
5 X5 Control unit 4 Coding 3 (TASKI swingo 2100µicro)
5 X5 Control unit 6 Eeprom
6 X6 TASKI Bus 1 CAN_H

Table 1: Dashboard connections


6 X6 TASKI Bus 2 CAN_L
6 X6 TASKI Bus 3 Plus (+) 24VDC
6 X6 TASKI Bus 4 GND
7 X20 Membrane keypad right 1 LED_Charge
7 X20 Membrane keypad right 2 LED_Charged
7 X20 Membrane keypad right 3 LED_Charge_Fail
7 X20 Membrane keypad right 4 LED_K
7 X20 Membrane keypad right 5 Not connected
7 X20 Membrane keypad right 7 SCAN OUT 3
7 X20 Membrane keypad right 9 MUX OUT 0
7 X20 Membrane keypad right 16 TASTER IN 1



8 X21 Membrane keypad left 1 SCAN OUT 0
8 X21 Membrane keypad left 4 MUX OUT 0
8 X21 Membrane keypad left 10 Not connected



8 X21 Membrane keypad left 14 TASTER IN 0
Key switch Dashboard key switch micro switch 1 Micro switch OUT key switch
Key switch Dashboard key switch micro switch 2 Micro switch IN start switch
Key switch Dashboard key switch micro switch 3 Micro switch OUT start switch
Key switch Dashboard key switch micro switch 4 Plus (+) 24VDC (permanent)
Key switch Dashboard key switch micro switch X Not connected
Key switch Dashboard key switch micro switch X Not connected


6.3 Electronics
6.3.1 Removing of electronics

06.18.19 electronics - 2100µicro_V1.00.fm
Picture 9: Electronics

DRIVER SEAT COVER (refer to “Mechanical” section).
• Disconnect the wires and the connectors from the electronics
(4131532).
• Loosen the 4 screws (4122523) to remove the electronics from
the electrical support (4131385).
Picture 10: Removing electronics
• Remove the electronics.

6.3 Electronics
6.3.2 Mounting of electronics
Picture 11: Electronics unit

06.18.19 electronics - 2100µicro_V1.00.fm
• Position the electronics onto the electrical support.

• Position and tighten the 4 screws.
• Connect the wires and the connections to the electronics.
Tighten the connectors with the correct torque. Refer to adjustment.

Adjustment
• M5 with 6 Nm
• GND
• drive, brush, vac - (minus)
• M6 with 8 Nm
• +24V
• drive, brush, vac + (plus)

6.3 Electronics
6.3.3 Connections
06.18.29 electronics - connections - 2100µicro_V1.00.fm
Picture 12: Electronics connections
marked in the upper picture (Picture: Electronics connections) with numbers and the pin
1 of the connections is marked with a red dot.


1 X2 Battery - GND 1 GND
2 X1 Battery - 24V 1 Plus (+) 24VDC
3 X3 Drive (Motor) 1 Plus (+)
4 X4 Drive (Motor) 1 Minus (-)
5 X5 Brush 1 (Motor) 1 Plus (+)
6 X6 Brush 1 (Motor) 1 Minus (-)
7 X7 Brush 2 (Motor) 1 Plus (+), (TASKI swingo 4000/5000)
8 X8 Brush 2 (Motor) 1 Minus (-), (TASKI swingo 4000/5000)
9 X9 Vac (Vauum motor) 1 Plus (+)
10 X10 Vac (Vauum motor) 1 Minus (-)
11 X70 USB host (Type-A) 1 VBUS
11 X70 USB host (Type-A) 2 D Minus (-)
11 X70 USB host (Type-A) 3 D Plus (+)
11 X70 USB host (Type-A) 4 GND
12 X71 USB device 1 VBUS
12 X71 USB device 2 D Minus (-)
12 X71 USB device 3 D Plus (+)
12 X71 USB device 4 GND
13 X20 Brush lift (Brush lowering motor) 1 B_ABS (+)
13 X20 Brush lift (Brush lowering motor) 2 B_ABS (-)

Table 2: Electronics connections


14 X21 Squeegee lift (Squeegee lowering motor) 1 S_ABS (+), (Offset TASKI swingo 2100µicro)
14 X21 Squeegee lift (Squeegee lowering motor) 2 S_ABS (-), (Offset TASKI swingo 2100µicro)
15 X22 Reserve 1 Not connected
15 X22 Reserve 2 Not connected
16 X23 Drain pump 1 SWP (+), (TASKI swingo 4000/5000)
16 X23 Drain pump 2 SWP (-), (TASKI swingo 4000/5000)
17 X24 Flash (Warning light) 1 WL (+)
17 X24 Flash (Warning light) 2 WL (-)
18 X25 Lamp (Front light) 1 SW (+)
18 X25 Lamp (Front light) 2 SW (-)
19 X26 Pump 1 1 FWP_1 (+)
19 X26 Pump 1 2 FWP_1 (-)
20 X27 Pump 2 1 FWP_2 (+), (not TASKI swingo 4000/5000)
20 X27 Pump 2 2 FWP_2 (-), (not TASKI swingo 4000/5000)
21 X28 Actors (Horn) 1 HUPE (+)
21 X28 Actors (Buzzer) 2 BUZZER (+)
21 X28 Actors (Magnetic valve) 3 DV (+)
21 X28 Actors (Brake) 4 FSB (+)
21 X28 Actors (Horn) 5 HUPE (-)
21 X28 Actors (Buzzer) 6 BUZZER (-)



21 X28 Actors (Magnetic valve) 7 DV (-)
21 X28 Actors (Brake) 8 FSB (-)
22 X30 Relay (Main relay) 1 MainRel (+)
22 X30 Relay (Seat switch) 2 Seat (+)
22 X30 Relay (Drive relay) 3 DriveRel (+)
22 X30 Relay (Main relay) 4 MainRel (-)
22 X30 Relay (Seat switch) 5 Seat (-)
22 X30 Relay (Drive relay) 6 DriveRel (-)
23 X40 Dig. Input (Throttle micro switch) 1 DIG_EIN_1A
23 X40 Dig. Input (Reserve 1) 2 DIG_EIN_2A
23 X40 n.c. 5 Not connected
23 X40 Dig. Input (Throttle micro switch) 6 DIG_EIN_1B
23 X40 Dig. Input (Reserve 1) 7 DIG_EIN_2B
23 X40 n.c. 10 Not connected
24 X43 Brush pres. (Signal brush lowering drive) 1 Plus (+) 5VDC
24 X43 Brush pres. (Signal brush lowering drive) 2 GND



24 X43 Brush pres. (Signal brush lowering drive) 3 Not connected
24 X43 Brush pres. (Signal brush lowering drive) 5 Ausgang (Signal)
25 X42 Steering (Hall sensor steering angle) 1 Plus (+) 5VDC
25 X42 Steering (Hall sensor steering angle) 2 GND
25 X42 Steering (Hall sensor steering angle) 3 Not connected
25 X42 Steering (Hall sensor steering angle) 4 Ausgang (Signal)
26 X41 Throttle (Hall sensor throttle) 1 Plus (+) 5VDC
26 X41 Throttle (Hall sensor throttle) 2 GND
26 X41 Throttle (Hall sensor throttle) 3 Ausgang (Signal)
26 X41 Throttle (Hall sensor throttle) 4 Not connected
27 X51 Control unit 1 Emergency stop IN
27 X51 Control unit 4 Coding 3 (TASKI swingo 2100µicro)



27 X51 Control unit 6 Not connected
28 X60 Charger 1 GND
28 X60 Charger 2 Plus (+) 12VDC
28 X60 Charger 3 Not connected
28 X60 Charger 4 Battery detection
28 X60 Charger 5 Battery charge detection
28 X60 Charger 6 I2C: SCL
28 X60 Charger 7 I2C: SDA
28 X60 Charger 8 Battery charge detection input reset
29 X61 Chem. (IntelliDose) 1 Plus (+) 24VDC
29 X61 Chem. (IntelliDose) 2 Plus (+) 24VDC
29 X61 Chem. (IntelliDose) 3 Pulse (Signal)
29 X61 Chem. (IntelliDose) 4 GND
30 X45 Waste water (Sensor) 1 Plus (+) 24VDC, (TASKI swingo 4000/5000)
30 X45 Waste water (Sensor) 2 Not connected, (TASKI swingo 4000/5000)
30 X45 Waste water (Sensor) 3 GND, (TASKI swingo 4000/5000)
30 X45 Waste water (Sensor) 4 SWS_IN (Signal), (TASKI swingo 4000/5000)
31 X44 Fresh water (Sensor) 1 Plus (+) 24VDC, (TASKI swingo 4000/5000)
31 X44 Fresh water (Sensor) 2 Not connected, (TASKI swingo 4000/5000)



31 X44 Fresh water (Sensor) 3 GND, (TASKI swingo 4000/5000)
31 X44 Fresh water (Sensor) 4 SWS_IN (Signal), (TASKI swingo 4000/5000)
32 X46 Encoder 1 Plus (+) 12VDC
32 X46 Encoder 2 GND
32 X46 Encoder 3 CHA
32 X46 Encoder 4 CHB
32 X46 Encoder 5 Shield
33 X50 TASKI Bus 1 CAN_H
33 X50 TASKI Bus 2 CAN_L
33 X50 TASKI Bus 3 Plus (+) 24VDC
33 X50 TASKI Bus 4 GND


6.4 Charger
6.4.1 Removing of charger
Picture 13: Charger

06.20.17 charger - 2100µicro_V1.00.fm

• Disconnect the plug to the battery connector (4043320).
• Disconnect the plug to the main cord, fixated on the charger
holder (4131448).
• Disconnect the plug of the cable (4131707) to the electronics
(4131532).
• Disconnect the plug of the cable (4131558) to the dashboard
(4132163).
• Remove the 2 screws (4006430) for the charger holder.
• Remove the charger holder with the charger out of the electrical
support (4131385) by sliding it upwards.
Picture 14: Removing charger
• Remove the 2 self-locking nuts (4092870) and the 2 washers

(4019790).
• Remove the charger.

6.4 Charger
6.4.2 Mounting of charger
Picture 15: Charger unit

06.20.17 charger - 2100µicro_V1.00.fm
• Position the charger onto the charger holder.

• Position the 2 washers and self-locking nuts and tighten them.
Picture 16: Mounting charger
• Slide the charger holder with the charger onto the electrical
support.
• Mount the 2 screws for the charger holder.
• Connect the plug of the cable to the dashboard.
• Connect the plug of the cable to the electronics.
• Connect the plug to the main cord.
Remarks
Fixate the plugs with cable ties onto the charger support as they have
also the function of a tension release.
• Connect the battery connector.


6.4 Charger
6.4.3 Connections
06.20.27 charger - connections - 2100µicro_V1.00.fm
Picture 17: Charger connections
marked in the upper picture (Picture: Charger connections) with numbers and the pin 1
of the connections is marked with a red dot.

06.20.27 charger - connections - 2100µicro_V1.00.fm

1 Battery supply - Battery - (Minus, black wiring)
2 Battery supply - Battery + (Plus, red wiring)
3 Main power 1 Main power
3 Main power 2 Main power
4 Communication to electronics 1 GND
4 Communication to electronics 2 Plus (+) 12VDC from electronics
4 Communication to electronics 3 Not connected
4 Communication to electronics 4 Battery detection
4 Communication to electronics 5 Battery change detection
4 Communication to electronics 6 I2C: SCL
4 Communication to electronics 7 I2C: SDA
4 Communication to electronics 8 Battery change detection input reset
5 Communication to dashboard 1 Not connected
5 Communication to dashboard 2 Not connected
5 Communication to dashboard 3 Immobiliser (internal switch)
5 Communication to dashboard 4 Immobiliser (internal switch)
5 Communication to dashboard 5 GND
5 Communication to dashboard 6 Information charge failed - red
5 Communication to dashboard 7 Information charge - yellow
5 Communication to dashboard 8 Information charged - green

Table 3: Charger connections

6.5 Hall sensor
6.5.1 Description
The Hall effect refers to the potential difference (Hall voltage) on opposite sides of a thin
sheet of conducting or semiconductor material in the form of a 'Hall bar' (or a van der
Pauw element) through which an electric current is flowing, created by a magnetic field
applied perpendicular to the Hall element. Edwin Hall discovered this effect in 1879.
(Source: http://www.answers.com/topic/hall-effect)
06.22.16 hall sensors - 2100µicro_4000_5000_V1.00.fm
Picture 18: Hall effect

6.5 Hall sensor
6.5.2 Removing of hall sensor steering angle

06.22.17 hall sensors - steering angle - 2100µicro_V1.00.fm
Picture 19: Hall sensor steering angle

• Remove the fresh water tank according to chapter REMOVING OF
FRESH WATER TANK (refer to „Mechanical” section).
• Disconnect the cable for the hall sensor steering angle
(4131503) at the electronics (4131532).
• Remove the screw (4129073) for the LH cover (4131686).
• Remove the screw (4129073) for the RH cover (4131687).
• Remove the 2 screws (4122950) for the hall sensor holder
(4131455).
Picture 20: Removing hall sensor steering angle
• Remove the hall sensor holder.

• Remove the 2 self-locking nuts (4007330) and the 2 screws
(4122950) from the hall sensor holder.
• Remove the hall sensor for steering angle.

6.5 Hall sensor
6.5.3 Mounting of hall sensor steering angle

Picture 21: Hall sensor steering angle unit
• Position the hall sensor steering angle onto the hall sensor
holder.
• Mount the 2 screws for the hall sensor steering angle.
Ensure that you mount the correct hall sensor for the steering angle.
• Position and tighten the 2 self-locking nuts.
Picture 22: Mounting hall sensor steering angle
• Position the hall sensor holder and mount the 2 screws.

• Position the covers on the LH and RH side and mount the screws.
• Thread in the cable for the hall sensor steering angle.
• Connect the cable to the electronics.
FRESH WATER TANK (refer to “Mechanical” section).

Remarks
If in any case the hall sensor steering angle would not work correctly
the machine would still run, but only in a defined slower speed.
For error codes, please refer to the Service Tool Manual.


6.5 Hall sensor
6.5.4 Removing of hall sensor throttle
Picture 23: Hall sensor throttle

06.22.18 hall sensors - throttle - 2100µicro_V1.00.fm

• Remove the throttle according to chapter REMOVING OF PEDAL
SPRING (refer to “Mechanical” section).
• Disconnect the cable for the hall sensor throttle (4131509) at the
electronics (4131532).
• Remove the 2 screws (4079170) and the 2 washers (4007440)
from the hall sensor throttle.
Picture 24: Removing hall throttle
• Remove the hall sensor throttle.

6.5 Hall sensor
6.5.5 Mounting of hall sensor throttle
Picture 25: Hall sensor throttle unit

06.22.18 hall sensors - throttle - 2100µicro_V1.00.fm
• Position the hall sensor throttle.

• Mount the 2 screws with the 2 washers.
Ensure that you mount the correct hall sensor for the throttle.
• Thread in the cable for the hall sensor throttle.

• Connect the cable to the electronics.
PEDAL SPRING (refer to “Mechanical” section).
Remarks
For error codes, please refer to the Service Tool Manual.

6.6 Main relay
6.6.1 Removing of main relay
Picture 26: Main relay

06.26.12 main relay - 2100µicro_V1.00.fm

• Disconnect the wires and the plugs.
Make sure that you disconnect the batteries before disconnecting.
• Remove the 2 self-locking nuts (4092870) and the 2 screws

(4006430) from the electrical support (4131385).
Picture 27: Removing main relay
• Remove the main relay (4127063).

6.6 Main relay
6.6.2 Mounting of main relay
Picture 28: Main relay unit
• Position the main relay.

06.26.12 main relay - 2100µicro_V1.00.fm
Picture 29: Mounting main relay
• Position the 2 screws.

• Mount the 2 self-locking nuts and tighten them.
• Connect the wires and the plugs.
Remarks
Ensure that you mount the existing parts (e.g. diode) back onto the
main relay.
Make sure that you check the function of the main relay during each
visit as this is a security feature.
Make sure that you connect the coil of the relay correctly. The positive
connection is marked red.

6.7 Drive relay
6.7.1 Removing of drive relay
Picture 30: Drive relay

06.26.13 drive relay - 2100µicro_V1.00.fm

• Disconnect the wires and the plugs.
• Remove the 2 screws (4006430) and the 2 washers (4019790)
from the electrical support (4131385).
Picture 31: Removing drive relay
• Remove the drive relay (4130884).

6.7 Drive relay
6.7.2 Mounting of drive relay
Picture 32: Drive relay unit

06.26.13 drive relay - 2100µicro_V1.00.fm
• Position the drive relay.
Picture 33: Mounting drive relay
• Mount the 2 screws with the 2 washers.

• Connect the wires and the plugs.
Remarks
Ensure that you mount the existing parts (e.g. diode) back onto the
drive relay.
Make sure that you connect the relay correctly.

6.8 Schematics
6.8.1 Battery connection

06.28.17 schematics - battery connection - 2100µicro_V1.00.fm
Picture 34: Battery connection 6V
Picture 35: Battery connection 12V

6.8 Schematics
6.8.2 Electrical schematics

06.28.34 schematics - electrical schematic - 2100µicro_V1.00.fm
Picture 36: Electrical schematic

Technical Manual
7 Additional information

08.1 swingo 2100µicro - additional information_V1.00.fm
7 Additional information
7.1 Available GTS Newsletter/Instructions
To find the up to date available GTS Newsletters and instructions refer to TASKI spares.
Newsletter Date of issue Machine Subassembly Topic/Modification Serial num-

ber
2015/33 03.12.2015 TASKI swingo 2100µicro Charger Charger 24V/25A 220-240/50- 1211
60Hz
Table 1: Newsletters/Instructions

Technical Manual
8 Revision

09.1 swingo 2100µicro - revision_V1.00.fm
8 Revision
Date Chapter Content Description Revision

06.11.2015 all all Created new document V1.00
Table 1: Revision

Technical Manual
9 Appendix

Glossar
A Encoder 5-42, 5-44

Accessories 4-8 ESD 2-1
Accessories & Additional parts 4-8
Additional 4-7 F
Additional information 7-1 Flat belt pulley 5-77, 5-78
Additional parts 4-8 Foreword 1-1
Fresh water tank 5-9, 5-11
B Front blade 5-55, 5-56
Back blade 5-57, 5-58 Front cover 5-65, 5-67
Batteries 3-1 Front wheel 5-19, 5-20
Battery 4-4
Battery compartment 4-4 G
Battery connection 6-34 General 3-1, 6-1
Battery specifications 4-5
Brake 5-46, 5-47
H
technical manual swingo 2100µicro_V1.00IOM.fm
Brush belt 5-73, 5-75

Brush drive 5-69, 5-71, 5-73, 5-75, 5- Hall sensor 6-24, 6-25, 6-26, 6-28, 6-
77, 5-78, 5-80, 5-82 29
Brush motor 5-80, 5-82 Hall sensor steering angle 6-25, 6-26
Brush system 4-6 Hall sensor throttle 6-28, 6-29
Health & Safety 2-1
Housing compl 5-61, 5-62
C
Charger 4-6, 6-20, 6-21, 6-22
Connections 6-6, 6-13, 6-22 L
Consumable supplies 3-1 Linear drive 5-37, 5-39
Linear drive for offset 5-28, 5-30
Lower part 5-59, 5-60, 5-61, 5-62, 5-
D 63, 5-64, 5-65, 5-67
Dashboard 6-4, 6-5, 6-6
Dashboard service menu 6-7
Description 6-24 M
Dimensions and weights 4-3 Machine profile 4-2
Direction description 3-1 Machine range 4-1
Drive relay 6-32, 6-33 Machine speed 4-3
Drive unit 5-40, 5-41, 5-42, 5-44, 5- Magnetic valve 5-63, 5-64
46, 5-47, 5-48, 5-50 Main relay 6-30, 6-31
Drive wheel 5-40, 5-41 Material 3-2
Driver seat 5-13, 5-14, 5-15, 5-16 Metal rope 5-33, 5-34
Driver seat cover 5-15, 5-16 Metal rope compl 5-31, 5-32
E N
Electrical schematic 6-35 Newsletter/Instructions 7-1
Electronics 6-11, 6-12, 6-13
Elementary 2-1 P
Emergency loop 6-3
Part reference 3-1

Pedal spring 5-21, 5-22 T
Pedals 5-21, 5-22 Tank 5-6, 5-8, 5-9, 5-11
Pressure spring 5-35, 5-36, 5-53, 5- Tank cover 5-4, 5-5
54 Target 1-1
Pump 5-59, 5-60 Technical data 4-1, 4-2
Technical information 4-2
R Technical Manual 1-1
Recovery water tank 5-6, 5-8 Technical Training 1-1
Required material 3-2 Tool lowering unit 5-23, 5-25, 5-28,
Revision 8-1 5-30, 5-31, 5-32, 5-33, 5-34, 5-35, 5-
36, 5-37, 5-39
Tools 3-2
S
Schematics 6-34, 6-35
Squeegee 5-51, 5-52, 5-53, 5-54, 5-
U
55, 5-56, 5-57, 5-58 Upper part, tank 5-1, 5-3, 5-4, 5-5
Start up/Self holding 6-2
Static discharge 2-2 V
Steering roller chain 5-17, 5-18 Vacuum motor 5-1, 5-3
Steering unit 5-17, 5-18, 5-19, 5-20
technical manual swingo 2100µicro_V1.00IOM.fm
Suction power 4-7

Summary 1-2 W
System architecture 6-1 Wire spring 5-51, 5-52

Technical Manual
10 Notes


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Technical Manual

3.1.4 Power source 1

11. December 2015 Edition: V1.00/2015 1-1

5.6.9 Removing of pressure spring 35

11. December 2015 Edition: V1.00/2015 1-2

11. December 2015 Edition: V1.00/2015 1-3

11. December 2015 Edition: V1.00/2015

Therefore we developed a Technical Training concept which is based on e-spares. The

1.2 Technical Training

1.3 Technical Manual

11. December 2015 Edition: V1.00/2015 1-1

11. December 2015 Edition: V1.00/2015 1-2

11. December 2015 Edition: V1.00/2015

2.1 Health & Safety

Static electricity is electricity at rest or the accumulation of electric charge, as opposed

11. December 2015 Edition: V1.00/2015 2-1

Static electricity, is a natural phenomenon and consequently electrostatic discharge is

• from an external object to the device.

Please do not store electronics without ESD bags at any time.

11. December 2015 Edition: V1.00/2015 2-2

11. December 2015 Edition: V1.00/2015

3.1 General information

3.1.1 Part reference

Explicitly mentioned parts are defined by references/parts number

3.1.2 Consumable supplies

3.1.3 Direction description

3.1.4 Power source

Depending on the work it might be required to remove the power

The in here mentioned sequences (mechanical and electrical) are

11. December 2015 Edition: V1.00/2015 3-1

3.2 Required material

• A standard range of tools is required e.g.

• No special tools are required.

The above listings are only a recommendation for the technical

11. December 2015 Edition: V1.00/2015 3-2

11. December 2015 Edition: V1.00/2015

4.1 Machine range

SKU Description Version Series

7523418 TASKI swingo 2100µicro seafreigth 01

7523419 TASKI swingo 2100µicro BMS SEV 01

7523420 TASKI swingo 2100µicro BMS EURO 01

7523421 TASKI swingo 2100µicro BMS EURO seafreight 01

7523422 TASKI swingo 2100µicro BMS UK 01

7523423 TASKI swingo 2100µicro BMS UK seafreight 01

7523424 TASKI swingo 2100µicro BMS CN seafreight 01

7523425 TASKI swingo 2100µicro BMS IN seafreight 01

7523491 TASKI swingo 2100µicro BMS BR seafreight 01

7523492 TASKI swingo 2100µicro BMS NA seafreight 01

11. December 2015 Edition: V1.00/2015 4-1

4.2 Technical information

4.2.1 Machine profile

Pos. Unit Value

Working width (mm) 55

Squeegee width (mm) 63

Solution tank (l) 70

Recovery tank (l) 73

4.2.2 Technical data

Pos. Unit Value

Vibration (m/s2) 0.43

Nominal consumption (W) 1200

Power drive motor (W) 450

Power suction motor (when cleaning) (W) 491

Battery capacity max. (maintenance free) (Ah)/C5 180