VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 1 OF 9
TCE-3837A-H-500-001 SCOPE

1.0 SCOPE:

It shall be Contractor’s responsibility to provide all the equipment /

systems / services and interfacings between various systems for the
completeness of the combined cycle power plant. The turnkey
combined cycle power plant shall essentially comprise but not limited
to the following:

1.1 One (1) Gas Turbine Generator set to meet the specification
requirements with regard to site power output, each consisting of gas
turbine, electric generator, turning gear, fuel injection skid, Dry Low Nox
Combustor/ deNOx steam injection skid if required, lubricating and
hydraulic system, GTG start-up system, excitation system, generator
cooling system, enclosure, compartment ventilation system, fire
detection, protection and alarm system, lagging, off-line and on-line
washing system, etc.

1.2 Gas turbine inlet air filtration system for each gas turbine consisting of
inlet screen, pre filters, cannister type self cleaning filters, ducting with
necessary expansion joints, air processing skid(if required), etc.

1.3 Individual gas turbine exhaust gas system consisting internally

insulated duct with necessary expansion joints, internally insulated inlet
duct to HRSG, HRSG exhaust ducts etc.

1.4 Independent dual or triple pressure and reheat or non - reheat, natural
circulation Heat Recovery Steam Generator(HRSG) for each gas
turbine with necessary condensate preheater, individual insulated steel
stack, ducting with necessary expansion joints, CBD tank, IBD tank,
integral piping, supporting structure, roofing with side cladding, access
staircase, walkways and platforms, insulation with cladding, HRSG fill
pump, etc.

1.5 Steam turbine generator set with all auxiliaries for:

(a) a combined cycle multi-shaft configuration to match the

requirements of the HRSG.

OR

Individual steam turbine in a combined cycle single shaft

configuration to match the HRSG requirement with a synchro
self shifting coupling between common electric generator and
steam turbine.

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED

 VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 2 OF 9
TCE-3837A-H-500-001 SCOPE

(b) Necessary steam turbine governing system, gland sealing system,

lubricating oil system, control oil system, seal oil system (if
applicable), lube oil purification system, exhaust hood spray
system, excitation system, generator cooling system,
lagging/cladding, etc.

(c) Steam turbine lube oil storage system consisting of a maintenance

oil tank with necessary filling connections and lube oil transfer
pump suitably interconnected to lube oil system.

1.6 Steam and water cycle as per “Steam and water cycle scheme for
combined cycle power plant” (dwg. no. TCE.3837A-540-SK-0001-R0
consisting of axial or side mounted lateral or bottom mounted steam
surface condenser, two(2) X 100% liquid ring type mechanical vacuum
pumps, condensate extraction pumps, gland steam condenser,
condensate pre-heater, deaerating feedwater heater, HP/IP and LP
HRSG feedwater pumps, 100% HP-IP-LP bypass system consisting of
electro-hydraulically operated HP bypass valve, IP bypass valve and
LP bypass valve, necessary spray control valves, necessary piping,
insulation with cladding, etc.

1.7 One emergency diesel generator using HSD along with its auxiliaries
and HSD storage tank. The DG set shall be housed in a building with
necessary handling facility.

1.8 Fuel gas receipt, metering, pressure reduction and cleaning/

conditioning skid, natural gas fired indirect water bath type fuel gas
heater and fuel gas supply system with necessary fencing etc.

1.9 River water intake system including river water intake pumps (located
in the river water pumphouse), expansion joints, butterfly valves, stop
logs, coarse screens and river water chlorination system (of cylinder
mounted type).

1.10 Condenser cooling water (CW) system consisting of induced draft

cooling tower along with basin for vertical turbine type CW pumps,
drain sump, cold water outlet channel with screen, tower casing with
internals such as fill, drift eliminator, hot water distribution system, fans
with gearbox, necessary structure, rubber expansion joints, and
butterfly valves, air release valves on CW pump discharge lines and
CW make-up water line, etc.

1.11 Auxiliary cooling water (ACW) system for auxiliaries of gas turbine
generator and steam turbine generator system consisting of ACW

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED

 VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 3 OF 9
TCE-3837A-H-500-001 SCOPE

pumps, plate heat exchangers, ACW booster pumps and other

accessories.

1.12 CW chlorination system consisting of evaporator type chlorinators

along with strainers at booster pump suction, platform scale, flexible
connectors, chlorine residual test kits, chlorine gas masks, diffuser
assemblies, chlorine tanks, chlorine tonne containers, gas leak
detection and absorption system, piping, necessary structure, etc.

1.13 Two Nos. above ground raw storage tank each having storage capacity
of one lakh cu.m total plant raw water storage requirement and raw
water pumps located adjacent to the raw water reservoir conveying
water to the raw water clarification system. Clarification system
consisting of two numbers clarifiers (raw water clarifier and DM plant
clarifier) complete with clarifier sludge treatment plant. Above ground
storage tank (clarified water storage tank) to store water from the raw
water clarifier, divided into two compartments with adequate storage for
fire protection system. DM plant clarifier water storage tank adjacent to
the above tank to store the clarified water from DM plant clarifier.
Clarified water pumphouse to house various pumps drawing water from
these storage tanks.

1.14 DM plant chlorination system consisting of vacuum type cylinder

mounted chlorinators along with diffuser assemblies.

1.15 CW chemical dosing system dosing system consisting of storage tanks,

dosing pumps, etc.

1.16 Cycle chemical injection system consisting of ammonia, phosphate

and hydrazine dosing system including storage tanks, dosing pumps,
etc.

1.17 Water treatment plant - WT plant supply pumps , pressure sand filters,
activated carbon filters, ion-exchange units, degasser system, filtered
water storage tanks and DM water storage tanks.

1.18 DM water system for generation of DM water along with its DM water
storage tanks and condensate storage tank consisting of two(2) stream
demineralisation plant along with ion-exchange units, air-blowers,
regeneration water pumps, common regeneration system comprising of
mixing tanks, ejectors, dilution tanks for acid and dilution tanks for
alkali, bulk acid and alkali storage tanks, common neutralisation system
consisting of neutralising (recirculation/disposal) pumps , air agitation
piping, pH monitors, chemical dosing system and effluent disposal

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED

 VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 4 OF 9
TCE-3837A-H-500-001 SCOPE

piping, etc. Chemical laboratory with adequate instruments to enable

testing of steam, water, fuel gas etc required for normal operation of
the plant.

1.19 Effluent treatment plant consisting of oil water separator, guard pond,
effluent discharge pumps, piping , chemical dosing system ,etc.

1.21 Fire protection system consisting of fire water pumps located in clarified
water pump house, hydrant system for all areas, HVWS for all
transformers and its auxiliaries, MVWS for cable galleries, portable fire
extinguishers, mobile fire tender, gas flooding system for control rooms,
various enclosures of gas turbines, computer rooms of administration
building, etc.

1.22 Separate central air conditioning system (Chilled water system) for
main control building, analyser room, and switchyard relay room,
separate packaged air conditioning system of water cooled type for
chemical lab, DM plant control room, administration building with
cooling towers, window/split air conditioning system for other areas and
any other area as recommended by respective equipment
manufacturer.

1.23 Evapourative coolers( air washer) system for GTG and STG building
and for other areas as specified. The ambient air ventilation system
shall consist of supply air fans, exhaust air fans/ power roof extractors
(with covering), air distribution system etc as specified elsewhere in the
specification.

1.24 Instrument air and service air system consisting of compressor unit, air
drier, air receiver, piping, necessary handling facility etc.

1.25 Service water and potable water system consisting of storage tanks,
piping, etc.

1.26 Necessary piping, valves, fittings, pipe racks, sleepers, supports,

hangers, etc., to make the system complete.

1.27 Miscellaneous pumps and sump pumps.

1.28 All pneumatic actuators and hydraulic drive system inclusive of

hydraulic pack , necessary pumps, accumulators, etc.

1.29 Necessary laboratory for testing of fuel oils, turbine oils, transformer
oils, ambient air quality, stack emission, steam and water and all other

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED

 VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 5 OF 9
TCE-3837A-H-500-001 SCOPE

effluents including trace metals. Sampling units including necessary

samplers, monitoring kits, etc., shall also to be provided.

1.30 Adequate number including re-filling requirement of Hydrogen bottles,

Carbon-dioxide bottles, Argon bottles and Nitrogen bottles with
necessary storage, handling and distribution system.

1.31 Instrumentation and Control (I&C) system

Microprocessor based I&C system consisting of measurement system,

closed loop control system, interlock, protection and sequential control
(open loop control system), data bus system, control engineer’s
interface equipment (CEIE), maintenance engineer’s equipment (MEE),
software, sequence of events recording and annunciation system
(SAS), auxiliary power supply system( APSS), vibration monitoring
system, unit control desk and cabinets, field instruments and
accessories, compensating cables, master clock, laboratory/test
instruments, erection, field testing and commissioning, factory
acceptance and pre commissioning tests as specified .

1.32 Electrical system

1.32.1 Generator transformers and accessories for each gas / steam

turbine generator unit as applicable.

1.32.2 Generator circuit breakers for each of the GTG and STG with series
disconnector, current and voltage transformers, grounding switches,
surge arrestors and protective capacitors in three single phase
enclosures.

1.32.3 One (1) no. unit auxiliary transformer (UAT) and accessories for
each GTG and STG.Two (2) nos UAT for single shaft configaration

1.32.4 Required no. of 6600 V / 433 V service transformers for catering to

various plant loads.

1.32.5 Neutral grounding resistors for unit auxiliary transformers.

1.32.6 Neutral grounding transformer and resistors or all the generators.

1.32.7 6.6kV switchgear with synchronising, manual change over and auto
change over schemes.

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED

 VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 6 OF 9
TCE-3837A-H-500-001 SCOPE

1.32.8 Electrical control panel with control switches, indicating lamps,

annunciation system, indicating & integrating meters.

1.32.9 Generator relay panels.

1.32.10 400kV switchyard equipment with necessary circuit breakers,

Isolators with and without earth switches, current transformers,
voltage transformers, lightning arrestors, bus bar conductors,
insulators, hardware; clamps and connectors; switchyard control
panels, switchyard relay panels, bay marshalling boxes, fault
disturbance recorder; sequential event recorder. Control panels
shall include kWh and kVARh meters for check metering. Separate
CTs and EMVTs and metering equipment shall also be provided for
tariff metering.

1.32.11 Isolated phase bus ducts and accessories for connection between
Generators , GCBs , UATs and generator transformers.

1.32.12 Segregated phase bus duct and accessories for connection

between unit auxiliary transformer and 6.6 kV switchgears and tie
connection between unit switchgears.

1.32.13 Non-segregated phase bus duct between service transformers and

415V switchgears.

1.32.14 220V DC / 24V DC battery, battery chargers, DC switchboards and

their accessories.

1.32.15 415V AC switchgear, LV power distribution boards and accessories.

1.32.16 Communication system equipment consisting of EPABX intercom

system and walkie talkie sets.

1.32.17 Lighting system equipment consisting of lighting fixtures, lighting

distribution boards and panels, switches and receptacles, lighting
poles / towers, conduits, wires and cables and their accessories.

1.32.18 Earthing and lightning protection system.

1.32.19 Cabling system equipment consisting of power, control,

instrumentation and special cables, cable trays, covers, supports,
racks, tunnels, trenches, glands, lugs, termination/ jointing kits, fire
proof sealing system

1.32.20 Fire detection and alarm system

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED

 VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 7 OF 9
TCE-3837A-H-500-001 SCOPE

1.32.21 UPS equipment for instrumentation and control system.

1.32.22 Electrical laboratory equipment

1.32.23 Miscellaneous equipment like power receptacles, local push button

station, space heating panels, junction boxes, etc.

1.32.24 Impulse clock and employee time registration system

1.32.25 Construction power supply system.

1.32.26 AC, DC motors for all the auxiliaries and valve actuators.

1.32.27 Local control panels for all the mechanical and electrical systems as
indicated in relevant equipment / system chapters.
1.32.28 Elenators
1.33. Civil works

1.33.1 Site related investigations including Geotechnical Investigation

inclusive of Conducting the soil resistivity tests.

1.33.2 Site development works; site clearance including diversion of

existing services, site grading including flood protection works,
compound wall, fencing, security gate, security watch towers, roads,
drain and culverts, storm water drainage and sewage disposal
system.

1.33.3 Construction enabling works.

(a) In case of multi-shaft combined cycle configuration, separate

gas turbine and steam turbine building with necessary EOT
crane(s) shall be provided. In case of single shaft configuration
common gas turbine and steam turbine buildings with
necessary EOT crane shall be provided.

b) and including gas turbine generator foundations and steam

turbine generator foundations.

1.33.4 Foundations for HRSGs, steel stacks, CW pumps etc.

1.33.5 Common control room building with necessary elevator.

1.33.6 Transformer yard structures, covering all the transformers and

associated works.

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED

 VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 8 OF 9
TCE-3837A-H-500-001 SCOPE

1.33.7 Switch yard relay building.

1.33.8 Building housing HRSG feedwater pumps, HT switchgear, dosing

pumps and supporting deaerator at the top.

1.33.9 DM plant building, chemical lab.etc

1.33.10 Raw water reservoir, raw water pump house , fire water pumps;
cooling towers and CW channel from cooling tower to CWPH
forebay, chlorination room; guard pond.

1.33.11 Buildings housing Emergency DG set and compressed air system

for instrument and service air.

1.33.12 Ware house , stores and workshop.

1.33.13 Non plant buildings including Administration building including first

aid centre, canteen building, security / time office, fire station
complex, parking sheds and area.

1.33.14 Service water overhead tank.

1.33.15 All plant drainage as required to make the system complete.

1.34 Painting (shop paint and final paints at site after erection) of all the
equipment / systems as per the approved colour scheme of
Owner / Owner’s Representatives.

1.35 Thermal insulation , acoustic insulation and cladding as required for

entire plant.

1.36 All necessary lifting and handling equipment to facilitate the handling
of complete plant systems / equipment / components during
erection/ maintenance/overhaul for entire life of the plant.
1.37 Temperary site buildings

1.37 Foundation bolts, base plates, anchor bolts, subsole plates

and all foundations, inserts with anchor fixed to the plate and
grouting for all equipment.

1.38 All necessary mating flanges, bolts, nuts and gaskets at

Contractor's terminal points.

1.39 Spares

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED

 VEMAGIRI POWER GENERATION LTD SECTION: C1

TITLE
. NO. COMBINED CYCLE POWER PLANT SHEET 9 OF 9
TCE-3837A-H-500-001 SCOPE

The Bidder shall include in his scope:

1.39.1 Start-up spares as required

1.39.2 Essential spares as specified

1.39.3 Maintenance tools and tackles as required

1.39.4 Initial fill of lubricants and other consumables

1.39.5 All Performance test /unit characteristic test/ reliability test and test
instrumentation as required on loan basis.

1.39.6 Erection, testing and commissioning including performance

testing of all equipment/system covered in this specification shall be
included in the Vendor's scope.

1.39.7 Contractor shall furnish all necessary documentation/ drawings/

manuals as called for in this specification.

CONSULTANT : TCE CONSULTING ENGINEERS LIMITED