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JOURNAL OF MATERIALS SCIENCE LETTERS 4 (1985) 1539-1541

The elastic/plastic indentation of ceramics


M. T. L A U G I E R
Materials Testing Laboratories, 9 Nova Croft, Coventry CV5 7FJ, War., UK

Indentation fracture mechanics has undergone expression of Hill [3] is


considerable development following the work of
E 9[(1 - v)[33 - 2(1 - 2v)]
Evans and Charles [1] who found a "universal"
relation linking the length of surface traces of H 2(1 + In [33)
cracks in brittle materials resulting from where v is Poisson's ratio. Equating the inden-
"sharp" indentation to conventional fracture tation volume with the cavity volume gives for a
toughness. However, it was found necessary to pyramidal indentation
introduce the empirical correction factor
[3 = b/r = (b/a)(21/2rc/cot ~)1/3
( E / H ) 2/5, where E is Young's modulus and H is
hardness, to calibrate their universal plot. The Chiang et al. [5], in an extensive indentation
significance of the correction factor was clearly analysis, have compared the predictions of the
brought out in the detailed elastic/plastic inden- Hill formula above, those of the Johnson [6]
tation analysis of Lawn et al. [2] where it was analysis and those of their own analysis with
shown to be related to the "plastic" driving force available experimental results on a wide range of
for crack growth, from consideration of the Hill materials (see Fig. 1). The experimental results
expanding cavity model [3]. are closely described by the extension of the Hill
The important plastic or residual crack driv- analysis by Chiang et al. [5] which allows for
ing force Pr was shown by means of a careful surface effects. The slope of their line is 0.38,
physical argument to be of the form which may be compared with the value of 0.41
for the slope of the Hill line and 0.33 for the
P~ ~ P ( a / b ) ( E / H ) cot ~k
slope of the simple analytical approximation,
where P is the indenter load, a is the indentation [3 = (E/H) ~/3, to the Hill result (see Fig. 1). Lawn
half-diagonal, b is the radius of the plastic zone et al. [2] chose to represent the experimental
and ~ is the indenter semi-angle. In the limit of data by the form [3 ~ ( E / H ) ~/2 also shown in
well-developed cracks c >> b, where c is the Fig. 1; this is neither an analytical approxi-
crack length, the residual force Pr may be mation nor is it the best empirical description of
regarded as being concentrated at a point. the experimental data. It may be mentioned that
Assuming half-penny crack geometry, the stress the original Evans and Charles relation which
intensity factor K~ may be written [2] contains ( E / H ) 2/5 would correspond to the form
[3 ~ ( E / H ) 3/5 and so would differ even more
Pr P
Kr ~ f(4~) ~ = f(4~)(a/b)(E/H) cot ¢ - ~ sensibly than the form of Lawn et al. [2] from
observation (see Fig. 1).
where f(~b) is an angular function introduced to The form [3 ,-~ ( E / H ) l/2 used by Lawn et al. [2]
take account of the free surface and, by analogy leads to b/a ,,~ (E/H)l/2(cot ~9)1/3, enabling the
with the uniformly loaded case [4], is considered residual crack driving force to be written
to be slowly varying with value near unity [2] (q~ Pr ~ P(E/H)I/2( c°t ~)2/3
is measured from the downward normal to the
surface). The ratio a/b may be closely linked to so that the expression for toughness is
the relative plastic zone [3 = b/r of the Hill
Kr ~ f(q~)(cot ~)2/3(E/H)'/Zp/c3/Z
expanding plastic/elastic cavity in which [3 is
linked to E/H, where r is the cavity radius, when Using the analytical approximation to the Hill
it is assumed that the plastic zone volume is result and applying the same reasoning as above
determined by the indentation volume. The gives
0261 8028/85 $03.00 + .12 © 1985 Chapman and Hall Ltd. 1 539
1°,, , , , I i l/..j~, , ~b.. ~ i _

o t /
7_ _ / / . - t / / _ I"

> - ~ - /

./
/
/
~ ~ Ill I I I I I I I II I
5 I0 I00 500

Figure 1 Relative plastic zone size fl as a function of E / H following Chiang et al. [5]: 1. fl = (E/H) 3/5 (Evans and Charles
[I]); 2. fl = (E/H) 1/2 (Lawn et al. [2]); 3. from Hill's analysis [3]; 4. Chiang et al. [5]; 5. fl = (E/H)I/3; 6. Johnson [6]. O,
soda-lime glass, ZX, A1203 + 42vol % ZrO2; I~, KCt (single crystal); ~ , ZnS; v , cold-rolled steel; O., hot-rolled brass.

b/a ~ (E/H)Z/3(cot ~O)2/3 kSe = Ave {Kc/[(E/H)2/3(p/c3/2)]}

and = 0.0098 _+ 0.0025

P~ ,.~ P(EIH)2/3(cot ~9)2/3 (0.0025 = 1 s.D.) with a coefficient o f variation


v = 25.5%. Table I shows the data used for the
so that the expression for toughness Kr becomes calibrations taken from [7] together with the
calculated indentation toughness. It is also o f
K r ~ f(q~)(cot O ) ~ / 3 ( E / H ) 2 / 3 p / c 3/2
interest to use this data to provide a calibration
which differs f r o m the expression o f L a w n et al. o f the original relation o f Evans and Charles [1].
[2] only in that the exponent o f E / H is 2/3 and The calibration constant is
not 1/2.
/?EC = Ave {Ko/[(E/H)2/5(p/c3/2)]}
Anstis et al. [7] carried out a critical evalu-
ation o f the indentation fracture technique = 0.021 ___ 0.006
based on the results o f L a w n et al. [2] and using
(0.006 = 1 S.D.) with a coefficient o f variation
a wide range o f brittle materials for which
v = 26%. This differs significantly f r o m the
toughness values were available. They f o u n d
original value o f 0.031 o f Evans and Charles [1]
that for well-behaved materials the convention-
obtained when the constraint factor is given the
ally determined toughness Ko correlated well
value 3.
with the result o f L a w n et al. [2] when crack
A l t h o u g h the Laugier modification has the
growth is dominated by the residual plastic
merit o f an analytical derivation o f the exponent
forces. A calibration constant
2/3 in the term (E/H), the formulae provide
k7A = Ave {Ko/[(E/H)'/2(p/c3/2)]} essentially equivalent descriptions o f the data
(v ~ 25 to 26%) when W C - C o is included.
= 0.016 + 0.004
W C - C o materials are a special case the point
(0.004 = 1 S.D.) with a coefficient o f variation loading requirement is not met (c/b ~ 1 to 2)
v = 25% was obtained by averaging over the - and must be treated separately. W h e n W C - C o
data in braces. is excluded, the Laugier modification provides
The data o f Anstis et al. [7] m a y be used to the best description o f the data (see Table I) with
calibrate the modified expression for Kr, leading /~L, = 0.010, v = 19%; this m a y be c o m p a r e d
to a new calibration constant with kSA' = 0.017, v = 21% and /~EC" = 0.022,
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T A B L E I Indentation toughness data used for calibration taken from [7]

Material P/c 3/2 E/H kA kL k Ec KcA K~c K~c K~c+


(MPa m t/2) (MPa m I/2) (MPa m I/2)

WC Co 210 43.6 0.00865 0.00456 0.0126 22 26 20 12


Si3N4 (NC132) 60 16.2 0.0166 0.0103 0.0219 3.9 4.1" 3.8 3.9* 3.8 4.0* 4.0
SiC 50 18.2 0.0188 0.0114 0.0251 3.4 3.6* 3.4 3.5* 3.4 3.5* 4.0
A1203 (AD999) 36 20.2 0.0241 0.0145 0.0326 2.6 2.8* 2.6 2.7* 2.5 2.6* 3.9
A1203 (AD90) 31 29.8 0.0171 0.0096 0.0241 2.7 2.9* 3.0 3,0" 2.5 2.6* 2.9
Glass ceramic 43 12.8 0.0162 0.0105 0.0210 2.5 2.6* 2.3 2,4* 2.5 2.6* 2.5
Si3N4 (NC350) 33 17.7 0.0144 0.0088 0.0192 2.2 2.4* 2.2 2,3" 2.2 2.3* 2.0
Sapphire 22 19.5 0.0216 0.0130 0.0291 1.6 1.6" 1.6 1,6" 1.5 1.6" 2.1
Glass (AS) 19 13.5 0.0130 0.0084 0.0169 1.1 1.2" 1.1 1.I* 1.1 1.2" 0.91
Glass (SL1, II) 14 12.7, 13.0 0.0148 0.0096 0.0192 0.80 0.85* 0.76 0.77* 0.82 0.86* 0.74, 0.75
Glass LA 14 13.3 0.0133 0.0086 0.0172 0.82 0.87* 0.78 0.79* 0.83 0.87* 0.68
Si 13 15.8 0.0135 0.0085 0.0178 0.83 0.88* 0.81 0.83* 0.82 0.86* 0.7

F¢a = 0.016, S.D. = 0.004; v = 25%; /~A' = 0.017, S.D. = 0.004, V = 21%
EL = 0.0098, S.D. = 0.025, V = 25%; E L" = 0.010, S.D. = 0.002, V = 19%
~rEC = 0.021, S.D. = 0.006; V = 26%; EEC' = 0.022, S.D. = 0.005, V = 23%
*Predicted toughness when WC Co is excluded (' prime indicates WC Co has been excluded).
+Experimental results.

v = 23% for the corresponding forms of Anstis 2. B. R. LAWN, A . G . EVANS and D.B.
et al. [7] and Evans and Charles [1]. MARSHALL, ibM. 63 (1980) 574.
3. R. HILL, "The Mathematical Theory of Plasticity",
The modified formula applicable to ceramics
Ch. 5 (Oxford University Press, 1950).
and glasses is 4. F. W. SMITH, A. S. KOBAYASHI and A . F .
KLc = O.OlO(E/H)2/3p/c3/2; EMERY, J. AppL Mech. 34 (1967) 953.
5. S. S. C H I A N G , D. B. MARSHALL and A . G .
E L' = 0.010, v = 19% EVANS, J. Appl. Phys. 53 (1982) 298.
6. K. L. JOHNSON, J. Mech. Phys. Solids 18 (1970)
115.
Acknowledgement 7. G. R. ANSTIS, P. C H A N T I K U L , B. R. LAWN
The author thanks Sandvik Ltd for permission and D. B. MARSHALL, J. Am. Ceram. Soc. 64
to publish this work. (1981) 533.

References
1. A. G. EVANS and E. A. CHARLES, J. Am. Ceram. Received 3 April
Soc. 59 (1976) 371. and accepted 28 May 1985

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