Early, Actionable and Comprehensive

insights into machine health

Why do you need to worry about machine health?

Machine failures of critical equipment can lead to loss in

plant productivity with impact to the bottom line.

Unplanned Production High Maintenance

Downtime Loss Costs

Safety Human Limited Visibility into

Risks Errors Machine Health

What if you could stop a machine

before a catastrophic failure?
The IntelliVibe solution continuously monitors
equipment, analyzes the data in real-time and delivers
powerful, actionable insights to prevent downtime.
The solution spans the whole process, from intelligent
data acquisition devices to machine learning algorithms,
coupled with assets and failure modes to continuously
assess machine health.
How it works

IntelliVibe IntelliVibe
Visualise
Hardware Cloud
Easily mount on any Algorithms diagnose Visualise machine
rotating equipment malfunctions, predict health across the plant,
and monitor machine machine health and over the web or on
health 24 x 7. optimise machine mobile.
performance.

4 in one device
Key Integrated WiFi device with tri-axial
Features accelerometer, temperature, sound and speed
sensors that can easily be mounted on any
rotating equipment.

Easily and quick installation

Install the device in under ten minutes and
kickstart your predictive maintenance program.

High frequency monitoring

High-frequency vibration (upto 25 kHz)
monitoring analytics to detect faults
during fault inception state.

AI/ML driven asset analysis

Our proprietary ML algorithms aid in
mitigating potential motor failure weeks
to months in advance.

Real time notifications and alerts

Send notifications to the right personnel
on any anomaly or user-defined
condition.

Web and mobile apps

Online dashboards present real-time and
historical health, and other KPIs.
 PRODUCT
IMAGE

IntelliVibe Hardware
Four sensors in one WiFi enabled device to cover
critical assets across the facility.

Tri-Axial Accelerometer Temperature Magnetic

Type: MEMS Based Range: -40 °C to 125 °C Axis: Tri-axial
Sampling: Upto 25.6 kHz Accuracy: 1.0°C Range: ±1200 T
Range: ±2G to ±64G

Audio Network Interface

Type: Acoustic Microphone Interface: WiFi & Bluetooth RS-485
Range: 50 db to 130 db Protocol: MQTTS Relay output

Physical Electrical Configurations

Weight: 80 gms
Mounting: Captive screw
Connector: 4 pin M8
Dimensions:
49 (L) mm * 49(W) mm * 35 (h) mm
Power Supply: 24V DC OTA: Firmware upgrade
Cable: 5 metre M8 Device Config: FFT interval +
duration, Alarms,
Sampling rate
Plant Health Summary

View and manage the status and health of

assets across your plant.

Actionable Insights
Identify equipment that needs
attention and assessment.

Machine Trend
View historical machine health trends
and compare equipment across
the plant.

Machine Health
Get a quick health snapshot of all
equipment across the plant.

Machine Diagnostics

Automated Diagnostics of machine health,

utilisation and recommendations.
Utilisation
View asset utilisation by shift,
day or month to view trends.

Advanced Analytics
View time waveforms, FFT spectrum
analysis and envelope analysis for
advanced diagnostics.
Our solution spans across a variety
of assets found in the industry today
Wide coverage of process and utility rotating equipment
AHU's Compressors Main Drives
Axial Fans Conveyors Mixers
Blow Molders Cooling Towers Mills
Bottlers Dryers Screw Chillers
Cappers Electric Motors Screw Compressors
Centrifugal Chillers Extruders Screw Pumps
Centrifugal Compressors Fans Servo Motors
Centrifugal Fans Fillers Vacuum Pumps
Centrifugal Pumps Gear Pumps
Chillers Labelers

Diagnostics of equipment faults

Automatic diagnostics of most machine malfunctions
Abnormal Vibration Emissions
Axial Unbalance
Bearing Lubrication Issues
Bearing Wear
Beat Frequency
Blade Pass Frequency
Cavitation
Damaged Rotor Bars
Electrical Faults
Gear Friction
Impacting Rubbing or Friction
Loose Connections Shaft Eccentricity
Loose Rotor Bars Stator Eccentricity
Loose Stator Windings Trend Alert
Misalignment Vane Pass Frequency
Mechanical Looseness Very High Vibrations
Operational Issues Worn/Defective Belts
Pipe Strain Worn/Eccentric Fan Sheave
Pump Recirculation Worn/Eccentric Motor Sheave
Radial Unbalance
Resonance
Rotor Eccentricity
Rotor Mesh

adnangulgula08@gmail.com

M : 9601164548

Vadodara-390002