About Us

Intellithink develops Intelligent sensors/devices and Artificial Intelligence

solutions to provide early and actionable insights into machine health

Connect Integrate Transform

Industries we serve

Cement Steel Paper

FMCG Automotive Pharma

Machine Health
Our Value Proposition

Early, actionable and

Extend Reduce
comprehensible insights
Asset Life Maintenance Costs
into machine health.

24 * 7 visibility into
Reduce Human Error Increase up-time
machine health
Intellivibe - End-to-End Solution – Data Acquisition to Diagnostics INTELLIVIBE

IntelliVibe Detects
- Vibration 4 in 1 sensor, easy &
- Temperature quick to install
- Sound
- RPM

High frequency
processing

AI/ML driven asset

analysis

Easily mount on any rotating Predict asset health and

equipment and send equipment optimise machine performance
data over WiFi to the secure using rule based algorithms
Intellithink cloud. and machine learning. Real-time notifications
& alerts
 Data Acquisition

Private and Confidential | 8

 How is IntelliVibe Deployed ?

• Plug and Play Deployment in

less than five minutes

• Non-Invasive

• Magnet or adhesive mounting

• Configuration via mobile or remote

• IP67 certified

Private and Confidential | 9

AI/ML Driven Asset Analysis

Condition Assessment
Data collection Feature Engineering using
Machine Learning

Physics-based
features selection
Input
layer

From time and frequency

Motor
domain
condition

Hidden

Day
layers

Parameters
 Summary Panel
Plant Health Get a quick health
snapshot of your whole
asset portfolio

Activity Panel
Plant wise Alarms,
Health updates and
Other notifications

Plant Status
Overivew of equipment
Utilsation in the plant

Equipment Details
Health and vibration trends of
all equipment in the plant
Private and Confidential | 11
 Machine Health
Machine Health Detailed Observations,
Analysis and Recommendations
For every equipment

Machine Utilisation Activity Panel

Health and vibration trends of Equipment Alarms, Manuals,
all equipment in the plant Service History, Observations
And Documents
Machine Trend (Live and Historical Trends)
Advanced Analysis

Time Wave-form
Configurable time-waveforms
To collect data from 3 to 30 seconds

Spectrum Analysis
Configurable fMax, resolution,
Window filters, and highlighting of
critical frequencies

Envelope Detection
Advanced diagnostic techniques
for early detection of certain faults
Applications
IntellitVibe’s CBM solution spans across a variety of rotating assets found in industry today
such as … .

Pumps Blowers & Motors

Conveyors Gear-boxes
Fans

And any rotating equipment …

Case Study - Cement
Customer Profile and Use Case

The customer is a large cement manufacturer with an installed cement capacity of 7 Million Tonnes Per Annum. The vertical
roller mill (VRM) is a type of grinding machine for raw material processing and cement grinding used at the plant is a critical
piece of equipment.. The customer was looking for a monitoring solution that would give them early insights into the health of
their gear box.

Solution:

IntelliVibe was deployed on multiple locations on each on the vertical roll

mill to monitor vibration and temperature on the equipment continuously
After a couple weeks increased vibration was observed on the input box
in the axial direction with abnormalities in the spectrum. The analysis
concluded that there was wear of teeth in the gear-box and assessment
of tooth-wear was recommended.

Impact:

Early detection of the fault prevented potential down-time at the plant, which could have results in a loss to the tune of $150,000
per day.
Case Study - Pharma
Customer Profile and Use Case
The customer is one of India’s largest manufacturers of pharmaceuticals and related chemicals. As part of their production
process the customer uses several agitators and centrifuges. It is critical that these equipment do not experience any down-time
during production process as it could lead to wastage of material, loss in production and affect delivery schedules. The customer
has had a few breakdowns in the last couple years leading to down-time and was looking for a monitoring solution that would
give them early insights into machine health.

Solution:
IntelliVibe was deployed on three monitoring locations on each centrifuge – one on the drive end of the motor, one on the
gearbox and one on the centrifuge bowl. IntelliVIbe monitored velocity (on three axis), temperature continuously 24 * 7 and
tracked any deviations from specified limits for the equipment. If any of these limits were breached it would send out alerts to the
listed personnel. In addition whenever there was a breach and during specified intervals, IntelliVibe did a health analysis on the
machine using vibration spectrum analysis and classified the machine’s health state as – Healthy, Caution/Warning, Danger and
Watch. If the machine was not classified as Healthy, the analysis also gave insights into what the issue was and
recommendations to the solution

Impact:

a. IntelliVIbe has been able to prevent one potential production stoppage in the last six
months a potential seal failure (that was caused by high vibration due to unbalance generated
By the centrifuge) was averted with early warnings to the appropriate personnel.
a. Access to historical records with thousands of daily data points.
b. Alerting mechanism in place to enable immediate action.
c. Predictive insights into machine health
Some of our IoT installations
info@intellithink.in
+(91)-9986001090