DOC NO.

L01- 0714

MASTER LIST OF MACHINES

REV. 2

REV DATE 10/3/2019

MESL5 ISSUE DATE 10/3/2019
LINE NAME S.No. NAME OF MACHINE INSTRUCTION NO. LINE NAME S.N. NAME OF MACHINE INSTRUCTION NO.
1 SHOT BLASTING MESL 5 - M01 53 CMM MESL5 - M48
STANDARD ROOM
2 BURNER – PBO MESL 5 - M02 54 AIR DRIER MESL5 - M49
3 CONVEYOR MESL 5 - M03 55 AIRCOMPRESSOR 1 MESL5 - M50
4 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M04 56 AIRCOMPRESSOR 2 MESL5 - M51
PAINT SHOP HR
5 WATER PUMPS MESL 5 - M05 57 PUMP HOUSE WATER PUMPS MESL5 - M52
LINE
6 AIR DRIER MESL 5 - M06 58 COOLING TOWER MESL5 - M53
7 SALT SPRAY TESTING MACHINE MESL 5 - M07 59 FIRE HYDRENT SYSTEM MESL5 - M54
8 ELECTRICAL PANEL MESL 5 - M08 60 ELECTRICAL PANEL OF PUMP HOUSE MESL5 - M55
9 LIGHTING SYSTEM MESL 5 - M09 61 ELECTRICAL PANEL OF FIRE HYDRENT SYSTEM MESL5 - M56
10 HOT WATER GENERATOR MESL 5 - M10 62 DG SET FOR FIRE HYDRANT SYSTEM MESL5 - M57
11 CHEMICAL/WATER PUMPS MESL 5 - M11 63 LPG GAS BANK MESL5 - M58
PAINT SHOP PT 12 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M12 64 ETP SYSTEM MESL5 - M59
LINE 13 WDO BURNER MESL 5 - M13 65 ELECTRICAL PANEL FOR ETP SYSTEM MESL5 - M60
14 LIGHTING SYSTEM MESL 5 - M14 66 DM PLANT MESL5 - M61
15 ELECTRICAL PANEL MESL 5 - M15 67 RO PLANT - 1 MESL5 - M62
16 BURNER – PBO MESL 5 - M16 68 RO PLANT - 2 MESL5 - M63
17 CONVEYOR MESL 5 - M17 69 SOFTNER SYSTEM MESL5 - M64
18 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M18 70 SEIZER LIFT 1 MESL5 - M65
PAINT SHOP 19 WATER PUMPS MESL 5 - M19 UTILITY 71 SEIZER LIFT 2 MESL5 - M66
LIQUID LINE 20 AIR DRIER MESL 5 - M20 72 ELEVATOR GOODS LIFT 1 MESL5 - M67
21 LIGHTING SYSTEM MESL 5 - M21 73 ELEVATOR GOODS LIFT 2 MESL5 - M68
22 ELECTRICAL PANEL MESL 5 - M22 74 PASSENGER LIFT MESL5 - M69
23 ASU SYSTEM MESL 5 - M23 75 UPS SYSTEM 100 KVA MESL5 - M70
24 ASSY. LINE – K38 MESL 5 - M24 76 UPS SYSTEM 200 KVA MESL5 - M71
25 ASSY. LINE – K23 MESL 5 - M25 77 ELECTRICAL PANEL - 100 KVA UPS MESL5 - M72
PAINT SHOP
26 SPETTER REMOVAL ROOM – 1 MESL 5 - M26 78 ELECTRICAL PANEL - 200 KVA UPS MESL5 - M73
ASSY. AREA
27 SPETTER REMOVAL ROOM – 2 MESL 5 - M27 79 ELECTRICAL PANEL - FIRST FLOOR MESL5 - M74
28 SPETTER REMOVAL ROMM – 3 MESL 5 - M28 80 ELECTRICAL PANEL - PAINT SHOP MESL5 - M75
29 SPOT WELDING - 1 MESL 5 - M29 81 ELECTRICAL PANEL - GROUND FLOOR MESL5 - M76
30 REAMING – 1 MESL 5 - M30 82 ELECTRICAL PANEL - OIL PUMP MESL5 - M77
PDI LINE 31 REAMING – 2 MESL 5 - M31 83 EMERGENCY ELECTRICAL PANEL MESL5 - M78
32 HMC – 1 (DMG MORI) MESL 5 - M32 84 MAIN LT PANEL MESL5 - M79
33 HMC – 2 (DMG MORI) MESL 5 - M33 85 HT TRANSFORMER MESL5 - M80
34 HMC – 3 (KITAMURA) MESL 5 - M34 86 VCB-1 MESL5 - M81
35 HMC – 4 (KITAMURA) MESL 5 - M35 87 VCB-2 MESL5 - M82
36 HMC – 5 (DMG) MESL 5 - M95 88 ROLL FORMING - 30 STEP MESL5 - M83
OIL PUMP 37 HMC – 6 (MAZZAK) MESL 5 - M96 89 ROLL FORMING - 16 STEP MESL5 - M84
MACHINE SHOP 38 VMC – 1 (KITAMURA) MESL 5 - M36 90 SSW - 2 MESL5 - M85
39 VMC – 2 (BROTHER) MESL 5 - M37 91 METAL SAW CUTTER MESL5 - M86
40 ROTO WASHER MESL 5 - M38 92 HYD. PRESS - 1 MESL5 - M87
41 ULTRASONIC MACHINE MESL 5 - M39 93 SSW-3 MESL5 - M88
42 LEAK TESTING – OIL GALERY MESL 5 - M40 SASH LINE 94 SSW - 4 MESL5 - M89
43 LEAK TESTING – ROTOR PLATE MESL 5 - M41 95 HYD. PRESS - 2 MESL5 - M90
44 OIL GALERY PIPE FITTING STATION MESL 5 - M42 96 IT GUN - 1 MESL5 - M91
45 CASE HEIGHT CHECKING + VVT HOLE MESL 5 - M43 97 IT GUN - 2 MESL5 - M92
46 LOW PRESSURE LEAK TESTING ZONE MESL 5 - M44 98 ELECTRICAL PANEL - SASH MESL5 - M93
47 FILTER FITTMENT ZONE + ROTOR CO MESL 5 - M45 99 ROBOT - KUKA - Y1K MODEL MESL5 - M94
OIL PUMP ASSY. 48 END OF LINE TESTING MACHINE MESL 5 - M46 100 ROBOT 1 - KUKA - 2TG MODEL MESL5 - M97
AREA HIGH PRESSURE LEAK TESTING AND SEAL FITTMENT
MESL 5 - M99 ROBOT 2 - KUKA - 2TG MODEL MESL5 - M98
49 (TORR AUTOMATION) 101
50 FILTER FITTMENT ZONE + ROTOR COVER (MIKRO) MESL 5 - M100
51 END OF LINE TESTING MACHINE (MIKRO) MESL 5 - M101
52 ELECTRICAL PANEL MESL 5 - M47

Remark - Add new Equipnment and machines detail

HMC - 5 (DMG MORI)
HMC - 6 (MAZZAK)
ROBOT 1 - KUKA - 2TG MODEL
ROBOT 2 - KUKA - 2TG MODEL
HIGH PRESSURE LEAK TESTING AND SEAL FITTMENT (TORR
AUTOMATION)
FILTER FITTMENT ZONE + ROTOR COVER (MIKRO)
END OF LINE TESTING MACHINE (MIKRO)

Prepared by - Maint. Deptt Approved by - HOD Maintenance

L01 - 0714
 DOC NO. L01- 0714

MASTER LIST OF MACHINES

REV. 3

REV DATE 1/6/2021

MESL5 ISSUE DATE 1/6/2021
LINE NAME S.No. NAME OF MACHINE INSTRUCTION NO. LINE NAME S.N. NAME OF MACHINE INSTRUCTION NO.
1 SHOT BLASTING MESL 5 - M01 63 ELECTRICAL PANEL OF FIRE HYDRENT SYSTEM MESL5 - M56
2 BURNER – PBO MESL 5 - M02 64 DG SET FOR FIRE HYDRANT SYSTEM MESL5 - M57
3 CONVEYOR MESL 5 - M03 65 LPG GAS BANK MESL5 - M58
4 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M04 66 ETP SYSTEM MESL5 - M59
PAINT SHOP HR
5 WATER PUMPS MESL 5 - M05 67 ELECTRICAL PANEL FOR ETP SYSTEM MESL5 - M60
LINE
6 AIR DRIER MESL 5 - M06 68 DM PLANT MESL5 - M61
7 SALT SPRAY TESTING MACHINE MESL 5 - M07 69 RO PLANT - 1 MESL5 - M62
8 ELECTRICAL PANEL (HR LINE) MESL 5 - M08 70 RO PLANT - 2 MESL5 - M63
9 LIGHTING SYSTEM MESL 5 - M09 71 SOFTNER SYSTEM MESL5 - M64
10 HOT WATER GENERATOR MESL 5 - M10 72 SEIZER LIFT 1 (2 TON) MESL5 - M65
11 CHEMICAL/WATER PUMPS MESL 5 - M11 73 SEIZER LIFT 2 (2 TON) MESL5 - M66
PAINT SHOP PT 12 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M12 74 ELEVATOR GOODS LIFT 1 (2 TON) MESL5 - M67
LINE 13 WDO BURNER MESL 5 - M13 75 ELEVATOR GOODS LIFT 2 (2 TON) MESL5 - M68
14 LIGHTING SYSTEM MESL 5 - M14 76 PASSENGER LIFT (750 KG) MESL5 - M69
15 ELECTRICAL PANEL (PT LINE) MESL 5 - M15 77 UPS SYSTEM 100 KVA MESL5 - M70
16 BURNER – PBO MESL 5 - M16 UTILITY 78 UPS SYSTEM 200 KVA MESL5 - M71
17 CONVEYOR MESL 5 - M17 79 ELECTRICAL PANEL - 100 KVA UPS MESL5 - M72 0
18 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M18 80 ELECTRICAL PANEL - 200 KVA UPS MESL5 - M73
PAINT SHOP LIQUID 19 WATER PUMPS MESL 5 - M19 81 ELECTRICAL PANEL - FIRST FLOOR MESL5 - M74
LINE 20 AIR DRIER MESL 5 - M20 82 ELECTRICAL PANEL - PAINT SHOP MESL5 - M75
21 LIGHTING SYSTEM MESL 5 - M21 83 ELECTRICAL PANEL - GROUND FLOOR MESL5 - M76
22 ELECTRICAL PANEL (LIQUID LINE) MESL 5 - M22 84 ELECTRICAL PANEL - OIL PUMP MESL5 - M77
23 ASU SYSTEM MESL 5 - M23 85 ELECTRICAL PANEL - SASH MESL5 - M104
24 ASSY. LINE – K38 MESL 5 - M24 86 ELECTRICAL PANEL - EGR MESL5 - M107
25 ASSY. LINE – K23 MESL 5 - M25 87 EMERGENCY ELECTRICAL PANEL MESL5 - M78
PAINT SHOP ASSY. 26 ASSY. LINE – ROYAL ENFIELD MESL5 - M102 88 ELECTRICAL PANEL - AIR COMPRESSOR MESL5 - M105
AREA 27 SPETTER REMOVAL ROOM – 1 MESL 5 - M26 89 VFD PANEL - AIR COMPRESSOR MESL5 - M106
28 SPETTER REMOVAL ROOM – 2 MESL 5 - M27 90 MAIN LT PANEL MESL5 - M79
29 SPETTER REMOVAL ROMM – 3 MESL 5 - M28 91 HT TRANSFORMER (2000 KVA) MESL5 - M80
30 SPOT WELDING - 1 MESL 5 - M29 92 VCB-1 MESL5 - M81
31 REAMING – 1 MESL 5 - M30 93 VCB-2 MESL5 - M82 101
PDI LINE
32 REAMING – 2 MESL 5 - M31 94 ROLL FORMING - 30 STEP MESL5 - M83
33 HMC – 1 (DMG MORI) MESL 5 - M32 95 ROLL FORMING - 16 STEP MESL5 - M84
34 HMC – 2 (DMG MORI) MESL 5 - M33 96 SSW - 2 MESL5 - M85
35 HMC – 3 (DMG) MESL 5 - M95 97 METAL SAW CUTTER MESL5 - M86
36 HMC – 4 (MAZZAK) MESL 5 - M96 98 HYD. PRESS - 1 MESL5 - M87
37 HMC – 5 (KITAMURA) MESL 5 - M34 99 SSW-3 MESL5 - M88
OIL PUMP MACHINE 38 HMC – 6 (KITAMURA) MESL 5 - M35 100 SSW - 4 MESL5 - M89
SHOP 39 VMC – 1 (BROTHER) MESL 5 - M37 101 HYD. PRESS - 2 MESL5 - M90
40 VMC – 2 (KITAMURA) MESL 5 - M36 102 IT GUN - 1 MESL5 - M91
41 ROTO WASHER MESL 5 - M38 103 IT GUN - 2 MESL5 - M92
42 ULTRASONIC MACHINE MESL 5 - M39 104 ELECTRICAL PANEL - SASH MESL5 - M93
43 LEAK TESTING – OIL GALERY MESL 5 - M40 105 ROBOT - KUKA - Y1K MODEL MESL5 - M94
44 LEAK TESTING – ROTOR PLATE MESL 5 - M41 106 ROBOT 1 - KUKA - 2TG MODEL MESL5 - M97
45 OIL GALERY PIPE FITTING STATION (Dr. Wisner) MESL 5 - M42 107 ROBOT 2 - KUKA - 2TG MODEL MESL5 - M98
46 CASE HEIGHT CHECKING + VVT HOLE (Dr. Wisner) MESL 5 - M43 108 ROBOT - KUKA - YNC MODEL MESL5 - M108
47 LOW PRESSURE LEAK TESTING ZONE (Dr. Wisner) MESL 5 - M44 SASH LINE 109 IT GUN - 3 (YSD) MESL5 - M109
48 FILTER FITTMENT ZONE + ROTOR CO (Dr. Wisner) MESL 5 - M45 110 IT GUN -4 (YSD) MESL5 - M110
49 END OF LINE TESTING MACHINE (Dr. Wisner) MESL 5 - M46 111 PRESS - 1 (YNC/YSD/YL1/YCA/YAD) MESL5 - M111
OIL PUMP ASSY. AREA
50 LOW PRESSURE AND HIGH PRESSURE LEAK TESTING ZONE (MIKRO) MESL5 - M103 112 PRESS - 2 (YNC/YSD/YL1/YCA/YAD) MESL5 - M112
51 HIGH PRESSURE LEAK TESTING AND SEAL FITTMENT (TORR AUTOMATION) MESL 5 - M99 113 FORK LIFTER (5 TON) MESL5 - M119
52 FILTER FITTMENT ZONE + ROTOR COVER (MIKRO) MESL 5 - M100
53 END OF LINE TESTING MACHINE (MIKRO) MESL 5 - M101
54 ELECTRICAL PANEL (OIL PUMP) MESL 5 - M47
55 CMM MESL5 - M48
STANDARD ROOM
56 AIR DRIER MESL5 - M49
57 AIRCOMPRESSOR 1 (520 CFM) MESL5 - M50
58 AIRCOMPRESSOR 2 (520 CFM) MESL5 - M51
59 PUMP HOUSE WATER PUMPS MESL5 - M52
UTILITY
60 COOLING TOWER (750 LPM) MESL5 - M53
61 FIRE HYDRENT SYSTEM MESL5 - M54
62 ELECTRICAL PANEL OF PUMP HOUSE MESL5 - M55

Remark - Add new Equipnment and machines detail

ASSY. LINE – ROYAL ENFIELD PRESS - 1 (YNC/YSD/YL1/YCA/YAD)

LOW PRESSURE AND HIGH PRESSURE LEAK TESTING

ZONE (MIKRO) PRESS - 2 (YNC/YSD/YL1/YCA/YAD)

ELECTRICAL PANEL - SASH IT GUN - 3 (YSD)

ELECTRICAL PANEL - AIR COMPRESSOR IT GUN - 4 (YSD)

VFD PANEL - AIR COMPRESSOR FORK LIFTER (5 TON)

ELECTRICAL PANEL - EGR

ROBOT - KUKA - YNC MODEL

Prepared by - Maint. Deptt Approved by - HOD Maintenance

L01 - 0714
 DOC NO. L01- 0714

MASTER LIST OF MACHINES

REV. 4
REV DATE 2/1/2021
MESL5 ISSUE DATE 2/1/2021
LINE NAME S.No. NAME OF MACHINE INSTRUCTION NO. LINE NAME S.N. NAME OF MACHINE INSTRUCTION NO.
1 SHOT BLASTING MESL 5 - M01 73 ELECTRICAL PANEL OF FIRE HYDRENT SYSTEM MESL5 - M56
2 BURNER – PBO MESL 5 - M02 74 DG SET FOR FIRE HYDRANT SYSTEM MESL5 - M57
3 CONVEYOR MESL 5 - M03 75 LPG GAS BANK MESL5 - M58
4 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M04 76 ETP SYSTEM MESL5 - M59
PAINT SHOP HR
5 WATER PUMPS MESL 5 - M05 77 ELECTRICAL PANEL FOR ETP SYSTEM MESL5 - M60
LINE
6 AIR DRIER MESL 5 - M06 78 DM PLANT MESL5 - M61
7 SALT SPRAY TESTING MACHINE MESL 5 - M07 79 RO PLANT - 1 MESL5 - M62
8 ELECTRICAL PANEL (HR LINE) MESL 5 - M08 80 RO PLANT - 2 MESL5 - M63
9 LIGHTING SYSTEM MESL 5 - M09 81 SOFTNER SYSTEM MESL5 - M64
10 HOT WATER GENERATOR MESL 5 - M10 82 SEIZER LIFT 1 (2 TON) MESL5 - M65
11 CHEMICAL/WATER PUMPS MESL 5 - M11 83 SEIZER LIFT 2 (2 TON) MESL5 - M66
PAINT SHOP PT 12 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M12 84 SEIZER LIFT 3 (2 TON) MESL 5 - M127
LINE 13 WDO BURNER MESL 5 - M13 85 SEIZER LIFT 4 (2 TON) MESL 5 - M128
14 LIGHTING SYSTEM MESL 5 - M14 86 ELEVATOR GOODS LIFT 1 (2 TON) MESL5 - M67
15 ELECTRICAL PANEL (PT LINE) MESL 5 - M15 87 ELEVATOR GOODS LIFT 2 (2 TON) MESL5 - M68
16 BURNER – PBO MESL 5 - M16 88 PASSENGER LIFT (750 KG) MESL5 - M69
17 CONVEYOR MESL 5 - M17 89 UPS SYSTEM 100 KVA MESL5 - M70
UTILITY
18 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M18 90 UPS SYSTEM 200 KVA MESL5 - M71
PAINT SHOP LIQUID 19 WATER PUMPS MESL 5 - M19 91 ELECTRICAL PANEL - 100 KVA UPS MESL5 - M72 0
LINE 20 AIR DRIER MESL 5 - M20 92 ELECTRICAL PANEL - 200 KVA UPS MESL5 - M73
21 LIGHTING SYSTEM MESL 5 - M21 93 ELECTRICAL PANEL - FIRST FLOOR MESL5 - M74
22 ELECTRICAL PANEL (LIQUID LINE) MESL 5 - M22 94 ELECTRICAL PANEL - PAINT SHOP MESL5 - M75
23 ASU SYSTEM MESL 5 - M23 95 ELECTRICAL PANEL - GROUND FLOOR MESL5 - M76
24 ASSY. LINE – K38 MESL 5 - M24 96 ELECTRICAL PANEL - OIL PUMP MESL5 - M77
25 ASSY. LINE – K23 MESL 5 - M25 97 ELECTRICAL PANEL - SASH MESL5 - M104
26 ASSY. LINE – ROYAL ENFIELD MESL5 - M102 98 ELECTRICAL PANEL - YSD MESL 5 - M129
PAINT SHOP ASSY.
27 SPETTER REMOVAL ROOM – 1 MESL 5 - M26 99 ELECTRICAL PANEL - EGR MESL5 - M107
AREA
28 SPETTER REMOVAL ROOM – 2 MESL 5 - M27 100 EMERGENCY ELECTRICAL PANEL MESL5 - M78
29 SPETTER REMOVAL ROMM – 3 MESL 5 - M28 101 ELECTRICAL PANEL - AIR COMPRESSOR MESL5 - M105
30 SPOT WELDING - 1 MESL 5 - M29 102 VFD PANEL - AIR COMPRESSOR MESL5 - M106
31 REAMING – 1 MESL 5 - M30 103 MAIN LT PANEL MESL5 - M79
PDI LINE
32 REAMING – 2 MESL 5 - M31 104 HT TRANSFORMER (2000 KVA) MESL5 - M80
33 HMC – 1 (DMG MORI) MESL 5 - M32 105 VCB-1 MESL5 - M81
34 HMC – 2 (DMG MORI) MESL 5 - M33 106 VCB-2 MESL5 - M82 101
35 HMC – 3 (DMG) MESL 5 - M95 107 ROLL FORMING - 30 STEP MESL5 - M83
36 HMC – 4 (MAZZAK) MESL 5 - M96 108 ROLL FORMING - 16 STEP MESL5 - M84
37 HMC – 5 (KITAMURA) MESL 5 - M34 109 SSW - 2 MESL5 - M85
38 HMC – 6 (KITAMURA) MESL 5 - M35 110 METAL SAW CUTTER MESL5 - M86
39 VMC – 1 (BROTHER) MESL 5 - M37 111 HYD. PRESS (NOTCHING) MESL5 - M87
OIL PUMP MACHINE 40 VMC – 2 (KITAMURA) MESL 5 - M36 112 SSW-31 (YE3) MESL5 - M88
SHOP 41 ROTO WASHER MESL 5 - M38 113 SSW - 32 (YE3) MESL5 - M89
42 ULTRASONIC MACHINE MESL 5 - M39 114 HYD. PRESS (PUNCHING) MESL5 - M90
43 LEAK TESTING (Aircon automation)– OIL GALERY MESL 5 - M40 115 IT GUN - 1 MESL5 - M91
44 LEAK TESTING (Cypress automation)– ROTOR PLATE MESL 5 - M41 SASH LINE 116 IT GUN - 2 MESL5 - M92
45 LEAKTESTING 1 (Mikro Innotech) - OIL GALERY MESL 5 - M117 117 ELECTRICAL PANEL - SASH MESL5 - M93
46 LEAK TESTING 2 (Mikro Innotech) - OIL GALERY MESL 5 - M118 118 ROBOT - KUKA - Y1K MODEL MESL5 - M94
47 LEAK TESTING (Mikro Innotech) - ROTOR PLATE MESL 5 - M119 119 ROBOT 1 - KUKA - 2TG MODEL MESL5 - M97
48 LASER MARKING MACHINE (Mikro Innotech) MESL 5 - M120 120 ROBOT 2 - KUKA - 2TG MODEL MESL5 - M98
49 OIL GALERY PIPE FITTING STATION (Dr. Wisner) MESL 5 - M42 121 ROBOT - KUKA - YNC MODEL MESL5 - M108
50 CASE HEIGHT CHECKING + VVT HOLE (Dr. Wisner) MESL 5 - M43 122 IT GUN - 3 (TECHNA) YSD MESL5 - M109
51 LOW PRESSURE LEAK TESTING ZONE (Dr. Wisner) MESL 5 - M44 123 IT GUN - 4 (TECHNA) YSD MESL5 - M110
52 FILTER FITTMENT ZONE + ROTOR CO (Dr. Wisner) MESL 5 - M45 124 PRESS - 1 (YNC/YSD/YL1/YCA/YAD) MESL5 - M111
53 END OF LINE TESTING MACHINE (Dr. Wisner) MESL 5 - M46 125 PRESS - 2 (YNC/YSD/YL1/YCA/YAD) MESL5 - M112
54 OIL GALERY PIPE FITTING STATION (Mikro Innotech) MESL 5 - M121 UTILITY 126 FORK LIFTER (5 TON) MESL5 - M116
55 CASE HEIGHT CHECKING + VVT HOLE (Mikro Innotech) MESL 5 - M122 127 PRESS 3 (63 TON) MESL 5 - M130
56 LOW PRESSURE AND HIGH PRESSURE LEAK TESTING ZONE (MIKRO) MESL5 - M103 128 END FORMING MESL 5 - M131
OIL PUMP ASSY. AREA STAY HANGER LINE
57 HIGH PRESSURE LEAK TESTING AND SEAL FITTMENT (TORR AUTOMATION) MESL 5 - M99 129 PIPE BENDING MESL 5 - M132
58 FILTER FITTMENT ZONE + ROTOR COVER - 1 (MIKRO) MESL 5 - M100 130 CHOPSA CUTTER MESL 5 - M133
59 END OF LINE TESTING MACHINE - 1 (MIKRO) MESL 5 - M101
60 FILTER FITTMENT ZONE + ROTOR COVER - 2 (MIKRO) MESL 5 - M123
61 END OF LINE TESTING MACHINE - 2 (MIKRO) MESL 5 - M124
62 FILTER FITTMENT ZONE + ROTOR COVER - 3 (MIKRO) MESL 5 - M125
63 END OF LINE TESTING MACHINE - 3 (MIKRO) MESL 5 - M126
64 ELECTRICAL PANEL (OIL PUMP) MESL 5 - M47
65 CMM MESL5 - M48
STANDARD ROOM
66 AIR DRIER MESL5 - M49
67 AIRCOMPRESSOR 1 (520 CFM) MESL5 - M50
68 AIRCOMPRESSOR 2 (520 CFM) MESL5 - M51
69 PUMP HOUSE WATER PUMPS MESL5 - M52
UTILITY
70 COOLING TOWER (750 LPM) MESL5 - M53
71 FIRE HYDRENT SYSTEM MESL5 - M54
72 ELECTRICAL PANEL OF PUMP HOUSE MESL5 - M55

Remark - Add new Equipnment and machines detail

LEAKTESTING 1 (Mikro Innotech) - OIL GALERY FILTER FITTMENT ZONE + ROTOR COVER - 2 (MIKRO) ELECTRICAL PANEL - YSD
LEAK TESTING 2 (Mikro Innotech) - OIL GALERY END OF LINE TESTING MACHINE - 2 (MIKRO) PRESS 3 (63 TON)
LEAK TESTING (Mikro Innotech) - ROTOR PLATE FILTER FITTMENT ZONE + ROTOR COVER - 3 (MIKRO) END FORMING
LASER MARKING MACHINE (Mikro Innotech) END OF LINE TESTING MACHINE - 3 (MIKRO) PIPE BENDING
OIL GALERY PIPE FITTING STATION (Mikro Innotech) SEIZER LIFT 3 (2 TON) CHOPSA CUTTER
CASE HEIGHT CHECKING + VVT HOLE (Mikro Innotech) SEIZER LIFT 4 (2 TON)

Prepared by - Maint. Deptt Approved by - HOD Maintenance

L01 - 0714
 DOC NO. L01- 0714

MASTER LIST OF MACHINES

REV. 5
REV DATE 4/6/2021
MESL5 ISSUE DATE 4/6/2021
LINE NAME S.No. NAME OF MACHINE INSTRUCTION NO. LINE NAME S.N. NAME OF MACHINE INSTRUCTION NO.
1 SHOT BLASTING MESL 5 - M01 71 ELECTRICAL PANEL OF FIRE HYDRENT SYSTEM MESL5 - M56
2 BURNER – PBO MESL 5 - M02 72 DG SET FOR FIRE HYDRANT SYSTEM MESL5 - M57
3 CONVEYOR MESL 5 - M03 73 LPG GAS BANK MESL5 - M58
4 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M04 74 ETP SYSTEM MESL5 - M59
PAINT SHOP HR LINE 5 WATER PUMPS MESL 5 - M05 75 ELECTRICAL PANEL FOR ETP SYSTEM MESL5 - M60
6 AIR DRIER MESL 5 - M06 76 DM PLANT MESL5 - M61
7 SALT SPRAY TESTING MACHINE MESL 5 - M07 77 RO PLANT - 1 MESL5 - M62
8 ELECTRICAL PANEL (HR LINE) MESL 5 - M08 78 RO PLANT - 2 MESL5 - M63
9 LIGHTING SYSTEM MESL 5 - M09 79 SOFTNER SYSTEM MESL5 - M64
10 HOT WATER GENERATOR MESL 5 - M10 80 SEIZER LIFT 1 (2 TON) MESL5 - M65
11 CHEMICAL/WATER PUMPS MESL 5 - M11 81 SEIZER LIFT 2 (2 TON) MESL5 - M66
PAINT SHOP PT 12 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M12 82 SEIZER LIFT 3 (2 TON) MESL 5 - M127
LINE 13 WDO BURNER MESL 5 - M13 83 SEIZER LIFT 4 (2 TON) MESL 5 - M128
14 LIGHTING SYSTEM MESL 5 - M14 84 ELEVATOR GOODS LIFT 1 (2 TON) MESL5 - M67
15 ELECTRICAL PANEL (PT LINE) MESL 5 - M15 85 ELEVATOR GOODS LIFT 2 (2 TON) MESL5 - M68
16 BURNER – PBO MESL 5 - M16 86 PASSENGER LIFT (750 KG) MESL5 - M69
17 CONVEYOR MESL 5 - M17 87 UPS SYSTEM 100 KVA MESL5 - M70
18 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M18 88 UPS SYSTEM 200 KVA MESL5 - M71
UTILITY
PAINT SHOP LIQUID 19 WATER PUMPS MESL 5 - M19 89 ELECTRICAL PANEL - 100 KVA UPS MESL5 - M72 0
LINE 20 AIR DRIER MESL 5 - M20 90 ELECTRICAL PANEL - 200 KVA UPS MESL5 - M73
21 LIGHTING SYSTEM MESL 5 - M21 91 ELECTRICAL PANEL - FIRST FLOOR MESL5 - M74
22 ELECTRICAL PANEL (LIQUID LINE) MESL 5 - M22 92 ELECTRICAL PANEL - PAINT SHOP MESL5 - M75
23 ASU SYSTEM MESL 5 - M23 93 ELECTRICAL PANEL - GROUND FLOOR MESL5 - M76
24 ASSY. LINE – K38 MESL 5 - M24 94 ELECTRICAL PANEL - OIL PUMP MESL5 - M77
25 ASSY. LINE – K23 MESL 5 - M25 95 ELECTRICAL PANEL - SASH MESL5 - M104
26 ASSY. LINE – ROYAL ENFIELD MESL5 - M102 96 ELECTRICAL PANEL - YSD MESL 5 - M129
PAINT SHOP ASSY.
27 SPETTER REMOVAL ROOM – 1 MESL 5 - M26 97 ELECTRICAL PANEL - STAY HANGER (EGR) MESL5 - M107
AREA
28 SPETTER REMOVAL ROOM – 2 MESL 5 - M27 98 EMERGENCY ELECTRICAL PANEL MESL5 - M78
29 SPETTER REMOVAL ROOM – 3 MESL 5 - M28 99 ELECTRICAL PANEL - AIR COMPRESSOR MESL5 - M105
30 SPOT WELDING - 1 MESL 5 - M29 100 VFD PANEL - AIR COMPRESSOR MESL5 - M106
31 REAMING – 1 MESL 5 - M30 101 MAIN LT PANEL MESL5 - M79
PDI LINE
32 REAMING – 2 MESL 5 - M31 102 HT TRANSFORMER (2000 KVA) MESL5 - M80
33 HMC – 1 (DMG MORI) MESL 5 - M32 103 VCB-1 MESL5 - M81
34 HMC – 2 (DMG MORI) MESL 5 - M33 104 VCB-2 MESL5 - M82 101
35 HMC – 3 (DMG) MESL 5 - M95 105 FORK LIFTER (5 TON) MESL5 - M116
36 HMC – 4 (MAZZAK) MESL 5 - M96 106 BATTERY STACKER MESL5 - M138
37 VMC – 2 (BROTHER) MESL 5 - M37 107 ROLL FORMING - 30 STEP MESL5 - M83
38 VMC – 3 (BROTHER) MESL 5 - M139 108 ROLL FORMING - 16 STEP MESL5 - M84
39 VMC – 4 (BROTHER) MESL 5 - M140 109 METAL SAW CUTTER MESL5 - M86
OIL PUMP MACHINE
40 ROTO WASHER MESL 5 - M38 110 HYD. PRESS (NOTCHING) MESL5 - M87
SHOP
41 ULTRASONIC MACHINE MESL 5 - M39 111 SSW-31 (YE3) MESL5 - M88
42 LEAK TESTING (Aircon automation)– OIL GALERY MESL 5 - M40 112 SSW - 32 (YE3) MESL5 - M89
43 LEAK TESTING (Cypress automation)– ROTOR PLATE MESL 5 - M41 113 HYD. PRESS (PEARCING) MESL5 - M90
44 LEAKTESTING 1 (Mikro Innotech) - OIL GALERY MESL 5 - M117 114 IT GUN - 1 (YE3) MESL5 - M91
45 LEAK TESTING 2 (Mikro Innotech) - OIL GALERY MESL 5 - M118 115 IT GUN - 2 (YE3) MESL5 - M92
46 LEAK TESTING (Mikro Innotech) - ROTOR PLATE MESL 5 - M119 116 ELECTRICAL PANEL - SASH MESL5 - M93
47 LASER MARKING MACHINE (Mikro Innotech) MESL 5 - M120 SASH LINE 117 ROBOT - KUKA - Y1K MODEL MESL5 - M94

MESL 5 - M42 ROBOT 1 - KUKA - 2TG MODEL MESL5 - M97

48 OIL GALERY PIPE FITTING STATION (Dr. Wisner) 118

MESL 5 - M43 ROBOT 2 - KUKA - 2TG MODEL MESL5 - M98

49 CASE HEIGHT CHECKING + VVT HOLE (Dr. Wisner) 119
50 LOW PRESSURE LEAK TESTING ZONE (Dr. Wisner) MESL 5 - M44 120 ROBOT - KUKA - YNC MODEL MESL5 - M108
51 FILTER FITTMENT ZONE + ROTOR CO (Dr. Wisner) MESL 5 - M45 121 IT GUN - 3 (YSD) - NON GI MESL5 - M109
52 END OF LINE TESTING MACHINE (Dr. Wisner) MESL 5 - M46 122 IT GUN - 4 (YSD) - GI MESL5 - M110
53 OIL GALERY PIPE FITTING STATION (Mikro Innotech) MESL 5 - M121 123 PRESS - 1 (YNC/YSD/YL1/YCA/YAD/2TG) MESL5 - M111
OIL PUMP ASSY. AREA 54 CASE HEIGHT CHECKING + VVT HOLE (Mikro Innotech) MESL 5 - M122 124 PRESS - 2 (YNC/YSD/YL1/YCA/YAD) MESL5 - M112
55 LOW PRESSURE AND HIGH PRESSURE LEAK TESTING ZONE (MIKRO) MESL5 - M103 125 PRESS 3 (63 TON) MESL 5 - M130
56 FILTER FITTMENT ZONE + ROTOR COVER - 1 (MIKRO) MESL 5 - M100 126 END FORMING MESL 5 - M131
STAY HANGER LINE
57 END OF LINE TESTING MACHINE - 1 (MIKRO) MESL 5 - M101 127 PIPE BENDING MESL 5 - M132
58 FILTER FITTMENT ZONE + ROTOR COVER - 2 (MIKRO) MESL 5 - M123 128 CHOPSA CUTTER MESL 5 - M133
59 END OF LINE TESTING MACHINE - 2 (MIKRO) MESL 5 - M124
60 FILTER FITTMENT ZONE + ROTOR COVER - 3 (MIKRO) MESL 5 - M125
61 END OF LINE TESTING MACHINE - 3 (MIKRO) MESL 5 - M126
62 ELECTRICAL PANEL (OIL PUMP) MESL 5 - M47
63 CMM MESL5 - M48
STANDARD ROOM
64 AIR DRIER MESL5 - M49
65 AIRCOMPRESSOR 1 (520 CFM) MESL5 - M50
66 AIRCOMPRESSOR 2 (520 CFM) MESL5 - M51
67 PUMP HOUSE WATER PUMPS MESL5 - M52
UTILITY
68 COOLING TOWER (750 LPM) MESL5 - M53
69 FIRE HYDRENT SYSTEM MESL5 - M54
70 ELECTRICAL PANEL OF PUMP HOUSE MESL5 - M55

MACHINES NOT IN USE

HMC – 5 (KITAMURA)- MESL 5 - M34 HMC – 6 (KITAMURA)- MESL 5 - M35 VMC – 1 (KITAMURA) - MESL 5 - M36
SSW - 2 - MESL5 - M85
HIGH PRESSURE LEAK TESTING AND SEAL FITTMENT
(TORR AUTOMATION) -MESL 5 - M99

Remark - Add new Equipnment and machines detail

BATTERY STACKER - MESL5 - M138
VMC – 3 (BROTHER) - MESL 5 - M139
VMC – 4 (BROTHER) - MESL 5 - M140

Prepared by - Maint. Deptt Approved by - HOD Maintenance

L01 - 0714
 MARK EXHAUST SYSTEMS LTD
Review on: 4/1/2022
MASTER LIST OF MACHINES Next Review date : 7/5/2022
LINE NAME S.No. NAME OF MACHINE INSTRUCTION NO. LINE NAME S.N. NAME OF MACHINE INSTRUCTION NO.
1 SHOT BLASTING MESL 5 - M01 104 ELECTRICAL PANEL - AIR COMPRESSOR MESL5 - M105
2 BURNER – PBO MESL 5 - M02 105 VFD PANEL - AIR COMPRESSOR MESL5 - M106
3 CONVEYOR MESL 5 - M03 106 MAIN LT PANEL MESL5 - M79
4 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M04 107 HT TRANSFORMER (2000 KVA) MESL5 - M80
PAINT SHOP HR LINE 5 WATER PUMPS MESL 5 - M05 108 VCB-1 MESL5 - M81
UTILITY
6 AIR DRIER MESL 5 - M06 109 VCB-2 MESL5 - M82
7 SALT SPRAY TESTING MACHINE MESL 5 - M07 110 FORK LIFTER (5 TON) MESL5 - M116
8 ELECTRICAL PANEL (HR LINE) MESL 5 - M08 111 BATTERY STACKER MESL5 - M138
9 LIGHTING SYSTEM MESL 5 - M09 112 GAS BANK (AR+CO2) MESL5 - M146
10 HOT WATER GENERATOR MESL 5 - M10 113 EOT CRANE - 5 TON MESL5 - M147
11 CHEMICAL/WATER PUMPS MESL 5 - M11 114 ROLL FORMING - 30 STEP MESL5 - M83
12 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M12 115 ROLL FORMING - 16 STEP MESL5 - M84
PAINT SHOP PT LINE
13 WDO BURNER MESL 5 - M13 116 METAL SAW CUTTER MESL5 - M86
14 LIGHTING SYSTEM MESL 5 - M14 117 HYD. PRESS (NOTCHING) MESL5 - M87
15 ELECTRICAL PANEL (PT LINE) MESL 5 - M15 118 SSW-31 (YE3) MESL5 - M88
16 BURNER – PBO MESL 5 - M16 119 SSW - 32 (YE3) MESL5 - M89
17 CONVEYOR MESL 5 - M17 120 HYD. PRESS (PEARCING) MESL5 - M90
18 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M18 121 IT GUN - 1 (YE3) MESL5 - M91
19 WATER PUMPS MESL 5 - M19 122 IT GUN - 2 (YE3) MESL5 - M92
PAINT SHOP LIQUID LINE
20 AIR DRIER MESL 5 - M20 123 ELECTRICAL PANEL - SASH MESL5 - M93
SASH LINE
21 LIGHTING SYSTEM MESL 5 - M21 124 ROBOT - KUKA - Y1K MODEL MESL5 - M94
22 ELECTRICAL PANEL (LIQUID LINE) MESL 5 - M22 125 ROBOT 1 - KUKA - 2TG MODEL MESL5 - M97
23 ASU SYSTEM MESL 5 - M23 126 ROBOT 2 - KUKA - 2TG MODEL MESL5 - M98
24 ASSY. LINE – K38/K1K MESL 5 - M24 127 ROBOT - KUKA - YNC MODEL MESL5 - M108
25 ASSY. LINE – K23/KOVF MESL 5 - M25 128 PRESS - 1 (YNC/YSD/YL1/YCA/YAD/2TG) MESL5 - M111
26 ASSY. LINE – ROYAL ENFIELD MESL5 - M102 129 PRESS - 2 (YNC/YSD/YL1/YCA/YAD) MESL5 - M112
PAINT SHOP ASSY. AREA 27 SPETTER REMOVAL ROOM – 1 MESL 5 - M26 130 ROBOT - KUKA - YSD MODEL MESL5 - M148
28 SPETTER REMOVAL ROOM – 2 MESL 5 - M27 131 ROBOT - KUKA - YXA MODEL MESL5 - M149
29 SPETTER REMOVAL ROOM – 3 MESL 5 - M28 132 ROBOT 1 - KUKA - YOM MODEL MESL5 - M150
30 SPOT WELDING - 1 MESL 5 - M29 133 ROBOT 2 - KUKA - YOM MODEL MESL5 - M151
31 REAMING – 1 MESL 5 - M30 134 PRESS 3 (63 TON) MESL 5 - M130
PDI LINE
32 REAMING – 2 MESL 5 - M31 135 END FORMING MESL 5 - M131
STAY HANGER LINE
33 HMC – 1 (DMG MORI) MESL 5 - M32 136 PIPE BENDING MESL 5 - M132
34 HMC – 2 (DMG MORI) MESL 5 - M33 137 HYDRAULIC PRESS - RITTERS AUTOMATION MESL 5 - M152
35 HMC – 3 (DMG) MESL 5 - M95 138 SPM 1 MESL 5 - M153
36 HMC – 4 (MAZZAK) MESL 5 - M96 139 ROBOT 1 MESL 5 - M154
37 VMC – 2 (BROTHER) MESL 5 - M37 YXA PIPE CENTRE 140 REWORK STATION MESL 5 - M155
38 VMC – 3 (BROTHER) MESL 5 - M139 141 LEAK TEST MESL 5 - M156
39 VMC – 4 (BROTHER) MESL 5 - M140 142 FINAL GAUGE MESL 5 - M157
40 ROTO WASHER MESL 5 - M38 143 ROBOT 1 MESL 5 - M158
41 ULTRASONIC MACHINE MESL 5 - M39 144 ROBOT 2 MESL 5 - M159
OIL PUMP MACHINE SHOP
42 LEAK TESTING (Aircon automation)– OIL GALERY MESL 5 - M40 145 ROBOT 3 MESL 5 - M160
43 LEAK TESTING (Cypress automation)– ROTOR PLATE MESL 5 - M41 146 REWORK STATION MESL 5 - M161
YXA MUFFLER
MESL 5 - M117 LEAK TEST MESL 5 - M162
44 CASE OIL PUMP OIL GALLERY HOLE CVT LEAK TESTING MACHINE (MIKRO) STATION-2A 147

MESL 5 - M118 FINAL GAUGE MESL 5 - M163

45 CASE OIL PUMP OIL GALLERY HOLE CVT LEAK TESTING MACHINE (MIKRO) STATION-2B 148
46 ROTOR PLATE OIL PUMP LEAK TESTING MACHINE (MIKRO) MESL 5 - M119 149 SPM 1 MESL 5 - M164
47 LASER MARKING MACHINE (Mikro Innotech) - STATION 1 MESL 5 - M120 150 SPM 2 MESL 5 - M165
48 LASER MARKING MACHINE (Mikro Innotech) - STATION 2 MESL 5 - M141 YXA PIPE 1 151 LEAK TEST MESL 5 - M166
49 OIL GALERY PIPE FITTING STATION (Dr. Wisner) MESL 5 - M42 152 REWORK STATION MESL 5 - M167
50 CASE HEIGHT CHECKING + VVT HOLE (Dr. Wisner) MESL 5 - M43 153 FINAL GAUGE MESL 5 - M168
51 LOW PRESSURE LEAK TESTING ZONE (Dr. Wisner) MESL 5 - M44 154 SPM 1 MESL 5 - M169
52 FILTER FITTMENT ZONE + ROTOR CO (Dr. Wisner) MESL 5 - M45 155 SPM 2 MESL 5 - M170
53 END OF LINE TESTING MACHINE (Dr. Wisner) MESL 5 - M46 156 LEAK TEST MACHINE MESL 5 - M171
YOM PIPE
54 PIPE PRESS FIT ASSEMBLY (MIKRO) MESL 5 - M121 157 REWORK STATION MESL 5 - M172
RELIEF VALVE, SPRING TENSION CHECKING, RETAINER & CIRCLIP FITMENT ZONE
MESL 5 - M122 FINAL GAUGE MESL 5 - M173
55 (MIKRO) STATION 2 ZONE 1 158
VVT HOLE CONTINUITY CHECK & CASE OIL PUMP HEIGHT CHECK (MIKRO) STATION 2
MESL 5 - M142 SWISS ROLL MESL 5 - M174
56 ZONE 2 159
57 LOW PRESSURE LEAK TESTING MACHINE (MIKRO) STATION 3 ZONE 1 MESL5 - M103 160 FLANGING MACHINE MESL 5 - M175
58 HIGH PRESSURE LEAK TESTING MACHINE (MIKRO) STATION 3 ZONE 2 MESL5 - M143 161 BAFFLE STUFFLING + SPOT WELDING MESL 5 - M176
OIL PUMP ASSY. AREA
59 LOW PRESSURE LEAK TESTING MACHINE (MIKRO) STATION 3A ZONE 1 MESL5 - M144 162 DVCS MESL 5 - M177
60 HIGH PRESSURE LEAK TESTING MACHINE (MIKRO) STATION 3A ZONE 2 MESL5 - M145 163 DRY LEAK TEST MACHINE MESL 5 - M178
FILTER PRESSING & ROTOR & ROTOR COVER ASSEMBLE MACHINE (MIKRO) STATION 4
MESL 5 - M100 SPM 1 MESL 5 - M179
61 164
62 PERFORMANCE TEST MACHINE (MIKRO) STATION 5 MESL 5 - M101 165 SPM 2 MESL 5 - M180
YOM MUFFLER
FILTER PRESSING & ROTOR & ROTOR COVER ASSEMBLE MACHINE (MIKRO) STATION 4A
MESL 5 - M123 SPM 3 MESL 5 - M181
63 166
64 PERFORMANCE TEST MACHINE (MIKRO) STATION 5A MESL 5 - M124 167 SPM 4 MESL 5 - M182
FILTER PRESSING & ROTOR & ROTOR COVER ASSEMBLE MACHINE (MIKRO) STATION 4B
MESL 5 - M125 SPM 5 MESL 5 - M183
65 168
66 PERFORMANCE TEST MACHINE (MIKRO) STATION 5B MESL 5 - M126 169 MANUAL WELDING STATION MESL 5 - M184
67 ELECTRICAL PANEL (OIL PUMP) MESL 5 - M47 170 REWORK STATION MESL 5 - M185
68 COORDINATE MEASURING MACHINE (CMM) MESL5 - M48 171 LEAK TEST MACHINE MESL 5 - M186
STANDARD ROOM
69 AIR DRIER MESL5 - M49 172 FINAL GAUGE MESL 5 - M187
70 AIRCOMPRESSOR 1 (520 CFM) MESL5 - M50
71 AIRCOMPRESSOR 2 (520 CFM) MESL5 - M51
72 PUMP HOUSE WATER PUMPS MESL5 - M52
73 COOLING TOWER (750 LPM) MESL5 - M53
74 FIRE HYDRENT SYSTEM MESL5 - M54
75 ELECTRICAL PANEL OF PUMP HOUSE MESL5 - M55
76 ELECTRICAL PANEL OF FIRE HYDRENT SYSTEM MESL5 - M56
77 DG SET FOR FIRE HYDRANT SYSTEM MESL5 - M57
78 LPG GAS BANK MESL5 - M58
79 ETP SYSTEM MESL5 - M59
 80 ELECTRICAL PANEL FOR ETP SYSTEM MESL5 - M60
81 DM PLANT MESL5 - M61
82 RO PLANT - 1 MESL5 - M62
83 RO PLANT - 2 MESL5 - M63
84 SOFTNER SYSTEM MESL5 - M64
85 SEIZER LIFT 1 (2 TON) MESL5 - M65
86 SEIZER LIFT 2 (2 TON) MESL5 - M66
UTILITY
87 SEIZER LIFT 3 (2 TON) MESL 5 - M127
88 SEIZER LIFT 4 (2 TON) MESL 5 - M128
89 ELEVATOR GOODS LIFT 1 (2 TON) MESL5 - M67
90 ELEVATOR GOODS LIFT 2 (2 TON) MESL5 - M68
91 PASSENGER LIFT (750 KG) MESL5 - M69
92 UPS SYSTEM 100 KVA MESL5 - M70
93 UPS SYSTEM 200 KVA MESL5 - M71
94 ELECTRICAL PANEL - 100 KVA UPS MESL5 - M72
95 ELECTRICAL PANEL - 200 KVA UPS MESL5 - M73
96 ELECTRICAL PANEL - FIRST FLOOR MESL5 - M74
97 ELECTRICAL PANEL - PAINT SHOP MESL5 - M75
98 ELECTRICAL PANEL - GROUND FLOOR MESL5 - M76
99 ELECTRICAL PANEL - OIL PUMP MESL5 - M77
100 ELECTRICAL PANEL - SASH MESL5 - M104
101 ELECTRICAL PANEL - YSD MESL 5 - M129
102 ELECTRICAL PANEL - STAY HANGER (EGR) MESL5 - M107
103 EMERGENCY ELECTRICAL PANEL MESL5 - M78

Remark - REMOVE AND ADD MACHINE DETAILS

Prepared by - Maint. Deptt Approved by - HOD Maintenance

Format:-F01A-714 Rev:-01 Eff dt:-01.04.2022
 MARK EXHAUST SYSTEMS LTD
Review on: 7/5/2022
MASTER LIST OF MACHINES Next Review date : 1/4/2023
LINE NAME S.No. NAME OF MACHINE INSTRUCTION NO. LINE NAME S.N. NAME OF MACHINE INSTRUCTION NO.
1 SHOT BLASTING MESL 5 - M01 97 ELECTRICAL PANEL - AIR COMPRESSOR MESL5 - M105

2 BURNER – PBO MESL 5 - M02 98 VFD PANEL - AIR COMPRESSOR MESL5 - M106

3 CONVEYOR MESL 5 - M03 99 MAIN LT PANEL MESL5 - M79

4 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M04 100 HT TRANSFORMER (2000 KVA) MESL5 - M80
PAINT SHOP WATER PUMPS
5 MESL 5 - M05 101 VCB-1 MESL5 - M81
HR LINE UTILITY
6 AIR DRIER MESL 5 - M06 102 VCB-2 MESL5 - M82

7 SALT SPRAY TESTING MACHINE MESL 5 - M07 103 FORK LIFTER (5 TON) MESL5 - M116

8 ELECTRICAL PANEL (HR LINE) MESL 5 - M08 104 BATTERY STACKER MESL5 - M138

9 LIGHTING SYSTEM MESL 5 - M09 105 ARGON-CO2 GAS BANK MESL5 - M188

10 HOT WATER GENERATOR MESL 5 - M10 106 EOT CRANE - 5 TON MESL5 - M147

11 CHEMICAL/WATER PUMPS MESL 5 - M11 107 ROLL FORMING - 30 STEP MESL5 - M83

PAINT SHOP 12 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M12 108 ROLL FORMING - 16 STEP MESL5 - M84
PT LINE MESL 5 - M13 METAL SAW CUTTER MESL5 - M86
13 WDO BURNER 109
14 LIGHTING SYSTEM MESL 5 - M14 110 HYD. PRESS (NOTCHING) MESL5 - M87

15 ELECTRICAL PANEL (PT LINE) MESL 5 - M15 111 SSW-31 (YE3) MESL5 - M88

16 BURNER – PBO MESL 5 - M16 112 SSW - 32 (YE3) MESL5 - M89

17 CONVEYOR MESL 5 - M17 113 HYD. PRESS (PEARCING) MESL5 - M90

18 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M18 114 IT GUN - 1 (YE3) MESL5 - M91
PAINT SHOP WATER PUMPS MESL 5 - M19 IT GUN - 2 (YE3) MESL5 - M92
19 115
LIQUID
20 AIR DRIER MESL 5 - M20 116 ELECTRICAL PANEL - SASH MESL5 - M93
LINE
SASH LINE
21 LIGHTING SYSTEM MESL 5 - M21 117 ROBOT - KUKA - Y1K MODEL MESL5 - M94

22 ELECTRICAL PANEL (LIQUID LINE) MESL 5 - M22 118 ROBOT 1 - KUKA - 2TG MODEL MESL5 - M97

23 ASU SYSTEM MESL 5 - M23 119 ROBOT 2 - KUKA - 2TG MODEL MESL5 - M98

24 ASSY. LINE – K38/K1K MESL 5 - M24 120 ROBOT - KUKA - YNC MODEL MESL5 - M108

25 ASSY. LINE – K23/KOVF MESL 5 - M25 121 PRESS - 1 (YNC/YSD/YL1/YCA/YAD/2TG) MESL5 - M111

26 ASSY. LINE – ROYAL ENFIELD MESL5 - M102 122 PRESS - 2 (YNC/YSD/YL1/YCA/YAD) MESL5 - M112
PAINT SHOP SPETTER REMOVAL ROOM – 1
27 MESL 5 - M26 123 ROBOT - KUKA - YSD MODEL MESL5 - M148
ASSY. AREA
28 SPETTER REMOVAL ROOM – 2 MESL 5 - M27 124 ROBOT - KUKA - YXA MODEL MESL5 - M149

29 SPETTER REMOVAL ROOM – 3 MESL 5 - M28 125 ROBOT 1 - KUKA - YOM MODEL MESL5 - M150

30 SPOT WELDING - 1 MESL 5 - M29 126 ROBOT 2 - KUKA - YOM MODEL MESL5 - M151

31 REAMING – 1 MESL 5 - M30 127 PRESS 3 (63 TON) MESL 5 - M130

PDI LINE
32 REAMING – 2 MESL 5 - M31 128 END FORMING MESL 5 - M131
STAY HANGER
33 HMC – 1 (DMG MORI) MESL 5 - M32 LINE 129 PIPE BENDING MESL 5 - M132

MESL 5 - M33 HYDRAULIC PRESS - RITTERS AUTOMATION MESL 5 - M152

34 HMC – 2 (DMG MORI) 130
35 HMC – 3 (DMG) MESL 5 - M95 131 SPM 1 MESL 5 - M153

36 HMC – 4 (MAZZAK) MESL 5 - M96 132 ROBOT 1 MESL 5 - M154

37 VMC – 2 (BROTHER) MESL 5 - M37 YXA PIPE CENTRE 133 REWORK STATION MESL 5 - M155

38 VMC – 3 (BROTHER) MESL 5 - M139 134 LEAK TEST MESL 5 - M156

39 VMC – 4 (BROTHER) MESL 5 - M140 135 FINAL GAUGE MESL 5 - M157

OIL PUMP
MACHINE 40 ROTO WASHER MESL 5 - M38 136 ROBOT 1 MESL 5 - M158
SHOP CASE OIL PUMP
ULTRASONIC OIL GALLERY HOLE
MACHINE
41 MESL 5 - M39 137 ROBOT 2 MESL 5 - M159
CVT LEAK TESTING MACHINE
CASE OIL PUMP OIL GALLERY HOLE
42 (MIKRO) STATION-2A MESL 5 - M117 138 ROBOT 3 MESL 5 - M160
CVT LEAK TESTING MACHINE
43 (MIKRO) STATION-2B MESL 5 - M118 YXA MUFFLER 139 REWORK STATION MESL 5 - M161

ROTOR PLATE OIL PUMP LEAK MESL 5 - M119 LEAK TEST MESL 5 - M162
44 TESTING MACHINE (MIKRO) 140
LASER MARKING MACHINE (Mikro
45 Innotech) - STATION 1 MESL 5 - M120 141 FINAL GAUGE MESL 5 - M163

LASER MARKING MACHINE (Mikro MESL 5 - M141 SPM 1 MESL 5 - M164

46 Innotech) - STATION 2 142

MESL 5 - M121 SPM 2 MESL 5 - M165

47 PIPE PRESS FIT ASSEMBLY (MIKRO) 143
 RELIEF VALVE, SPRING TENSION
CHECKING, RETAINER & CIRCLIP
FITMENT ZONE (MIKRO) STATION 2 MESL 5 - M122 YXA PIPE 1 LEAK TEST MESL 5 - M166
48 ZONE 1 144
VVT HOLE CONTINUITY CHECK &
CASE OIL PUMP HEIGHT CHECK MESL 5 - M142 REWORK STATION MESL 5 - M167
49 (MIKRO) STATION 2 ZONE 2 145
LOW PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3 ZONE MESL5 - M103 FINAL GAUGE MESL 5 - M168
50 146
1
HIGH PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3 ZONE MESL5 - M143 SPM 1 MESL 5 - M169
51 147
2
LOW PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3A MESL5 - M144 SPM 2 MESL 5 - M170
52 148
ZONE 1
HIGH PRESSURE LEAK TESTING
OIL PUMP MACHINE (MIKRO) STATION 3A MESL5 - M145 YOM PIPE LEAK TEST MACHINE MESL 5 - M171
53 149
ASSY. AREA ZONE 2
FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M100 REWORK STATION MESL 5 - M172
54 150
STATION 4
PERFORMANCE TEST MACHINE
(MIKRO) STATION 5 MESL 5 - M101 FINAL GAUGE MESL 5 - M173
55 151
FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M123 SWISS ROLL MESL 5 - M174
56 152
STATION 4A
PERFORMANCE TEST MACHINE
(MIKRO) STATION 5A MESL 5 - M124 FLANGING MACHINE MESL 5 - M175
57 153
FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M125 BAFFLE STUFFLING + SPOT WELDING MESL 5 - M176
58 154
STATION 4B
PERFORMANCE TEST MACHINE
MESL 5 - M126 DVCS MESL 5 - M177
59 (MIKRO) STATION 5B 155
ELECTRICAL PANEL (OIL PUMP) MESL 5 - M47 DRY LEAK TEST MACHINE MESL 5 - M178
60 156

COORDINATE MEASURING MACHINE MESL5 - M48 SPM 1 MESL 5 - M179

STANDARD
61 (CMM) 157
ROOM YOM MUFFLER
62 AIR DRIER MESL5 - M49 158 SPM 2 MESL 5 - M180

63 AIRCOMPRESSOR 1 (520 CFM) MESL5 - M50 159 SPM 3 MESL 5 - M181

AIRCOMPRESSOR 2 (520 CFM) MESL5 - M51 SPM 4 MESL 5 - M182
64 160

65 PUMP HOUSE WATER PUMPS MESL5 - M52 161 SPM 5 MESL 5 - M183

66 COOLING TOWER (750 LPM) MESL5 - M53 162 MANUAL WELDING STATION MESL 5 - M184

67 FIRE HYDRENT SYSTEM MESL5 - M54 163 REWORK STATION MESL 5 - M185

MESL5 - M55 LEAK TEST MACHINE MESL 5 - M186

68 ELECTRICAL PANEL OF PUMP HOUSE 164

ELECTRICAL PANEL OF FIRE HYDRENT MESL5 - M56 FINAL GAUGE MESL 5 - M187
69 SYSTEM 165

MESL5 - M57
70 DG SET FOR FIRE HYDRANT SYSTEM
71 LPG GAS BANK MESL5 - M58
72 ETP SYSTEM MESL5 - M59

MESL5 - M60
73 ELECTRICAL PANEL FOR ETP SYSTEM
74 DM PLANT MESL5 - M61
75 RO PLANT - 1 MESL5 - M62
76 RO PLANT - 2 MESL5 - M63
77 SOFTNER SYSTEM MESL5 - M64
UTILITY 78 SEIZER LIFT 1 (2 TON) MESL5 - M65
79 SEIZER LIFT 2 (2 TON) MESL5 - M66
80 SEIZER LIFT 3 (2 TON) MESL 5 - M127
81 SEIZER LIFT 4 (2 TON) MESL 5 - M128
 UTILITY

82 ELEVATOR GOODS LIFT 1 (2 TON) MESL5 - M67

83 ELEVATOR GOODS LIFT 2 (2 TON) MESL5 - M68
84 PASSENGER LIFT (750 KG) MESL5 - M69
85 UPS SYSTEM 100 KVA MESL5 - M70
86 UPS SYSTEM 200 KVA MESL5 - M71
87 ELECTRICAL PANEL - 100 KVA UPS MESL5 - M72
88 ELECTRICAL PANEL - 200 KVA UPS MESL5 - M73

ELECTRICAL PANEL - FIRST FLOOR MESL5 - M74

89
90 ELECTRICAL PANEL - PAINT SHOP MESL5 - M75

ELECTRICAL PANEL - GROUND FLOOR MESL5 - M76

91
92 ELECTRICAL PANEL - OIL PUMP MESL5 - M77
93 ELECTRICAL PANEL - SASH MESL5 - M104
94 ELECTRICAL PANEL - YSD MESL 5 - M129
ELECTRICAL PANEL - STAY HANGER
MESL5 - M107
95 (EGR)

96 EMERGENCY ELECTRICAL PANEL MESL5 - M78

Remark - REMOVE AND ADD MACHINE DETAILS

REMOVE MACHINES DETAIL ADD MACHINE DETAIL

OIL GALERY PIPE

FITTING STATION (Dr. MESL 5 - M42 ARGON-CO2 GAS BANK MESL5 - M188
Wisner)

CASE HEIGHT CHECKING MESL 5 - M43

+ VVT HOLE (Dr. Wisner)
LOW PRESSURE LEAK
TESTING ZONE (Dr. MESL 5 - M44
Wisner)

FILTER FITTMENT ZONE MESL 5 - M45

+ ROTOR CO (Dr. Wisner)

END OF LINE TESTING MESL 5 - M46

MACHINE (Dr. Wisner)

LEAK TESTING (Aircon MESL 5 - M40

automation)– OIL GALERY
LEAK TESTING (Cypress
automation)– ROTOR MESL 5 - M41
PLATE

Prepared by - Maint. Deptt Approved by - HOD Maintenance

Format:-F01A-714 Rev:-01 Eff dt:-01.04.2022
 MARK EXHAUST SYSTEMS LTD
Review on: 31-3-2023
MAINTENANCE MANUALS Next Review date :
AVAILABILITY OF
LINE NAME S.No. NAME OF MACHINE INSTRUCTION NO. AVAILABILITY OF MANUAL LINE NAME S.N. NAME OF MACHINE INSTRUCTION NO. MANUAL
1 SHOT BLASTING MESL 5 - M01 YES 97 ELECTRICAL PANEL - AIR COMPRESSOR MESL5 - M105
2 BURNER – PBO MESL 5 - M02 YES 98 VFD PANEL - AIR COMPRESSOR MESL5 - M106
3 CONVEYOR MESL 5 - M03 YES 99 MAIN LT PANEL MESL5 - M79
4 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M04 100 HT TRANSFORMER (2000 KVA) MESL5 - M80
PAINT SHOP
5 WATER PUMPS MESL 5 - M05 YES 101 VCB-1 MESL5 - M81
HR LINE UTILITY
6 AIR DRIER MESL 5 - M06 YES 102 VCB-2 MESL5 - M82
7 SALT SPRAY TESTING MACHINE MESL 5 - M07 YES 103 FORK LIFTER (5 TON) MESL5 - M116
8 ELECTRICAL PANEL (HR LINE) MESL 5 - M08 104 BATTERY STACKER MESL5 - M138
9 LIGHTING SYSTEM MESL 5 - M09 105 ARGON-CO2 GAS BANK MESL5 - M188
10 HOT WATER GENERATOR MESL 5 - M10 YES 106 EOT CRANE - 5 TON MESL5 - M147
11 CHEMICAL/WATER PUMPS MESL 5 - M11 YES 107 ROLL FORMING - 30 STEP MESL5 - M83 YES
PAINT SHOP 12 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M12 108 ROLL FORMING - 16 STEP MESL5 - M84 YES
PT LINE 13 WDO BURNER MESL 5 - M13 109 METAL SAW CUTTER MESL5 - M86
14 LIGHTING SYSTEM MESL 5 - M14 110 HYD. PRESS (NOTCHING) MESL5 - M87
15 ELECTRICAL PANEL (PT LINE) MESL 5 - M15 111 SSW-31 (YE3) MESL5 - M88 YES
16 BURNER – PBO MESL 5 - M16 YES 112 SSW - 32 (YE3) MESL5 - M89 YES
17 CONVEYOR MESL 5 - M17 YES 113 HYD. PRESS (PEARCING) MESL5 - M90
18 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M18 114 IT GUN - 1 (YE3) MESL5 - M91 YES
PAINT SHOP
19 WATER PUMPS MESL 5 - M19 115 IT GUN - 2 (YE3) MESL5 - M92 YES
LIQUID
20 AIR DRIER MESL 5 - M20 YES 116 ELECTRICAL PANEL - SASH MESL5 - M93
LINE SASH LINE
21 LIGHTING SYSTEM MESL 5 - M21 117 ROBOT - KUKA - Y1K MODEL MESL5 - M94 YES
22 ELECTRICAL PANEL (LIQUID LINE) MESL 5 - M22 118 ROBOT 1 - KUKA - 2TG MODEL MESL5 - M97 YES
23 ASU SYSTEM MESL 5 - M23 YES 119 ROBOT 2 - KUKA - 2TG MODEL MESL5 - M98 YES
24 ASSY. LINE – K38/K1K MESL 5 - M24 120 ROBOT - KUKA - YNC MODEL MESL5 - M108 YES
25 ASSY. LINE – K23/KOVF MESL 5 - M25 121 PRESS - 1 (YNC/YSD/YL1/YCA/YAD/2TG) MESL5 - M111 YES
26 ASSY. LINE – ROYAL ENFIELD MESL5 - M102 122 PRESS - 2 (YNC/YSD/YL1/YCA/YAD) MESL5 - M112 YES
PAINT SHOP
27 SPETTER REMOVAL ROOM – 1 MESL 5 - M26 123 ROBOT - KUKA - YSD MODEL MESL5 - M148 YES
ASSY. AREA
28 SPETTER REMOVAL ROOM – 2 MESL 5 - M27 124 ROBOT - KUKA - YXA MODEL MESL5 - M149 YES
29 SPETTER REMOVAL ROOM – 3 MESL 5 - M28 125 ROBOT 1 - KUKA - YOM MODEL MESL5 - M150 YES
30 SPOT WELDING - 1 MESL 5 - M29 126 ROBOT 2 - KUKA - YOM MODEL MESL5 - M151 YES
31 REAMING – 1 MESL 5 - M30 127 PRESS 3 (63 TON) MESL 5 - M130
PDI LINE
32 REAMING – 2 MESL 5 - M31 128 END FORMING MESL 5 - M131 YES
STAY HANGER
33 HMC – 1 (DMG MORI) MESL 5 - M32 YES 129 PIPE BENDING MESL 5 - M132 YES
LINE
MESL 5 - M33 YES HYDRAULIC PRESS - RITTERS AUTOMATION MESL 5 - M152
34 HMC – 2 (DMG MORI) 130
35 HMC – 3 (DMG) MESL 5 - M95 YES 131 SPM 1 MESL 5 - M153 YES
36 HMC – 4 (MAZZAK) MESL 5 - M96 YES 132 ROBOT 1 MESL 5 - M154
YXA PIPE
37 VMC – 2 (BROTHER) MESL 5 - M37 YES 133 REWORK STATION MESL 5 - M155
CENTRE
38 VMC – 3 (BROTHER) MESL 5 - M139 YES 134 LEAK TEST MESL 5 - M156 YES
39 VMC – 4 (BROTHER) MESL 5 - M140 YES 135 FINAL GAUGE MESL 5 - M157 YES
40 ROTO WASHER MESL 5 - M38 YES 136 ROBOT 1 MESL 5 - M158 YES
41 ULTRASONIC MACHINE MESL 5 - M39 YES 137 ROBOT 2 MESL 5 - M159 YES
OIL PUMP
CASE OIL PUMP OIL GALLERY HOLE
MACHINE
CVT LEAK TESTING MACHINE MESL 5 - M117 ROBOT 3 MESL 5 - M160 YES
SHOP
42 (MIKRO) STATION-2A 138
CASE OIL PUMP OIL GALLERY HOLE
YXA MUFFLER
CVT LEAK TESTING MACHINE MESL 5 - M118 REWORK STATION MESL 5 - M161 YES
43 (MIKRO) STATION-2B 139
ROTOR PLATE OIL PUMP LEAK
MESL 5 - M119 YES LEAK TEST MESL 5 - M162 YES
44 TESTING MACHINE (MIKRO) 140
LASER MARKING MACHINE (Mikro
MESL 5 - M120 YES FINAL GAUGE MESL 5 - M163
45 Innotech) - STATION 1 141
LASER MARKING MACHINE (Mikro
MESL 5 - M141 REF. 1 SPM 1 MESL 5 - M164 YES
46 Innotech) - STATION 2 142
47 PIPE PRESS FIT ASSEMBLY (MIKRO) MESL 5 - M121 YES 143 SPM 2 MESL 5 - M165

YXA PIPE 1
 RELIEF VALVE, SPRING TENSION
CHECKING, RETAINER & CIRCLIP
MESL 5 - M122 YES LEAK TEST MESL 5 - M166 YES
FITMENT ZONE (MIKRO) STATION 2
48 ZONE 1 YXA PIPE 1 144
VVT HOLE CONTINUITY CHECK &
CASE OIL PUMP HEIGHT CHECK MESL 5 - M142 REWORK STATION MESL 5 - M167 YES
49 (MIKRO) STATION 2 ZONE 2 145
LOW PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3 ZONE MESL5 - M103 FINAL GAUGE MESL 5 - M168
50 1 146
HIGH PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3 ZONE MESL5 - M143 SPM 1 MESL 5 - M169 YES
51 2 147
LOW PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3A MESL5 - M144 SPM 2 MESL 5 - M170 YES
52 ZONE 1 148
OIL PUMP HIGH PRESSURE LEAK TESTING
YOM PIPE
ASSY. AREA MACHINE (MIKRO) STATION 3A MESL5 - M145 LEAK TEST MACHINE MESL 5 - M171
53 ZONE 2 149
FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M100 YES REWORK STATION MESL 5 - M172 YES
54 STATION 4 150
PERFORMANCE TEST MACHINE
MESL 5 - M101 YES FINAL GAUGE MESL 5 - M173
55 (MIKRO) STATION 5 151
FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M123 YES SWISS ROLL MESL 5 - M174 REF. TAIWAN
56 STATION 4A 152
PERFORMANCE TEST MACHINE
MESL 5 - M124 YES FLANGING MACHINE MESL 5 - M175 REF. TAIWAN
57 (MIKRO) STATION 5A 153
FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M125 YES BAFFLE STUFFLING + SPOT WELDING MESL 5 - M176 REF. TAIWAN
58 STATION 4B 154
PERFORMANCE TEST MACHINE
MESL 5 - M126 YES DVCS MESL 5 - M177 REF. TAIWAN
59 (MIKRO) STATION 5B 155
60 ELECTRICAL PANEL (OIL PUMP) MESL 5 - M47 156 DRY LEAK TEST MACHINE MESL 5 - M178
COORDINATE MEASURING MACHINE YOM MUFFLER
STANDARD MESL5 - M48 YES SPM 1 MESL 5 - M179
61 (CMM) 157
ROOM
62 AIR DRIER MESL5 - M49 YES 158 SPM 2 MESL 5 - M180 YES
63 AIRCOMPRESSOR 1 (520 CFM) MESL5 - M50 159 SPM 3 MESL 5 - M181 YES
64 AIRCOMPRESSOR 2 (520 CFM) MESL5 - M51 160 SPM 4 MESL 5 - M182
65 PUMP HOUSE WATER PUMPS MESL5 - M52 161 SPM 5 MESL 5 - M183
66 COOLING TOWER (750 LPM) MESL5 - M53 162 MANUAL WELDING STATION MESL 5 - M184 YES
67 FIRE HYDRENT SYSTEM MESL5 - M54 163 REWORK STATION MESL 5 - M185 YES

MESL5 - M55 LEAK TEST MACHINE MESL 5 - M186

68 ELECTRICAL PANEL OF PUMP HOUSE 164
ELECTRICAL PANEL OF FIRE HYDRENT
MESL5 - M56 FINAL GAUGE MESL 5 - M187
69 SYSTEM 165

MESL5 - M57 166 REFRIGERATED AIR DRYER SMC YES

70 DG SET FOR FIRE HYDRANT SYSTEM Availability of Manuals

71 LPG GAS BANK MESL5 - M58 YES 167 ULTRASONIC MACHINE GAYETRI YES
72 ETP SYSTEM MESL5 - M59 YES 168 FIRE PROTECTION MANUAL AXIS FIRE YES

MESL5 - M60 169 INTEGRATED MAEKING PROGRAM TECHNIFOR YES

73 ELECTRICAL PANEL FOR ETP SYSTEM
74 DM PLANT MESL5 - M61 YES 170 SWISS ROLL TAIWAN YES
75 RO PLANT - 1 MESL5 - M62 YES 171 FLANGING MACHINE TAIWAN YES
76 RO PLANT - 2 MESL5 - M63 YES 172 BAFFLE STUFFLING + SPOT WELDING TAIWAN YES
77 SOFTNER SYSTEM MESL5 - M64 173 DVCS TAIWAN YES
78 SEIZER LIFT 1 (2 TON) MESL5 - M65 174 DRIVE TRIPLE END DRIVE YES
UTILITY 79 SEIZER LIFT 2 (2 TON) MESL5 - M66
80 SEIZER LIFT 3 (2 TON) MESL 5 - M127
81 SEIZER LIFT 4 (2 TON) MESL 5 - M128
82 ELEVATOR GOODS LIFT 1 (2 TON) MESL5 - M67 EASA
83 ELEVATOR GOODS LIFT 2 (2 TON) MESL5 - M68
84 PASSENGER LIFT (750 KG) MESL5 - M69 SCHINDER
85 UPS SYSTEM 100 KVA MESL5 - M70 YES
86 UPS SYSTEM 200 KVA MESL5 - M71 YES
87 ELECTRICAL PANEL - 100 KVA UPS MESL5 - M72
 88 ELECTRICAL PANEL - 200 KVA UPS MESL5 - M73

ELECTRICAL PANEL - FIRST FLOOR MESL5 - M74

89
90 ELECTRICAL PANEL - PAINT SHOP MESL5 - M75

ELECTRICAL PANEL - GROUND FLOOR MESL5 - M76

91
92 ELECTRICAL PANEL - OIL PUMP MESL5 - M77
93 ELECTRICAL PANEL - SASH MESL5 - M104
94 ELECTRICAL PANEL - YSD MESL 5 - M129
ELECTRICAL PANEL - STAY HANGER
MESL5 - M107
95 (EGR)
96 EMERGENCY ELECTRICAL PANEL MESL5 - M78
Remark - REMOVE AND ADD MACHINE DETAILS

Prepared by - Maint. Deptt Approved by - HOD Maintenance

Format:-F01A-714 Rev:-01 Eff dt:-01.04.2022
1 SPOT WELDING - 1 TECHNA

CASE OIL PUMP OIL GALLERY HOLE CVT

2 LEAK TESTING MACHINE (MIKRO)
STATION-2A MIKRO

CASE OIL PUMP OIL GALLERY HOLE CVT

3 LEAK TESTING MACHINE (MIKRO)
STATION-2B
VVT HOLE CONTINUITY CHECK & CASE OIL MIKRO
4 PUMP HEIGHT CHECK (MIKRO) STATION 2
ZONE 2 MIKRO
LOW PRESSURE LEAK TESTING MACHINE
5 (MIKRO) STATION 3 ZONE 1
MIKRO
HIGH PRESSURE LEAK TESTING MACHINE
6 (MIKRO) STATION 3 ZONE 2
MIKRO
LOW PRESSURE LEAK TESTING MACHINE
7 (MIKRO) STATION 3A ZONE 1
MIKRO
HIGH PRESSURE LEAK TESTING MACHINE
8 (MIKRO) STATION 3A ZONE 2
MIKRO
10 AIRCOMPRESSOR 1 (520 CFM) AMIT
11 AIRCOMPRESSOR 2 (520 CFM) AMIT
12 DG SET FOR FIRE HYDRANT SYSTEM ARCON
13 ELEVATOR GOODS LIFT 1 (2 TON) EASA
14 ELEVATOR GOODS LIFT 2 (2 TON) EASA
15 PASSENGER LIFT (750 KG) SENDER
16 FORK LIFTER (5 TON) RADHIKA INTERNATIONAL
17 METAL SAW CUTTER ENGG.
18 HYD. PRESS (NOTCHING) ENGG.
19 HYD. PRESS (PEARCING) ENGG.
20 PRESS 3 (63 TON) ENGG.
HYDRAULIC PRESS - RITTERS
23
AUTOMATION RITTER
24 DRY LEAK TEST MACHINE FINE ARC
25 NEW PIPE BENDING M/C AMIT
SANJAY SEHRAWAT
 MARK EXHAUST SYSTEMS LTD
MASTER LIST OF MACHINES
LINE NAME S.No. NAME OF MACHINE INSTRUCTION NO. LINE NAME S.N. NAME OF MACHINE INSTRUCTION NO.
1 SHOT BLASTING MESL 5 - M01 97 ELECTRICAL PANEL - AIR COMPRESSOR MESL5 - M105

2 BURNER – PBO MESL 5 - M02 98 VFD PANEL - AIR COMPRESSOR MESL5 - M106

3 CONVEYOR MESL 5 - M03 99 MAIN LT PANEL MESL5 - M79

4 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M04 100 HT TRANSFORMER (2000 KVA) MESL5 - M80
PAINT
SHOP HR 5 WATER PUMPS MESL 5 - M05 101 VCB-1 MESL5 - M81
LINE UTILITY
6 AIR DRIER MESL 5 - M06 102 VCB-2 MESL5 - M82

7 SALT SPRAY TESTING MACHINE MESL 5 - M07 103 FORK LIFTER (5 TON) MESL5 - M116

8 ELECTRICAL PANEL (HR LINE) MESL 5 - M08 104 BATTERY STACKER MESL5 - M138

9 LIGHTING SYSTEM MESL 5 - M09 105 ARGON-CO2 GAS BANK MESL5 - M188

10 HOT WATER GENERATOR MESL 5 - M10 106 EOT CRANE - 5 TON MESL5 - M147

11 CHEMICAL/WATER PUMPS MESL 5 - M11 107 ROLL FORMING - 30 STEP MESL5 - M83
PAINT MESL 5 - M12 ROLL FORMING - 16 STEP MESL5 - M84
12 AIR BLOWER/EXHAUST SYSTEM 108
SHOP PT
LINE 13 WDO BURNER MESL 5 - M13 109 METAL SAW CUTTER MESL5 - M86

14 LIGHTING SYSTEM MESL 5 - M14 110 HYD. PRESS (NOTCHING) MESL5 - M87

15 ELECTRICAL PANEL (PT LINE) MESL 5 - M15 111 SSW-31 (YE3) MESL5 - M88

16 BURNER – PBO MESL 5 - M16 112 SSW - 32 (YE3) MESL5 - M89

17 CONVEYOR MESL 5 - M17 113 HYD. PRESS (PEARCING) MESL5 - M90

18 AIR BLOWER/EXHAUST SYSTEM MESL 5 - M18 114 IT GUN - 1 (YE3) MESL5 - M91
PAINT
19 WATER PUMPS MESL 5 - M19 115 IT GUN - 2 (YE3) MESL5 - M92
SHOP
LIQUID AIR DRIER MESL 5 - M20 ELECTRICAL PANEL - SASH MESL5 - M93
20 116
LINE SASH LINE
21 LIGHTING SYSTEM MESL 5 - M21 117 ROBOT - KUKA - Y1K MODEL MESL5 - M94

22 ELECTRICAL PANEL (LIQUID LINE) MESL 5 - M22 118 ROBOT 1 - KUKA - 2TG MODEL MESL5 - M97

23 ASU SYSTEM MESL 5 - M23 119 ROBOT 2 - KUKA - 2TG MODEL MESL5 - M98

24 ASSY. LINE – K38/K1K MESL 5 - M24 120 ROBOT - KUKA - YNC MODEL MESL5 - M108

25 ASSY. LINE – K23/KOVF MESL 5 - M25 121 PRESS - 1 (YNC/YSD/YL1/YCA/YAD/2TG) MESL5 - M111
PAINT 26 ASSY. LINE – ROYAL ENFIELD MESL5 - M102 122 PRESS - 2 (YNC/YSD/YL1/YCA/YAD) MESL5 - M112
SHOP SPETTER REMOVAL ROOM – 1
27 MESL 5 - M26 123 ROBOT - KUKA - YSD MODEL MESL5 - M148
ASSY.
AREA 28 SPETTER REMOVAL ROOM – 2 MESL 5 - M27 124 ROBOT - KUKA - YXA MODEL MESL5 - M149

29 SPETTER REMOVAL ROOM – 3 MESL 5 - M28 125 ROBOT 1 - KUKA - YOM MODEL MESL5 - M150

30 SPOT WELDING - 1 MESL 5 - M29 126 ROBOT 2 - KUKA - YOM MODEL MESL5 - M151

31 REAMING – 1 MESL 5 - M30 127 PRESS 3 (63 TON) MESL 5 - M130

PDI LINE
32 REAMING – 2 MESL 5 - M31 128 END FORMING MESL 5 - M131
STAY HANGER
33 HMC – 1 (DMG MORI) MESL 5 - M32 LINE 129 PIPE BENDING MESL 5 - M132

MESL 5 - M33 HYDRAULIC PRESS - RITTERS AUTOMATION MESL 5 - M152

34 HMC – 2 (DMG MORI) 130
 35 HMC – 3 (DMG) MESL 5 - M95 131 SPM 1 MESL 5 - M153

36 HMC – 4 (MAZZAK) MESL 5 - M96 132 ROBOT 1 MESL 5 - M154

37 VMC – 2 (BROTHER) MESL 5 - M37 YXA PIPE CENTRE 133 REWORK STATION MESL 5 - M155

38 VMC – 3 (BROTHER) MESL 5 - M139 134 LEAK TEST MESL 5 - M156

39 VMC – 4 (BROTHER) MESL 5 - M140 135 FINAL GAUGE MESL 5 - M157

OIL PUMP
MACHINE 40 ROTO WASHER MESL 5 - M38 136 ROBOT 1 MESL 5 - M158
SHOP CASE OIL PUMP
ULTRASONIC OIL GALLERY HOLE
MACHINE
41 MESL 5 - M39 137 ROBOT 2 MESL 5 - M159
CVT LEAK TESTING MACHINE
CASE OIL PUMP OIL GALLERY HOLE
42 (MIKRO) STATION-2A MESL 5 - M117 138 ROBOT 3 MESL 5 - M160
CVT LEAK TESTING MACHINE
(MIKRO) STATION-2B MESL 5 - M118 YXA MUFFLER REWORK STATION MESL 5 - M161
43 139

ROTOR PLATE OIL PUMP LEAK MESL 5 - M119 LEAK TEST MESL 5 - M162
44 TESTING MACHINE (MIKRO) 140
LASER MARKING MACHINE (Mikro
45 Innotech) - STATION 1 MESL 5 - M120 141 FINAL GAUGE MESL 5 - M163

LASER MARKING MACHINE (Mikro MESL 5 - M141 SPM 1 MESL 5 - M164

46 Innotech) - STATION 2 142

RELIEF VALVE, SPRING TENSION MESL 5 - M121 SPM 2 MESL 5 - M165

47 PIPE PRESS FIT ASSEMBLY (MIKRO) 143
CHECKING, RETAINER & CIRCLIP
FITMENT ZONE (MIKRO) STATION 2 MESL 5 - M122 YXA PIPE 1 LEAK TEST MESL 5 - M166
48 ZONE 1 144
VVT HOLE CONTINUITY CHECK &
CASE OIL PUMP HEIGHT CHECK MESL 5 - M142 REWORK STATION MESL 5 - M167
49 (MIKRO) STATION 2 ZONE 2 145
LOW PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3 ZONE MESL5 - M103 FINAL GAUGE MESL 5 - M168
50 146
1
HIGH PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3 ZONE MESL5 - M143 SPM 1 MESL 5 - M169
51 147
2
LOW PRESSURE LEAK TESTING
MACHINE (MIKRO) STATION 3A MESL5 - M144 SPM 2 MESL 5 - M170
52 148
ZONE 1
HIGH PRESSURE LEAK TESTING
OIL PUMP MESL5 - M145 YOM PIPE LEAK TEST MACHINE MESL 5 - M171
MACHINE (MIKRO) STATION 3A
ASSY. 53 149
ZONE 2
AREA FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M100 REWORK STATION MESL 5 - M172
54 150
STATION 4
PERFORMANCE TEST MACHINE
(MIKRO) STATION 5 MESL 5 - M101 FINAL GAUGE MESL 5 - M173
55 151
FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M123 SWISS ROLL MESL 5 - M174
56 152
STATION 4A
PERFORMANCE TEST MACHINE
(MIKRO) STATION 5A MESL 5 - M124 FLANGING MACHINE MESL 5 - M175
57 153
FILTER PRESSING & ROTOR & ROTOR
COVER ASSEMBLE MACHINE (MIKRO) MESL 5 - M125 BAFFLE STUFFLING + SPOT WELDING MESL 5 - M176
58 154
STATION 4B
PERFORMANCE TEST MACHINE
MESL 5 - M126 DVCS MESL 5 - M177
59 (MIKRO) STATION 5B 155
ELECTRICAL PANEL (OIL PUMP) MESL 5 - M47 DRY LEAK TEST MACHINE MESL 5 - M178
60 156
 COORDINATE MEASURING MACHINE MESL5 - M48 SPM 1 MESL 5 - M179
STANDARD
61 (CMM) 157
ROOM YOM MUFFLER
62 AIR DRIER MESL5 - M49 158 SPM 2 MESL 5 - M180

63 AIRCOMPRESSOR 1 (520 CFM) MESL5 - M50 159 SPM 3 MESL 5 - M181

AIRCOMPRESSOR 2 (520 CFM) MESL5 - M51 SPM 4 MESL 5 - M182
64 160

65 PUMP HOUSE WATER PUMPS MESL5 - M52 161 SPM 5 MESL 5 - M183

66 COOLING TOWER (750 LPM) MESL5 - M53 162 MANUAL WELDING STATION MESL 5 - M184

67 FIRE HYDRENT SYSTEM MESL5 - M54 163 REWORK STATION MESL 5 - M185

MESL5 - M55 LEAK TEST MACHINE MESL 5 - M186

68 ELECTRICAL PANEL OF PUMP HOUSE 164

ELECTRICAL PANEL OF FIRE HYDRENT MESL5 - M56 FINAL GAUGE MESL 5 - M187
69 SYSTEM 165

MESL5 - M57
70 DG SET FOR FIRE HYDRANT SYSTEM
71 LPG GAS BANK MESL5 - M58
72 ETP SYSTEM MESL5 - M59

MESL5 - M60
73 ELECTRICAL PANEL FOR ETP SYSTEM
74 DM PLANT MESL5 - M61
75 RO PLANT - 1 MESL5 - M62
76 RO PLANT - 2 MESL5 - M63
77 SOFTNER SYSTEM MESL5 - M64
UTILITY 78 SEIZER LIFT 1 (2 TON) MESL5 - M65
79 SEIZER LIFT 2 (2 TON) MESL5 - M66
80 SEIZER LIFT 3 (2 TON) MESL 5 - M127
81 SEIZER LIFT 4 (2 TON) MESL 5 - M128
82 ELEVATOR GOODS LIFT 1 (2 TON) MESL5 - M67
83 ELEVATOR GOODS LIFT 2 (2 TON) MESL5 - M68
84 PASSENGER LIFT (750 KG) MESL5 - M69
85 UPS SYSTEM 100 KVA MESL5 - M70
86 UPS SYSTEM 200 KVA MESL5 - M71
87 ELECTRICAL PANEL - 100 KVA UPS MESL5 - M72
88 ELECTRICAL PANEL - 200 KVA UPS MESL5 - M73

ELECTRICAL PANEL - FIRST FLOOR MESL5 - M74

89
90 ELECTRICAL PANEL - PAINT SHOP MESL5 - M75

ELECTRICAL PANEL - GROUND FLOOR MESL5 - M76

91
92 ELECTRICAL PANEL - OIL PUMP MESL5 - M77
93 ELECTRICAL PANEL - SASH MESL5 - M104
94 ELECTRICAL PANEL - YSD MESL 5 - M129
ELECTRICAL PANEL - STAY HANGER
MESL5 - M107
95 (EGR)

96 EMERGENCY ELECTRICAL PANEL MESL5 - M78

Remark - REMOVE AND ADD MACHINE DETAILS

REMOVE MACHINES DETAIL ADD MACHINE DETAIL
 OIL GALERY PIPE
FITTING STATION (Dr. MESL 5 - M42 ARGON-CO2 GAS BANK MESL5 - M188
Wisner)
CASE HEIGHT
CHECKING + VVT HOLE MESL 5 - M43
(Dr. Wisner)
LOW PRESSURE LEAK
TESTING ZONE (Dr. MESL 5 - M44
Wisner)
FILTER FITTMENT
ZONE + ROTOR CO (Dr. MESL 5 - M45
Wisner)

END OF LINE TESTING MESL 5 - M46

MACHINE (Dr. Wisner)

LEAK TESTING (Aircon MESL 5 - M40

automation)– OIL GALERY
LEAK TESTING (Cypress
automation)– ROTOR MESL 5 - M41
PLATE

Prepared by - Maint. Deptt Approved by - HOD Maintenance

Format:-F01A-714 Rev:-01 Eff dt:-01.04.2022