Professional Documents
Culture Documents
ECL 105
Coagulation Analyser
Service Manual
This service manual is intended to give detailed informations about ECL 105 coagulation
analyzer for service engineers of Erba Lachema and their partners.
All information contained here is the intellectual property of Erba Lachema and should not be
used or reproduced without prior agreement of Erba Lachema, the manufacturer.
This manual was written with the intention to give the most precise and up-to-date, detailed
description of operation and use of the analyzer for laboratory purposes.
Descriptions contained here are relevant to ECL 105, software version 1.0
Despite careful revision and multiple grammar and content control, mistakes can still be
present in this manual. Erba may from time to time release a new revision of the manual. If
you would find something unclear, please contact service.czech@erbamannheim.com for
assistance.
Revision history
Revision Section Modification By Date
2018.01 All First release J. Solař 24.9.2018
2 Rev. 2018.01
ECL 105 Service Manual
For Your Safety
TABLE OF CONTENTS
1.1 Name and serial number ......................................................................................... 5
1.2 Integrated software and available information ......................................................... 5
2 For Your Safety ............................................................................................................. 6
2.1 Who Should Use This Manual ................................................................................. 6
2.2 Special Symbols Used In This Manual .................................................................... 6
2.3 General Precautions................................................................................................ 6
2.4 Environmental Factors ............................................................................................ 7
2.5 Electrical Requirements .......................................................................................... 7
2.6 Waste Disposal ....................................................................................................... 7
2.7 Emergency Situations ............................................................................................. 7
3 Optical scheme and principle ......................................................................................... 8
3.1.1 Determination of Clotting times ........................................................................ 8
3.1.2 Immuno-turbidimetric measurements ............................................................... 8
4 Main parts and submodules ........................................................................................... 9
5 Assembly instructions ...................................................................................................14
5.1 Base, assembled (r005) .........................................................................................14
5.2 Upper case, assembled (r003) ...............................................................................16
5.3 Printer cover, assembled (r006) .............................................................................17
5.4 RFID panel, soldered (r007) ...................................................................................18
5.5 Display, assembled (r004) ......................................................................................19
5.6 Motherboard, assembled (r001) .............................................................................21
5.7 The assembling of the instrument...........................................................................26
6 Algorithm ......................................................................................................................29
7 Measurment points on the board ..................................................................................32
8 Service menu description..............................................................................................35
8.1 Passwords .............................................................................................................35
8.2 User menu .............................................................................................................36
8.3 Service menu .........................................................................................................36
8.3.1 MEAS ..............................................................................................................37
8.3.2 Periphery.........................................................................................................39
8.3.3 System ............................................................................................................44
9 Troubleshooting ............................................................................................................44
9.1 No backlight ...........................................................................................................44
3 Rev. 2018.01
ECL 105 Service Manual
For Your Safety
4 Rev. 2018.01
ECL 105 Service Manual
For Your Safety
INTRODUCTION
To be well up in the instruments, please read this manual carefully to have the knowledge
for servicing the instruments perfectly and avoid extra costs and wasting precious time.
In this manual, we are using the following conventions:
reader, analyzer – stands for ECL 105
This ECL 105 Service Manual contains the functional descriptions of all analyzers, operation
of the mechanics systems, adjustments and settings, and very important information for the
Service Personnel about the service operations and possible problems.
Every software version is upgradeable (using an special software and USB pen drive) by the
latest program developed by Erba Lachema, and it can be downloaded from:
https://www.erbalachema.com/service/en/
You can also download here all manuals and other important information.
5 Rev. 2018.01
ECL 105 Service Manual
For Your Safety
6 Rev. 2018.01
ECL 105 Service Manual
For Your Safety
The instrument should not be placed near potentially interfering devices capable of emitting
radio frequencies (e.g. radio or television transmitters/receivers, radars, centrifuges, X-ray
devices, fans, etc.).
This analyzer is designed to be safe for transient voltages to INSTALLATION CATEGORY II
and POLLUTION DEGREE 2.
In case of fire, do not use water to extinguish the fire unless the ECL 105 is
disconnected from the electrical network!
7 Rev. 2018.01
ECL 105 Service Manual
Optical scheme and principle
reactions using latex based reagents that are compatible with 800nm wavelength, typically D-
Dimer. During these reactions, an immune complex antigen-antibody will form and create
optical turbidity which will decrease the light intensity captured by the photo detector. This
change in light intensity transformed in delta OD is proportional to the concentration of the
tested analyte present in the analysed sample.
9 Rev. 2018.01
ECL 105 Service Manual
Main parts and submodules
10 Rev. 2018.01
ECL 105 Service Manual
Main parts and submodules
11 Rev. 2018.01
ECL 105 Service Manual
Main parts and submodules
Overall 17x6.8x0.5
dimensions
Pcs./instrument 1
Name Display spacer Black or dark gray PVC
Part ID, Part No. a021 sheet part with 1mm of
thickness. It is
responsible for keeping
Part Type special the appropriate
Material PVC sheet distance between the
Overall dimensions 5x3x1 display and the upper
case.
Pcs./instrument 4
Name Incubator gasket Dark grey closed cell
No. 1 PE foam with 2mm of
thickness and self-
Part ID, Part No. a017 adhesive layer on one
side. It is responsible for
Part Type die-cut sealing the gap
Material PE foam between incubator and
upper case.
Overall 86x26x2
dimensions
Pcs./instrument 1
12 Rev. 2018.01
ECL 105 Service Manual
Main parts and submodules
13 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
5 ASSEMBLY INSTRUCTIONS
5.1 Base, assembled (r005)
1x Base
(a001)
4x Rubber feet
(SJ 5003)
1x Printer
(WinsPu TP27FP6RPZE)
14 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
2) Installing of printer with pan head cross recessed PT screws (2pcs. KA 18x6 and
2pcs. KA 25x6).
15 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
4x Display spacer
(a015)
16 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
Superglue
1x Printer platen
(WinsPu TP27FP6RPZE)
17 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
Snap the platen into the forks of printer cover! Beware of the relative position of the gear of
platen!
18 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
Solder the male pin header to the RFID panel. Beware of the side of the pcb!
1x Display
(TEXIM LW700AT9309)
19 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
1) Stick the display gasket around the display’s active area. Proper cleaning (with
isopropyl alcohol) is important before sticking.
2)
20 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
1x Incubator
(a004)
1x Measuring
block
(a005)
1x RFID panel,
soldered (r007)
1x Flake
(a011)
21 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
1) Install the measuring block onto the incubator with socket head metric screws (2pcs.
M3x25) and spring washers (2pcs. Ø3).
2) Position the detectors and LEDs to the measuring block according to the electronic
BOM list and component placement drawing.
3) Install the measuring block – incubator complex, the detector and the LEDs together
onto the motherboard with pan head cross recessed metric screws (5pcs. M3x8).
After tightening screws, solder the electronic components.
23 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
5) Fasten the TO220 housing components and the bimetals to the incubator with pan
head metric screws (3pcs. M3x8), spring washers (3pcs. Ø3) and with the flake
(1pc.). Positioning has to follow the electronic BOM list and component placement
drawing. Heat transfer paste has to be used between the incubator and TO220
housing components and bimetals. After tightening screws, solder the electronic
components.
6) Solder ferrites onto the motherboard according to the electronic BOM list and
component placement drawing.
24 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
25 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
1x Motherboard, assembled
(r001)
1x Display, assembled
(r004)
1) Install the motherboard into the base with pan head cross recessed PT screws
(10pcs. KA 30x8)
26 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
3) Connect the foil cable of the display to its socket on motherboard, and then place the
display on its standoffs.
27 Rev. 2018.01
ECL 105 Service Manual
Assembly instructions
5) Place the upper case on the base and fasten them together with pan head cross
recessed PT screws (5pcs. KA 35x10).
28 Rev. 2018.01
ECL 105 Service Manual
Algorithm
6 ALGORITHM
50%: The device takes a measurement every 40 ms (Chyba! Nenalezen zdroj
odkazů.). The measurement holds up till the second read time plus one second. The
result will be where the first and the second read time’s average AD value is equal to
the measurements AD value.
BestFit: The device takes a measurement every 40 ms (Chyba! Nenalezen zdroj
odkazů.). The measurement stops automatically when the signal AD value changes
less than 16 value in 4 sec and the signal changed minimum by 10 %. The device
continuously loads a histogram. The histogram’s resolution is 8 AD value. The
histogram will have two maximum, the start condition and the clotted condition (1.
fig.). The search function make a one step function with the two maximum’s AD value
and the width is 4 sec. . Than the routine push it through the measurement’s curve. It
searches that point where the area bounded by the two functions is minimal.
(2. fig. and 3. fig.). That point will be the coagulation point.
BestFit APTT: Same algorithm like the BestFit. The difference is the stop condition. It
will be stop when the signal changed by 80%.
BestFit Fine: Same algorithm like the BestFit. Chyba! Nenalezen zdroj odkazů.).
The measurement stops automatically when the signal AD value changes less than
16 value in 12 sec and the signal changed minimum by 10 %.
Fibrinogen: Same algorithm like the BestFit. The difference is the histogram stores
every AD value.
dOD: Do a measurement at the first and the second read time. The result will
calculated with the dOD = log10((AD1/AD2)) formula.
Fig1
29 Rev. 2018.01
ECL 105 Service Manual
Algorithm
1. fig.
2. fig.
30 Rev. 2018.01
ECL 105 Service Manual
Algorithm
3. fig.
31 Rev. 2018.01
ECL 105 Service Manual
Measurment points on the board
32 Rev. 2018.01
ECL 105 Service Manual
Measurment points on the board
33 Rev. 2018.01
ECL 105 Service Manual
Measurment points on the board
34 Rev. 2018.01
ECL 105 Service Manual
Service menu description
8.1 Passwords
On the System service menu you can log in with differential passwords.
1. User password: 4895
2. Service password: 1270
3. Admin password: 6231
1) User level:
a) You can remove all QC data.
b) You can remove all result data.
c) You can set the device to the factory defaults. The device will preserve the stored
quantities.
2) Service level:
a) You can use all of the user level methods.
b) You can edit the device properties and test the peripheries.
3) Admin privilege
If you type the password in, you will have admin privilege, so you can:
• start measurements even if there is no cuvettes, reagents added to the device or
reagents are expired;
• start measurements even if the blocks aren’t incubated yet to the target temperature;
• modify factory methods.
35 Rev. 2018.01
ECL 105 Service Manual
Service menu description
36 Rev. 2018.01
ECL 105 Service Manual
Service menu description
8.3.1 MEAS
37 Rev. 2018.01
ECL 105 Service Manual
Service menu description
38 Rev. 2018.01
ECL 105 Service Manual
Service menu description
8.3.2 Periphery
8.3.2.1 USB
In this tab you can test the USB’s communication. If you connect a mass storage to the device,
it will detect the USB key and the test will be available in the software.
39 Rev. 2018.01
ECL 105 Service Manual
Service menu description
Mass storage test: The device will try to create a simple text file on the mass storage
and try to write it. If it’s failed, the circle next to the button will be red, otherwise it will
be green.
If you connect an USB keyboard, the device will detect it and the test will be available
in the software.
Keyboard test: If you type something on the keyboard, it will be displayed in the text
box.
USB B test: Connect the device to a PC on a USB B connector the device will emulate
a virtual COM port. First use you must have the ST-VCP driver. USB B test is running
an echo client. Please use a simple terminal client (ex. Realterm). If you send a string
to the device, it wills response “Response: + received string” answer.
8.3.2.2 Ethernet
If you connect an Ethernet cable, the device detects it and displays the IP addres.
8.3.2.3 Printer
In this tab you can test the thermal printer.
Print blank line: The printer will print a blank line.
Print test page: The printer will print a test page.
Paper sens. status: If it’s red, the printer doesn’t sense paper. If it’s green the printer
senses the paper.
Door sens. status: If it’s red, the printer senses that the printer cover is open. If it’s red,
the printer senses that the printer cover is closed.
Printer temp: Displays the printer head’s temperature.
40 Rev. 2018.01
ECL 105 Service Manual
Service menu description
8.3.2.4RFID
If you put an RFID tag next to the RFID reader, the device detects it, tries to write on it, read it
back, and then compare the R/W results. Each step is indicated with green/red dot, depending
on if the result is good or not.
8.3.2.5 Serial
Connect the device to a PC on a serial connector. RS232 test is running an echo client. Please
use a simple terminal client (ex. Realterm). If you send a string to the device, it wills response
“Response: + received string” answer.
41 Rev. 2018.01
ECL 105 Service Manual
Service menu description
8.3.2.6 Others
In this tab, you can test the backlight, the sound and the mixer.
42 Rev. 2018.01
ECL 105 Service Manual
Service menu description
43 Rev. 2018.01
ECL 105 Service Manual
Troubleshooting
8.3.3 System
9 TROUBLESHOOTING
9.1 No backlight
Check the cable connection.
Measure the supply power on the C18 terminates. The supply range should 15 – 22V.
44 Rev. 2018.01
ECL 105 Service Manual
Troubleshooting
If it’s 7.5V the supply IC doesn’t work, it should send back the mainboard. If the range
is good replace the LCD, the LCD assembly you found on page 10.
45 Rev. 2018.01
ECL 105 Service Manual
Troubleshooting
46 Rev. 2018.01
ECL 105 Service Manual
Troubleshooting
47 Rev. 2018.01
ECL 105 Service Manual
Troubleshooting
48 Rev. 2018.01
ECL 105 Service Manual
Troubleshooting
49 Rev. 2018.01
ECL 105 Service Manual
Troubleshooting
R156
R161
50 Rev. 2018.01
ECL 105 Service Manual
Troubleshooting
51 Rev. 2018.01