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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2

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Review Article

Research progress and applications of nickel-based


catalysts for electrooxidation of urea

Jinqi Li a, Jie Zhang b,**, Jing-He Yang a,*


a
School of Chemistry Engineering, Zhengzhou University, Zhengzhou 450001, China
b
School of Ecology and Environment, Zhengzhou University, Zhengzhou 450001, China

highlights graphical abstract

 Nickel is confirmed as an effective


catalytic component for urea
oxidation.
 Various typical nickel-based cata-
lysts in alkaline media are
summarized.
 The applications of nickel-based
catalysts in urea oxidation are
introduced.

article info abstract

Article history: The combination of wastewater treatment and energy production is a hot issue that meets
Received 19 October 2021 the current requirements of sustainable development. The direct discharge of large
Received in revised form amounts of urea-rich wastewater without treatment will pose a serious threat to the
6 December 2021 environment and human health. Urea electrooxidation can realize wastewater restoration
Accepted 9 December 2021 and transform energy at the same time. However, due to the 6e transfer process of the
Available online 31 December 2021 urea oxidation reaction, the kinetics is sluggish, and exploring efficient catalysts for urea
electrooxidation brooks no delay to improve. Nickel is considered to be an effective cata-
Keywords: lytic component of urea oxidation reaction, with low cost and good catalytic activity. This
Urea electrooxidation article reviews the recent research progress of nickel-based urea electrooxidation catalysts
Nickel and makes a detailed comment on the four applications of wastewater remediation,
Electrocatalyst hydrogen production, fuel cells, and urea sensors. Moreover, the development prospects
Wastewater remediation and challenges faced by nickel-based catalysts and their practical applications are
Hydrogen production discussed.
© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

* Corresponding author.
** Corresponding author.
E-mail addresses: zhangjie630@zzu.edu.cn (J. Zhang), jhyang@zzu.edu.cn (J.-H. Yang).
https://doi.org/10.1016/j.ijhydene.2021.12.099
0360-3199/© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
7694 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2

Contents

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7694
Mechanism of nickel-based catalysts for urea electrolysis under alkaline conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7695
The nickel-based catalyst for electrooxidation of urea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7697
Mono-metallic Ni and its alloy catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7697
Nickel-based hydroxides and oxides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7697
Ni(OH)2-based catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7697
NiO-based catalysts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7698
Novel nickel-based catalyst . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7700
Application of nickel-based catalysts for urea electrooxidation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7702
Wastewater remediation and energy conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7702
Wastewater remediation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7702
Hydrogen production by electrolysis of urea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7702
Direct urea fuel cells . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7703
Urea electrochemical sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7704
Conclusion and outlook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7708
Declaration of competing interest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7709
Acknowledgements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7709
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7709

electrolytic urea under standard conditions requires only


Introduction 0.37 V electrolytic cell potential, which is far lower than the
1.23 V battery voltage required for water electrolysis under
Urea is one of the main products of protein metabolism in standard conditions. More importantly, urea has low energy
mammals. It can be used as a neutral and quick-acting fer- costs, which is more conducive to large-scale applications
tilizer, which is easy to store and easy to use. Its derivatives [15,16]. Besides, urea can be used as a solid fuel for direct urea
are widely used in medicine, textiles, cosmetics, and other fuel cells (DUFCs), and it can also be used to prepare enzyme-
fields [1]. If the resulting large amount of urea-rich wastewater free urea sensors (Scheme 1). The DUFC system produces ni-
flows directly into the environment, it will further decompose trogen and carbonate after electrooxidation. It is inexpensive,
and lead to the release of toxic ammonia, which will cause non-toxic, and is a promising clean energy device [17]. The
serious pollution to groundwater and air, and even endanger non-enzymatic urea electrochemical sensor is based on non-
human health [2,3]. As an effective method to decompose biological substances, which can effectively avoid the influ-
urea, electrooxidation of urea has received more and more ence of environmental factors such as temperature, air, acid,
attention. The electrochemical process purifies the waste- and alkali, and help improve the activity, stability, and
water and produces nitrogen, carbon dioxide, and hydrogen orientation selectivity of the sensor [18].
[4]. The overall reaction is given by However, urea electrolysis involves six electron transfer
processes, and the kinetics of the anode reaction is very
CO(NH2)2 (aq) þ H2O (l) / N2 (g) þ 3H2 (g) þ CO2 (g) (1) sluggish. The electrochemical performance of the catalyst
directly affects the efficiency of urea electrolysis. How to
As environmentally friendly and clean energy, hydrogen is improve the kinetics of urea electrooxidation to promote urea
considered to be the most potential energy carrier in the 21st electrolysis is the key to solving the problem [19]. Most
century (33.6KWH Kg1) [5,6]. Hydrogen production by elec- precious metals and their oxides have high conductivity and
trolysis of water has the advantages of simple operation, excellent electrocatalytic activity (such as platinum [20,21],
strong controllability, no pollution, and high purity of rhodium [22,23], and iridium dioxide [24]), but they are difficult
hydrogen production, but it is limited by high energy con- to be applied in practice due to their scarcity, high price, and
sumption and low efficiency [7]. Some hydrogen carriers can low mechanical strength [25]. Therefore, looking for non-
be used instead of electrolyzing water to produce hydrogen, precious metal catalysts with low prices and high electro-
including methanol [8,9], ethanol [10,11], ammonia [12,13], catalytic activity has become the focus of research.
and urea, etc. Among them, Urea has obvious advantages As a non-precious metal, nickel has low cost and corrosion
because of its abundant source and low cost. resistance, and research has found that nickel catalysts
Urea is rich in hydrogen (6.7 wt%) and has a high energy exhibit higher electrocatalytic activity in alkaline media than
density (16.9 MJ L1). Urea is very stable under environmental precious metals such as Pt, Ir, Rh, etc [4]. The catalysis of
conditions and is neither toxic nor flammable, making it urease can explain this characteristic of the nickel-based
easy to store and transport [14]. The thermodynamics of catalyst [27]. Musculus obtained the first urease from
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2 7695

decaying urine in 1874, and it was proposed by Miquel and In alkaline media, urea electrooxidation has two oxidation
named urease in 1890 [28]. As shown in Fig. 1, Urease, con- paths, including (I) direct oxidation; (II) indirect oxidation/
sisting of two Ni(II) and bridging hydroxides attached to two catalyst regeneration. Boggs et al. [4] studied the experimental
water molecules, can be used in either free or stationary form process of directly converting urine and urea into pure
to catalyze urea hydrolysis [26]. Sua  rez et al. [29] analyzed the hydrogen under the action of a cheap nickel catalyst, and
catalysis of urease on urea by quantum chemical calculation, proposed a direct oxidation method of UOR in an alkaline
and found that nickel and hydroxyl were the active sites medium, that is, Ni(OH)2 becomes NiOOH through one step of
for the dissociation of urea molecules. The activity of the electrochemical oxidation. Then NiOOH catalyzes the oxida-
enzyme depends on the structure of the binuclear nickel tion of urea into nitrogen, carbon dioxide, and water mole-
active center [26,28]. cules. The anode reaction mechanism of this method is as
Based on this, in recent years, metal nickel and its alloys, follows:
oxides, hydroxides, and related composite material catalysts
have been widely used in urea electrooxidation. Improving the 6Ni(OH)2 (s) þ 6OH (l) 4 6NiOOH (s) þ 6H2O (l) þ 6e (2a)
activity and service life of catalysts based on reducing costs
has become a research hotspot in this field [9,30]. Further- CO(NH2)2 (aq) þ6OH (l) / N2 (g) þ CO2 (g) þ 5H2O (l) þ 6e(2b)
more, it is worth mentioning that the improvement of urea
electrooxidation kinetics is also of great significance to urea Subsequently, to better understand the electrochemical
electrochemical sensors and fuel cells. The enhanced dy- oxidation process of urea on nickel in alkaline medium, the
namics can make the urea sensors more selective and sensi- electrocatalytic behavior of urea oxidation on nickel electrode
tive so that the urea sensors work more efficiently and in alkaline medium was investigated by cyclic voltammetry
accurately, and it can also make the fuel cells operate at a (CV), linear sweep voltammetry (LSV), and rotating disc elec-
lower cost due to cheaper hydrogen supply [16]. trode (RDE) voltammetry [33] (Fig. 2a and b). Based on the CV
Within this context, this article focuses on the nickel-based data, a possible alternative oxidation process, known as the
catalyst used for the urea oxidation reaction (UOR), and to indirect oxidation mechanism or catalyst regeneration
explore the reaction process in-depth, the catalytic mecha- mechanism, has been proposed [33]. The anode reactions of
nism of the nickel-based catalyst is briefly introduced. In this method are as follows:
addition, based on the detailed research progress of various
nickel-based catalysts, the applications in wastewater treat- 6Ni(OH)2 (s) þ 6OH (l) 4 6NiOOH (s) þ 6H2O (l) þ 6e (3a)
ment, hydrogen production, fuel cells, and urea sensors are
reviewed. CO(NH2)2 (aq) þ 6NiOOH (s) / N2 (g) þ CO2 (g) þ 6Ni(OH)2 (s)(3b)

Different from direct oxidation, in the indirect oxidation


Mechanism of nickel-based catalysts for urea process, Ni(OH)2 is oxidized to NiOOH in one step and then
electrolysis under alkaline conditions NiOOH is reduced to Ni(OH)2 by urea, while the urea itself is
oxidized to CO2 and N2 [33]. It was found that the electro-
Urea electrolysis is an effective technology that directly con- catalytic oxidation of urea occurred after the formation of a
verts urea into hydrogen and benign nitrogen. Studying and certain amount of Ni(III) on the electrode surface. The oxida-
understanding its reaction mechanism is very important for tion reaction of low concentration urea was mainly controlled
the development of technology. Wright et al. [31] studied the by diffusion, while the oxidation reaction of high concentra-
electrolysis mechanism of urea for the first time, determined tion urea was mainly controlled by kinetics.
that N2, O2, CO2, and H2 were the main electrolysis products. The mechanisms proposed above are based on data ob-
Urea can be electrochemically oxidized in supporting elec- tained from electrochemical measurements. However, due to
trolytes with different pH values, and its adsorbents and re- the lack of identification of the species involved in the
action products have a strong dependence on pH [32]. response, it is not possible to conclude the mechanism, and
However, nickel-based catalysts are vulnerable to acid further analysis by techniques such as in situ surface char-
corrosion and unstable, so they are not suitable for use in acterization is needed to distinguish between the two
acidic media. In the neutral electrolyte, the catalysts are less different hypothesized mechanisms [34]. Lots of methods
corroded, which is expected to increase its service life, but have been employed to study the reaction mechanism such as
they will produce corrosive ion Hþ, precious metals are density functional theory (DFT) calculations [35,36], in-situ X-
generally used. In addition, Cl2 and active chlorine produced ray diffraction (XRD) measurements [14], and in-situ surface-
during the reaction are toxic, and the standard electrode po- enhanced Raman (SER) spectroscopy [34].
tential of Cl2 evolution is 1.36 V, which is higher than 1.23 V of Firstly, Daramola et al. [35] used DFT to study the adsorp-
water electrolysis [27]. In comparison, there are more studies tion competition between hydroxide ions and urea molecules
on the electrolysis of urea in alkaline electrolytes. And elec- on the NiOOH catalyst surface. In the dissociation of urea, the
trooxidation of urea under alkaline conditions is usually desorption of carbon dioxide is the rate-limiting step, which is
catalyzed in nickel-based systems largely because of the sta- thought to be the reason for the experimentally observed
bility of Ni at high pH values and high ionic conductivity. decrease in reaction rates with time. In addition, the surface
Importantly, non-toxic gases are produced in the reactions, charge state caused by the specific structure of the catalyst
which effectively addresses the shortcomings of acidic and also affects the decomposition of urea [36]. Wang et al. [14]
neutral media. combined in situ XRD measurement and electrochemical
7696 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2

Scheme 1 e Introduction and applications of electrooxidation of urea. The influx of urea-containing wastewater into the
environment mainly comes from industrial production, mammalian protein metabolites, and field fertilizers.

analysis to identify the structural changes of the nickel cata- the electrode rotates at a speed of 2000 rpm, the potential
lyst. Ni(OH)2 was electrochemically oxidized to NiOOH at cell oscillation continues, which shows that the oscillation is not
voltages from 1.2 to 1.6 V. When urea was present in an caused by mass transfer, that is, the mass transfer may not be
alkaline solution, the electrochemically generated NiOOH the main effect.
reacted with the urea molecule and was reduced to Ni(OH)2, With b-Ni(OH)2 as the model catalyst, the complex pro-
while the urea was oxidized and converted into nitrogen and cess of UOR can be analyzed more directly. Recently, Wang
hydrogen. Vedharathinam et al. [34] proposed for the first time and his team [38] used b-Ni(OH)2 to reveal the mechanisms of
that the electrooxidation of urea on the surface of NiOOH electrocatalytic action and urea molecular transformation
catalyst in an alkaline medium is an indirect or catalyst during the electrochemical oxidation of urea. They proposed
regeneration mechanism by in situ SER spectroscopy. In the a possible UOR mechanism, that is, the spontaneous proton-
presence of urea, the time-resolved Raman spectra of the coupled electron transfer (PCET) process was driven by
NiOOH catalyst surface showed the disappearance of the electrogenic hydrogen defects generated by b-Ni(OH)2 at
NiOOH double peak, confirming the chemical reduction of the oxidized potential, forming a dynamic cycle of hydrogen
active NiOOH by urea to the inactive Ni(OH)2. defects. In the PCET process, two amino groups in a urea
Subsequently, in another work by Vedharathinam and molecule lose four protons and electrons in turn, and the
Botte [37], for the first time, they observed the potential rapid rearrangement reaction leads to the spontaneous for-
oscillation during the electrochemical oxidation of urea on a mation of NeN bonds in the intermediate of urea dehydro-
nickel catalyst. The variation in NiOOH bimodal intensity genation. This intermediate will spontaneously and rapidly
obtained from the in-situ time-resolved SER spectrum sug- generate water and form water and intermediate. Water and
gests that the periodic formation and consumption of the intermediates undergo two more PCET processes and rear-
active catalyst NiOOH may be responsible for the oscillation rangement reactions and eventually degrade to nitrogen and
mechanism (Fig. 2c). In the oscillation mechanism, even after carbon dioxide (Fig. 2d).

Fig. 1 e Crystal structure of K. aerogenes urease [26]. Copyright (2019), MDPI.


i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2 7697

cost and high current density in electrooxidation of urea


The nickel-based catalyst for electrooxidation of [41,63,64]. However, the current density of the reaction may
urea decrease to a large extent due to the introduction of inactive
factors in NieCo alloying [42]. Feng's research group proved
With simple operation and large processing capacity, urea that nickel-molybdenum oxide was an effective catalyst for
electrooxidation shows the dual advantages of energy saving the electrooxidation of urea [65]. The Ni/Mo oxides synthe-
and environmental protection. The study of catalysts is a key sized by them have fast kinetics, low charge transfer resis-
link in determining the efficiency of urea oxidation and its tance, and low Tafel slope. In addition, Mn, Fe, Se generally
application prospects. Non-precious metal nickel has high can enhance the oxidation activity of Ni and facilitate the
electrochemical activity and low price, which shows excellent removal of toxic intermediates from the catalyst surface
competitiveness. A series of different types of nickel-based [61,66e68]. Among these, Mn has a significant effect. The
catalysts will be reviewed below, which are summarized in nanofibers prepared by Alajami et al. in electrospinning so-
Table 1. lution containing 10% manganese acetate showed the best
performance in terms of initial potential and current density,
Mono-metallic Ni and its alloy catalysts which were 430 mV and 79 mA cm2, respectively [69].

Nickel is a transition metal with good plasticity and corrosion Nickel-based hydroxides and oxides
resistance, and its structure and morphology are crucial to the
catalytic performance of the material. Low-dimensional Ni(OH)2-based catalysts
nanostructures are formed by a small number of atoms or Nickel hydroxide has a special layered structure, its structure
molecules, whose integration of small size effect and surface and chemical composition are easy to be adjusted. The elec-
effect can effectively increase the specific surface area of the trochemical properties of nickel hydroxide can be optimized
catalyst and provide more reactive sites. employing surface modification and self-assembly. Nickel
Lan et al. [58] found that nano-nickel is a key material to hydroxide mainly has two polycrystalline forms: a and b [70].
improve the performance of urea and urine fuel cells. Using Previous studies have shown that many a-rich and porous
KBH4, they successfully synthesized hexagonal nanocrystal- nanostructured hydroxides are more effective for UOR than b-
line nickel with a primary particle size of 2 ~ 3 nm by reduc- Ni(OH)2, which may be due to the disordered a-Ni(OH)2 having
tion, which greatly increased the active surface area. Yan et al. better conductivity and Mass transfer capacity.
[39] developed a one-dimensional nickel nanowire electro- Ji et al. [44] reported the preparation of open-ended a-
catalyst (NNE) using AAO template-assisted electrodeposition Ni(OH)2 nanotubes grown on a three-dimensional nickel
method to enhance the electrocatalytic oxidation of urea. skeleton by electrochemical deposition using hexagonal zinc
Through calculation, the electroactive surface area of the oxide as a template. The open-ended nanotubes increase the
nickel nanowire catalyst was 79.1 cm2 mg1, which was effective surface area of the urea electrolyte, allowing more
greatly improved compared with the massive nickel film cat- active sites to be exposed to the electrolyte. When the
alyst's 18.6 cm2 mg1. Moreover, some materials with high applied potential was greater than 0.64 V, the current density
specific surface area and excellent electrical conductivity are of the three-dimensional Ni skeleton attached to the Ni(OH)2
often introduced to solve the problem of high oxidation nanotube array reached 215 mA cm2, which was much
overpotential of single metal nickel and unstable oxidation higher than that of the attached Ni(OH)2 thin film. A Ni(OH)2/
current caused by rapid degradation of the catalyst. Bian et al. CNT/CF composite electrode was developed by Liu et al. [45],
[40] synthesized monodisperse Ni nanoparticles using OAm as and the kinetics of the electrode was studied to improve the
a reducing agent, and uniformly dispersed Ni nanoparticles on performance of its UOR. The composite electrode combines
MWCNTs by ultrasound. The electrooxidation activity and the advantages of a-Ni(OH)2 catalyst, CNT conductive
stability of the catalyst were investigated by CV and chro- network, and CF collector. Compared with a-Ni(OH)2/CF or CF
noamperometry respectively. The results showed that the electrodes, a-Ni(OH)2/CNT/CF electrode has lower charge
80% Ni/MWCNT catalyst has higher catalytic activity transfer resistance, which improves the performance of
(1866 mA cm2 mg1), which is better than most nickel-based UOR, and is beneficial to alleviate urea contamination and
catalysts. produce hydrogen.
Polymetallic catalysts tend to be more active than mono- For layered materials, doping is another important
metallic catalysts, which can be explained by metallic syn- modification method [71e73]. Using the hydrothermal one-
ergies that promote the kinetics or thermodynamics of elec- step method to directly grow Ni-M double hydroxide
trochemical reactions in the form of increased activity, (M ¼ Cr, Mn, Fe, Co, Cu, Zn) on carbon fiber cloth and
stability, or toxicity resistance [15,59]. Co, Mo, Mn, Fe, Se, and foamed nickel electrodes, Xu et al. [46] investigated several
other metals can be blended with Ni to form alloys, which can catalysts for electrooxidation of urea. The NiFe double hy-
effectively catalyze the oxidation activity of urea [60,61]. droxide (DH) exhibited the highest activity, with a specific
Botte's research group tried to dope precious metals and pre- current density of ~95 mA cm2 mg1, which was about 10
pared Rh/Ni electrodes by electroplating on a nickel foil sub- times larger than that of Ni(OH)2. Similarly, Xie et al. [74]
strate by potentiostatic method [23]. The synergistic effect of investigated the use of iron-incorporated a-Ni(OH)2 frac-
rhodium and nickel can reduce the surface clogging, reduce tional nanosheet arrays. The unique single-crystalline belt-
the electrooxidation overpotential of urea, and improve the on-sheet hierarchical nanostructure of the catalyst gener-
stability of the catalyst [62]. Ni-co bimetallic catalyst has low ates more active sites for UOR. Due to the synergistic merits
7698 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2

Fig. 2 e (a) Cyclic voltammogram of nickel electrode in 5 M KOH solution containing 0.33 M urea; (b)Voltammograms of
nickel electrode using a rotating disk electrode [33]. Copyright (2012) Elsevier Ltd. (c) Potential oscillations observed for the
UOR on NiOOH in 5 M KOH and 0.33 M urea [37]. Copyright (2014), American Chemical Society. (d) The UOR mechanism on
the b-Ni(OH)2 electrode [38]. Copyright (2020), Wiley-VCH GmbH.

of the increased surface areas, improved charge transfer NiO-based catalysts


behavior, favorable reaction kinetics as well as excellent Among the nickel-based oxides, NiO is a classic catalyst ma-
structural stability, the a-Ni(OH)2/NF self-supported catalyst terial with a simple structure, which can be modified by a
incorporated with 1% Fe displays significantly improved variety of means [76,77]. Wu et al. [47] grew vertically arranged
UOR performance. ordered mesoporous NiO (OM-NiO) nanosheets on three-
Recently, our group reported a controlled synthesis strat- dimensional nickel foam by simple hydrothermal synthesis
egy for preparing CuOeNi(OH)2-d nanosheets using selective and heat treatment. The oxidation current density of the OM-
S2O2
3 as the coordinating etchant [75]. The CuOeNi(OH)2- NiO nanosheet electrode at 0.52 V was as high as
d nanosheets exhibited high UOR activities at 1.41 V vs. RHE to 330 mA cm2 mg1, which was mainly due to its vertically
achieve the current density of 10 mA cm2. In addition, the aligned structure, three-dimensional macroporous frame-
current density of CuOeNi(OH)2-d nanosheets was work, and the large open space between the nanosheet and
21.5 mA cm2 at 1.52 V, which was much higher than that of macropores.
commercial Ni(OH)2 and CuOeNi(OH)2. And it still shows good However, pure nickel oxide is easily deactivated under
stability after the 36 h I-T test, the current density does not strong catalytic conditions, which leads to its limited appli-
decrease significantly compared with the initial current den- cation range. Doping metal to change its structure is a choice
sity (Fig. 3). This study provides a new strategy for the design to optimize its performance. The Schottky catalyst formed by
of advanced electrode materials and provides promising ap- the contact between metal and semiconductor is a new type of
plications in urea-rich wastewater treatment, hydrogen pro- electrocatalyst. The existence of its unique heterogeneous
duction, and fuel cells. interface can effectively regulate the electronic structure of
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2 7699

Table 1 e Performance parameters for UOR based on various catalysts.


Materials Method Solution Peak current Eonset/Reference Ref.
density (mA cm2) electrode (V)
KOH (M) Urea (M)
Ni nanowires AAO templates 1 0.33 ~7 0.46/(Hg/HgO) [39]
80 wt% Ni/MWCNT OAm reduction 1 0.33 1866 mA cm2 mg1 e [40]
NieCo nanowires AAO templates 1 0.33 ~6 0.39/(Hg/HgO) [41]
Ni electro-deposition and alkaline 5 0.33 22 0.43/(Hg/HgO) [42]
NieZn leaching 67 0.39/(Hg/HgO)
NieZneCo 24 0.35/(Hg/HgO)
NiCoMo 811 one-pot co-precipitation method 1 0.33 69.8 0.30/(Ag/AgCl) [43]
NiCoMo 90,505 48.3 0.33/(Ag/AgCl)
NiCoMo 71,515 39.6 0.28/(Ag/AgCl)
Ni(OH)2 nanotubes electro-deposition and alkaline 1 0.33 215 0.300/(SCE) [44]
leaching
a-Ni(OH)2/CNT/CF electrophoretic co-deposition and 1 0.33 407 e [45]
hydrothermal
Ni(OH)2/CFC one-step hydrothermal 1 0.33 ~8 mA cm2 mg1 0.42/(Ag/AgCl) [46]
NiFe DH/CFC ~95 mA cm2 mg1 ~0.35/(Ag/AgCl)
SS/OM-NiO Hydrothermal 1 0.33 103 mA cm2 mg1 0.28/(Hg/HgO) [47]
nanosheets
NF/OM-NiO 330 mA cm2 mg1 0.25/(Hg/HgO)
nanosheets
NiCO2O4 Chemical deposition and post- 1 0.33 136 0.46/(Hg/HgO) [48]
annealing
Ni1.5Mn1.5O4 template-free hydrothermal 1 0.33 6.9 0.29/(Ag/AgCl) [49]
r-NiMoO4/NF defect engineering 1 0.33 249.5 0.6/(Ag/AgCl) [50]
Ni2P nanoflower@ Ni Hydrothermal and phosphating 5 0.6 750 0.24/(Ag/AgCl) [51]
foam
Ni(OH)2 @ Ni foam Hydrothermal 450 0.27/(Ag/AgCl)
C@Ni2P NRs-peapod Hydrothermal and surface 1 0.33 e 0.25/(Hg/HgO) [52]
engineering
Ni2PeC Hydrothermal 1 0.33 70.4 e [53]
Ni2P/C-Yolk shell Hydrothermal and phosphating 1 0.33 252.5 1.35/(RHE) [54]
NiCoP nanosheets/ Hydrothermal and phosphating 1 0.33 112 0.3 (vs.Hg/HgO) [55]
carbon cloth
NiF2/Ni2P Hydrothermal, fluoride and 1 0.33 157.35 1.31/(RHE) [56]
phosphating
Ni2P/Ni Phosphating 1 0.33 103.6 1.223/(RHE) [57]

*AAO ¼ anodic aluminum oxide; Eonset ¼ onset oxidation potential; MWCNT ¼ multi-walled carbon nanotube; CF ¼ carbon fiber; SS ¼ stainless
steel; GC/PANI/LNO-GO ¼ graphene oxide/poly/lanthanum nickel oxide-graphene oxide.

the material, which is beneficial to the UOR process [78]. Ji high specific surface area (190.1 m2 g1) and a high mesopore
et al. designed and prepared two-dimensional Ni/NiO nano- volume (0.943 cm3 g1). In 1 M KOH and 0.33 M urea electrolyte,
sheets coated with N-doped carbon layers, and established a the current density of the electrode at 0.7 V (vs. Hg/HgO) was
Schottky heterogeneous interface on them (Fig. 4a and b) [79]. 136 mA cm2 mg1. Spinel nickel-manganese oxides are also
As shown in Fig. 4b, Ni/NiO@NC400 only needs a 1.40 V over- used in urea electrooxidation. NieMn oxide-based catalysts
potential to reach the current density of 50 mA cm2. On the with different Ni: Mn atomic ratios were prepared by Peri-
one hand, the self-driven charge redistribution at the het- yasamy et al. [49]. The study found that the differences in
erogeneous interface promotes the decomposition of urea, on redox behavior and catalytic activity of the studied nickel
the other hand, the 2-D Ni/NiO coupling effect of the N-doped manganese oxide were mainly attributed to the different
carbon layer inhibits the inactivation of the active sites in the phases in the samples. Ni1.5Mn1.5O4 has a good stability of
alkaline solution. Combined with these two advantages, the electrocatalytic activity and resistance to the electrooxidation
catalyst can improve the efficiency of urea oxidation while of urea. The current density was 6.9 mA cm2 when the urea
maintaining long-term stability. was oxidized at 0.29 V vs Ag/AgCl.
Polymetallic oxides with many geometric sites (such as In addition, defect engineering, especially the oxygen va-
Spinel or Perovskite catalyst) are also an area of research cancy of 2-D transition metal oxide (TMO) materials, is
[60,80,81]. Adopting a simple chemical deposition method and considered to be an effective strategy to regulate the catalytic
post-annealing process, Ding et al. synthesized Mesoporous active sites and adsorption energy of active components of
spinel nickel cobaltite (NiCo2O4) nanostructures and carried their electronic structures [82]. Tong et al. designed NiMoO4
out a detailed examination of its physical and chemical nanosheets with oxygen-rich vacancies using defect engi-
properties and electrocatalytic activity [48]. The material had a neering strategies and studied the relationship between O
7700 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2

vacancies and UOR activity [50]. At 0.6 V, oxygen-enriched verify the structure of the hexagonal Ni2P crystal [53]. The
NiMoO4 could achieve a very high current density of corresponding electrochemical test results showed that the
249.5 mA cm2, which was 1.9 times that of ordinary NiMoO4 current density at 0.5 V was about 70.4 mA cm2, which was
material (Fig. 4c and d). Thanks to abundant O vacancies, 2.7 times that of the reference commercial nickel oxide cata-
higher exposed active sites, faster electron transfer, and lower lyst. Zhang et al. obtained Ni2P nanocrystals by in-situ growth
adsorption energy of urea molecules are successfully brought. on a plain carbon fiber cloth (Ni2P/CFC) using a simple vapor
phase hydrothermal (VPH) method [95]. The current density of
Novel nickel-based catalyst 10 mA cm2 could reach 0.09 V and 1.42 V as UOR and
hydrogen evolution reaction (HER) electrodes, respectively.
The efficiency of urea electrolysis mainly depends on the Fig. 5aec shows the electrochemical hydrogen production
mass transfer capacity and the number of active sites of cat- process of Ni2P/CFC as a bifunctional catalyst in the overall
alysts. Recently, novel nickel-based materials containing water decomposition system and its excellent performance.
heteroatom (N, P, S) have attracted the attention of re- Further considering the influence of structure on catalyst
searchers because of their unique molecular structure, rich efficiency, Khalafallah et al. prepared carbon-doped hetero-
active sites, high stability, and excellent electrochemical ac- structure Ni2P (C@Ni2P) nanocomposites by one-step hydro-
tivity [30,83,84]. thermal method using peapod-assisted surface engineering of
Nickel sulfide has abundant and active NieS and NieNi nanorods (NRS-Peapod) [52]. In terms of specific surface area
bonds, which not only facilitate the formation of UOR in- and Tafel slope, the NRS-Peapod (266.15 m2 g1,74.28 mV
termediates (OOH*), but also promote the recombination of dec1) had a complete advantage over nanoparticles NPs
adsorbed hydrogen radicals (H*) into H2 [36]. Yousef's group (180.40 m2 g1,128.90 mV dec1). In another work, Zhang et al.
prepared a sol-gel solution containing nickel acetate tetrahy- [54] synthesized a novel yolk-shell nanostructured Ni2P/C
drate and ammonium sulfide by electrostatic spinning [85]. A composite material (Ni2P/C-YS) (Fig. 6aed). The doped carbon
superior urea electro-oxidation current density and favored nanoparticles make it possible to achieve rapid electron
stability were attained. Feng et al. vulcanized NiMoO4 nano- transfer and thus have high conductivity, and the optimized
rods to obtain NiS2eMoS2 and realized the mixing of single crystallinity and in-situ constructed hollow yolk-shell struc-
metal sulfide at the nanometer scale with sufficient nano- ture provide more active sites for the catalytic process. In the
interface. The current density of the catalyst is alkaline electrolyte, when the current density was
103.41 mA cm2 at 1.54 V, 10 and 78 times higher than pure 50 mA cm2, its electric potential was only 1.366 V, and it
NiS2 and MoS2 electrodes, respectively [86]. Barakat et al. showed good durability after 23 h. In addition, this study
found that nitride nickel could favor the NiOOH formation on provided a profound perspective for the rational design and
the surface of nickel particles and then exhibit good UOR preparation of non-noble metal/carbon hybrid materials in
electrooxidation activity [87]. Hu et al. successfully synthe- the form of hollow yolk and shell.
sized a new MOF-derived nickel nitride over a nickel foam As above, it is clear that bimetallic catalysts generally have
catalyst at different temperatures. And its current density can better catalytic activity than mono-metallic catalysts [64].
be maintained for at least 24 h, showing its potential for Based on this, Xie et al. prepared bimetallic NiCoP nanosheet
practical applications [88]. arrays on carbon cloth (NiCoP NS/CC) for high-performance
In addition, Nickel phosphide-based catalysts have excellent urea electrooxidation [55]. In 1.0 M KOH and 0.33 M urea so-
electrocatalytic ability and high resistance to poisoning. There lution, a current density of 50 mA cm2 required a potential of
are two main reasons for this. Firstly, the non-metallic P doping 0.455 V (vs. Hg/HgO). Using hydrothermal, fluorination, and
into the metal lattice effectively regulates the nickel electronic phosphating processes, Liu et al. synthesized the NiF2/Ni2P
structure, followed by the change in d electron density caused hybrid catalyst with covalent bonds and ionic bonds for the
by the polymerization effect produced by the combination of P first time [56]. At 1.53 V, the maximum current density of urea
and Ni, resulting in more reactive sites [3,89]. Therefore, nickel electrooxidation could reach 157.35 mA cm2, which was
phosphide shows similar properties to precious metals in some much higher than NiF2 (23.55 mA cm2) and Ni2P
aspects and has excellent electrocatalytic performance [90,91]. (102.72 mA cm2). The author believes that the excellent
As the most active mono-metal phosphide, nickel phosphide performance of the catalyst is mainly due to the synergistic
exists in a series of different phases, such as Ni3P, Ni12P5, Ni2P, effect of covalent bonds and ionic bonds in the catalyst system
Ni5P4, NiP2, etc [92]. And nickel-rich phosphates are good con- and the unique flower-like skeleton which exposed more
ductors of electricity and heat, with high hardness, strength, active sites, increasing the transport and diffusion of ions in
thermal stability, and chemical stability, among which Ni2P is the electrolyte. More recently, Li et al. synthesized porous rod-
the model [93]. By combining DFT calculations with experi- shaped Ni2P/Ni composites through precise control of phos-
ments, Hansen et al. studied the (10 1ð一Þ 0), (1ð一Þ1ð一Þ 20), (11 phating time and temperature [57], and 330  C, phosphating
2ð一Þ 0), (11 2ð一Þ 1), and (0001) facets of hexagonal Ni2P (Fig. 5d) for 1 h were important conditions for the reaction. Based on
[94]. They found that the superior activity of Ni2P depends on its morphology analysis and DFT calculations, it was found that
abundant and active sites. compared with NiO/Ni, Ni2P/Ni fully embodied the small size
One of the most effective ways to improve the conductivity effect of nanomaterials. While the material exhibited high
of electrode materials is to control the nanostructure through stability, it also promoted the full contact of the alkaline sys-
carbon coating. To increase the active surface area of the tem reaction medium, making the surface easier to be acti-
catalyst, Yang et al. prepared the Ni2PeC catalyst by a facile vated, and greatly improving its electrical conductivity and
hydrothermal method and characterized its morphology to electrocatalytic performance (Fig. 6e).
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Fig. 3 e (a) A schematic diagram of the preparation of CuOeNi(OH)2-d nanosheets; (b) CVs of electrocatalytic oxidation by
different materials in 0.33 M Urea þ1 M KOH electrolyte solution; (c) Amperometric i-t curve of the CuOeNi(OH)2-d supported
on FTO at 0.6 V in 1 M KOH and 0.33 M urea [75]. Copyright (2021), Elsevier B.V.

Fig. 4 e (a) LSV curves of Ni/NiO@NC400 and reference samples in 1.0 M KOH solution containing 0.33 M urea; (b) The
schematic UOR catalytic mechanism based on Ni/NiO Schottky synergistic effects [79]. Copyright (2020), Wiley-VCH. (c) Cdl
linear fitting and calculation of different materials; (d) Histogram of the current density of different materials [50]. Copyright
(2018), American Chemical Society.
7702 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2

cathode side of urea electrolysis to produce hydrogen (Fig. 7a).


Application of nickel-based catalysts for urea The overall urea electrolysis reaction equations are as follows:
electrooxidation
Anode: CO(NH2)2 (aq) þ 6OH / N2 (g) þ CO2 (g) þ 5H2O
Timely and scientific management of urea is very important
(l) þ 6e (4a)
and urea electrolysis is simple and efficient, which has grad-
ually become the most attractive management method.
Cathode: 6H2O (l) þ 6e / 3H2 (g) þ 6OH (aq) (4b)
Nickel is considered to be an effective catalytic component for
urea electrooxidation. In addition, urea electrooxidation has
Overall Reaction: CO(NH2)2 (aq) þ H2O (l) / N2 (g) þ3H2 (g)
shown great application prospects, including the remediation
þCO2 (g) (4c)
of urea-rich wastewater, hydrogen production, fuel cells, and
sensors. While avoiding the hazards caused by the natural Compared with UOR, the application of metallic nickel in
decomposition of urea, the use-value of “turning waste HER is earlier. Researchers have focused on the optimization
into treasure” is also deeply explored, which has the dual of nickel's catalytic performance to achieve its dual functions
significance of protecting the environment and saving of urea oxidation and high-efficiency hydrogen production.
energy [16,30]. These materials are summarized in Table 2.
Wang et al. [102] synthesized porous pomegranate-like Ni/
Wastewater remediation and energy conversion C in a multi-element metal-organic framework. The author
speculates that its excellent performance comes from the
Wastewater remediation introduction of Zn in Ni-MOF. The evaporated Zn left pores
The influx of urea-containing wastewater into the environ- and then forms an open channel, which effectively increased
ment mainly comes from industrial production, field fertil- the specific surface area and abundant active sites of the
izers, and mammalian protein metabolites. Untreated urea catalyst. A two-electrode urea electrolyzer was constructed
will naturally decompose into ammonia and other derived with Ni/C as both the cathode and anode electrocatalyst,
nitrogen pollutants [1]. There are many treatment methods under the same conditions, its hydrogen production
for urea-rich wastewater, such as electrochemical oxidation, (3.36 L h1) was 52 times that of the water electrolyzer
hydrolysis [96], enzymatic decomposition [28], catalytic (0.064 L h1). Cao et al. [103] synthesized 3D hierarchical NiMo-
decomposition [97], adsorption [98], and biological treatment. based composite microrod arrays on nickel foam using a urea-
Each method has its unique technological characteristics, assisted method with ZnO as the core and support. When the
and electrochemical oxidation is currently a more advanced current density reached 10 mA cm2, the overpotential of HER
one, which produces less waste, has a low impact on the and UOR only needed 110 mV and 1.405 V, respectively.
environment, and can be followed-up processing and utiliza- Adopting it to a two-electrode cell, the voltage for overall urea
tion [1,99]. Lu et al. applied microbial and electrolysis methods electrolysis dropped from 1.718 V to 1.549 V at 10 mA cm2
to urea hydrolysis. Ions migration driven by the self-generated after substituting the oxygen evolution reactions (OER) with
electric field was used to recover nutrients from the waste- UOR, and the potential remained stable within 24 h. Similarly,
water. The removal rates of urea and COD are as high as 99% Cao et al. [104] chose to dope another metal Fe to synthesize a
and 97%, respectively. In addition, the removal rates of SO2 4 nanoporous NiFe-based catalyst. The catalyst showed the best
and PO34 can also reach 98e99% [100]. performance towards both HER and UOR when the ratio of Ni
In addition, the combination of wastewater treatment and to Fe is 7:3. And the voltage of the as-prepared NP-Ni0.70Fe0.30
energy production is a hot topic of sustainable development. A for overall urea electrolysis was 1.55 V to attain a current
recent study found that 2000 tons of urea-containing waste- density of 10 mA cm2. Meanwhile, it also provided some
water are produced every day in industrial production, and references for wastewater treatment.
human urine is more than 120 times that number [30,101]. For Doping with non-metallic elements is also an optimization
these large amounts of urea-rich wastewater or urine, not strategy. Wang et al. [105] synthesized NiTe2 and NiTe simply
only can they be used for wastewater repair through electro- by recombining NF-assisted NiTe with reduced graphene
chemical treatment to protect the environment, but they can oxide, which showed superior activity for both HER and UOR.
also be treated as the original carrier of energy for recycling or Importantly, the technology can be extended to the practical
utilization, such as hydrogen production by electrolysis and use of human urine, as well as to achieve sustainable waste-
direct urea/urine fuel cells. And they will be introduced in water treatment and hydrogen production. A method for the
detail later. synthesis of nickel sulfide and multi-walled carbon nanotube
composites on nickel foam (Ni3S2/MWCNTs/NF) was proposed
Hydrogen production by electrolysis of urea by Zhao et al. [106]. The integration of Ni3S2 reduced graphene
In today's increasingly serious energy shortage, as the clean- oxide and MWCNTs optimized the electrochemical charac-
est energy source, the development of hydrogen energy pro- teristics of the composite electrode. HER and UOR showed low
duction and application technology has attracted much overpotentials, which were 104 mV and 1.338 V at the current
attention. Compared with electrolyzed water, the electrolysis density of 10 mA cm2, respectively. And the Ni3S2/MWCNTs/
of urea to produce hydrogen is more economical and more NF||Ni3S2/MWCNTs/NF electrodes provided a current density
energy-saving [5,6]. UOR is the anode reaction of urea elec- of 10 mA cm2 at a voltage of 1.509 V, which exhibited its
trolysis, which generates nitrogen, carbon dioxide, and water commercial viability in energy-efficient hydrogen production
in alkaline electrolytes. At the same time, HER occurs at the (Fig. 7cef). Recently, Fei et al. [107] directly used low-
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2 7703

Fig. 5 e (a) Schematic diagram of Ni2P/CFC as electrodes for two-electrode urea electrolysis system; (b) The urea electrolysis
and full water-spitting voltages at 10 mA cm¡2 of different electrodes; (c) H2 production amount as a function of water-
splitting time in the presence and absence of 0.33 M urea powered [95]. Copyright (2017), Elsevier Ltd. (d) The Ni2P unit cell
and top views of the low index surfaces used in this study [94]. Copyright (2015), the Owner Societies.

temperature phosphating nickel foam to synthesize a three- Urea is directly electrically oxidized into N2 to generate
dimensional self-supporting nickel phosphide/foam nickel electricity, which is easy to operate and has a high power
electrode with high catalytic activity. And the PeNF||PeNF density [101]. For the first time, a direct urea/urine fuel cell has
electrodes required only 1.37 V to reach 10 mA cm2 with been developed to generate electricity directly from urea or
excellent prolonged durability for at least 100 h. urine by Lan et al. [109]. Using low-cost alkaline membrane
electrolytes and non-precious metal catalysts such as nickel,
Direct urea fuel cells silver, and manganese dioxide, they turned fertilizers and
An efficient and green energy system is an important form to waste into energy sources, which aroused the interest of re-
solve the energy crisis. Fuel cells are considered as promising searchers in this direction. In addition, the authors believe
energy sources for their high energy density (103 Wh kg1 or that to obtain good performance, the small particle size of the
Wh L1) [101,108], which directly convert chemical energy into catalyst is essential, so they had further optimized and syn-
electric energy. DUFC is the advanced representative among thesized nano-sized nickel with the primary particle size of
them, the anode fuel is mainly derived from artificial urea 2e3 nm, which effectively improved the activity of the catalyst
wastewater and mammalian urine [19,27], which exhibits [58]. The peak power density of 14.2 and 4.23 mW cm2 were
high energy density and solubility [61]. The diagram is illus- obtained in the urea fuel cell and urine fuel cell, respectively.
trated in Fig. 7b and the specific equations are as follows: The core-shell nanostructure of bifunctional cobalt oxide
(Co3O4) was synthesized by Senthilkumar et al. on carbon
Anode: CO(NH2)2 (aq) þ 6OH / N2 (g) þ CO2 (g) þ 5H2O cloth fibers modified by nickel oxide and manganese dioxide
(l) þ 6e (5a) [17], which exhibited excellent UOR properties. A direct urea/
urea fuel cell was constructed with Co3O4@NiO/CC as the
Cathode: O2 (g) þ 2H2O (l) þ 4e / 4OH (l) (5b) anode and Co3O4@MnO2/CC as the cathode. The maximum
power densities of 33.8 mW cm2 and 23.2 mW cm2 were
Overall Reaction: 2CO(NH2)2 (aq) þ 3O2 (g) / 2N2 (g) þ 2CO2 obtained at 60  C, with OCV of 0.992 V and 0.978 V,
(g) þ 4H2O (g) (5c) respectively.
In another work, Basumatary et al. [110] used a two-step
Compared to hydrogen production by electrolysis, it is hydrothermal method to load NieCu alloy nanoparticles on
more efficient to directly use urine or wastewater for power ZnO-coated MWCNTs, and synthesized the NieCu/
generation. Nickel-based chemical catalysts are very stable at ZnO@MWCNT catalyst, which was applied to DUFCs. The
high pH values, which means that an increase in pH does not experiment also explored the influence of urea concentration
limit the current density, and these catalysts are summarized and operating temperature on fuel cell performance. The re-
in Table 3. sults found that when the KOH concentration was fixed at 3 M,
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Fig. 6 e (a) Unique hollow York shell structure schematic of a novel Ni2P/C-YS composite; (b) FESEM image of Ni2P/C-YS-350;
(c, d) LSV curves with iR compensation and Tafel slope curves of Ni2P/C-YS [54]; Copyright (2020), Elsevier. (e) Density of
states of rod-like Ni2P and NiO [57]. Copyright (2020), Springer Nature.

the urea concentration was 0.7 M and the temperature was it to a direct urea-hydrogen peroxide fuel cell (DUHPFC) [112].
50  C. The cell showed the best performance, which was The OCV of the cell was 0.83 V, and its maximum power
represented by a power density of 44.36 mW cm2 and an OCV densities were 17.4, 19.1, and 31.5 mW cm2 at 20  C, 40  C, and
of 0.91 V (Fig. 8aed). The author believes that its outstanding 70  C, respectively.
electrocatalytic performance mainly depends on the following
factors: (ⅰ) the strong electron interaction between the carrier Urea electrochemical sensors
and the metal; (ⅱ) the uniform coating of ZnO nanoparticles on
MWCNTs; (ⅲ) the high dispersion of NieCu alloy As one of the main products of protein degradation and
nanoparticles. metabolism of nitrogen-containing compounds, the content
In addition to using wet air as an oxidant, the researchers of urea in human blood and urine has become an important
also tried to use H2O2 as an oxidant, and the theoretical OCV of parameter for evaluating human organs such as the liver and
the cell was increased to 2.51 V from 1.15 V (CO(NH2)2- kidney [113]. Under normal circumstances, the content of urea
þ 3H2O2 þ 3H2SO4 þ 8KOH / K2CO3 þ 3K2SO4 þ N2 þ 12H2O). in urine is between 7e20 mg dL1, and its abnormal level may
Guo et al. [111] investigated a nickel-cobalt nanowire array be a sign of renal failure, heart failure, or liver disease, so it is
electrode (Co/Ni ¼ 10%) using a one-step constant current very important to monitor the urea content in the human
electrodeposition method, and then applied it to construct a body [114,115].
single direct urea/hydrogen peroxide, which had an OCV of Compared with the high-cost and easily deactivated
0.92 V and a maximum power density of 7.4 mW cm2 at room enzyme sensors, the nickel-based electrooxidation catalyst of
temperature (Fig. 8e). At about the same time, the authors also urea has a good application prospect in non-enzyme bio-
synthesized a bimetallic three-dimensional porous catalyst sensors. The related catalysts mentioned in this paper are
with a Co/Ni molar ratio of 80% on foamed nickel and applied listed in Table 4. Tran et al. synthesized a porous composite
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2 7705

Fig. 7 e (a) An illustration of a typical urea electrolytic cell and its corresponding UOR and HER at anode and cathode,
respectively; (b) A schematic of a typical urea fuel cell with UOR at anode and ORR at the cathode [19] Copyright (2020),
WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim. (c) Schematic diagram of Ni3S2/MWCNTs/NF. (d) SEM of Ni3S2/MWCNTs/
NF. (e) LSVs of water electrolysis and water-urea electrolysis. (f) LSVs of different electrodes [106]. Copyright (2020), The
Electrochemical Society.

Table 2 e Parameters of hydrogen production by urea electrolysis on various catalysts.


Anode/Cathode Potential at 10 mA cm2 Electrolytes Cell Voltage at 10 mA cm2 Stability (h) Ref.
HER (mV) UOR (V) KOH (M) Urea (M)
Ni/C 40 1.33 1 0.33 1.6 12 [102]
NiMo@ZnO/NF 110 1.405 1 0.33 1.549 24 [103]
NP-Ni0.70Fe0.30 e 1.33 1 0.33 1.55 10 [104]
NiTe/rGO/NF 174 1.374a 1 0.33 1.50 ~14 [105]
NiTe2/NF 184 1.394a 1 0.33 1.56 ~14
Ni3S2/MWCNTs/NF 104 1.338 1 0.5 1.509 26 [106]
3D P/NF 213b 1.32 1 0.33 1.37 100 [107]

*a ¼ @50 mA cm2; b ¼ @20 mA cm2

catalyst combining nickel metal-organic framework and was 10 s, with good stability within 30 days without loss of
multi-walled carbon nanotubes and then coated it with in- activity. Bao et al. also prepared ultra-thin nickel metal-
dium tin oxide glass as a new urea electrochemical sensor organic framework nanobelts and successfully used them in
with a sensitivity of 685 mA mM1 cm2 [116]. Moreover, the the preparation of non-enzymatic urea sensors [117], which
detection limit of this sensor was 3 mM and the response time exhibited a high sensitivity of 118.77 mA mM1 cm2 and a low
7706
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Table 3 e Performance parameters for DUFCs based on various catalysts.
Catalyst Membrane Fuel OCV (V) Peak Power density (mW cm2) Temp. ( C) Ref.
Anode Cathode
Pt/C Pt/C AERePVA Urea 1 M 0.5 0.55 Room temp. Room temp. [109]
Urea 5 M 0.4 0.2
AdBlue 0.57 0.3
Ni/C Ag/C AERePVA Urea 1 M 0.29 0.14
Ni/C MnO2/C AERePVA Urea 1 M 0.62 1.7 50
Nanosized Ni/C MnO2/C AERePVA Urea 1 M 0.83 14.2 60 [58]
Urine 0.67 4.23
AdBlue 0.75 8.65
Co3O4@NiO/CC Co3O4@MnO2/CC AEM (AMI-7001) Urea 50 mM 0.992 33.8 60 [17]
Urine 50 mM 0.978 23.2
NieCu@MWCNT Pt/C AEM Urea 0.7 M/KOH 3 M 0.91 22.11 50 [110]
NieCu/ZnO@MWCNT Pt/C AEM Urea 0.7 M/KOH 3 M 0.91 44.36
NieCo NWAs Pd/carbon fiber cloth Nafion 115 Urea 0.33 M/KOH 5 M 0.83 5.03 25 [111]
Urea 0.33 M/KOH 9 M 0.92 7.4
NieCo/Ni foam Pd/CFC Nafion 115 Urea 0.5 M/7 M KOH 0.83 17.4 20 [112]
0.85 19.1 40
0.88 31.5 70
Fresh human urine 0.8 7.5 20
human urine after 24 h' standing 0.83 4.7 20

*OCV: open circuit voltage; AER-PVA: anion exchange resin-polyvinyl alcohol; AdBlue: a commercial 32.5% urea; RH: relative humidity; AEM: anion exchange membrane.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2 7707

Fig. 8 e Unit cell performance with different urea concentrations: (a) Current density vs. voltage curves. Influence of the
temperature on the cell performance using (b) NieCu/ZnO@MWCNT, and (c) NieCu/MWCNT catalysts as anodes. (d)
Mechanism of the urea electrooxidation on the surface of the NieCu/ZnO@MWCNT catalyst [110]. Copyright (2017), Elsevier
Ltd. (e) Schematic representation of direct urea/H2O2 fuel cell configuration [111]. Copyright (2017), WILEY-VCH Verlag GmbH
& Co. KGaA, Weinheim.

detection limit of 2.23 mM (S/N ¼ 3). The experiment also Ni(OH)2 precursor and sputtering and depositing Ag in a
applied the sensor to the recovery test of three real urine neutral environment was proposed by Yoon et al. [120].
samples, and the recovery rate was in the range of Additionally, the Ag/NiOOH/C nanorod electrode had a high
92.0e115.0%, which verified the applicability of the developed sensitivity of 233.7 mA mM1 cm2, with a comprehensive
enzyme-free urea sensor in real urine samples. linear detection ranging from 0.2 to 26.0 mM and an excellent
Nickel-based oxides have also been used in non-enzymatic LOD of 5.0 mM for urea detection, which provided ideas for the
urea sensors. Nguyen et al. prepared NiCo2O4/3D graphene/ actual monitoring of urea (Fig. 9).
ITO electrodes [118] and NiO/cellulose/CNT electrodes [119] Like the previous chapter, Novel nickel-based catalysts
based on NiCo2O4 and NiO, respectively. The response time of such as Ni2P also have outstanding activity in the field of
the NiCo2O4/3D graphene/ITO sensor was only about 1.0 s, and urea non-enzyme sensors. Zheng et al. synthesized NieP
the sensitivity was 166 mA mM1 cm2. The NiO/cellulose/CNT nanomaterials with different morphologies on cellulose
sensor had a longer response time of 4 s, but the sensitivity paper by adjusting the pH and concentration of the elec-
could reach 371 mA mM1 cm2. To verify the feasibility of the troless plating solution [121]. Comparing the electro-
urea sensor in practical applications, recovery tests in urine chemical performance of catalysts with different
were carried out, and all showed good recovery and morphologies, the order of their electrocatalytic activities is
repeatability. as follows: nanoflowers > nanosheets > nanowire
But from another point of view, nickel-based catalysts are microspheres > microspheres. The NieP nanoflower paper
mainly suitable for alkaline environments and have limita- electrode showed the best electrochemical performance
tions in detecting urine or serum. A method for preparing Ag/ with the highest sensitivity of 1140 mA mM1 cm2, the
NiOOH nanorod composite catalyst by using CV to process the lowest detection limit of 12 mM, the shortest response time
7708 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2

Table 4 e Comparison of analysis performance of urea sensors.


Electrode Sensitivity (mA mM1 cm2) Limit of detection (mM) Linear range (mM) Response time (s) Ref.
Ni-MOF/MWCNTs/ITO 685 3 0.01e1.12 10 [116]
Ni-MOF/Nafion/GCE 118.77 2.719 0.01e7 e [117]
NiCO2O4/3D graphene/ITO 166 5 0.06e0.3 1 [118]
NiO/cellulose/CNT 371 7 0.01e1.4 4 [119]
Ag/NiOOH/C nanorod 233.7 5 0.2e26.0 3 [120]
NieP nanoflower 1140 12 0.05e11 3 [121]
NieP nanosheet 924 15 0.05e11 5
NieP nanowire microsphere 875.4 10 0.05e12 5
NieP microsphere 531.78 15 0.05e12 5

Fig. 9 e Schematic illustration of Ag/NiOOH/C formation; Illustration shows the electrocatalytic urea oxidation performance
of different electrodes in a 0.1 M PBS solution with 0 mM and 50 mM urea [120]. Copyright (2020), American Chemical
Society.

of 3 s, which may owe to the highest surface area of the However, there are still some problems in the field of urea
NieP nanoflower structure. electrooxidation. Firstly, there is still a lack of a more detailed
and direct interpretation of the mechanism of internal reac-
tion and optimization. Secondly, nickel-based catalysts still
Conclusion and outlook suffer from obstacles such as fast catalyst degradation, un-
stable oxidation current, and insufficient resistance to CO
Urea management has always been a major environmental poisoning, which will lead to poor circulation or serious po-
and health problem. Urea electrooxidation is an environ- larization. Additionally, nickel-based catalysts also have high
mentally friendly, controllable, and energy conversion catalytic activity for OER, which will reduce the UOR efficiency
method. This article summarized the research progress of to a certain extent. Finally, the actual wastewater usually has
nickel-based from the aspects of mono-metallic nickel and complex composition and properties, and the nickel-based
its alloys, nickel-based hydroxides and oxides, and catalysts mainly have good activity in the alkaline environ-
novel nickel-based catalysts. Among them, nickel-based ment, which cannot meet the actual requirements well, and it
composite functionalized materials can integrate the ad- is difficult to achieve large-scale applications.
vantages of materials, thus effectively improving the Based on this, we propose some directions for improvement:
current density and stability of catalysts and enhancing
their competitiveness in practical applications, which are 1. Deeply explore the internal mechanism of the UOR at the
the main development direction at present. Finally, the atomic/molecular level; It is an effective method to carry out
application prospects of urea electrooxidation, including in-depth exploration with modern analytical techniques
urea removal/decomposition, hydrogen production, fuel including Raman, X-ray photoelectron spectroscopy, elec-
cells, and sensors, were also described in detail. tron microscope technology, isotope labeling, etc.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 7 ( 2 0 2 2 ) 7 6 9 3 e7 7 1 2 7709

2. Optimize the preparation method; The current fabrication nanostructures to single atoms. Sci China Mater
of catalysts mostly uses heat treatment-related methods, 2020;63:921e48.
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