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Air heaters for diesel fuel Order No. Order No. incl. EasyStart Pro
Air heaters for petrol Order No. Order No. incl. EasyStart Pro
1 Introduction
1.1 Concept of this document 4
1.2 General information 4
1.3 Reference documents 4
1.4 Special text formats and presentations 4
1.4.1 Lists 4
1.4.2 Cross references 4
1.5 Picture symbols 4
1.6 Intended use 5
1.6.1 Range of application of the heater 5
1.6.2 Intended use of the heater 5
1.7 Non-intended use 5
1.8 Disclaimer 5
1.9 Target groups of this document 5
1.10 Duty to instruct of the target groups 5
1.11 Statutory regulations 6
1.12 Additional regulations 7
1.13 Hazard information and safety instructions for installation and operation 8
1.14 Accident prevention 9
2 Product Information
2.1 Scope of supply, heater 9
2.2 Scope of supply, heater incl. EasyStart Pro 9
2.3 Scope of supply – heater, installation kit and additional parts 10
2.4 Technical data 11
2.4.1 Airtronic S2 D2L 11
2.4.2 Airtronic M2 D4L 12
2.4.3 Airtronic M2 D4R 13
2.4.4 Airtronic M2 B4L 14
2.5 Main dimensions, Airtronic S2 15
2.6 Main dimensions, Airtronic M2 15
3 Installation
3.1 Nameplate 16
3.2 Installation and mounting position 16
3.3 Installation in a camper van 16
3.4 Installation in a car or people carrier 16
3.5 Installation in an excavator cab (only diesel heaters) 17
3.6 Installation in a truck (only diesel heaters) 17
3.7 Permissible installation positions 17
3.8 Normal position horizontal (exhaust connection downwards) with tolerable swivel range 17
3.9 Cable harness connection, optionally right or left-hand 18
2 25.2720.90.0001.0A EN | 02.2018
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5 Electrics
5.1 Heater wiring 28
5.2 Parts list for the Airtronic S2 and Airtronic M2 circuit diagrams 28
5.3 Circuit diagrams for Airtronic 29
5.3.1 Heater 29
5.3.2 Cable harness 30
5.3.3 Cable harness with ADR (24 V only) 31
5.4 Circuit diagrams for control units 32
5.4.1 EasyStart Pro 32
5.4.2 EasyStart Web (12 V only) 33
5.4.3 EasyStart Remote+ (12 V only) 34
7 Environment
7.1 Certification 35
7.2 Disposal 35
7.3 EU Declaration of Conformity 35
8 List
8.1 List of abbreviations 36
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8 List Danger!
Information about abbreviations used in the document. “Danger” indicates a situation that can directly result in death or
serious injuries if not avoided.
1.2 General information Æ This arrow indicates the appropriate measures to avert the immi-
nent danger.
This document is used to install the heaters listed on the title page
and applies to the exclusion of all liability claims. The installation
work may only be carried out by appropriately trained personnel of an Warning!
Eberspächer service partner. “Warning” indicates a situation that can potentially result in death or
serious injuries if not avoided.
Depending on the version or revision status of the heater, differ- Æ This arrow indicates the appropriate measures to avert the
ences may occur compared to this documentation. Please check this potential danger.
before carrying out the installation and take into account possible
differences.
Caution!
1.3 Reference documents “Caution” indicates a situation that can potentially result in minor or
Spare parts list slight injuries if not avoided.
Contains the information necessary for ordering spare parts for the Æ This arrow indicates the appropriate measures to avert the
heater. potential danger.
Repair instructions
Contains the necessary information for troubleshooting and for repair
of the heater.
Installation recommendation
Describes vehicle-specific installation situations.
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Note Warning!
This note contains recommendations for use and useful tips for the Risk of undercooling!
operation, installation and repair of the product. The heater does not replace a temperature-monitored and
controlled heating system, which ensures that a constant temper-
ature is maintained and thus ensures survival in adverse weather
1.6 Intended use conditions. It is not suitable for the continuous heating of vehicle
interiors at low outdoor temperatures.
1.6.1 Range of application of the heater Use, operation and deployment of the product outside the intended
The air heater operating independently of an engine is intended for use stated by the manufacturer can cause considerable injuries to
installation in the following vehicles: people and/or damage to machinery and property.
Æ Only use the project for the stipulated purpose and in the
All types of vehicles (max. 8 seats + driver's seat) and their trailers
approved area of use.
Construction machinery
Agricultural machinery
Boats, ships and yachts (only diesel heaters)
1.8 Disclaimer
Camper vans
The manufacturer is not liable for damage caused by improper use
1.6.2 Intended use of the heater or incorrect operation. Failure to comply with the safety instructions
Pre-heating, de-misting windows makes the guarantee null and void and this leads to the exclusion of
Heating and keeping the following warm: any liability of Eberspächer Climate Control Systems GmbH & Co. KG.
– Driver and working cabs, ship's cabins
– Freight compartments 1.9 Target groups of this document
– Passenger and crew compartments
This document is aimed at the following target groups:
– Camper vans
Service company
Note
The “service company” target group includes all service companies
Only use and operate the heater within the scope of the intended use
trained by Eberspächer that purchase heaters and air-conditioners
stated by the manufacturer and in compliance with the documenta-
and their control units, accessories and spare parts from Eberspächer
tion enclosed with each heater.
or the trade and install, repair or service these on behalf of an end
user.
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FL vehicles Always adjust hot air outlets so that they cannot blow hot air
Combustion heaters must at lease be able to be taken out of service directly at living creatures (people, animals) or objects sensitive to
by the procedures named in the following: temperature (loose and / or fastened).
Switching off manually in the driver's cab
Shutdown of the vehicle's engine; in this case the heater may be Caution!
switched back on manually by the vehicle driver; Safety instructions for installation and operation!
Starting up an installed fuel pump in the vehicle for transported Mark the year of initial commissioning on the nameplate.
dangerous goods. Replace the heat exchanger of air heaters, a component subject to
After running of the combustion heater high thermal loads, 10 years after the initial commissioning of the
After running of the switched off combustion heater is permitted. In heater. In addition, enter the installation date on the “original spare
the cases named in the “FL vehicles” section under letters b) and c), part” plate enclosed with the heat exchanger. Then affix the plate
the supply of combustion air must be interrupted by suitable means next to the nameplate on the heater.
following an after-running period of 40 seconds maximum. Only com- Have the heater installed only by a service partner authorised by
bustion heaters whose heat exchangers are verifiably not damaged the manufacturer according to the instructions in this manual,
by the reduced after-running time of 40 seconds beyond their usual possibly according to special installation recommendations; the
operating period may be used. same applies to any repairs to be carried out in the case of repairs
or guarantee claims.
Notes
Only use the control units approved by the manufacturer to operate
Compliance with the statutory regulations, the additional regula-
the heater. Use of other control units can cause malfunctions.
tions and the safety instructions is prerequisite for guarantee and
Repairs by unauthorised third parties and / or not using original
liability claims.
spare parts are dangerous and therefore not allowed. They result
– Failure to comply with the statutory regulations and safety
in expiry of the type-approval of the heater; consequently, when
instructions and incorrect repairs, even if original spare parts
installed in motor vehicles they can cause expiry of the vehicle
are used, make the guarantee null and void and exclude any
operating licence.
liability whatsoever of Eberspächer Climate Control Systems
The following measures are not allowed:
GmbH & Co. KG.
– Changes to heating-relevant components.
Subsequent installation of this heater must comply with these
– Use of third party parts not approved by the manufacturer.
installation instructions.
– Deviations from the statutory, safety and / or functionally rele-
The statutory regulations are binding and must also be observed in
vant requirements stated in this document regarding installation
countries which do not have any special regulations.
and/or operation. This applies in particular to the electrical
When installing the heater in vehicles not subject to the German
wiring, fuel supply, combustion air system and exhaust system.
Road Traffic Licensing Regulations (StVZO), for example ships, the
Only use original accessories and original spare parts for installa-
respective specially valid regulations and installation instructions
tion and repairs.
must be observed.
When carrying out electric welding on the vehicle, disconnect the
Installation of the heater in special vehicles must comply with the
positive cable at the battery and attach it to ground to protect the
regulations applying to such vehicles.
control box.
Further installation requirements are printed in the relevant sec-
It is not permitted to operate the heater where there are readily
tions of these installation instructions.
flammable materials (e.g. dry grass, leaves, paper, etc.) in the area
of the exhaust system or where ignitable fumes and dust can form,
e.g. near a
1.13 Hazard information and safety instructions for
– fuel depot
installation and operation – coal depot
– wood depot
Danger!
– grain storage and similar.
Risk of injury, fire and poisoning!
Switch off the heater before refuelling.
Only start up the heater if the maintenance flap is closed and the
If the heater is installed in a safety housing or similar, the heater's
outlet hood is mounted in position.
installation box must not be used as storage space and must be
Do not open the maintenance flap during operation.
kept clear. In particular, do not store or transport fuel canisters, oil
Disconnect the vehicle battery before starting any kind of work.
cans, spray cans, gas cartridges, fire extinguishers, cleaning rags,
Before working on the heater, switch the heater off and let all hot
items of clothing, paper etc. on or next to the heater.
parts cool down.
Replace defective fuses only with fuses with the specified fuse
Do not start up the heater in enclosed spaces, e.g. garage or
rating.
multi-storey car park.
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If fuel escapes from the heater's fuel system (leak), arrange Universal installation kit (25.2720.80.0000)
for immediate repair of the damage by an Eberspächer service Figure No. Designation
partner. 5 Lead harness, plus / minus (included in Item 22)
Do not cancel the after-running of the heater prematurely, e.g. by 6 Lead harness, operation (included in Item 22)
pressing the battery isolating switch, except for an emergency 7 Flexible exhaust pipe, length 900 mm
stop. 8 Combustion air hose, 1 m long
9 Cable tape (2 x 10 pieces)
10 Bracket, metering pump
Note
12 Pipe, 4 × 1.0 – 7.5 m long
All deviations from the safety requirements for installation and
21 Exhaust silencer
operation are to be agreed with the manufacturer in writing before
22 Cable harness, heater
they are implemented.
25 Flexible exhaust pipe with end piece
Following installation, attach the “Switch off heater before refuel-
ling!" sticker near the tank filler neck. To be ordered separately
Figure No. Designation
4 Fuel remover
1.14 Accident prevention 13 Hose clip (1x)
Observe the general accident prevention regulations and the relevant 14 Air outlet 30°, Ø 75 mm / Ø 90 mm
workshop and operating safety instructions. 15 Connection socket, Ø 75 mm / Ø 90 mm
16 Air outlet, upward 30°, Ø 60 mm
17 Connection socket, Ø 60 mm
2 Product Information 18 Grille
19 Hood
2.1 Scope of supply, heater 20 Flexible pipe
Heater Order No.
Airtronic S2, D2L, 12 V 25.2721.05.0000 Note
Airtronic S2, D2L, 24 V 25.2726.05.0000 For details of control units, refer to the price list or product
Airtronic M2, D4L, 12 V 25.2720.05.0000 information
Airtronic M2, D4L, 24 V 25.2729.05.0000 Parts without a figure number are small parts and are packed in a
Airtronic M2, D4R, 12 V 25.2746.05.0000 bag.
Airtronic M2, B4L, 12 V 20.1987.05.0000 Please refer to the production information if any other parts are
required for the installation.
The scope of supply includes
For notes on the unit ratings, refer to the product information.
Figure No. Designation
1 Heater
2 Metering pump
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20
15
14 19
17
13
16
25
21
18
5 B
6
8 C
22
12
9
23
4*
10
11
* To be ordered separately
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Attention! Note
Safety instructions for technical data! Provided no other values are given, the technical data provided is
Failure to comply with the technical data can result in with the usual tolerances of ±10 % at rated voltage, 20 °C ambient
malfunctions. temperature and reference altitude Esslingen.
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Attention! Note
Safety instructions for technical data! Provided no other values are given, the technical data provided is
Failure to comply with the technical data can result in with the usual tolerances of ±10 % at rated voltage, 20 °C ambient
malfunctions. temperature and reference altitude Esslingen.
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Attention! Note
Safety instructions for technical data! Provided no other values are given, the technical data provided is
Failure to comply with the technical data can result in with the usual tolerances of ±10 % at rated voltage, 20 °C ambient
malfunctions. temperature and reference altitude Esslingen.
25.2720.90.0001.0A EN | 02.2018 13
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Attention! Note
Safety instructions for technical data! Provided no other values are given, the technical data provided is
Failure to comply with the technical data can result in with the usual tolerances of ±10 % at rated voltage, 20 °C ambient
malfunctions. temperature and reference altitude Esslingen.
14 25.2720.90.0001.0A EN | 02.2018
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310 (Ø 60)
305 (Ø 75) 115
130
325
Ø 60 / 75
122
64,5
89,5
B 4 x M6 min. 17
V A
7
2 Ø 24 44
Ø 25
130 55
A = Exhaust
B = Fuel
V = Combustion air
325
Ø 75 / 90
150
80
105
V B A 4 x M6 min. 17
2
10
Ø 24 44
Ø 25
132,5 55
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Note
Note and follow the regulations and safety instructions for this chap-
ter on page 6.
Note
Detachable connections of exhaust, combustion air and fuel lines
are not permissible for installation in the vehicle interior.
The flange seal must be mounted on the heater, to seal the open-
ings for the exhaust, combustion air and fuel lines.
Installation in the driver's cab or passenger compartment of
coaches or buses with more than 9 seats (8 seats + driver's seat)
is not allowed. 1 Heater in front of the passenger seat
When installing the heater, always ensure that there is sufficient 2 Heater between the driver's seat and the passenger seat
clearance left for intake of the hot air and for dismantling the glow 3 Heater under the vehicle floor
plug and control box (on page 15 “Main dimensions”). 4 Heater under the back seat
Note and follow the regulations and safety instructions for this 5 Heater in the boot
chapter from page 6.
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Note
1 Heater in the seat box
In heating mode, the standard or maximum installation positions
2 Heater on the cab rear wall
shown can differ by up to +15° in all directions, due to tilted vehicle
3 Heater in the safety housing
or boat positions, without impairing the heater's function.
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3.9 Cable harness connection, optionally right or 3.10 Installation and fixing
left-hand
Make the through-holes for exhaust, combustion air and fuel to
If necessary, the cable harness connection can be changed over match the drilling hole pattern.
to the opposite side of the heater. To do this, the control box must The support surface for the heater base must be flat.
be removed and the bottom semi-circular cable harness cover An appropriate tool can be purchased from the manufacturer for
unclipped. drilling the through-holes and also smoothing the support surface.
Then re-install the control box, put on the jacket shell, at the same The Ø 10.5 mm hole for the “metering pump” cables is not included
time inserting the cable harness grommet and the blanking plugs in in the drilling hole pattern and must be drilled depending on the
the corresponding recesses in the bottom jacket shell. installation.
7,5
Ø
26
26
44
7,5
Ø
Ø
12
18
1
55
Note
The hole pattern is used as a drilling template (printout 1:1).
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Danger!
Risk of burning and injuries!
The hot air system hoses and the hot air outlet are to be laid and
Mounting the heater on the vehicle floor fastened in such a way that they do not pose a risk to people,
animals or materials sensitive to temperature due to radiation /
contact or direct blowing. If necessary, a cover is to be fitted over
the hot air ducting and / or the hot air outlet.
The outlet hood must be fitted on the hot air outflow side.
If no air hoses are fitted, a safety grille must be fitted to the hot air
intake side and outflow side, to prevent injuries from the heater
3
fan or burns from the heat exchanger.
High temperatures occur in the hot air system while the heater is
running and immediately afterwards. This is why it is important to
avoid working in the vicinity of the hot air system while the heater
is running. In such cases, switch off the heater beforehand and
1 There must be sufficient clearance between the heater and the
wait until all parts have completely cooled down. If necessary,
vehicle floor – also check that the impeller runs freely.
wear safety gloves.
2 The mounting surface must be flat.
3 The flange seal must be fitted.
Note
Fasten the heater horizontally to the vehicle wall It is not permitted to mount a connector on the Airtronic M2 D4R.
Assembling the Airtronic M2 D4R it is mandatory to mount a
flexible heating air hose length of min. 2 m at the hot air outlet.
Note and follow the regulations and safety instructions for this
chapter from page 6.
When connecting parts which conduct air (air system parts),
observe the heater code number given in “Using universal installa-
tion kits” on page 9.
Warning
The hot air intake openings must be arranged in such a way that
4 The vehicle wall must be flat. under normal circumstances, it is not possible for exhaust from the
5 Reinforcement plate (if required, for Order No. see above) vehicle engine and heater to be sucked into the system, or for the
6 Spring lock washer hot air to be contaminated with dust, salt spray, etc.
7 M6 hexagon nut (tightening torque 5+1 Nm)
For circulating air mode, position the circulating air intake in such
a way that the outflowing hot air cannot be directly sucked in
again.
In the event of a fault due to overheating, local heating air temper-
atures up to max. 150 °C can occur directly before the shutdown
on faults.
If the driver and/or passengers could come into contact with the
heater or parts carrying heating air, suitable protection against
contact must be attached in these places.
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Note Note
Note and follow the regulations and safety instructions for this In case of critical installation conditions, we recommend securing
chapter from page 6. the flexible tubing with an additional hose clip at the pipe connec-
When connecting air system parts, note the heater rating, on tion socket.
page 9. Plastic sheathed hot air hoses with wire inlay must be fixed onto
For important notes on the air system, the heater ratings and the the pipe connection socket with a hose clip.
ratings for air system parts, please refer to the “Product Informa- Tightening torque for hose clip = 3 Nm.
tion” document.
The air blocking element is clipped into the pipe connection socket,
discharge side. This reduces the cross-section of the pipe connection
socket and reduces the quantity of air flow.
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The air blocking element consists of two rings; the inner ring can be The exhaust pipe and exhaust outlet mouth may not protrude
broken out. beyond the limits of the vehicle.
1 ring = low air blocking / 2 rings = high air blocking Lay the exhaust pipe sloping slightly downwards.
The air blocking element is available in sizes Ø 75 mm and Ø 90 mm Important functional parts of the vehicle may not be impaired
(Order No. see product information). (maintain sufficient clearance).
Mount the exhaust pipe with sufficient clearance to heat-sensitive
parts. Pay particular attention to fuel pipes (made of plastic or
metal), electrical cables and brake hoses etc.!
Exhaust pipes must be safely fixed (recommended clearance of
50 cm) to avoid damage from vibrations.
The mouth of the exhaust pipe must not become clogged with dirt
and snow.
Do not point the mouth of the exhaust pipe in the direction of
travel.
Always fix the exhaust silencer to the vehicle.
1 Connection sockets, discharge side
2 Air blocking element Danger!
Risk of injuries and burns!
3.14 Exhaust system Every type of combustion produces high temperatures and toxic
exhaust fumes. This is why the exhaust system must always be
Installing the exhaust system
routed as described in these installation instructions.
The universal installation kit includes
Do not perform any work on the exhaust system while the heater
a flexible exhaust pipe, inside-Ø 24 mm, L = 900 mm,
is working.
a flexible exhaust pipe, inside-Ø 24 mm, L = 300 mm, with end
Before working on the exhaust system, switch off the heater first
piece
and wait until all the parts have completely cooled down, wear
an exhaust silencer. safety gloves if necessary.
The flexible exhaust pipe can be shortened to 20 cm or lengthened to
Do not inhale exhaust fumes.
max. 2 m, depending on the installation conditions.
Fasten the exhaust silencer to a suitable position in the vehicle.
Lay the flexible exhaust pipe from the heater to the exhaust silencer Note
and fasten with pipe clips (tightening torque: 7+0.5 Nm). Note and follow the regulations and safety instructions for this chap-
Use a pipe clip (tightening torque 7+0.5 Nm) to fix a short exhaust ter from page 6.
end pipe (with end sleeve) to the exhaust silencer. The exhaust pipe end should be much shorter than the flexible
exhaust pipe from the heater to the exhaust silencer.
Warning!
Small arrows indicating the flow direction are cast into the
Safety instructions for the exhaust system!
connection sockets to differentiate between the combustion air
The whole exhaust system gets very hot while the heater is running
and exhaust air connection socket at the heater (see sketch on
and immediately afterwards.
page 22).
This is why the exhaust system must always be routed as described
To avoid contact corrosion, the clips for fixing the exhaust pipe
in these installation instructions.
must be made of stainless steel. Please refer to the product infor-
The exhaust pipe must end in the open air.
mation for the Order No. of the stainless steel fixing clips.
Lay the exhaust system so
– that outflowing exhaust gases cannot be drawn into the fresh air
intake of the vehicle or heater.
– that outflowing exhaust gases cannot be drawn in as combus-
tion air.
The exhaust outlet mouth must end at a minimum height of 20 cm
above the floor. Particular caution is required during installation in
areas where readily flammable materials could exist in the area of
the exhaust outlet mouth during heater operation, e.g. in forestry
machines above dry grass, leaves or similar.
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Note
Instead of the combustion air hose, a combustion air intake 1 Combustion air hose, di = 25 mm
silencer can be installed for Airtronic S2 and Airtronic M2 heaters 2 Combustion air intake silencer
to reduce noise. For Order No. please refer to product information. 3 Exhaust pipe, di = 24 mm
Note and follow the regulations and safety instructions for this 4 Exhaust silencer
chapter from page 6. 5 Inlet and outlet opening – protect from wind, snow, dirt and
water
Warning! 6 End sleeve, exhaust gas
Safety instructions for the combustion air system 7 Hose clip
Lay the combustion air inlet so 8 Combustion air connection socket
– that exhaust gases cannot be drawn in as combustion air. 9 Exhaust connection socket
– that fuel fumes that may occur cannot be drawn into the fresh 10 End sleeve, combustion air
air intake of the vehicle or heater. 11 Hose clip
The combustion air opening must remain free at all times. 12 Exhaust pipe clip
Danger!
Risk of fire, explosion, poisoning and injury!
Caution when handling fuel.
Switch off the vehicle engine and the heater before refuelling and
before working on the fuel supply.
Avoid naked flames when handling fuel.
Do not smoke.
Do not inhale petrol fumes.
Avoid any contact with the skin.
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Fuel feed point with T-piece from the fuel return line from the
Caution!
tank fitting to the vehicle engine
Safety instructions for laying the fuel lines!
Use a sharp knife only to trim the fuel hoses and pipes. Interfaces
must not be crushed (pressed in) and must be free of burrs.
Wherever possible, lay the fuel lines from the metering pump to
the heater with a continuous rise.
Fuel lines must be securely fixed to avoid damage and / or noise
due to vibrations (recommended guideline value: clearance of
around 50 cm).
1 Fuel return line, vehicle tank
Fuel lines must be protected against mechanical damage. 2 To the vehicle engine, mechanical fuel or injection pump
Lay the fuel lines so that any twisting of the vehicle, engine 3 T-piece, 8-4-6
movements, etc. do not have a disadvantageous effect on their 4 Metering pump
durability. 5 Fuel pipe, 4 x 1 (di = Ø 2 mm)
Secure all hose connections in the fuel supply with hose clips 10 Fuel hose, 3.5 x 3 (di = Ø 3.5 mm), approx. 50 mm long
(tightening torque 1+0.2 Nm). 11 Fuel hose, 5 x 3 (di = Ø 5 mm), approx. 50 mm long
Parts carrying fuel must be protected from interfering heat. 12 Connection socket da = Ø 4 mm
Never route or fasten the fuel lines directly along the heater or 13 Fuel filter – only required for contaminated fuel.
vehicle exhaust system. In case of crossing, always pay attention * If necessary, a fuel pipe 4 x 1 (di = Ø 2 mm) can be used for the
to sufficient thermal spacing; if necessary attach heat deflection fuel pipes 4 x 1.25 (di = Ø 1.5 mm), Item 8 for diesel heaters.
plates or attach a protective hose (Order No. protective hose, see The pipe length details remain unchanged.
product information). The fuel pipe, 4 x 1 must be ordered separately, Order No. see
Dripping or evaporating fuel must never be allowed to collect on ET list or product information.
hot parts or ignite on electric equipment.
When connecting fuel lines with a fuel hose, always install the fuel Permissible line lengths
lines with a butt joint to prevent any bubbles from forming. Intake side
Airtronic S2 a = max. 5 m
Airtronic M2 a = max. 2 m
Pressure side
Diesel heaters
For intake line di = Ø 2 mm, b = max. 6 m
For intake line di = Ø 5 mm, b = max. 10 m
Note
Safety instructions for fuel lines and fuel tanks in buses and
Insert T-piece 3 into the fuel return line upstream of teh fuel pump.
coaches
Item 6 is included in the universal installation kit.
In buses and coaches, fuel lines and fuel tanks must not be routed
through the passenger compartment or driver's cab. Item 7 and 13 must be ordered separately. For Order No. please
refer to product information.
Fuel tanks in buses and coaches must be positioned in such a way
that the exits are not in immediate danger if a fire occurs.
Note
Note and follow the regulations and safety instructions for this
chapter from page 6.
For noise reasons, do not rigidly fix fuel pipes to components that
transfer structural-borne sound.
To reduce noise, a sponge rubber hose can be pushed over the fuel
pipes.
25.2720.90.0001.0A EN | 02.2018 23
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Pressure side
Diesel heaters
For intake line di = Ø 2 mm, b = max. 6 m 1 Installation position between 0° – 15° is not allowed
For intake line di = Ø 5 mm, b = max. 10 m 2 Preferred installation position within the range 15° – 35°
3 Installation position within the range 35° to 90° is allowed
Petrol heater
b = max. 4 m Allowable suction and pressure head of the metering pump
Note Pressure head from vehicle tank to metering pump:
Item 2, 4, 8, 9 and connection parts are included in the “Tank a = max. 3000 mm
connection” upgrade kit, Order No. 22 1000 20 13 00 Suction head in pressure-less vehicle tank:
Item 6 and 7 must be ordered separately, refer to product informa- b = max. 1000 mm for diesel
tion for the order No. b = max. 500 mm for petrol
When installing tank connection maintain a minimum distance of
Suction head in a vehicle tank in which negative pressure occurs
50 ± 2 mm from the end of the riser to the bottom of the tank.
during extraction (valve with 0.03 bar in the tank cap):
Contact the vehicle manufacturer before installing the tank con-
b = max. 400 mm
nection in a metal tank.
Pressure head from the metering pump to the heater:
c = max. 2000 mm
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During the winter months the diesel fuel is adapted to the low tem-
peratures of 0 °C to –20 °C. This means that problems can only arise
if extreme drops in temperature occur – as is the case for the vehicle
engine too – please refer to the vehicle manufacturer's instructions.
If the heater is run from a separate tank, please comply with the
following rules:
at outside temperatures above 0 °C: use diesel fuel to EN 590 or
EL heating oil to DIN 51603;
at outside temperatures of 0 °C to –20 °C:
use winter diesel fuel to EN 590;
at outside temperatures of –20 °C to –40 °C: use Arctic diesel or
polar diesel.
Note
1 Connection at the heater
It is not permitted to add used oil!
2 Max. fuel level
Following operation with winter or cold diesel, the fuel lines and
3 Min. fuel level
the metering pump must be filled with the standard diesel fuel
after letting the heater run for 15 minutes!
Caution!
Heaters B 4 E and B 5 E are not approved for operation with
Safety instructions for installing the metering pump
biodiesel to DIN 14214.
Always install the metering pump with the delivery side rising
upwards – minimum angle 15°.
Protect the metering pump and filter from impermissible heating,
do not install near to silencers and exhaust pipes. 4 Operation and Function
The heater is operated by a control unit. Detailed documentation / CD
Caution! for operation is enclosed with the control unit.
Safety instruction for fuel supply
Note
It is not permitted to operate the heater with unapproved fuel / fuel
The service company or installation company gives the documenta-
blends or to add used oil.
tion / CD to the end user.
Non-compliance can lead to personal injuries and also to a malfunc-
tion or damage to the heater.
Only use fuel approved by the manufacturer or vehicle manufacturer.
4.1 Instructions for operation
Safety checks before starting up the heater
3.17 Fuel quality for petrol heaters After a lengthy stoppage, check all components for secure fit (tighten
screws where necessary). Carry out a visual check of the fuel system
The heater runs problem-free on standard commercial quality fuel,
for leaks.
which you use to run your vehicle engine. Commercially available,
maximum blending of ethanol to DIN 51600 and EN 228. Heating at high altitudes
Due to the integrated air pressure sensor, the Airtronic 2 has auto-
3.18 Fuel quality for diesel heaters matic altitude adjustment up to 3000 m asl.
The heater runs on standard commercial grade diesel fuel to EN 590 External temperature sensor at the heater
with max. 30 % biodiesel content (FAME). In case of storage periods The heater adjusts its output to the value of the internal tempera-
longer than 30 days it is advisable to use FAME-free products, as ture sensor, in accordance with the factory setting. If the heater is
ageing effects can have a negative effect on the fuel, especially activated via CAN or LIN, an external temperature sensor can be
regarding its flow properties and filterability. connected, which records the temperature values in any place inside
teh vehicle and controls the heater.
25.2720.90.0001.0A EN | 02.2018 25
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Note
4.3 Initial startup
The external temperature sensor must be coded via EasyScan. The following points are to be checked by the company installing the
For information about the temperature sensor and control unit heater during initial commissioning.
combination options see “Installation Instructions Plus”. After installing the heater, the whole fuel supply system must
be carefully vented: please refer to and follow the vehicle
manufacturer's instructions.
4.2 Notes on ADR mode During the heater trial run, all fuel connections must be checked
for leaks and secure, tight fit.
When installing the heater and operating it in ADR mode, always
note: Annexes A and B of the European Agreement concerning the If faults occur while the heater is running, use a diagnostic unit to
International Carriage of Dangerous Goods by Road (ADR) determine and correct the cause of the fault.
ADR mode is only possible with 24 V heaters. Note
To operate the heater in ADR mode, it must be coded accordingly Slight smoke and/or odours can develop during the initial com-
via EasyScan by a service company. missioning of the heater. This is completely normal during the first
Installation of the heater in a vehicle operated in accordance with minutes of operation and is not an indication of a malfunction.
the ADR Directive is approved by the manufacturer only if the
following points are taken into consideration: Switch output (whrd)
– Maximum period from switching off the engine to falling of the The switch output (whrd) can be coded for the following applications
D+ signal: 2 seconds. via EasyScan:
– Maximum period from switching on the secondary drive to appli- Switching signal ON
cation of the secondary drive signal: 2 seconds. – if heating (incl. afterun) or ventilation mode active
On installing the heater or replacing the control box, note the – depending on the actual temperature at the control sensor
following: (control values 10 °C – 90 °C; default 25 °C). Switching signal
– To prevent switching on of the heater in ADR mode, the control ON on exceeding the lower control value. Switching signal OFF
box must be coded with the help of the Eberspächer EasyScan. on falling below the upper control value -10 °K
– In case of subsequent replacement of the control box, the – on falling below the maximum heating output
coding can be carried out again with the help of the Eberspächer Function display and error output via flashing code (default)
EasyScan.
Note
Only the CAN-capable EasyStart Pro control unit can be used for
Further information on the switch output is provided in the Easy-
ADR mode of the heater.
Scan operating instructions and in the “Installation Instructions
Note Plus”.
The timer function of EasyStart Pro is deactivated in ADR mode. The table for error detection via flashing code is given in the repair
instructions.
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If the set temperature is still exceeded in the smallest control stage, Note
the heater goes to the “OFF” stage with the fan running on for Do not repeat the switching off / on routine more than twice.
approx. 4 minutes to cool down. Then the fan continues at minimum
speed (circulation mode) or is switched off (fresh air mode) until the
heater is started again. 4.6 Emergency stop – EMERGENCY OFF
Ventilator mode If an emergency stop – EMERGENCY OFF – is necessary
For ventilator mode the “Heat / Ventilate” change-over switch must during operation, proceed as follows:
be pressed first and then the heater switched on. Switch the heater off at the control unit or
remove the fuse or
Switch off
disconnect the heater from the battery.
When the heater is switched off, the control lamp goes out and the
fuel delivery is switched off. The fan runs on for approx. 4 minutes to
cool down. The glow plug is switched on for approx. 40 seconds to
clean it during the fan after-running.
Special case:
If no fuel has been delivered or if the heater is in the “OFF”
stage until it is switched off, the heater is stopped without any
after-running.
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28 25.2720.90.0001.0A EN | 02.2018
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5.3.1 Heater
X:15
Ign (+)
X:58
Light (+)
X:30
Bat (+)
X:31
Bat (-)
-HG
2,0 WH
-R1
2,0 BN
-A1
-XS12 -XB12
-M4 1 1
U U -XS10
2 2 0,5 BURD 1
M V V
3
3 3 1,5 BN 2
W W 4 4 0,5 BUBK 3
5 5 1,5 RD 4
6 6 0,5 GYRD 5
-B6 a
-XB2
0,5 BU 7 7 0,5 BNWH 6
Θ 1 1
8 8 1,0 GNRD 7
0,5 GN 2 2
9 9 0,5 BUWH 8
Θ
0,5 BNWH 3 3
10 10 0,5 WHRD 9
11 11 0,5 YE 10
12 12
0,5 BU
-B1
0,5 BU
Θ
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X:15
Ign (+)
X:58
Light (+)
X:30
Bat (+)
X:31
Bat (-)
x
p
-R3
9,2 kOhm
-XB6/4
-XB10 0,5 RD 1
1 0,5 BURD -R1 -R2 0,5 BURD 2
c
2 1,5 BN 0,5 BN 3
120 Ohm 120 Ohm
3 0,5 BUBK 0,5 BUBK 4
4 1,5 RD
5 0,5 GYRD 0,5 GYRD
a 6 0,5 BNWH 0,5 BNWH
7 1,0 GY
x
8 0,5 BUWH 0,5 BUWH c
9 0,5 WHRD
10 0,5 YE 0,5 YE
1,0 GY 1,0 BN
-XB2 2 1
-Y1
2 1
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X:15
Ign (+)
X:58
Light (+)
X:30
Bat (+)
X:31
Bat (-)
x
p n o
-R3
9,2 kOhm
-XB6/4
-XB10 0,5 RD 1
1 0,5 BURD -R1 -R2 0,5 BURD 2
c
2 1,5 BN 0,5 BN 3
120 Ohm 120 Ohm
3 0,5 BUBK 0,5 BUBK 4
4 1,5 RD
5 0,5 GYRD
a 6 0,5 BNWH
7 1,0 GY 0,5 GYRD
8 0,5 BUWH 0,5 BNWH d
9 0,5 WHRD
10 0,5 YE
1,0 GY 1,0 BN
-XB2 2 1
-Y1
2 1
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-E1
-XB2 -XS2
0,22 BNWH 1 1 0,22 BNWH
0,5 GYBK 2 2 0,22 GYBK
-B1
0,22 GY 3 3 0,22 GY
Θ
-XS1
1 0,35* RD
2 0,22 BURD
c 3 0,35* BN
4 0,22* BUBK
1 2
1 2 3 3 4
-XS2 -XS1
22.1000.35.2210
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Note
These installation instructions describe the standard configuration.
For details of enhanced configuration of the EasyStart Web with
control units and for special functions, the “Installation Instructions
PLUS – Easy Start / Altitude Kit / Special Functions and Diagnosis”
are available to view and download from the partner portal.
X:15
Ign (+)
X:58
Light (+)
-E6
-XB5 -XS5
-XB4/1
0,5* RD 1 1 0,5 RD 0,5 RD
1
2 2 0,5 VT
2
c 0,5* BN 3 3 0,5 BN 0,5 BN
3
0,5* BUWH 4 4 0,5 BUWH
4
5 5 0,5 YE
-XB2
0,22 BNWH
-B10 1
0,22 GY
2
Ĭ
-XB4/2
0,5 BUWH
1
0,5 VT
2
3
0,5 YE
4
Cable colours
RD red GR grey BK black WH white VT violet
BU blue YE yellow GN green OR orange BN brown
25.2720.90.0001.0A EN | 02.2018 33
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X:15
Ign (+)
X:58
Light (+)
0,5 GYRD
g y -E5 -W2
0,5 BNWH
-XB12
0,5 RD
1
2
c 0,5 BN
3
0,5 BUWH
4
5
0,22 BN
8
0,22 BNWH
-B8 9
0,22 GY
10
Θ
11
12
22.1000.34.9729
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6.1 If any faults occur, please check the following 7.1 Certification
items The high quality of Eberspächer products is the key to our success.
If the heater does not start after being switched on: To guarantee this quality, we have organised all work processes in
– Switch the heater off and on again. the company along the lines of quality management (QM).
If the heater still does not start, check whether: Even so, we still pursue a large number of activities for continuous
– Fuel in the tank? improvement of product quality in order to keep pace with the simi-
– The fuses are ok? larly constantly growing requirements made by our customers.
– The electrical cables, connections, terminals, are ok? All the steps necessary for quality assurance are stipulated in inter-
– The hot air, combustion air or exhaust systems are blocked? national standards.
This quality is to be considered in a total sense.
6.2 Troubleshooting It concerns products, processes and customer - supplier
relationships.
If, after checking these items, the heater is still faulty or another Officially approved public experts assess the system and the corre-
malfunction occurs in your heater, please contact: sponding certification company awards a certificate.
If factory-installed, your contract workshop. Eberspächer Climate Control Systems GmbH & Co. KG has already
If subsequently installed, the workshop / garage which installed qualified for the following standards:
the heater. Quality management in accordance with
Note ISO TS 9001:2015 and IATF 16949:2016
Please note that guarantee claims can expire if the heater is modified Environmental management system in accordance with
by a third party or if non-original parts are installed. ISO 14001:2015
If you have any technical questions or problems with the heater, the 7.3 EU Declaration of Conformity
control unit or the operating software, please contact the following
We herewith declare that the version of the heater placed on the
service address: support-UK@eberspaecher.com
market by us conforms to the applicable provisions of the following
In Canada please contact: EC Directives.
support-CA@eberspaecher.com
EC Directive 2014/30/EU
In the United States of America please contact:
support-US@eberspaecher.com
25.2720.90.0001.0A EN | 02.2018 35
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8 List
ADR
European Agreement concerning the International Carriage of Dan-
gerous Goods by Road.
ECE regulation
Internationally agreed, uniform technical specifications for vehicles,
parts and equipment of motor vehicles.
EMC directives
Electromagnetic compatibility.
JE service partner
Eberspächer partner.
CE marking
With the CE marking, the manufacturer declares in a declaration
of conformity, that the version of the heater placed on the market
conforms to the relevant provisions of the EU Directive.
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