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An Integrated Recirculating Aquaculture System (RAS) for Land-Based Fish


Farming: The Effects on Water Quality and Fish Production

Article in Aquacultural Engineering · November 2011


DOI: 10.1016/j.aquaeng.2011.08.001

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Aquacultural Engineering 45 (2011) 93–102

Contents lists available at ScienceDirect

Aquacultural Engineering
journal homepage: www.elsevier.com/locate/aqua-online

An integrated recirculating aquaculture system (RAS) for land-based fish


farming: The effects on water quality and fish production
Shi-Yang Zhang a , Gu Li a,∗ , Hui-Bi Wu a , Xing-Guo Liu b , Yan-Hong Yao a , Ling Tao a , Huang Liu b
a
Yangtze River Fisheries Research Institute, Chinese Academy of Fishery Sciences, Wuhan 430223, China
b
Fishery Machinery and Instrument Research Institute, Chinese Academy of Fishery Sciences, Shanghai 200092, China

a r t i c l e i n f o a b s t r a c t

Article history: To mitigate the serious water pollution caused by the rapid expansion of the aquaculture industry in
Received 11 May 2011 recent years, the development of improved aquaculture systems with more efficient water usage and
Accepted 4 August 2011 less environmental impact has become essential. In this study, a land-based recirculating aquaculture
system (RAS) was established that consisted of purification units (i.e., a primary biological pond, two
Keywords: parallel horizontal subsurface flow constructed wetlands [CWs], and a long ecological ditch) and 4–5
Recirculating aquaculture system
series-connected recirculating ponds. This system was mainly designed to stock channel catfish (Ictalu-
Culture efficacy
rus punctatus), fifteen spine stickleback (Spinibarbus sinensis) and yellow catfish (Pelteobagrus fulvidraco),
Water quality
Constructed wetland
and the culture efficacy was evaluated based on a 2-year field experiment covering two growing seasons.
Sensitive species According to the results, the primary biological pond played a role in sedimentation or nutrient reten-
tion, although this was not as evident when the CWs were functioning. The water flowing through the
wetland system at a hydraulic loading rate (HLR) of 600 mm/day displayed lower values for the temper-
ature, pH, dissolved oxygen (DO), suspended solids, organic matter and nutrients, whereas the electrical
conductivity (EC) was higher, suggesting the accumulation of dissolved solids in the system. Due to the
recirculation treatment, the trophic status of the recirculating ponds increased gradually along the direc-
tion of the flow and was notably lower in comparison to the control. As a result, the fish production
responded to the variation of the water quality, which was reflected in the measurements of culture
efficacy (final weight, survival rate, SGR and yield). The three main rearing species showed a decreasing
trend along the direction of the flow, which was higher compared to the control, whereas an opposite
trend was observed for filter-feeding fish. A Pearson correlation analysis revealed that the main culture
species were inclined to live in meso- or oligotrophic conditions, and the silver carp adapted to more
eutrophic conditions. Because RAS can provide better environmental conditions year-round, the present
culture method could be more suitable for species that are sensitive to water quality in typical subtropical
areas.
© 2011 Elsevier B.V. All rights reserved.

1. Introduction mental issues, such as the large rate of water consumption


and the low-strength, untreated wastewater discharge, that
As the fastest-growing food-producing sector in the world, are inherent is such a system (Xie et al., 2004; Xie and Yu,
aquaculture has received more attention over recent decades. 2007).
This is because aquaculture is a major mode of aquatic food China is the world’s largest consumer of fish and seafood
production that maintains the current per capita consump- and the largest producer of aquaculture products, accounting
tion and its increased use is accompanied by continuous for 67% of the global production in terms of quantity and 49%
ecological concerns. The concerns relate either to the quality of the global value in 2006 (FAO, 2008). However, with the
and safety of the products or the various other environ- rapid expansion of aquaculture, China has also faced serious
challenges related to this industry in recent years, including
the limitations of finite land and water resources, the gradual
deterioration of aquatic ecosystems, frequent disease outbreaks,
∗ Corresponding author. Present address: Yangtze River Fisheries Research Insti-
and difficulties with sediment and wastewater treatment (Cao
tute, Chinese Academy of Fishery Sciences, No. 8, 1st Wudayuan Road, Donghu
et al., 2007). To solve these issues appropriately, an approach of
Hi-Tech Development Zone, Wuhan 430223, China. Tel.: +86 027 81780121;
fax: +86 027 81780088. sustainable development must be adopted. Hence, it is impera-
E-mail address: ligu667@yahoo.com (G. Li). tive to develop new culture methods to decrease the ecological

0144-8609/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.aquaeng.2011.08.001
94 S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102

Fig. 1. Diagram (a) of the recirculating aquaculture system (RAS) and the ichnography (b) of the wetland cell showing its partition and gravel size distribution (: diameter);
P1–P5 represents five recirculating ponds; arrows denote the direction of the water flow.

impact in terms of waste production, water use and fossil fuel Recently, CWs have been extensively applied to the aquaculture
demands. industry for wastewater treatment and reuse (Konnerup et al.,
One effective solution is the rearing of fish in recirculating 2011; Li et al., 2007; Zachritz et al., 2008; Zhang et al., 2010b).
aquaculture systems (RASs), which are land-based aquatic sys- However, information on the integrated mode of CWs with other
tems where the water is (partially) re-used after mechanical and purification facilities and their respective function in RASs remains
biological treatment in an attempt to reduce the consumption of unclear.
water and energy and the release of nutrients into the environment In the work presented here, CWs that were coupled with a pri-
(i.e., eutrophication) (Martins et al., 2010b). Catering to sustainable mary biological pond and an ecological ditch were integrated into a
aquaculture, RASs have been developed in response to the increas- nearly closed outdoor RAS to regulate the water quality for the rear-
ing environmental regulations in nations with limited access to ing of channel catfish (Ictalurus punctatus), fifteen spine stickleback
land and water. RASs offer advantages in terms of reduced water (Spinibarbus sinensis) and yellow catfish (Pelteobagrus fulvidraco).
consumption (Verdegem et al., 2006), improved opportunities for The primary objectives were the following: (1) to investigate the
waste management and nutrient recycling (Piedrahita, 2003), bet- regulation effect of the combined treatment system on the water
ter hygienic and disease management (e.g., Summerfelt et al., 2009; quality in the RAS and (2) to examine the association of the water
Tal et al., 2009) and biological pollution control (Zohar et al., 2005). quality improvement via recirculation with the culture efficacy of
To date, the rearing organisms that have been implemented in the rearing species.
RASs have expanded to a diverse range of species, from freshwa-
ter to seafood products and from hatchery/fingerling to grow-out 2. Materials and methods
production (Davis and Arnold, 1998; Lin et al., 2003; Lymbery
et al., 2006; Schulz et al., 2003; Zachritz et al., 2008). The ongoing 2.1. System construction
developments in RASs show two trends that focus on (1) technical
improvements within the recirculation loop and (2) the recycling The study site was located in the experimental base of the
of nutrients through integrated farming, such as the application of Research Center for Pond Ecological Engineering, Chinese Academy
constructed wetlands (CWs) (Martins et al., 2010a). of Fishery Sciences, Jingzhou, Hubei Province, China. The RAS con-
CWs are low-cost treatment alternatives that have been proven sisted of purification units (i.e., a primary biological pond, two
to reduce suspended solids, dissolved organic matter, nutrients and parallel horizontal subsurface flow CWs [30 m in length, 8.5 m in
heavy metals in wastewater from many sources (Tilley et al., 2002). width for each] and an ecological ditch) and 4–5 series-connected
The nutrient removal and transformation processes in CWs include culture ponds (Fig. 1 a). The frame of the CWs was built using bricks
microbial conversion, decomposition, plant uptake, sedimentation, and mortar, whereas the bottom was reinforced with concrete as
volatilisation and adsorption–fixation reactions (Tchobanoglous, an impermeable liner fixed to a slope of 0.5%. Each wetland cell
1993). Uptake by plants and denitrification are the main processes was partitioned into three subareas along the direction of the flow,
of nitrate removal in CWs; suspended solids are mainly removed by an inlet area, a wetland bed (A and B) and an outlet area, which
filtration, and phosphorus is removed via adsorption to a medium. were all filled with different sizes of gravel to a depth of 0.6 m
S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102 95

Fig. 2. Snapshots of parts of the recirculating aquaculture system (RAS).

(Fig. 1b). At the inlet, a storing cistern was constructed with a ser- (area, 450 m2 ; depth, 1.5–2.0 m), Zizania aquatica and Phragmites
rated overflow weir on one side, which facilitated a horizontal flow australis were planted, and an appropriate quantity of filter-feeding
of the water (Fig. 2). In the bottom of the CWs near the outlet, a fish (∼45 silver carp and 15 bighead carp) was stocked. These bio-
system of perforated 160-mm (in diameter) PVC pipes was placed logical components were expected to play a role in promoting the
to ensure efficient drainage. The wetland was planted with a mix- sedimentation of suspended solids and the absorption of pollutants.
ture of Canna indica, Iris tectorum, Acorus calamus, Cyperus papyrus
and Thalia dealbata, which propagated rapidly and soon covered
2.2. Operation and management of the system
the entire surface of the CWs within a single growing season (see
Table 1 for details on the plants used). These perennial aquatic or
Before the stocking the fish, all of the ponds were drained, the
marsh plants have extended root systems and large biomass and
silt was removed, and the bottom of the ponds was disinfected
were easily obtained in this district. After the construction and
with lime. Water pumped from a nearby reservoir was then used
planting, the systems were allowed to acclimatise for 2 months to
to fill the culture pond to a depth of approximately 1.5 m; there-
let the plants and microorganisms develop. During this period, the
after, the replacement of the water lost due to evaporation was
CWs were loaded with water from the fishpond at loading rates that
mainly achieved from the groundwater and rainfall. In this study,
varied between 300 (153 m3 /day) and 600 (306 m3 /day) mm/day.
a polyculture strategy for the stocking of the fish was adopted.
In general, the dissolved oxygen (DO) in the effluent from the
Juvenile I. punctatus and S. sinensis, as the main culture species,
horizontal subsurface flow CWs was too low to meet the demands
mixed with a minor quantity of filter-feeding fish and grass carp
for aquaculture use. Thus, a long concrete ditch (150 m in length,
(Ctenopharyngodon idella) were raised in 2006; in 2007, the primary
0.5 m in width, 0.6 m in depth) was constructed based on the theory
species was changed to P. fulvidraco. These species were chosen
of periphyton bioreactors. In detail, a set of fixed devices that acted
because they are the major freshwater fish commercially cultured
as an artificial substrate for the development of periphyton was
in China and were appropriate for determining the different water
laid at the bottom of the ditch (Tao et al., 2011). The devices were
quality requirements for optimal production. The details for the fry
made of polyethylene net affixed to a wooden frame. At the end
stocking in each of the culture ponds are provided in Table 2.
of the ditch, weirs and steps were designed for passive aeration.
In 2006, the fish stocking began on May 20th, and the fish were
After oxygenation, the DO of the effluent prior to flowing into the
harvested on November 8th, corresponding to a rearing period of
recirculating pond reached levels up to >5 mg/L, which generally
172 days; in 2007, stocking began on March 17th and harvesting
satisfies the requirement for aquaculture.
on October 18th, which corresponded to a rearing period of 215
The culture ponds included 4–5 (4 in 2006 and 5 in 2007) series-
days. The ponds were harvested by complete drainage at the end
connected recirculating ponds, a static control pond and a primary
of the rearing period. During the study, the fish were fed to satia-
biological pond. Each of the culture ponds (except the biological
tion twice daily with a commercial diet, and the amount fed was
one) had an area of 1000 m2 and a mean water depth of approxi-
measured to determine the feeding efficiency. The feeds were sup-
mately 1.5 m, with a mud bottom. The recirculating ponds, namely,
plied by Tongwei Feedstuff Co., Ltd. (Dongxihu Development Zone,
the flow-through systems, were connected by culvert pipes across
Wuhan, China). In 2006, a commercial catfish floating feed (∼34%
the pond banks fixed to a slope of 50% that ensured a mixing of the
protein, 5% fat, 7% cellulose, 14% ash, 1.6% lysine and 1.2% TP) was
upper stratum water with the lower one so as to enhance the pas-
used, whereas in 2007, the fish were fed with a premix feed (∼38%
sive aeration. The control pond without recirculation corresponded
protein, 3.5% fat, 5% cellulose and 1.4% TP). A pump submerged
to the stagnant water conditions that are representative of tradi-
in the biological pond was used to recycle the RAS, which oper-
tional static aquaculture ponds. The biological pond was devised
ated daily between 8:00 a.m. and 6:00 p.m., resulting in a hydraulic
to pretreat the effluent from the last recirculating pond (P4 in
loading rate (HLR) of 600 mm/day and a 4.3-h hydraulic retention
2006 or P5 in 2007) because the CWs still require pretreatment
time. However, on each sampling day, the system operated approx-
and the removal or screening of solids. The placement of the bio-
imately 2 h earlier, before the sampling began. The water exchange
logical pond at the initial stage of the CWs had the potential to
rate for each recirculating pond was maintained at 20% per day. The
extend the operational life of the wetlands. In the biological pond
recirculating system was not in operation during rainy days.

Table 1 2.3. Methods for sampling and analysis


Composition of the plant community in the CWs investigated in 2006.

Canna indica Iris tectorum Acorus calamus Sampling was conducted every 2 weeks, from June 3th to
Density (ind./m2 ) 38 20 22 November 2th in 2006 and from April 6th to October 17th in 2007.
Height (cm) 1.4–1.8 80–60 70–50 The ponds were sampled by mixing the water collected from each
Biomass (kg/m2 ) 32.1 7.8 1.2 corner of the pond at different depths. Given the extreme day-
Note: Plant density and height investigation was completed in August, whereas the time temperatures in the region, sampling was typically conducted
biomass was obtained in November at the end of the experiment in 2006. in the early morning, between 7:00 and 8:00 a.m. on each occa-
96 S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102

Table 2
Summary of fry stocking in each of the culture ponds over the two years.

2006 2007

Density (ind./ha) Initial mean weight (g/ind.) Biomass (kg) Density (ind./ha) Initial mean weight (g/ind.) Biomass (kg)

Ictalurus punctatus 16,000 25.6 41.0


Spinibarbus sinensis 6000 10.4 6.2
Pelteobagrus fulvidraco 70,000 6.9 48.4
Silver carp 2000 25.0 5.0 1500 100 15.0
Bighead carp 700 146.0 10.2 500 50 2.5
Grass carp 200 135.0 2.7 200 50 1.0
Total 24,900 65.1 72200 66.9

sion, stored in 2.5-L polyethylene bottles and taken to the lab for 3. Results
analysis within 2 h. The temperature (Temp.), electrical conductiv-
ity (EC), pH and DO were measured immediately after sampling 3.1. Performance of the CWs and the biological pond
by an Orion 5-Star Portable pH/ORP/DO/Conductivity Multimeter
(Thermo Fisher Scientific Inc. [NYSE: TMO], MA, USA) in situ. The After the wetland treatment, the outlet water temperature was
total suspended solids (TSS), chemical oxygen demand (CODMn ), slightly lowered in comparison to the inlet water temperature, an
total ammonia nitrogen (TAN), nitrite (NO2 − –N), nitrate (NO3 − –N), opposite trend was observed for the EC, and the pH and DO were
TN and TP were analysed following standard procedures (State both significantly reduced. The CWs showed significant purifica-
EPA of China, 2002). The chlorophyll a (Chl-a) content was deter- tion efficiencies for suspended solids, organic matter and nutrients.
mined spectrophotometrically after filtration through Whatman The statistical analysis revealed that the TSS, CODMn , NO3 − –N,
GF/C glass filters and 24-h extraction with 90% acetone. The chl-a TN, TP and Chl-a content in the outlet water were all signifi-
content was not determined for 2006. cantly lower than those in the inlet water for both 2006 and 2007.
The specific growth rate (SGR) and feed conversion ratio The TSS, TN and TP in P4 and P5 were all reduced, as compared
(FCR) were calculated according to the following formulae: to the inlet water, indicating that the biological pond, to some
SGR = 100 × (ln Wfin − ln Win )/d and FCR = FI/W, where Wfin is the extent, functioned as a sink for sedimentation or nutrient retention
final mean weight, Win is the initial mean weight, d is the dura- (Table 3).
tion of feeding (days), FI is the feed intake (kg) and W is the live The CWs showed relatively higher removal efficiencies for the
weight gain (kg). Chl-a content and TSS, with the removal, in descending order,
of NO2 − –N, CODMn , TP, TAN and TN. The system showed unsta-
ble removal efficiencies for most of the indices, especially for
2.4. Data analysis NO3 − –N (i.e., the outlet concentration was even higher than the
inlet concentration). The results of independent t-tests showed no
The data were expressed as means ± standard deviation (SD). significant differences in the percent reduction, mass loading rates
Prior to performing all of the parametric tests, an exploratory or areal removal rates between the two years (Table 4).
data analysis (EDA) was first performed to test the distribution
characteristics of each group of the datasets because the paramet-
ric tests were strictly based upon the assumptions of a normal 3.2. Water quality in the culture ponds
frequency distribution, a homogeneity of variance, a “similar”
size and an independence of the groups (Tomarken and Serlin, With the recirculation treatment, a marked difference in the
1986; Zimmerman, 1998). Among the EDA, the normal distri- water quality between the control and recirculating ponds was
bution was inspected by Shapiro–Wilks tests (sample size less found. The basic trend was that the trophic status (in terms of
than 2000), whereas the homogeneity of variance was deter- organics and nutrients) of the recirculating ponds increased grad-
mined by Levene’s tests. Any data that violated the assumption ually along the direction of the flow (i.e., P1 → P4 in 2006 and
of normal distribution were logarithmically transformed, with P1 → P5 in 2007) and declined, as compared to the control pond.
the exception of the percent reduction that was performed by The results of one-way ANOVA statistics revealed that the DO was
an arcsine-root transformation (Bartlett, 1947) to insure nor- significantly (P < 0.05) lower in the control than in the recirculat-
mality; for clarity, all of the data are presented untransformed. ing pond (P1), whereas opposite trends for the TAN and TP were
The comparison of water quality between the inlet, outlet and observed in 2006. Similarly, the DO and EC were significantly lower
culture ponds differing by year was performed by a one-way in the control than in the recirculating ponds; in contrast, opposite
ANOVA, followed by LSD or Games–Howell tests, which were trends for the CODMn , TN, TP and Chl-a content were found for 2007
selected based on the assumption of equal or unequal variances, (Tables 5 and 6).
respectively. When the homogeneity of the variance among the
groups was not verified or the assumption of ANOVA was vio- 3.3. Fish production
lated, the Welch and Brown–Forsythe options further displayed
alternative versions of the F statistic, which helped in interpret- In 2006, there was no marked difference in the survival rate of
ing the outcome correctly (Myers and Well, 2003). In addition, I. punctatus between the control and recirculating ponds; however,
an independent t-test was used to compare the differences in the final weight, SGR and yield showed obvious decreasing trends
the percent reduction, mass loading rates and areal removal among the recirculating ponds, and these indices for P1 and P2 were
rates between 2006 and 2007. The relationships between the much larger or higher than those for the control. Similarly, the val-
pond water quality and fish production were examined by Pear- ues for the final weight, survival rate, SGR and yield of S. sinensis
son correlations. All of the statistical analyses were performed were all lower in the control than in the recirculating ponds, and
using the SPSS software (SPSS Inc., Chicago, IL, USA; Version these indices also showed obvious decreasing trends. Conversely,
13.0). for the silver carp and bighead carp, these four indices all showed
S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102 97

Table 3
Composition of the water from the last recirculating pond (P4 in 2006 and P5 in 2007), the inflow and the outflow of the CWs differing by year (mean ± SD; n = 11 in 2006
and n = 14 in 2007) and the results of one-way ANOVA statistics (P-value). Different letter superscripts between columns indicate significant differences.

Parameters 2006 2007 P-value

P4 Inlet Outlet P5 Inlet Outlet

Temp. (◦ C) 25.4 ± 6.2 25.3 ± 7.8 24.8 ± 7.1 25.2 ± 4.5 24.7 ± 4.8 24.4 ± 4.5 0.998NS
EC (␮S/cm) 426 ± 54 441 ± 43 463 ± 50 420 ± 36 417 ± 37 439 ± 27 0.182NS
pH 7.5 ± 0.2a 7.4 ± 0.1a 7.1 ± 0.1b 7.7 ± 0.4a 7.5 ± 0.4a 7.3 ± 0.4ab 0.029*
DO (mg/L) 1.62 ± 0.48a 10.90 ± 2.48b 2.74 ± 1.10cd 4.21 ± 1.67c 2.97 ± 1.83d 0.97 ± 0.59e 0.000***
TSS (mg/L) 68.4 ± 24.6a 53.2 ± 17.8a 9.3 ± 2.1b 67.1 ± 13.1a 59.7 ± 15.7a 14.2 ± 6.0c 0.000***
CODMn (mg/L) 6.3 ± 2.6a 9.4 ± 1.7b 4.7 ± 1.4a 10.5 ± 3.0b 10.5 ± 2.8b 4.7 ± 1.5a 0.000***
TAN (mg/L) 0.74 ± 0.49 0.87 ± 0.63 0.47 ± 0.31 0.75 ± 0.42 0.82 ± 0.41 0.49 ± 0.19 0.066NS
NO2 − –N (mg/L) 0.033 ± 0.025a 0.032 ± 0.030ab 0.010 ± 0.005b 0.061 ± 0.077ab 0.064 ± 0.072a 0.016 ± 0.010ab 0.014*
NO3 − –N (mg/L) 0.10 ± 0.03a 0.08 ± 0.04ac 0.04 ± 0.04b 0.07 ± 0.03ac 0.08 ± 0.03ac 0.06 ± 0.03c 0.006**
TN (mg/L) 2.21 ± 0.76ab 1.92 ± 0.86b 1.16 ± 0.36c 3.16 ± 0.98d 2.73 ± 1.00ad 1.73 ± 0.68b 0.000***
TP (mg/L) 0.47 ± 0.15a 0.39 ± 0.14a 0.23 ± 0.08b 0.47 ± 0.10a 0.44 ± 0.12a 0.24 ± 0.10b 0.000***
Chl-a (␮g/L) 38.4 ± 5.6a 35.6 ± 12.0a 3.8 ± 1.4b 0.000***

NS: not significant.


*
P < 0.05.
**
P < 0.01.
***
P < 0.001.

Table 4
Mean treatment results for the various parameters of water quality by the horizontal subsurface flow CWs throughout the study (mean ± SD; n = 11 in 2006 and n = 14 in
2007) and results of independent t-tests (P-value).

Parameters Percent reduction (%) Mass loading rate (g/(m2 day)) Areal removal rate (g/(m2 day))

2006 2007 P-value 2006 2007 P-value 2006 2007 P-value

TSS 82.0 ± 1.9 75.4 ± 10.5 0.182NS 31.9 ± 10.7 35.8 ± 9.4 0.429NS 26.3 ± 9.5 27.3 ± 9.4 0.838NS
CODMn 50.1 ± 13.8 52.0 ± 21.8 0.844NS 5.6 ± 1.0 6.3 ± 1.7 0.363NS 2.8 ± 0.9 3.5 ± 2.0 0.428NS
TAN 40.9 ± 21.6 37.6 ± 15.6 0.718NS 0.52 ± 0.38 0.49 ± 0.24 0.852NS 0.24 ± 0.22 0.20 ± 0.18 0.939NS
NO2 − –N 60.7 ± 13.3 59.8 ± 23.7 0.940NS 0.019 ± 0.018 0.039 ± 0.043 0.443NS 0.013 ± 0.016 0.030 ± 0.039 0.508NS
NO3 − –N 43.8 ± 45.4 16.1 ± 33.2 0.143NS 0.05 ± 0.02 0.05 ± 0.02 0.864NS 0.02 ± 0.02 0.01 ± 0.02 0.119NS
TN 34.6 ± 16.0 35.6 ± 13.0 0.894NS 1.15 ± 0.51 1.64 ± 0.60 0.102NS 0.46 ± 0.33 0.60 ± 0.33 0.364NS
TP 40.4 ± 12.2 46.2 ± 11.0 0.316NS 0.24 ± 0.08 0.26 ± 0.07 0.500NS 0.10 ± 0.05 0.12 ± 0.04 0.302NS
Chl-a 88.6 ± 4.1 0.021 ± 0.007 0.019 ± 0.007

NS: not significant.

increasing trends and were all lower in the control than in the recir- water quality. The basic trend was that the feed intake quantity
culating ponds (except P1 for bighead carp). The total yield was decreased along the direction of the flow, which could also lead
much lower in the control than in the recirculating ponds (Fig. 3). to a difference in weight gain. Overall, the FCR was higher in the
In 2007, the final weight, survival rate, SGR and yield of P. ful- control than in the recirculating ponds for both years (Table 7).
vidraco were all lower in the control than in the recirculating ponds,
whereas the final weight, SGR and yield values for the silver carp
and bighead carp were notably higher in the control than in the 3.4. Correlations between water quality and fish production
recirculating ponds; the total yield was also lower in the control
than in the recirculating ponds (Fig. 4). Pearson correlation analysis was employed to depict the
Over the two rearing periods, the feeding rate was based on 3–5% relationships between fish production and the environmental
of the body weight and was adjusted according to the intake rate parameters in this study; the results indicated a strong associa-
of the fish. Hence, there was a discrepancy of feed intake among tion between fish production and water quality parameters. The
the culture ponds that was likely induced by the differences in the specific relationships between the water quality parameters and

Table 5
Composition of the water in the recirculating (P1–P4) and control (P0) ponds in 2006 (mean ± SD; n = 11) and the results of one-way ANOVA statistics (P-value). Different
letter superscripts between columns indicate significant differences.

Parameters P0 P1 P2 P3 P4 P-value

Temp. ( C) 25.3 ± 6.3 25.1 ± 6.4 25.2 ± 6.4 25.4 ± 6.3 25.4 ± 6.2 1.000NS
EC (␮S/cm) 398 ± 50 431 ± 49 430 ± 52 427 ± 52 426 ± 54 0.62NS
pH 7.62 ± 0.17 7.60 ± 0.18 7.59 ± 0.18 7.55 ± 0.17 7.46 ± 0.22 0.27NS
DO (mg/L) 1.44 ± 0.68a 3.40 ± 0.96b 1.83 ± 0.62a 1.64 ± 0.54a 1.62 ± 0.48a 0.000***
TSS (mg/L) 74.8 ± 21.2 69.9 ± 19.2 58.5 ± 17.9 69.7 ± 23.3 68.4 ± 24.6 0.49NS
CODMn (mg/L) 7.0 ± 2.6 5.0 ± 1.7 5.4 ± 2.2 5.5 ± 2.1 6.3 ± 2.6 0.26NS
TAN (mg/L) 0.88 ± 0.50a 0.42 ± 0.31b 0.60 ± 0.46ab 0.71 ± 0.50ab 0.74 ± 0.49a 0.044*
NO2 − –N (mg/L) 0.041 ± 0.037 0.026 ± 0.032 0.025 ± 0.023 0.027 ± 0.019 0.033 ± 0.025 0.65NS
NO3 − –N (mg/L) 0.095 ± 0.042 0.079 ± 0.030 0.080 ± 0.036 0.086 ± 0.027 0.098 ± 0.031 0.51NS
TN (mg/L) 2.73 ± 0.98 1.83 ± 0.59 1.98 ± 0.73 2.15 ± 0.80 2.21 ± 0.76 0.09NS
TP (mg/L) 0.55 ± 0.23a 0.37 ± 0.15b 0.36 ± 0.17b 0.40 ± 0.13ab 0.47 ± 0.15ab 0.043*

NS: not significant.


*
P < 0.05.
***
P < 0.001.
98 S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102

Table 6
Composition of the water in the recirculating (P1–P5) and control (P0) ponds in 2007 (mean ± SD; n = 14) and results of one-way ANOVA statistics (P-value). Different letter
superscripts between columns indicate significant differences.

Parameters P0 P1 P2 P3 P4 P5 P-value

Temp. (◦ C) 25.2 ± 4.5 24.9 ± 4.5 24.8 ± 4.5 24.9 ± 4.5 25.1 ± 4.5 25.2 ± 4.5 1.00NS
EC (␮S/cm) 371 ± 40a 425 ± 23b 427 ± 21b 429 ± 30b 425 ± 32b 420 ± 36b 0.000***
pH 7.67 ± 0.27 7.65 ± 0.36 7.66 ± 0.30 7.73 ± 0.35 7.69 ± 0.36 7.68 ± 0.40 0.99NS
DO (mg/L) 2.94 ± 1.52a 4.29 ± 1.41b 4.16 ± 1.29b 3.96 ± 1.37b 4.35 ± 1.42b 4.21 ± 1.67b 0.041*
TSS (mg/L) 72.5 ± 27.0 55.2 ± 19.7 58.4 ± 17.0 63.9 ± 15.4 63.2 ± 13.1 67.1 ± 13.1 0.11NS
CODMn (mg/L) 12.8 ± 3.6a 7.3 ± 2.5b 8.0 ± 2.4bc 8.3 ± 2.2bc 9.6 ± 3.0cd 10.5 ± 3.0ad 0.000***
TAN (mg/L) 0.83 ± 0.47 0.72 ± 0.43 0.65 ± 0.36 0.73 ± 0.43 0.68 ± 0.40 0.75 ± 0.42 0.87NS
NO2 − –N (mg/L) 0.072 ± 0.055 0.039 ± 0.036 0.036 ± 0.032 0.041 ± 0.034 0.042 ± 0.045 0.061 ± 0.077 0.43NS
NO3 − –N (mg/L) 0.110 ± 0.109 0.060 ± 0.022 0.070 ± 0.025 0.066 ± 0.025 0.066 ± 0.021 0.069 ± 0.026 0.40NS
TN (mg/L) 4.03 ± 1.41a 2.35 ± 0.81b 2.43 ± 0.62b 2.59 ± 0.61b 2.95 ± 0.95ab 3.16 ± 0.98ab 0.000***
TP (mg/L) 0.58 ± 0.24a 0.39 ± 0.10b 0.44 ± 0.10bc 0.48 ± 0.12ab 0.49 ± 0.09ac 0.47 ± 0.10bc 0.009**
Chl-a (␮g/L) 84.1 ± 26.1a 21.2 ± 11.0b 29.0 ± 17.8b 35.9 ± 17.4b 43.7 ± 23.3b 38.4 ± 5.6b 0.000***

NS: not significant.


*
P < 0.05.
**
P < 0.01.
***
P < 0.001.

Fig. 3. Statistics for fish harvest in 2006.

Fig. 4. Statistics for fish harvest in 2007.


S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102 99

Table 7
Calculations for feed intake (FI), live weight gain (WG) and feed conversion ratio (FCR) during the two rearing periods.

Pond 2006 2007

FI (kg) WG (kg) FCR FI (kg) WG (kg) FCR

P0 1300 706 1.84 1100 641 1.72


P1 1500 1180 1.27 1100 720 1.53
P2 1400 993 1.41 1100 688 1.60
P3 1250 840 1.49 1100 735 1.50
P4 1300 825 1.58 1000 734 1.36
P5 1000 669 1.49

Table 8
Pearson correlation coefficients between water quality parameters and final weight. Only significant relationships are listed, as in Tables 9–11.

Parameters 2006 2007

Ictalurus punctatus Spinibarbus sinensis Silver carp Pelteobagrus fulvidraco Silver carp Bighead carp

Temp. −0.985** −0.908* 0.848*


pH −0.956*
DO 0.907*
EC 0.898* −0.856*
TSS −0.859* 0.834* 0.895*
CODMn −0.948** 0.961**
TAN −0.959* −0.831*
NO2 − -N −0.974** 0.852*
NO3 − -N −0.883* 0.840*
TN −0.946** 0.960**
TP 0.859*
Chl-a −0.864* 0.917*
*
P < 0.05.
**
P < 0.01.

culture efficacy (i.e., the final weight, survival rate, SGR and yield) Table 9
Pearson correlation coefficients between water quality parameters and survival
are listed in Tables 8–11.
rates.

2006 2007
4. Discussion Parameters Spinibarbus Bighead carp Pelteobagrus
sinensis fulvidraco
4.1. Regulation effect of the CWs pH −0.988**
EC 0.882*
In general, the dominant processes controlling the water tem- CODMn −0.934*
perature in wetlands are the energy absorbed from the incident TAN −0.949*
NO2 − –N −0.822*
solar radiation and convective heat transfer with the atmosphere
TN −0.958*
through evapotranspiration (Kadlec and Knight, 1996). Due to the
*
shading provided by plants of the incoming solar radiation and the P < 0.05.
**
P < 0.01.
dissipation of energy through transpiration, evaporative cooling
dominates the water energy balance in wetlands. For subsurface
flow CWs, there is likely an absorption of energy by the filter media

Table 10
Pearson correlation coefficients between water quality parameters and specific growth rates (SGRs).

Parameters 2006 2007

Ictalurus punctatus Spinibarbus sinensis Silver carp Pelteobagrus fulvidraco Silver carp Bighead carp

Temp. −0.990 **
0.834 *

pH −0.941*
*
DO 0.817
EC 0.915* −0.818*
TSS −0.859* 0.819* 0.882*
CODMn −0.946** 0.948**
TAN −0.963** −0.849*
NO2 − –N −0.975** 0.821*
NO3 − –N −0.915* −0.898* 0.814*
TN −0.949** 0.939**
TP 0.848*
Chl-a −0.876* 0.894*
*
P < 0.05.
**
P < 0.01.
100 S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102

Table 11
Pearson correlation coefficients between water quality parameters and yields.

Parameters 2006 2007

Ictalurus punctatus Spinibarbus sinensis Silver carp Other fishes Total yield Pelteobagrus fulvidraco Silver carp Bighead carp Total yield

Temp. −0.945* 0.863*


pH −0.944*
DO 0.926* 0.962** 0.913*
EC 0.833*
TSS 0.819* 0.895*
CODMn −0.879* −0.884* 0.954**
TAN −0.898* −0.982** −0.995***
NO2 − –N −0.916* 0.857* −0.826*
NO3 − –N 0.923* −0.896* −0.842*
TN −0.868* 0.941**
TP 0.813*
Chl-a 0.867*
*
P < 0.05.
**
P < 0.01.
***
P < 0.001.

(Agudelo et al., 2010) due to the heat exchange with the ground- difference in the treatment performance of the CWs over the two
water or soil across the liners. As a result, the average daily outflow years, most likely due to the similar mass loading rates and climatic
temperatures are generally lower than the inflow temperatures, conditions (Table 4). It should be pointed out that the pollutant
particularly in arid climates (Kadlec, 2006). Such was the case in the concentration in the influent from the biological pond that fed the
present study, which, on average, showed a 0.3–0.5 ◦ C drop in tem- CWs was rather low compared to many other wetland treatment
perature between the inflow and outflow over the two relatively systems (Konnerup et al., 2011; Lin et al., 2003; Zachritz et al., 2008).
warm growing seasons (Table 3).
In the CWs, the microbial decay of organic matter in shaded and
shallow waters led to elevated oxygen consumption and a decrease 4.2. Water quality comparison among the culture ponds
in the DO concentration in the wetland waters by a mean reduc-
tion of 74.9% in 2006 and 67.3% in 2007 (Table 3). A number of With the recirculation treatment, the water quality parameters
researchers have observed drops in the DO in horizontal subsur- in the recirculating ponds were maintained at acceptable lev-
face flow CWs similar to those used in this study. For example, els (mean value: DO > 1.4 mg/L, CODMn < 13 mg/L, TAN < 0.9 mg/L,
Konnerup et al. (2011) have found that the mean DO declined from NO2 − –N < 0.08 mg/L, TN < 4.1 mg/L and TP < 0.6 mg/L) for fish
6.3 to 2.3 mg/L through replicate horizontal subsurface flow CWs growth over the two years. This was mainly attributed to the com-
treating low-strength fishpond water at a HLR of 750 mm/d. Simi- bined treatment by the biological pond, the CWs and the long
larly, Agudelo et al. (2010) have reported a decrease in the DO from ecological ditch and was further demonstrated by the lower trophic
5.4 to 2.5 mg/L when using four pilot-scale horizontal subsurface status in the recirculating ponds, as compared to the control.
flow CWs to remove chlorpyrifos and organic matter simultane- According to the research by Tao et al. (2011), a ditch significantly
ously. An obvious DO reduction from 3.17 to 0.22 mg/L has also been purifies the effluent from the CWs, with a percent removal of 19.5%
reported by Zachritz et al. (2008) when they evaluated submerged for the TAN, 13.4% for the CODMn and 31.1% for the PO4 3− –P and
surface flow CWs for the treatment of tilapia production wastew- an increased DO within a range of 4.41–7.91 mg/L. The increas-
aters. A more likely explanation for the reduction is based on the ing trophic status among the recirculating ponds could possibly
degradation of organic compounds by aerobic, anaerobic and fac- be interpreted by the fact that the first recirculating pond (P1) was
ultative bacteria within the vegetated beds. To a lesser extent, this continuously replenished with clean water (i.e., the final effluent
also may have decreased the solubility of oxygen due to the pres- after the combined treatment), which was diluted with the pond
ence of salts (i.e., the EC increased after the wetland treatment) and water along the direction of the flow.
other compounds (Seoánez, 1999). Based on our results, the DO was significantly lower in the con-
The slight increase in the EC of the effluent from the CWs (mean trol than in the recirculating ponds, and this seemed contradictory
increment: 22 ␮S/cm for both years) was due to the mineralisation with the Chl-a content, which was higher in the control than in the
of organic compounds that contributed ions and salts and to the recirculating ponds; this was likely due to the fact that the DO in
CO2 , which then formed bicarbonates (Lahora, 2003). The EC could the culture pond was mainly derived from algal photosynthesis. For
also have increased as a result of the decomposition of submerged instance, in channel catfish (I. punctatus) ponds, it has been reported
roots and stems of dead plants, which formed humic acids, or by that most of the oxygen (76.9%) is produced by phytoplankton pho-
the release of substances during the growth of roots and rhizomes tosynthesis (Santa and Vinatea, 2007). Thus, a pond with higher
(Kadlec et al., 2000). This might have simultaneously contributed to phytoplankton levels usually attains a higher daily DO. Neverthe-
the slight drop in the pH (the mean value decreased by 0.3 in 2006 less, in this study, the DO was monitored in the early morning when
and 0.2 in 2007). In addition, nitrification that consumed alkalinity the algal photosynthesis was at a low rate. After a night of respira-
in the wetland bed would make the effluent more acidic. tion, the pond DO would be at its lowest level at dawn and would
In this study, the wetland system showed relatively higher gradually recover in the daytime due to photosynthesis. In addi-
removal efficiencies for particulate matter (in terms of the TSS tion, passive aeration via water recirculation also increased the DO
and Chl-a content), whereas lower, unstable removal efficiencies stocks in the recirculating ponds, which might be another reason
for nutrients and organic matter were observed, which was in for our observations. Similar to the DO, the EC was also lower in the
agreement with the previous research of Zhang et al. (2010b). This control than in the recirculating ponds. This was in accordance with
phenomenon could be ascribed to seasonal oscillations, including the wetland treatment performance, which might imply the accu-
physicochemical and biological variations within the CWs, influent mulation of dissolved solids in the system. As pointed by Martins
fluctuation, and climate changes. However, there was no distinct et al. (2010a), the potential accumulation of substances in the water
S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102 101

as a consequence of reduced water refreshment rates may pose new differentiation possibly had an effect on the growth of the fish. The
challenges to the application of RAS. final weight, survival rate, SGR and yield of the silver carp and big-
head carp negatively correlated with the pH, implying a preference
4.3. Culture efficacy for more acidic conditions.
The DO is one of the most important abiotic factors determining
According to the statistical analysis of the fish harvest, fish pro- the growth and survival of fish in both the wild (Taylor and Miller,
duction differed greatly among the culture ponds both between 2001) and aquaculture (Piper et al., 1982). The DO increases feed
different species and within the same species. I. punctatus grew consumption, feeding efficiency, metabolism and growth in fish
better in P1 and P2 compared to the control but grew less than (Buentello et al., 2000; Jobling, 1993; Van Dam and Pauly, 1995).
the control for P3 and P4, and their survival rates varied from Numerous studies have shown increases in oxygen consumption
79.8% to 94.3%. In contrast, the survival rates of S. sinensis declined after feeding due to the metabolic cost of digesting and assimilat-
notably (less than 80%), especially for the control (only 18.7%). The ing the nutrients from the feed (Jobling, 1993). In this study, the
extremely low survival rate in the control implied a failure of their final weight of S. sinensis, the SGR of P. fulvidraco, and the yield of I.
stocking in the static conditions that were used. Similar trends were punctatus and S. sinensis in addition to the total yield in 2006 were
observed for P. fulvidraco, which grew much better in the recirculat- all positively correlated with the DO, indicating a dependence on
ing ponds than in the control. Thus, we conclude that RAS might be the DO for these species. Moreover, a stronger association between
an appropriate rearing mode for S. sinensis and P. fulvidraco. How- the rearing species and the DO was observed in 2006 in compari-
ever, a discrepancy was found for silver carp in that they grew better son to 2007. This could be partially explained by the lower DO level
in the recirculating ponds than in the control in 2006, whereas the in the culture ponds in 2006 than in 2007 and the difference in
opposite was found for 2007; a similar trend was found for the the rearing species, which showed distinct DO requirements under
bighead carp. This discrepancy could be explained by the different rearing conditions.
stocking structure, including the species combination, initial stock- Similar to the temperature and DO, the suspended solids, dis-
ing density, size, and feed type, and water quality variations over solved organic matter and nutrient loadings are also important
the two years. ecological factors in aquaculture. Organic particulates may include
Because the feeding behaviour of fish is strongly influenced by gill function and nourish facultative fish pathogens, in addition
the environmental conditions, such as the water temperature, DO, to contributing to the biological oxygen demand and providing a
TAN, and NO2 − –N (Buentello et al., 2000; Meinelt et al., 2010; substrate for growth of heterotrophic microorganisms that may
Pang et al., 2011), water quality improvement in an RAS may displace the nitrifying bacteria (Nitrosomonas and Nitrobacter) that
increase feed intake rates. The RAS provides better environmen- are essential for the conversion of ammonia to nitrate (Summerfelt
tal conditions year-round, contributes to the health of the fish and and Penne, 2005). The suspended solids and dissolved organic mat-
minimises the FCR, thus improving the feeding efficiency (Roque ter in the rearing water will also cloud the water and increase the
d’Orbcastel et al., 2009). In the present study, a basic trend was oxygen consumption as the solids undergo bacterial decomposi-
that the feed intake quantity decreased along the direction of the tion. Nitrogen compounds, such unionised ammonia and nitrite,
flow, and the FCR was higher in the control than in the recircu- are extremely harmful in aquaculture, and their detrimental effects
lating ponds with a percent reduction of 21.9% in 2006 and 13.0% on rearing species have been well documented in the literature
in 2007 (mean value), as compared to the control. This has also (Jensen, 2003; Meinelt et al., 2010; Pinto et al., 2007; Spencer et al.,
been reported in other studies. For example, Lin et al. (2003) have 2008). Phosphorus is generally considered as the limiting factor
reported a lower FCR in an RAS (1.65) than in the control (2.25) for algal reproduction in eutrophic waters (Zhang et al., 2010a),
when they utilised a combined wetland unit to recirculate wastew- and an excess of phosphorus will lead to algal blooms that are also
ater from a shrimp culture tank. Similarly, Li et al. (2007) have detrimental to aquaculture. In the present study, the final weight,
demonstrated a favourably lower FCR in a recirculating pond (1.43) survival rate, SGR and/or yield of the three main culture species
than in a static pond (2.27) when they integrated vertical-flow CWs (i.e., I. punctatus, S. sinensis and P. fulvidraco) were negatively cor-
into an outdoor RAS for culturing I. punctatus and Wuchangfish related with the suspended solids, organic matter and/or nutrients,
(Megalobrama amblycephala). whereas the silver carp showed the opposite trend, indicating that
the main culture species were inclined to live in meso- or olig-
4.4. Association of water quality with culture efficacy otrophic conditions that corresponded to superior water quality
and the silver carp adapted to the more eutrophic conditions that
As an important ecological factor, the temperature has a pro- matched poor water quality. In addition, through the association
found effect on fitness and determines traits, such as growth, of the water quality with fish production, the extent of sensitivity
metabolism and locomotion performance (Green and Fisher, 2004; to the water quality for the three main species can be ordered as
Jain and Farrell, 2003). According to our Pearson correlation analy- follows: I. punctatus < S. sinensis < P. fulvidraco.
sis, the values for the final weight, SGR and yield of I. punctatus were
all significantly and negatively correlated with the temperature, as
were the final weight values for S. sinensis. In contrast, the final 5. Conclusions
weight, SGR and yield of silver carp were all positively correlated
with the temperature, indicating that I. punctatus and S. sinensis In the present study, we utilised a primary biological pond, two
were inclined to live in cool conditions, whereas the silver carp parallel subsurface flow CWs and a long ecological ditch as purifica-
preferred the conditions of higher temperature. These observations tion units in combination with culture ponds to establish an RAS for
might be partly attributable to their different ecological habits. S. fish farming. According to the results, the primary biological pond
sinensis is normally distributed in both the mainstream and trib- functioned, to some extent, as a sink for sedimentation or nutrient
utaries of the upper reaches of the Yangtze River, conditions that retention. The water flowing through the CWs displayed a lower
usually correspond to a clean, flowing and cool habitat. Conversely, temperature, pH, DO, suspended solids, organic matter and nutri-
silver carp are filter-feeding fish and are largely dependent on phy- ents but a higher EC, which largely contributed to the lower trophic
toplankton’ thus, they prefer conditions of higher temperature. status of the recirculating ponds, as compared to the control. Due
Nevertheless, it should be clarified that even if the temperature to the strong association between the water quality and fish pro-
variations among the culture ponds were not significant, the slight duction, an RAS that can provide better environmental conditions
102 S.-Y. Zhang et al. / Aquacultural Engineering 45 (2011) 93–102

year-round could be more suitable for species that are sensitive to Myers, J.L., Well, A.D., 2003. Research Design and Statistical Analysis, 2nd ed.
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This study was supported by the National Key Technology culture effluents through intensification and recirculation. Aquaculture 226,
Research and Development Program of the Ministry of Science and 35–44.
Technology of China (Grant No. 2006BAD03B01), the earmarked Pinto, W., Aragao, C., Soares, F., Dinis, M.T., Conceicao, L.E.C., 2007. Growth, stress
response and free amino acid levels in Senegalese sole (Solea senegalensis
fund for China Agriculture Research System (CARS-46), and the Kaup 1858) chronically exposed to exogenous ammonia. Aquacult. Res. 38,
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field and laboratory work assistance. Special thanks are also given parative growth and welfare in rainbow trout reared in re-circulating and flow
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Santa, K.D., Vinatea, L., 2007. Evaluation of respiration rates and mechanical aeration
regarding the manuscript.
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