HEALTH

AND
SAFETY
AT
DISTILLERY
PLANT
GROUP 2
 objectives

provide a short Identify top or

background on common hazards on
distillery plant distillery plant

explain the Industry's Take note that you

response to identified are working not
hazards guided by the only on Safety but
" hierarchy of also on Health of
controls" workers
DISTILLERY
PLANT
A distillery plant, also known as a
distillation plant or distillation facility, is
an industrial facility where the process
of distillation is carried out on a large
scale.

This type of plant is specifically

designed for the production of distilled
products, which can include alcoholic
beverages, essential oils, chemicals,
and other substances.
 COMMON HAZARDS ON
DISTILLERY PLANTS
SAFETY
HAZARDS
ELECTROCUTION

Distillery environments often involve

the presence of liquids, such as water,
cleaning solutions, or spilled liquids
from the production process. When
electrical equipment comes into contact
with these liquids, it increases the risk
of electric shock.
 COMMON HAZARDS ON
DISTILLERY PLANTS
SAFETY
hazard
Slips, Trips, and
Falls

Spilled liquids, wet floors, and uneven

surfaces pose significant risks within a
distillery plant that can lead to slips, trips,
and falls. This is due to the nature of
distillery operations, which involve the
handling of liquids, cleaning processes,
and the potential for spills.
 COMMON HAZARDS ON
DISTILLERY PLANTS
biological
hazard
carbon dioxide

In order to create alcohol,

carbohydrates like starch and sugar
must be converted through
fermentation. During this process, yeast
eats carbohydrates and creates carbon
dioxide—an odorless, colourless and
toxic gas.
 COMMON HAZARDS ON
DISTILLERY PLANTS
ergonomic
hazard
heavy lifting

Working at a distillery requires

employees to lift and move heavy
kegs and other items throughout
the day. This can cause repetitive
strain and other injuries if workers
aren’t trained
 COMMON HAZARDS ON
DISTILLERY PLANTS
PHYSICAL
hazard
TEMPERATURE
EXTREMES

Employees working in environments

with extreme temperatures, whether
excessively hot or cold, face
heightened risks of heat stress or
cold-related illnesses.
 COMMON HAZARDS ON
DISTILLERY PLANTS
chemical
HAZARDS
Fires & explosions

Ethanol vapour is highly flammable and

is one of the main fire and explosion
hazards at distilleries.

Ethanol can be released from leaks in

tanks, casks, transfer pumps, pipes and
flexible hoses.
HIERARCHY OF
CONTROLS
Elimination

Subsitution

Engineering
Controls

Administrative
Controls

PPE
HIERARCHY OF
CONTROLS

Electrocution
Always use PPE and safety
Elimination equipment to lessen the chance of
getting electrocuted.
Prevent workers on working with
electricity especially when it’s live
Engineering Controls
wire. Instead, use advance
machineries.
Administrative Put markings and hazard signage
Controls to give precaution to workers

Wear PPE at all times because it

PPE
will prevent workers from
electrocution.
HIERARCHY OF
CONTROLS

Slips, Trips, and falls

Always conduct cleaning since
Elimination Distillery plant are exposed to
water and liquid chemical.

Administrative Put markings and hazard signage

Controls to give precaution to workers

Wear PPE at all times especially

PPE
hard hat and safety equipments
to protect them from getting
injured.
HIERARCHY OF
CONTROLS

Carbon Dioxide

Avoid workers getting exposed to

this chemical. Use automatic
Engineering Controls robots or machineries to handle
the task.
Administrative Put markings and hazard signage
Controls to give precaution to workers

.
HIERARCHY OF
CONTROLS

Heavy Lifting

Use advance technology such as

Engineering Controls lifter and crane to transfer from
one place to another
HIERARCHY OF
CONTROLS

Temperature Extremes

Prevent workers on working with

Engineering Controls
near furnace to avoid danger to
workers.

Wear PPE at all times to avoid skin

PPE
irritation from the effect of high
temperature.
HIERARCHY OF
CONTROLS

Fires and Explosions

Engineering Controls Prevent workers on working near

fire since it can cause explosion.
Administrative Put markings and hazard signage
Controls to give precaution to workers

PPE Wear PPE at all times.

REFERENCES
https://nirmanengineersassociates.com/how-a-distillery-
plant-works-and-its-process/
https://www.abexinsurance.com/common-hazards-
distilleries/?
doing_wp_cron=1701095935.0934109687805175781250