MTT20-KOM785(7)-3

15 Oct 2008

INDEX
COMPONENTS PAGE
1. Water Pump & Hydraulic Motor Assembly
A. Water Pumps ……………………………………………………………….… 2
B. Hydraulic Motors ……………………………………………………………. 4
C. Cross-Over Assembly ………………………………………………………... 5

2. Spray Head
A. 3” Hydraulic Spray Head ……… ………………………………………........ 6
B. 3” Hydraulic Spray Head Anodized & Hardened ………………………….... 7

3. Monitor System
A. Electric Monitor (24 VDC)……………………………………………….…... 8
B. Logic Box …………………………………………………………………….. 9
C. Hydraulic Monitor ……………………………………………………….….. 10
D. Control Valve Assembly …………………………………………………….. 11
E. Butterfly Valves …………………………………………………………….. 12
F. Nozzles & Enhancements …………………………………………………… 13

4. Controls & Indicating System

A. In-Cab Control ………………………………………………………………. 18
B. Sensor, Water Level …………………………………………………………. 19
C. Cable, Water Level ………………………………………………………….. 20
D. Solenoid Valve……………………………………………………………….. 21
E. Pressure Reducer ……………………………………………………………. 22

5. Butterfly Valve (BFV)

A. 4” BFV (Drain Bar) …………………………………………………………. 23
B. 5” BFV (Tank Drain) ……………………………………………………….. 24
C. 8” BFV (Quick Drain) ………………………………………………………. 25

6. Lights
A. Clearance …………………………………………………………………… 26
B. Tail & Brake ………………………………………………………………… 27
C. Light Module ……………………………………………………………….. 28
D. Work Light ………………………………………………………………….. 29

7. Miscellaneous
A. Hose Reel ……………………………………………………………………. 30
B. Gate Valve (1.5”)..…………………………………………………………… 31
C. Ball Valve (3/4”) …………………………………………………………….. 32
D. Water Pipe Coupling (4”)……………………………………………………. 33
E. Mud Flaps …………………………………………………………………… 34

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2(Blank)
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PUMP, WATER, M4 C.W. (SPLINED SHAFT)

PART# 304991 & 304992(Corrosion Resistant)
- 13” Impeller
- 6” Inlet
- 4” Discharge

36
38

39

SEAL KIT
29 Items: 33 & 35

37

23

SHAFT KIT
Items: 5,7,14,28,30 & 31

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO PARTS NO PARTS
304991 MEGA PUMP ASSEMBLY 19 305103 SNAP RING – 2.165 1 X
304992 MEGA PUMP ASSY (C.R.) 20 305104 THRUST RING – 2.168 1 X
1 305075 13” IMPELLER (C.R.) 1 21 305105 STUDS – 7/16 - 14x3 2 X
22 305288 NUTS – 7/16 – 14 FLANGED 2 X
2 VOLUTE CASE 1 23 BOLT, HIGH TENSION 8
305115 VOLUTE CASE (C.R.) 24 BOLT – 7/16- 14 x 1-1/4 4
3 305091 WEAR RING, FRAME 1 X 25 305106 KEY–IMPELLER–1/4" x 1.75 2 X
4 305092 WEAR RING, VOLUTE 1 X 26 BOLT – 1/2-13 x 1-3/4 8
5 305093 WASHER–1.875–SS HEAVY 1 27 305107 SET SCREW – 3/8-24 x 3/8 2 X
6 PACKING MOUNT 1 28 305108 BEARING – 5311E Z C3 1
305118 PACKING MOUNT (C.R.) 29 300460 PETCOCK, 1.5” 1
7 305095 SHAFT – 2313-4613 KEYED 1 X 30 305109 BOLT–IMPELL 1/2 x 2 304SS 1 X
8 305096 WEAR SLEEVE-2313-4613 1 31 305110 WASHER–1/2 LOCK SS 1 X
9 BEARING FRAME 1 32 305111 O-RING – VOLUTE 13” 1 X
10 PACKING GLAND 1 X 33 305112 LANTERN RING – 2-1/8 1 X
11 HYDRAULIC MOUNT 1 34 305113 GREASE SEAL, MOUNT 1
12 305100 SLINGER – 1.75 1 X 35 305114 PACKING SET–3/8–2313 1 X
13 350852 PIPE PLUGS – ½” 3 36 SEAL KIT
14 304956 BEARINGS – 6310 C3 1 37 305095 SHAFT KIT X
15 GREASE FITTING. – 1/8 NPT 1 38 302527 GASKET, INLET 6”
16 304960 GREASE SEALS 1 X 39 012930 GASKET, OUTLET 4”
17 KEY – 3/8 x 1.75 1
18 305102 SHAFT COUPLING (C) 1 X

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MOTOR, HYDRAULIC (SPLINED SHAFT)

PART# 302418
- M75C-27-7 (Gear Size)

23

SEAL KIT
ITEMS 4,5,10 &13

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
302079 MOTOR, HYDRAULIC X 13 300597 SEAL, GASKET 2
1 300585 RING, SNAP. 1 14 HOUSING, GEAR 1
2 300586 BEARING, OUTBOARD 1 15 MATCHED GEAR SET 2
3 300587 SEAL, RETAINER 1 16 PORT END COVER 1
4 300588 O-RING 1 17 300603 WASHER 4
5 300589 SEAL 1 18 300604 PIN 2
6 COVER, SHAFT END 1 19 300605 STUD OR CAP SCREW 4
7 300591 CHECK ASSY 1 20
8 300592 RING SEAL 2 21 302384 SPACER 1
9 300593 BEARING, ROLLER 4 22 301210 RING, SNAP 1
10 300594 SEAL, POCKET 2 23 300944 SEAL, KIT X
11 300595 PLATE, THRUST 2
12 302220 SHAFT, DRIVE 1

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CROSS-OVER ASSEMBLY, 1.5”

PART# 041282
- B-4 or M-4 Applications

ITEM PART DESCRIPTION QTY SPARE

NO. PART
041282 CROSS-OVER ASSEMBLY
1 352452 AERO-2024-12-12S 1
2 352495 AERO-2062-12-12S
3 041283 CROSS-OVER HOSE ASSY 1
4 300161 VALVE, FLOW CONTROL 1 X
5 353226 AERO-2216-12-12S 1
6 354588 AERO-FD90-1045-04-04 2
7 352474 AERO-2083-12-12S 1
8 027905 MANIFOLD 1.5” 2
9 352987 PIPE/JIC TEE 2030-4-6S 1
10 353908 O-RING, #24 SPLIT FLANGE 2 X

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SPRAY HEAD, 3”, HYDRAULIC

PART# 025610
- Hydraulic Cylinder
- 550 PSI

23

22

DROP-IN ASSEMBLY
ITEMS: 5, 6, 7, 11, 12, 14 ,18 & 19

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
025610 SPRAY HEAD, HYD. X 12 300209 GUIDE DISK, LOWER 1 X
1 304744 CYLINDER, HYDRAULIC 1 X 13 354502 O-RING 1 X
2 025615 HOUSING, UPPER 1 14 300214 STEM, NUT 1 X
3 354513 SCREW, SET, HALF DOG 2 15 300207 HOUSING BASE 1
4 300213 SPRING 1 X 16 300216 DEFLECTOR, ADJUSTING 1 X
5 300211 BOLT, STEM 1 X 17 302912 KNOB, ADJUSTING 1 X
6 350006 WASHER, LOCK 5/8” 1 18 300208 DIAPHRAM 1 X
7 300212 WASHER, FLAT 1 X 19 300215 O-RING 2 X
8 355335 CAP SCREW, 5/16 X 1 1/4” SS 8 X 20 350044 NUT, HEX 1/2 X 30 2
9 355337 WASHER, LOCK 5/16” SS 8 X 21 300322 NUT, BIMBA 1
10 355336 WASHER, FLAT 5/16” SS 8 X 22 300409 DROP-IN ASSEMBLY X
11 300210 GUIDE DISK, UPPER 1 X 23 350011 WASHER, 1.25” 1

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SPRAY HEAD, 3”, HYDRAULIC, ANODIZED

PART# 042290
- Hardened and Anodized
- Hydraulic Cylinder
- 550 PSI

23

22

DROP-IN ASSEMBLY
ITEMS: 5, 6, 7, 11, 12, 14, 18 & 19

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
042290 SPRAY HEAD, HYD. X 12 300209 GUIDE DISK, LOWER 1 X
1 304744 CYLINDER, HYDRAULIC 1 X 13 354502 O-RING 1 X
2 305295 HOUSING, UPPER 1 14 300214 STEM, NUT 1 X
3 354513 SCREW, SET, HALF DOG 2 X 15 305297 HOUSING BASE 1
4 300213 SPRING 1 X 16 305296 DEFLECTOR, ADJUSTING 1 X
5 300211 BOLT, STEM 1 17 302912 KNOB, ADJUSTING 1 X
6 350006 WASHER, LOCK 5/8” 1 18 300208 DIAPHRAM 1 X
7 300212 WASHER, FLAT 1 X 19 300215 O-RING 2 X
8 355335 CAP SCREW, 5/16 X 1 1/4” SS 8 X 20 350044 NUT, HEX 1/2 X 30 2
9 355337 WASHER, LOCK 5/16” SS 8 X 21 300322 NUT, BIMBA 1
10 355336 WASHER, FLAT 5/16” SS 8 X 22 300409 DROP-IN ASSEMBLY X
11 300210 GUIDE DISK, UPPER 1 X 23 305011 WASHER, 1.25” 1

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MONITOR, REMOTE (ELECTRIC)

PART# 304652
- 24 VDC
- Stainless Steel

30

JOINT REBUILD KIT

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
304652 MONITOR, 24VOLT 17 304641 SCREW, SOC HD 2
1 304627 ELBOW OUTLET, 2.5NH 1 18 304642 STUD SST 6
2 304628 GOOSENECK WELDMENT 1 19 304643 JOINT, MCH/HC 2
3 304629 INLET, 2.5NPT 1 20 304644 SWITCH HAMLIN ROUND 2
4 304630 GEAR, WORM BRONZE 2 21 304645 SCREW 8-32 X 1/4 2
5 304631 CAP, JOINT 6061T6 2 22 304646 BRACKET CONN DEUTCH 2
6 RECEPTACLE, CON. 2 23 304647 BALL, RUBBER 1/4 OD 2
7 PIN, CONNECTOR 4 24 304648 SCREW, HEX SOC 8-32 X 3/8 2
8 304632 STOP, 303-304STL 4 25 WEDGE CONNECTOR 2
9 304633 PLUG, 1/2-20-1/2” 3578 6 26 304650 SCREW PAN HD 10-24 X 1/2 1
10 304634 PLUG, 1/2-20-1/2” 3578 2 27 304651 CLIP, SPEED CONNECTOR 1
11 SCREW, SOC HD 8 28 304620 HARNESS, WIRING 1
12 304636 O-RING 2-045 4 29 304618 MOTOR & GEARING, 24 VDC 2 X
13 304637 BEARING, POLY 4 30 305141 JOINT (2) REBUILD KIT X
14 304638 O-RING, 3 1/4 X 2 7/8 2
15 304639 O-RING, 3 1/4 X 3 4
16 304640 SCREW, HEX HD CAP 16

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LOGIC BOX
PART# 040901
- Electric Monitor Controller
- 24/12 Volt DC

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MONITOR, REMOTE (HYDRAULIC)

PART# 304657
- 450 PSI
- Stainless Steel

18

JOINT REBUILD KIT

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
304657 MONITOR, HYDRAULIC 10 304634 PLUG, 1/2-20-1/2” 3578 2
1 304627 ELBOW OUTLET, 2.5NH 1 11 SCREW, SOC HD 8
2 304628 GOOSENECK WELDMENT 1 12 304636 O-RING 2-045 4
3 304629 INLET, 2.5NPT 1 13 304637 BEARING, POLY 4
4 304630 GEAR, WORM BRONZE 2 14 304638 O-RING, 3 1/4 X 2 7/8 2
5 304631 CAP, JOINT 6061T6 2 15 304639 O-RING, 3 1/4 X 3 4
6 304656 MOTOR, HYDRAULIC 2 X 16 304640 SCREW, HEX HD CAP 16
7 304642 STUD SST 6 17 304643 JOINT, MCH/HC 2
8 304632 STOP, 303-304STL 4 18 305141 JOINT (2) REBUILD KIT X
9 304633 PLUG, 1/2-20-1/2” 3578 6

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CONTROL VALVE ASSEMBLY, HYDRAULIC

PART# 040989
- Hydraulic Monitor Controller
- 550 PS

SOLENOID VALVE

COIL, 24 VDC

REGULATOR

ITEM PART DESCRIPTION QTY SPARE ITEM PART DESCRIPTION QTY SPARE
NO. PART NO. PART
040989 CONTROL VALVE ASSY 14 CAP SCREW 1/4-20 X 5.0 GR8 2
1 304858 SOLENOID VALVE, 4W-3P 3 X 15 WASHER, 1/4” 12
2 304859 COIL, 24VDC 6 X 16 NUT, 1/4-20 GR8 6
3 305147 SPACER, COIL 3 17 SCREW, CAP 1/4-20-.75 GR8 4
4 040529 ORIFICE DISK, 3.0 GPM 2 18 303660 STRAIN RELIEF, 3/4" 1
5 040528 ORIFICE DISK, 0.5 GPM 6 19 303556 STRAIN RELIEF, 1/2" 1
6 304861 REGULATOR 1 20 CABLE, 2 COND 16GA X 36” 1
7 352484 ORB/JIC 6-6 90° 2 21 304284 RECEPTECLE, 2 PIN (DUET.) 1
8 353489 JIC #6, DUST COVER 2 22 304289 PIN, MALE 2
9 352483 ORB/JIC 6-4 90º 6 23 304384 WEDGE LOCK, 2 PIN 1
10 353487 ORB/JIC #4, DUST COVER 6 24 303248 CABLE, 8 COND 16GA X 36” 1
11 039881 MOUNT, HYD VALVE 1 25 304286 RECEPTECLE, 8 PIN (DUET.) 1
12 039882 COVER, HYD VALVE 1 26 304289 PIN, MALE 8
13 039883 MOUNT, SIDE, HYD VALVE 1 27 304386 LOCK, SECONDARY, 8 PIN 1

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BUTTERFLY VALVE, 3” (Monitor)

PART# 011454
- 3”
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
011454 BFV ASSEMBLY, 3”
1 300030 VALVE, BFV 3” 1 X
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

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NOZZLE, 3”(Straight Bore)

PART# 300091
- 1.5”
- Built-in Stream Shaper

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300091 NOZZLE, 1.5”
1 300822 STREAM SHAPER 1
2 300823 GASKET 1

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STREAM SHAPER, SHORT (Straight Bore ONLY)

PART# 304299
- Increases Straight Bore Performance
- Increases Reach 30-40%

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NOZZLE, REMOTE ADJUSTABLE (Fan Pattern)

PART# 305151
- 24 Volt DC
- Fan Pattern
- Stream Reach ( approximately140 feet)

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NOZZLE, REMOTE ADJUSTABLE (Fog Pattern)

PART# 305150
- 24 Volt DC
- Fog Pattern
- Stream Reach (approximately165 feet)

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NOZZLE, FOAM RMT ADJUSTABLE (Fog Pattern)

PART# 305149
- 24 Volt DC
- Foam Eduction (1,3 and 6% proportioning)
- Fog Pattern
- Stream Reach ( approximately150 feet)

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CAB CONTROL, HYDRAULIC (TYPICAL)

PART# 041651
- 4 Spray Heads & Timer
- Water Level
- Monitor, Foam & Adjustable Nozzle
- Work Lights

9
1

8
7

2
5

6
4

10

ITEM PART DESCRIPTION QTY SPARE

NO. PART
040879 CAB CONTROL, HYD
1 303041 JOYSTICK, UNIVERSAL 1 X
2 305019 SWITCH, GREEN LENS, SPST 1 X
3 305020 SWITCH, WHITE LENS, SPST 1 X
4 305021 SWITCH, NO LIGHT, DPDT 8 X
5 305022 SWITCH, MOMEMTARY 1
6 303128 COVER, CARLING SWITCH 7
7 305029 KNOB, POTENTIOMETER 2
8 303821 WATER LEVEL INDICATOR 1
9 304751 TIMER 1 X
10 303824 CALIBRATION TOOL, W.L. 1

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SENSOR, WATER LEVEL

PART# 303822
- 120” and Below

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300822 SENSOR, WATER LEVEL X

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CABLE, WATER LEVEL

PART# 304591
- 20 Feet

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VALVE, SOLENOID
PART# 302118
- 24 Volt DC

ITEM PART DESCRIPTION QTY SPARE

NO. PART
302118 VALVE SOLENOID,2 WAY X

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PRESSURE, REDUCER
PART# 301930
- Set to 550 PSI

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BUTTERFLY VALVE, 4” (Dump Bar)

PART# 029825
- 4”
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
029825 BFV ASSEMBLY, 4”
1 300031 VALVE, BFV 4” 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

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BUTTERFLY VALVE, 5” (Tank Drain)

PART# 036744
- 5”
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
036744 BFV ASSEMBLY, 5”
1 300032 VALVE, BFV 5” 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 011469 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

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BUTTERFLY VALVE, 8” (Tank Drain)

PART# 041368
- 8”
- Hydraulic

ITEM PART DESCRIPTION QTY SPARE

NO. PART
041368 BFV ASSEMBLY, 8”
1 300035 VALVE, BFV 8” 1
2 352436 AERO-2021-4-4S 2
3 300096 CYLINDER, HYD-#1403 1
4 041369-2 LEVER, PLATE 1
5 CS.-3/8-1.5 GR5 3
6 350016 WASHER, LOCK3/8 3

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LIGHT, CLEARANCE
PART# 300151
- 24 Volt DC

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300151 LIGHT CLEARANCE
1 301688 BULB, 24 VDC 1

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LIGHT, BRAKE AND TAIL

PART# 300153
- Red Brake and Tail Lights
- Wiring, Seal and Light

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LIGHT, MODULE
PART# 304693 and 300154 (Painted Yellow)
- Light Assembly Mounting

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LIGHT, WORK
PART# 302574
- 24 Volt DC

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HOSE REEL, 1.5” (100’ Hose)

PART# 304846
- 1.5” Hose Diameter
- 100’ hose Length

ITEM PART DESCRIPTION QTY SPARE

NO. PART
304846 HOSE REEL ASSEMBLY 100’
1 300774 ADAPTER, 1.5” NPT-1.5” NST 1
2 300776 SHANK, COUPLING SET 1.5” 2
3 300135 CLAMP, PUNCH-LOCK 2
4 300265 HOSE, WATER 1.5” I.D. 100’
5 300266 NOZZLE, ADJUSTABLE 1.5” 1
6 303051 HOSE ASSEMBLY 100’

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VALVE, GATE 1.5”

PART# 300106
- Spray Bar

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300106 VALVE, GATE 1.5” X

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VALVE, BALL 3/4"

PART# 300627
- Spray Bar Drain

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300627 VALVE, BALL 3/4" X

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COUPLING, PIPE, WATER

PART# 300024
- 4” PIPE

ITEM PART DESCRIPTION QTY SPARE

NO. PART
300024 COUPLING, DRESSER
1 300820 SEAL, DRESSER COUPLING 2 X

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MUD FLAPS
PART#
- TAKEN FROM DRAWING#300440
o 305206 (FORWARD FLAP)
o 302677 (AFT FLAP)

1 2

ITEM PART DESCRIPTION QTY SPARE

NO. PART

1 305206 MUD FLAP 3/8” x 62” x 28.5” 4

2 302677 MUD FLAP 3/8” x 78” x 34” 4

34