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Sushil Khatri, Tej Narayan Bhusal, Santosh Kafle, Aakriti Kafle, Yagya Raj
Joshi & Krishna Raj Pandey
To cite this article: Sushil Khatri, Tej Narayan Bhusal, Santosh Kafle, Aakriti Kafle, Yagya
Raj Joshi & Krishna Raj Pandey (2023) Value chain analysis of arabica coffee (Coffea
arabica l.) in Arghakhanchi district of Nepal, Cogent Food & Agriculture, 9:1, 2247173, DOI:
10.1080/23311932.2023.2247173
© 2023 The Author(s). Published by Informa UK Limited, trading as Taylor & Francis Group.
This is an Open Access article distributed under the terms of the Creative Commons Attribution
License (http://creativecommons.org/licenses/by/4.0/), which permits unrestricted use, distribu
tion, and reproduction in any medium, provided the original work is properly cited. The terms on
which this article has been published allow the posting of the Accepted Manuscript in
a repository by the author(s) or with their consent.
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value addition from primary to secondary processors was NRs. 445.6 per kg.
Similarly, the value addition from secondary processors to consumers was NRs.
480.58 per kg. The research area’s value chain structure or network was deter
mined to be brief and straightforward. Therefore, it is advised to adopt cutting-
edge processing and packaging methods to improve the competitiveness of
Nepali coffee in the market.
Keywords: fresh cherries; green beans; value addition; pulping; gross margin
1. Introduction
Coffee, one of the most important and highly traded cash crops, is widely consumed as a beverage
around the world. Coffee (Coffea arabica) is a member of the family Rubiaceae popularly known for
its pleasant taste, aroma, health benefits, and stimulant effect due to high caffeine content
(Aresta et al., 2005; Higdon & Frei, 2006; Schenker et al., 2002). This crop is native to the high
humid rainforest of south and southwestern Ethiopia (Mabberley, 1997). Coffee is cultivated in
about 80 tropical countries, where 125 million people from Latin America, Africa, and Asia depend
for their livelihoods on the annual production of nine million tons of coffee beans (Krishnan, 2017).
In 2020/21, worldwide production of Arabica coffee reached about 102.1 million 60-kilogram bags,
with Brazil, Vietnam, Colombia, Indonesia, and Ethiopia being the major producers, which con
tributed around 75% of global production (Ridder, 2022).
Plantation of coffee started in Nepal when Mr Hira Giri, in 1938 A.D., brought coffee seeds
from the Sindhu province of Myanmar and planted them in Aapchaur of the Gulmi district of
Nepal. Coffee seedlings gradually became popular in the backyards and gardens of most of
the neighboring districts of Gulmi, like Palpa, Arghakhanchi, Syangja, and Pyuthan. However,
commercial cultivation of coffee started only in the 1990s. Coffee is an export-oriented high-
value crop that is mostly cultivated in more than 40 districts in the mid-hills of Nepal. The
total area under coffee cultivation is 1887 hectares, and 297 metric tons of green beans were
produced with a productivity of 192 kg/ha during 2019–2020 (MoALD. Ministry of Agriculture
and Livestock Development, 2021). Due to the availability of suitable land topography and
climatic conditions, including relative humidity, temperature, and rainfall for arabica coffee,
districts like Arghakanchi, Gulmi, Palpa, Syangja, Kaski, Kavre, and Sindhualchowk mark
themselves as the top producers of coffee in Nepal (NTCDB. National Tea and Coffee
Development Board, 2018). Coffee is a high-value commodity with a greater net return per
unit that is four times more profitable than maize cultivation and three times more profitable
than millet cultivation (Project for Agriculture Commercialization and Trade PACT, 2012).
Nepal has suitable climatic and soil conditions that facilitate the production of high-quality
“specialty coffee” at altitudes ranging from 800 to 1400 m above sea level (Dhakal, 2005). So,
organic certification of Nepalese coffee can balloon the price in the international market.
Nepalese specialty coffee is in high demand around the world due to its organic nature of
reduced caffeine content (Tuladhar & Khanal, 2020). It can readily compete in the interna
tional market and occupy a unique position among the world’s organic coffees.
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The previous study conducted by Acharya and Dhakal (2014) in Palpa district, Nepal,
focused solely on the production aspect of coffee and reported the total cost of coffee
production as NRs 5114.9 per Ropani of land. Similarly, Bhattarai et al. (2020) performed an
economic analysis of coffee in Arghakhanchi district, with a primary focus on coffee produ
cers, revealing a gross return of US Dollar 25.28 per Ropani of land. While these studies have
provided insights only on coffee production, they have not comprehensively examined the
entire value chain, including the various stages and actors involved. Also, pre-field visits and
key informant interviews in the study area revealed that farmers have little leverage and
trust in the coffee business due to asymmetrical market information and a lack of adequate
support. Therefore, a collaborative study was needed to investigate the structure, scale, and
operation mechanisms of various chain actors. This paper aims to analyze the gross margin
and pricing at each stage in the value chain of coffee, along with the strengths and weak
nesses of the existing value chain and the opportunities and threats (SWOT) to its competi
tiveness. By examining the value chain, the paper intends to identify the different stages
involved, from coffee cultivation to the final consumption, and analyze the roles, relation
ships, and interactions of the various actors within the chain.
2. Research methodology
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Food and Agriculture Organization (FAO), Central Bureau of statistics (CBS), Nepal Agriculture
Research Council (NARC), etc. Relevant information was collected from available literature and
the findings from them were arranged systematically.
Gross Margin (GM) = Gross Return (GR) − Total Variable Cost (TVC)
where
Gross return (NPR) = Price of coffee (NPR per kg) × Total quantity produced (Kg)
Total variable cost (NPR) = Total cost incurred in all the variable items
where
Marketing Margin= Retailers’ sale price − Net price received by Producers − Marketing cost
2.4.5. Indexing
Using an index, production and market-related issues were ranked and prioritized. Based on the
severity of the issues, the production and marketing issues in the research regions were
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recognized and ranked. A five-point scaling technique was used to compare the most serious,
serious, moderate, fairly, and least serious problems that the producers and merchants of coffee
were experiencing, using scores of 1.00, 0.80, 0.6, 0.4, and 0.2, respectively. The index for the
severity of production and marketing issues experienced by producers and dealers, respectively,
was determined using the formula provided below.
Mathematical Expression,
∑ = summation
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40.00%
35.00%
30.00% 27.27%
25.00%
20.00%
15.00%
10% 9.09%
10.00%
5.00%
3.64%
0.00%
Adopted Open field Fodder Banana & Litchi Both
Shade tree adopted Tree
etc.) as shade trees in their coffee orchard, 30.90% or respondents had adopted fruits like
bananas and litchi as shade tree in their coffee orchards, and 13.62% of respondents had
planted mixed type of shade tree (fruits as well as fodder) in their coffee orchard as shown in
Figure 2. Coffee is a shade-loving plant that is reported to grow well under low canopy level
trees, with shade reducing the stress of coffee by reducing the adverse effects of climate and
maintaining nutritional balance (Ehrenbergerová et al., 2017).
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15.45%
15.00% 13.63%
10.92%
10.00% 9.09%
6.36%
5.45%
5.00%
0.00%
Own Nursery AKC/Coffee Zone Village nursery Other district(Gulmi)
Table 2. Factor encouraging coffee production among respondents in the study site
Encouraging factors P1 P2 P3 P4 P5 Weightage Index Rank
(1) (0.8) (0.6) (0.4) (0.2)
Market demand 7 14.4 18 14.4 3.8 57.6 0.52 III
High income/return 25 38.4 18 1.6 .6 83.6 0.76 II
Less care or less intensive 74 24.8 0 2 0 100.8 0.92 I
Neighbor influence 1 5.6 16.8 16.4 6.6 46.4 0.42 IV
Land suitability 3 4.8 13.2 10 1.8 41.8 0.38 V
Note: Figure in the parentheses indicate the score used and ‘P’ stands for priority (Ex. P1= First priority and so on).
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problems in coffee production in the study area were identified through Key Informant
Interview which was carried out with different stakeholders and farmers before carrying out
the survey.
Parchment coffee
Washing
without mucilage
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coffee cherries by the wet method. Processors prefer the wet method in comparison to others
due to its ease and lower labor intensity than other methods. Wet processing is found to be
superior to others due to its pleasant aroma and pure flavor (Subedi, 2010). Different stages in
the wet method of coffee processing are shown in Figure 5.
Production of Financial
green institutions,
beans/powder Local CCU processing
processors center Gulmi DFTQC,
beans
NCPA
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Channel-I
Producers
Retailer
s Channel-II
Channel-IV
International
Exporter
Market
s
Figure 6 shows the value chain map of arabica coffee in the Arghakhanchi district of Nepal, which
shows the relationship among the actors, their functions, and the institutions that create an
enabling environment.
(b) Producers: Coffee growers were considered as the producers. They were found producing
fresh cherry and send fresh cherry to pulper within 24 hours for pulping. Two kinds of
producers were identified in the study area namely, subsistence farmers and landless or
near landless farmers.
(c) Collectors: They were those individuals which were involved in the collection of fresh cherry
from farmers and supplies to pulper operators. They were the linkage between farmers and
primary processors.
(d) Pulper operator: They collect fresh cherries either from collectors or from farmers and peel
off them. The pulping of the freshly harvested cherries by pulper operator convert to parch
ment coffee which is then fermented, washed and dried in sunlight to form dry parchment.
(e) Secondary processors: They were found collecting dry parchment from pulper operators.
They further process dry parchment by hulling to make green beans. Roasted beans were
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formed from green beans by roasting it. Fine powdered coffee is prepared from roasted
beans by grinding them in the grinder machine.
(f) Traders: Three type of traders were found involving in the trading of coffee, namely, local
traders, domestic traders and international traders (exporters). Local traders sell coffee
powder in local market, domestic traders sell green beans and coffee powder in domestic
market and exporters sell green beans to international market.
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Table 4. Cost of production per kg. fresh cherry in the study area, 2022
Particulars Unit Quantity Unit cost (NRs.) Total (NRs.)
Variable cost
FYM Kg 9800 1.5 14,700
Labor cost for Man day 12 800 9,600
manuring
Labor cost for plant Man day 3 800 2,400
protection
Labor cost for Man day 21 800 16,800
intercultural
operation
Labor cost for Man day 100 800 80,000
harvesting
Miscellaneous cost 13,000
Total variable cost 136,000
Fixed cost
Rent Ha. 1 37,600 39,200
Land tax Ha. 1 1,000 1,000
Depreciation cost of Unit 1 20 1,380
seedling (5% of
1,380)
Depreciation cost 3,836
(10%) of farm
equipment
Other costs 8,612
Total fixed cost 54,028
Total cost of production per hectare per year 190,028
Total cost of production per kg of Fresh cherry 72.89
Note: 1 USD = 132.33 NRs
3.3.1.1. Cost of production of fresh cherry. Cost of production of fresh cherry per year was
calculated by compiling variable cost and fixed cost. Here, we had calculated cost of production
of fresh cherry of one year through the personal interview with the farmers of the study areas
shown in the Table 4. The cost incurred per hectare of coffee production had been analyzed
and was found to be around NRs. 190,028 for one year. Similarly, we had also analyzed the
cost required to make one kilogram of fresh cherry and was found to be NRs. 72.89 as shown in
Table 4. Through a production cost analysis, it is imperative to find strategies to cut the cost of
harvesting of coffee beans so that the farmers can enjoy maximum profit.
3.3.1.2. Cost of dry parchment production. Cost of production of dry parchment was calculated by
compiling variable cost and fixed cost. Total variable cost and total fixed cost incurred to produce
one kilogram dry parchment was NRs. 397.17 and NRs. 10.8 respectively as shown in the Table 5.
Through the personal interview with the pulper operator of the study area, the total cost incurred
during dry parchment production was estimated as NRs. 407.97 per kg. Dry parchment producer
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Table 5. Cost of production per kg. dry parchment in the study area, 2022
Particulars Unit Quantity Unit cost Total (NRs.)
Variable cost
Cost of Fresh cherry Kg 4.25 80 340
Electricity cost kilowatt hour (kWh) 0.36 10 3.6
Labor cost for Man day 0.017 800 13.6
washing
Labor cost for Man day 0.035 800 28
sorting
Packaging cost 2.09
(Packaging material
+ Labor)
Other cost 9.94
Total Variable cost 397.17
Fixed cost
Depreciation 5.02
Rent 1.48
Tax 0.37
Repair and 2.67
maintenance
Other cost 1.26
Total fixed cost 10.8
Total cost per kg of dry parchment 407.94
Note: 1 USD = 132.33 NRs
Table 6. Cost of production per kg. green beans in the study area, 2022
Particulars Unit Quantity Rate (NRs.) Total (NRs.)
Variable cost
Input cost of dry Kg 1.41 500 705
parchment
Electricity kilowatt hour (kWh) 0.42 10 4.2
Labor cost for Man day 0.053 800 42.4
hulling
Labor cost for hand Man day 0.049 800 39.2
sorting
Labor cost for Man day 0.003 800 2.4
packaging
Packaging cost No. 0.033 100 3.3
(Jute bag)
Other cost 22.8
Total variable cost 819.3
Fixed cost
Depreciation 8.69
Rent 2.3
Tax 0.6
Repair and 2.95
maintenance
Other cost 2.74
Total fixed cost 17.28
Cost per kg. of Green Bean 836.58
Note: 1 USD = 132.33 NRs
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Table 7. Cost of production per kg. coffee powder in the study area, 2022
Particulars Unit Quantity Rate Total cost
Variable cost
Input cost of green Kg 1.399 1000 1,399
beans
Electricity cost kilowatt hour (kWh) 0.82 10 8.2
Fuel cost 4.7
Labor cost for Man day 0.056 800 44.8
roasting
Labor cost for Man day 0.052 800 41.6
grinding
Labor cost for Man day 0.0053 800 4.24
packaging
Packaging cost No. 1 6.2 6.2
Other costs 26.2
Total variable cost 1,534.94
Fixed Cost
Depreciation 7.02
Tax 3.62
Rent 4.82
Repair and 5.31
maintenance
Other cost 3.02
Total fixed cost 23.79
Total cost per kg of coffee power 1,558.73
Note: 1 USD = 132.33 NRs.
can reap maximum profit from their produce if they shift their dependence on manual labor for
washing and shorting coffee beans to advanced modern machines.
3.3.1.3. Cost of green bean production. Cost of production of green bean was calculated by compiling
variable cost and fixed cost. Total variable cost and total fixed cost incurred to produce one kilogram
green beans was NRs. 819.3 and NRs. 17.28 respectively as shown in the Table 6. Through the personal
interview with the secondary processor of the study area, the total cost incurred during green bean
production was estimated as NRs. 836.58 per kg. Processors can discover areas where efficiency can be
improved by studying the many steps involved in the processing and distribution of coffee. They can
save costs and increase profitability, for instance, by streamlining their distribution networks or
enhancing the efficiency of their production methods.
3.3.1.4. Cost of coffee powder production. Cost of production of coffee powder was calculated by
compiling variable cost and fixed cost. Total variable cost and total fixed cost incurred to produce
one kilogram coffee powder was NRs. 1,534.94 and NRs. 23.78 respectively as shown in the Table 7.
Through the personal interview with the secondary processor of the study area, the total cost
incurred during coffee powder production was estimated as NRs. 1,558.73 per kg.
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gross margin reveals important information about the viability and sustainability of the coffee
value chain. Stakeholders can ensure that the value chain is profitable and sustainable in the long
run by deciding where to focus their resources and investments and by having a clear under
standing of the costs and revenues connected with each stage.
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All of the respondents made an oral agreement with the trader for the purpose of selling their
produce. In the case of payment mechanisms, slightly more than half of the respondents (52.7%)
reported that they received payment within a month of the sale of their produce, while no one had
received advance payment from a trader for the sale of their produce. 31.8% of farmers reported
that they receive payment at the time of sale, and the remaining 15.5% of respondents reported
that they get payment after one month of selling their produce, as shown in Table 10.
Table 11. Problems in the marketing of coffee among growers in the study area, 2022
Problems P1 P2 P3 P4 P5 Weightage Index Rank
(1) (0.8) (0.6) (0.4) (0.2)
Lack of storage facilities 3 0 6 4.4 17.2 30.6 0.29 V
Lack of marketing knowledge 2 7.2 31.8 14 2.2 57.2 0.52 IV
Lack of processing facilities 7 14.4 34.2 15.2 2 72.8 0.66 III
Low farmgate price 57 25.6 5.4 4 .4 92.4 0.84 I
Poor transportation and connectivity 41 4.8 .6 6.4 .2 89 0.8 II
Note: Figure in the parentheses indicates the score used and ‘P’ stands for priority (Ex. P1= First priority and so on).
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Table 12. Estimation of producer share’s in different identified marketing channels in the
study area
Particulars Marketing channel
I II III IV
Farm gate Price 434.6 434.6 434.6 434.6
(NRs/Kg)
Total Marketing 490 1203.9 1203.9 4136.8
Margin (NRs/Kg)
Retailer’s sales price 924.36* 1,638.65** 1,638.65** 4571.42***
(NRs/Kg)
Producer’s share 47.01 26.52 26.52 9.5
(%)
Note: *indicates price at local area, ** indicates price at Bhatbhateni super market which was considered as the final
price to domestic consumer, and *** indicates price at online market (Alibaba.com) which was considered as the final
price to International consumer.
assemblage from producers, pulp reaches to processors. After processing, marketing way carve up
into two ways, namely;,retailers and exporters. Retailers sell their product in two types of markets,
namely, domestic markets (12%) and local markets (3%). About 27% of the product is directly sold in
domestic market from processors and 58% of total produce is supplied to the international market by
exporters.
Different marketing channels were observed in the study area. The marketing channel identified
in the study area is shown in figure 7 below.
In Table 12, Channel I has the highest producer’s share at 47.01%, while the other channels
have lower shares ranging from 26.52% to 9.5%. Although Channel IV has the highest total
marketing margin, the producer’s share is significantly lower, which means producers earn less
from each kilogram sold. Therefore, Channel I appears to be the best option for producers as it
offers a higher share of the farm gate price compared to the other channels.
The SWOT analysis of coffee business is presented hereby in table after thorough evaluation among
farm owners.
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Strength Weakness
● Diverse range of inputs such as seeds, fertilizers, ● Fluctuating prices of inputs, such as fertilizers or
pesticides, machinery, and equipmen pesticides
● Suppliers often have knowledgeable staff who ● Limited accessibility to rural farmers
can provide guidance and technical support to
coffee farmers
● Established suppliers have well-managed sup ● Some coffee farmers might not be fully aware
ply chains, ensuring timely delivery of inputs to of the range of inputs available or the latest
farmers advancements in agricultural technology
Opportunities Threats
● Growing domestic and international demand for ● Intensifying competition among input suppliers
coffee
● Government initiatives and policies that pro ● Instability in the global or domestic coffee
mote agriculture and provide subsidies or market can affect farmers’ incomes
incentives for input procurement
Strength Weakness
● Good returns ● Lack of quality seedling
● Higher profit in comparison to cereals like rice, ● Less time for processing due to perishable nat
wheat, maize, etc. ure of fresh cherry
● Scope for cultivation in marginal land ● Fragmented and scattered land that restrain
scope of commercialization
Opportunities Threats
● Utilization of barren land for expansion ● Infestation of Insect (White Stem Borer) &
Disease (Leaf rust)
● Great scope for increasing productivity ● Climate change causing shift in altitude
(Continued)
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Strength Weakness
● Opportunity for production of organic specialty ● Inconsistent quality of production
coffee
● Many I/NGO working for the capacity building of ● Inconsistent volume of production
farmer
Strength Weakness
● Can be done at farm level ● Scarcity of water/poor water supply for washing
● Cheap and easy availability of pulper machine ● Low quality of pulping machine causing more
wastage
Opportunities Threats
● Government provide subsidy for establishment ● Untimely supply of fresh cherries by farmers
of pulping center
● Growing coffee plantation area increasing the ● Lack of research in processing technology
volume of fresh cherry
Strength Weakness
● Organized channel for the collection of dry ● Lack of skilled manpower for repairing pulping
parchment machines
● Easy availability of processing machineries ● Low quality of processing machine causing more
wastage
● Processors doing processing as well as trading ● Low quality of processing machine causing bro
thus reducing the number of middleman in ken green beans
value chain
Opportunity Threats
● Increasing demand of Nepalese specialty coffee ● Increment in price of coffee cherries every year
in both domestic and foreign market
(Continued)
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(Continued)
Strength Weakness
● Shifting of consumer preference from tea to ● Dependence on limited buyers
coffee
Strength Weakness
● Active engagement with the coffee community ● Nepalese specialty coffee production is relatively
and coffee culture small-scale, resulting in limited accessibility for
consumers
● Nepalese specialty coffee is often produced with ● Specialty coffee often comes with a higher price
meticulous attention to detail, focusing on tag due to its quality and unique characteristics.
quality cultivation, processing, and roasting This may be a deterrent for price-sensitive con
methods, ensuring a premium product for con sumers.
sumers.
● Many Nepalese specialty coffee producers follow ● Many consumers have limited knowledge about
sustainable and ethical practices, including specialty coffee
organic farming methods, fair trade principles
Opportunity Threats
● Rise of e-commerce platforms and coffee sub ● Limited availability of specialty coffee
scriptions provides convenience and accessibility
● Opportunity to explore and discover new and ● Economic downturns, inflation, or changes in
unique flavor experiences consumer spending habits can impact the pur
chasing power
● Customization based on individual preferences ● With the increasing popularity of specialty cof
where consumers can choose their preferred fee, there is a risk of counterfeit or mislabeled
origin, roast level, brewing method, or even products entering the market
experiment to create their own unique flavor
combinations.
4. Conclusion
Input suppliers- supplying seedling and other inputs; producers- producing fresh cherry,
collectors- collecting fresh cherry from farmers and suppling to pulper operators; pulper
operator- producing dry parchment coffee; secondary processors- producing green beans &
fine powdered coffee and traders- delivering to consumers were identified as key players
involved in the coffee value chain. Gross margin of one kg each of fresh cherry, dry parch
ment, green bean and coffee powder production was NRs. 26.06, NRs. 92.83, NRs. 107.7, and
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NRs. 215.06, respectively. Value addition from producers to primary processors was NRs.
109.8 per kg and from primary processors to secondary processors was NRs. 445.6 per kg.
Similarly, value addition from secondary processors to consumers was NRs. 480.58 per kg. The
findings showed that the value addition of the coffee was highest from green beans to coffee
powder (NRs/kg 480.58) and was lowest from fresh cherry to dry parchment (NRs/kg 109.8).
All things considered, a value chain assessment is a crucial for coffee producers and firms to
pinpoint areas for improvement and raise their level of competitiveness in the national as
well as international market. Processors can find chances for cost reduction, value addition,
efficiency improvement, and sustainability enhancement by carefully reviewing each stage of
the value chain. This will ultimately result in higher profitability and a more sustainable
business model.
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Ridder, M. (2022, January 13). Statista. Retrieved from Subedi, R. N. (2010). Comparative analysis of Dry and Wet
world arabica coffee production from 2005/06 to Processing of Coffee With Respect to Quality in Kavre
2021/22(in 1,000 60 kilogram bags): https://www.sta District, Nepal. [Master’s Thesis], Wageningen
tista.com/statistics/225400/world-arabica-coffee- University. 43–51.
production/ Tuladhar, A., & Khanal, D. R. (2020). Coffee production in
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