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Energy 209 (2020) 118261

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Energy
journal homepage: www.elsevier.com/locate/energy

Energy and performance optimization of an adaptive cycle engine for


next generation combat aircraft
Hakan Aygun a, Mehmet Emin Cilgin a, Ismail Ekmekci b, Onder Turan a, *
a
Faculty of Aeronautics and Astronautics, Eskisehir Technical University, Eskisehir, Turkey
b
Faculty of Engineering, Industrial Department, Istanbul Commerce University, Istanbul, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: For next generation aircraft, Adaptive Cycle Engine (ACE) is a candidate to fulfill the multi-mission re-
Received 20 November 2019 quirements of flight. This new concept is promising to complete deficiencies of conventional low by-pass
Received in revised form mixed turbofan engines because the ACE model incorporates different thermodynamic cycles (turbojet
28 May 2020
and turbofan) on the same air vehicle system. Firstly, performance and design results of the ACE model
Accepted 28 June 2020
Available online 26 July 2020
are compared with those of fixed cycle low by-pass turbofan engine by using specific fuel consumption
(SFC), specific thrust (ST), power and efficiency parameters. Moreover, verification of the newly devel-
oped ACE model is performed. Secondly, considering some design parameters, ST and SFC values of the
Keywords:
Adaptive cycle
ACE model are analyzed for double by-pass mode (DBM) and single by-pass mode (SBM). Considering
Energy performance analysis of the ACE, SFC value is determined as 17.85 g/kN.s at DBM and 42.18 g/kN.s at SBM.
Turbofan According to results of energy analysis, overall efficiency of the ACE is calculated as 23% for DBM and 9%
Military aircraft for SBM whereas fixed cycle engine has 18% for military mode and 7% for afterburner mode. Finally,
Optimization minimization of (SFC) is obtained with genetic algorithm approach. Based on the design variables such as
by-pass ratio and turbine inlet temperature, minimum SFC value for the ACE model is calculated as
17.41 g/kN.s at DBM and 40.45 g/kN.s at SBM.
© 2020 Elsevier Ltd. All rights reserved.

1. Introduction depends on propulsion and power capabilities. Namely, propulsion


innovations have been the main tool for progress in air trans-
With the rapid development of modern aircraft technology, portation. Thanks to improvements in propulsion performance and
performance requirements of the propulsion system have become its efficiency, it would appear that aircraft will fly at higher speeds
more serious [1]. Due to the fact that performance characteristics of over longer distances by carrying larger payloads for next years [4].
the new generation aircraft put forward higher requirements, new Nowadays, Adaptive Cycle Engine (ACE) concept holds out to meet
generation engines must keep pace with these innovations [2]. For demands in terms of multi-purposed missions and performance
the aerospace industry, working more efficiently of aircraft and requirements. Because it promises low specific fuel consumption in
propulsion systems is of paramount importance. The development subsonic flight and high specific thrust in supersonic flight. The ACE
of propulsion systems has a complex challenge because of their model involves two different thermodynamic cycles (turbojet and
multidimensional and compact system. Propulsion systems with turbofan) on the same system, which makes the aircraft replies
higher efficiency would decrease the amount of fuel and hence the multi-purpose missions both in supersonic and subsonic flight [5].
environmental impact, especially the release of CO2 [3]. Overall Thanks to the changing of by-pass ratio (BPR), the ACE model would
efficiency of thermal systems could be increased with technical have more advantages than conventional ones in efficiency, specific
measures which lead to change in the design of components. Future fuel consumption (SFC) and flight range [6]. Because of capability of
the development of subsonic and supersonic transport aircraft adjusting its own variable components, it is necessary to analyze
the engine performance at DBM and SBM. A beneficial tool in
marking out cycle efficiency for aerothermodynamics system is
* Corresponding author.
energy analysis. This analysis expresses that energy could be
E-mail addresses: hakanaygun@eskisehir.edu.tr (H. Aygun), mecilgin@eskisehir. different in forms during process but total amount of it does not
edu.tr (M.E. Cilgin), iekmekci@ticaret.edu.tr (I. Ekmekci), onderturan@eskisehir. change. Energy efficiency is a general parameter and in practice
edu.tr (O. Turan).

https://doi.org/10.1016/j.energy.2020.118261
0360-5442/© 2020 Elsevier Ltd. All rights reserved.
2 H. Aygun et al. / Energy 209 (2020) 118261

various energy performance indicators usually exist based on regarding the ACE model because of following reasons:
thermodynamics [7]. Also, parametric cycle analysis is widely used,
particularly for propulsion systems. Based on the first law of ther-  to derive the energy, entropy and parametric equation relations
modynamics, performance studies illustrate effect of the parame- for the ACE model.
ters, such as component efficiencies, mechanical efficiencies, and  to compare performance, power and entropy results of the ACE
pressure loss coefficients on overall performance. Potential en- model with those of fixed cycle turbofan.
hancements of propulsion systems are evaluated through para-  to evaluate effects of design variables such as the BPR, HPC PR
metric studies on a baseline model. The performance of aircraft and TIT on the SFC value for the ACE model at DBM and SBM.
engines has improved through optimization of some design pa-  to optimize SFC value of the ACE model with genetic algorithm
rameters and improvement of material properties. Recently, the tool for the both two modes.
first and second law analyses together have been highly employed
in evaluation of propulsion systems for more efficient energy-
utilization. Employing both the first law efficiency and the second 2. System description of the adaptive cycle engine
law efficiency gives more information about system performance.
In other words, the quality or work potential of energy in the light Adaptive Cycle Engine (ACE) is conceived to enhance specific
of the second law analysis could be quantified [8]. Therefore, energy thrust (ST) and decrease fuel consumption to extend flight range
and entropy modeling techniques are of huge significant to and improve heat dissipation capacity of military aircraft. Fixed-
comprehend efficiency of an aero propulsion systems. Also, opti- cycle engines installing to current aircrafts were conceived for
mizing the performance of these systems could be achieved with either high thrust or high fuel efficiency, which affect adversely
minimization of irreversibility in components. Naturally, the en- aircraft performance. Thanks to ACE model which automatically
tropy generation minimization is challenge issue in practical ap- alternates between a SBM for high-thrust and DBM for high-
plications because of complex boundary conditions and the off- efficiency, engine performance would be optimized [14]. The
design operating point [9]. The performance optimization of en- drawing of the ACE model is shown in Fig. 2 [15]. The ACE model
ergy systems incorporates either modifying the system structure or incorporates several main components such as fan, core driven fan
changing design parameters according to one or more paramount stage (CDFS), high pressure compressor (HPC), combustion cham-
design objectives. Feasible aircraft propulsion systems and the ber (CC), high pressure turbine (HPT), low pressure turbine (LPT),
decreased fuel consumption as well as environmental constraints afterburner (AB) and exhaust nozzle (EN) [16]. This model also
such as emission and noise reduction are current optimization involves a mode selector valve (MSV), front variable bypass (FVABI)
goals in air transportation [9]. and rear variable bypass injector (RVABI) to direct the flow due to
In the literature, various design and performance studies on various requirements. While upper side shown in Fig. 2 represents
different ACE models have been carried out. Xin et al. [10] per- double by-pass mode, down side expresses single by-pass mode.
formed the performance optimization of the ACE model during The main principle is that by changing the geometry of engine parts
subsonic climb with genetic algorithm and compared the climb (FVABI, RVABI) and adjusting the flow and bypass ratio are at the
results for different modes. Zheng et al. [11] improved a new best engine performance in the corresponding flight condition [5].
method for the ACE model to help the optimization of matching At DBM, the engine operates under subsonic cruise conditions
control schedule and to increase efficiencies. Namely, this method and the total bypass ratio is of 1.8 value. In order to meet this mode
employed makes component working points close to their optimal requirements, MSV, RVABI and FVABI are opened. Angle of Fan
matching lines and match the related components better than the guide vane increases while angle of CDFS and HPC vanes which
original control schedule. Chen et al. [12] carried out performance affect core air decrease in order to increase total by-pass ratio [5].
assessment of the ACE model during subsonic and supersonic At SBM, the total bypass ratio is of 0.3 value. Angle of the Fan
throttling. In the related study, it is found that via the combined guide vane alternates to have the ability to match the inlet flow of
control of variable geometries, the thrust decreases from 100% to the aircraft. In order to produce high specific thrust without critical
60.36% during subsonic cruise and to 59.81% without spillage drag performance losses, MSV is fully closed and RVABI slightly is closed.
during supersonic cruise with constant airflow. Zheng et al. [13] Most of the airflow passes through the CDFS and HPC components
performed matching mechanism analysis on the ACE model. The [5]. Note that the energy and performance of the ACE model are
aim of related study is to evaluate the effect of variable components evaluated on design mode and off-design for optimization in this
on matching relationship between engine components and the study. Main parameters used parametric cycle analysis for fixed
overall engine performance. cycle turbofan and the ACE model are given Table 1. The ACE model
In the open literature, the studies about the thermodynamic and may be applicated to new generation military aircrafts. One of
parametric cycle evaluation of the ACE model are relatively limited candidate fighter aircrafts so as to install the ACE model is a F35A
in comparison with other conventional propulsion systems. [17]. Fig. 1 shows a number of component stations for the ACE.
Through a literature review, it is realized that any studies based on
the first and second law together assessment as well as SFC opti- 3. Thermodynamic analysis: energy and entropy equations
mization for the ACE model have not appeared to the best of the
authors’ knowledge. Also, energy and performance results of fixed Energy can be defined as a property which leads to motion. The
cycle turbofan are compared with the developed ACE model. This first law of thermodynamics puts forward that energy is a ther-
comparison shed light on the existed improvement at the ACE modynamics property that is of ability of the change its own form
model. So, the model developed in the study provides the first in but the total quantity of energy remains constant [18]. The dif-
attempt to evaluate design parameters, which are BPR, high pres- ference between the energy input and output can be determined
sure compressor pressure ratio (HPC PR) and turbine inlet tem- from the change energy content of a system. Aero-propulsion sys-
perature (TIT) and to optimize these variables by using genetic tems use generally air as the working fluid and obtain thrust force
algorithm (GA) at DBM and SBM. A new computer code is devel- thanks to the difference kinetic energies between inlet air and
oped in MATLAB environment for energy calculations and optimi- burnt gases after combustion [19]. The cycle study of the propulsion
zation in this study. In summary, the main goals of this contribution system incorporates temperatures and pressures in inlet and out-
are ranked and the study has differences from the other studies lets of components, mass flows and figure of merits of the engine
H. Aygun et al. / Energy 209 (2020) 118261 3

Table 1
Main parameters used at modes of the fixed cycle turbofan and the ACE model.

Fixed cycle low by-pass turbofan

Parameter h (m) M m_ a (kg/s) MSV BPRtot Tt4 Tt7 pFan pCDFS pHPC ptot:
K K

Military 0 0 101.69 e 0.67 1850 e 4.03 e 7 28.2


Afterburner 0 0 101.69 e 0.67 1850 2050 4.03 e 7 28.2
The ACE model
DBM 0 0 101.69 Open 1.8 1850 e 3.1 1.3 7 28.21
SBM 0 0 101.69 Closed 0.3 1850 2050 3.1 1.3 7 28.21

Fig. 1. Illustration of a number of component stations for the ACE model components [15].

Fig. 2. The schematic illustration of an adaptive cycle engine [15].

such as efficiencies, power values. The second law of thermody- 3.1. Energy equations
namics consolidates initial energy assessment. According to this
law, an actual process takes place in the direction of diminishing The first law analysis is carried out via the continuity and energy
the quality of energy [7]. Entropy production occurs in a system equations for corresponding system process. On a rate basis, the
because of the state change and it is desired to be a minimum in conservation of mass may be expressed in integral form manner
order to achieve maximum efficiency. With this point of view, in- [21,22].
efficiency results from an irreversible process where entropy gen-
eration takes place. In this context, balance of entropy is applied to
a system after energy assessment, thereby inefficiency of energy
conversion systems can be determined. Because of irreversibility in
aircraft engine systems, entropy is employed to analyze the loss of
efficiency [20]. ð ð
v ! !
An energy analysis based on the balance of energy and entropy rdV þ r V: d A ¼ 0 (1)
vt
is carried out to determine the thermodynamic properties of the CV CS
unknown states and to calculate irreversibility, the heat transfer
At left hand-side of equation, while the first term represents
and work interaction between the system and the environment. In
time rate of change of mass inside control volume, second term
this study, the steady-state form of mass (Eq. (1)) and energy (Eq. !!
(2)) rate and entropy balances (Eq. (4)) around the control volumes denotes rate of mass flow across control surfaces. rV , A denote
enclosing each components of the ACE model are implemented density, velocity vector for fluid and area vector, respectively.
respectively. On a rate basis, the conservation of energy may be expressed in
integral form manner [22,23].
4 H. Aygun et al. / Energy 209 (2020) 118261

ð ð
v ! !
Q_  W_ s W_ _
shear  W other ¼ erdV þ ðe þ pvÞr V: d A (2) ðT
cp ðTÞdT
vt sðTÞ ¼ (8)
CV CS T
Tstd
where heat transfer rate is denoted by Q, _ work transfer rate at
Combining Gibbs equation, perfect gas definition and from
_
surface is represented by W s and work rates due to shear forces and definition of h(T), the temperature and pressure changes in inlet and
other forms is denoted by W _ _
shear and W other respectively. At right outlet of each the ACE components can be determined as follows
hand-side of equation, first term represents the change of energy in [25]:
time inside control volume (CV), the second term denotes energy
flux across control surface (CS).  
s0 ðTÞ  s0 ðTi Þ
Total enthalpy is defined as the sum of the internal energy, the pðTÞ ¼ pðTi Þexp h±1
poly
(9)
R
flow energy, and the kinetic energy and its rate of change can be
therefore written as [24]:
where the h±1
poly
is polytrophic efficiency of related component, the
! exponent is þ1 for the compression and 1 for the expansion.
V2
V $ ðrdhi VÞ ¼ V $ ðrdeVÞ þ p0 V $ V þ V $ ðp  p0 ÞV þ V$ r V
2
(3)

4. Governing equations

To develop the ACE model, mass and energy equilibrium equa-


3.2. Entropy equations tions should be applied to the main components of the ACE
considering them as a control volume at steady-state. The magni-
Second Law or ‘irreversibility’ analysis takes account of the en- dutes of enthalpy, work rate and entropy for the inlet stream and
ergy source in terms of its thermodynamic quality. However, en- outlet stream of each component may be figured out with the
ergy law obtains energy or heat losses to be predicted. This limited governing equations. Application of governing equations to the Fan,
information is not adequate to improve conversion of energy. As for CDFS, HPC, CC, HPT, LPT, mixing chamber and AB are expressed in
the Second law of thermodynamics, it expresses that conversion Table 2 [26]. Before thermodynamic balance equations of compo-
rates of work and heat to each other are different. Namely, work can nents are presented, some explanations are given regarding these
be fully transformed to heat but heat can be converted partly to components.
useful work on a rate basis, the equation of entropy may be
expressed in integral form manner [22]. ✓ For Fan unit, temperature of Fan inlet and Fan outlet is repre-
sented by T02 and T2:1 , whereas m_ 1:3 and m_ 2:1 denote mass flow of
ð ð
dQ_ ! ! dS first by-pass inlet and CDFS inlet, respectively. Moreover,
þ sr V: d A þ S_gen ¼ CV (4) _ Fan illustrates required work for Fan unit.
T dt W
path CS ✓ For CDFS unit, temperature of second by-pass inlet and CDFS
outlet is represented by T1:5 and T2:4 , whereas m_ 1:5 and
where dQ_ is heat transfer across surface(s) dependent on path, s m_ 2:4 denote mass flow of second by-pass inlet and HPC inlet,
and S_gen represent specific entropy (kJ/kg.K) and entropy genera- respectively.
tion, respectively. At right hand-side, the term expresses change of ✓ For HPC unit, m_ 0:3 represents mass flow of CC inlet whereas T0:3
entropy in CV. is temperature of HPC outlet. Furthermore, phpc and hhpc express
The Gibbs function gives a relation between entropy and inter- pressure ratio and isentropic efficiency of HPC respectively.
nal energy. In time averaged form, it can be given as follows [24]: ✓ For CC unit, m_ f is fuel mass flow of combustor whereas
T04 represents temperature of HPT inlet. Also, cp; cc denotes
1 specific heat for CC outlet flow.
TVs ¼ Ve þ pV (5)
r ✓ For HPT unit, m_ 4:5 identifies mass flow of HPT outlet whereas
Embedding the steady-state expression of the internal energy T4:5 represents temperature of HPT outlet.
[24]. ✓ For LPT unit, m_ 05 is mass flow of LPT outlet whereas T05 expresses
temperature of LPT outlet.
≡ ✓ For MC unit, T06 denotes temperature of mixing chamber outlet,
V:ðrdeVÞ ¼  pV:V þ ðtVÞ:V  Vq (6)
whereas m_ 06 represents mass flow of mixing chamber outlet.
Gas flows through the ACE model are taken to be mixtures of ✓ For AB unit, m_ 07 and m_ fab identify mass flow of AB outlet and AB
perfect gases with variable Cp(T). The each constituent in the flow fuel, respectively T07 represents temperature of afterburner
has own gas constant, enthalpy of formation and specific heat, outlet. Also, hab expresses burner efficiency of AB.
which is function of temperature. The enthalpy h(T) and entropy
terms for these flows can be determined [25]. For the choked nozzle;

ðT pffiffiffiffiffiffiffiffiffiffiffiffiffi
V9 ¼ gh RT9 (41)
hðTÞ ¼ hF þ cp ðTÞdT (7)
When the exhaust nozzle is unchoked, the exhaust pressure
Tstd
equals ambient one. The velocity of the exhaust gases is calculated
from the relation [18].
H. Aygun et al. / Energy 209 (2020) 118261 5

Table 2
Thermodynamic equations for main components of the ACE [26].

Components Eqs.

" !#
1
T2:1 ¼ T02 1 þ pfðgc1Þ=gc  1 (10)
hf

Pt;2:1 ¼ pf Pt;02 (11)

m_ 02 ¼ m_ 2:1 þ m_ 1:3 (12)

_ Fan ¼ m_ ðh  h Þ
W (13)
02 2:1 02

" !#
1 ðgc1Þ=gc
T2:4 ¼ T2:1 1 þ pcdfs 1 (14)
hcdfs

Pt;2:4 ¼ pcdfs Pt;2:1 (15)

m_ 2:1 ¼ m_ 2:4 þ m_ 1:5 (16)

_ _ 2:1 ðh2:4  h2:1 Þ


W cdfs ¼ m (17)

m_ 2:4 ¼ m_ 3 (18)

" !#
1 ðgc1Þ=gc
T03 ¼ T2:4 1 þ phpc 1 (19)
hhpc

Pt;03 ¼ phpc Pt;2:4 (20)

_ _ 03 ðh03  h2:4 Þ
W hpc ¼ m (21)

m_ 04 ¼ m_ 03 þ m_ f (22)

m_ 03 cp;03 T03 þ hcc mf QLHV ¼ m_ 04 cp;04 T04 (23)

Pt;04 ¼ ð1  DPÞPt;03 (24)

m_ 4:5 ¼ m_ 04 (25)

hm WHPT ¼ WCDFS þ WHPC (26)

hm cp;g m_ 04 ðT04  T4:5 Þ ¼ cp;a m_ 2:1 ðT2:4  T2:1 Þ þ hm cp;g m_ 3 ðT3  T2:4 Þ (27)

" #gg =ðgg 1Þ


½1  ðT4:5 =T04 Þ
P4:5 ¼ P04 1  (28)
hhpt

m_ 05 ¼ m_ 4:5 (29)

hm WLPT ¼ WFan (30)

hm cp;g m_ 4:5 ðT4:5  T05 Þ ¼ cp;a m_ 02 ðT2:1  T02 Þ (31)

 
½1  ðT05 =T4:5 Þ gg =ðgg 1Þ
P05 ¼ P4:5 1  (32)
hLPT

(continued on next page)


6 H. Aygun et al. / Energy 209 (2020) 118261

Table 2 (continued )

Components Eqs.

For DBM;

m_ 1:3 cp;1:3 T1:3 þ m_ 1:5 cp;1:5 T1:5 þ m_ 05 cp;05 T05 ¼ m_ 06 cp;06 T06 (33)

For SBM;

m_ 1:5 cp;1:5 T1:5 þ m_ 05 cp;05 T05 ¼ m_ 06 cp;06 T06 (34)

Pt;06 ¼ ð1  DPÞPt;05 (35)

Tt06 ¼ Tt07 (36)

m_ 06 cp;06 T06 þ hab m_ fab QLHV ¼ m_ 07 cp;07 T07 (37)

Pt;07 ¼ ð1  DPÞPt;06 (38)

 
P7 gh þ 1 lh =ðlh 1Þ
¼ (39)
Pc 2

If the nozzle is choked


   
T7 l þ1
¼ h (40)
T9 2

vffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi
" ffi station, gases leave from engine the exhaust area (Ae) at (2) station.
u
u  ðgh 1Þ=gh # The velocity and pressure over station (1) are represented with u
P
V9 ¼ t2cp;h T7 1 
a
(42) (which is also flight velocity) and Pa (ambient pressure at same
P7
altitude), respectively. Over the station (2), velocity and pressure
are same value with at station except over the exhaust area (Ae)
where the values are to be (ue) and (Pe). It is assumed that the flow
is steady within the control volume and external flow is reversible.
5. Equations for performance and power parameters
The continuity equation gives Eq. (43) (a) for the control volume
[26],
Considering a schematic diagram for an engine model shown in
Fig. 3, thrust force equation of the ACE model can be derived from
basic conservation laws of mass and momentum in their integral
forms. Control volume extends between the inlet (1) and exhaust
(2) of the engine. In Fig. 3, the two sides of the control volume are v
parallel to the flight velocity (u). The surface area at stations (1) and ∭ rdv þ % rudA ¼ 0 (43)
vt CV CS
(2) are equal and represented by A.
While air entering the engine passess from inlet area (Ai) at (1) According to the momentum equation [26],

Fig. 3. Simplified model of the forces acting on the control volume and various powers for the ACE model [15,26].
H. Aygun et al. / Energy 209 (2020) 118261 7

produced offspring which results in a better population set [30]. At


X v
F¼ ∭ rudv þ % uðrudAÞ ¼ 0 (44) the end of the process, produced good offspring replaces parent
vt CV CS chromosomes in the initial population. This state continues until a
prespecified termination criterion is provided.
From Eq. (43) and Eq. (44), net thrust force can be yielded for an
In this study, an application of genetic algorithms to perfor-
aero engine as follows [26]:
mance of the ACE model is accomplished. SFC parameter for this
 model is chosen to characterize the ACE model performance. SFC of
T ¼ ma ½ð1 þ f Þue  u þ ðPe  Pa ÞAe (45)
the ACE is aimed to minimize by employing some paramount
In scope of this study, performance indicator regarding the ACE design parameters such as by-pass ratio, turbin inlet temperature
model incorporates some parameters such as specific thrust (ST), and HPC pressure ratio for two modes. Genetic algorithms are of
specific fuel consumption (SFC), engine efficiencies and power ability which optimize a complicated system quickly. While this
values (wasted power, thrust power). With above mentioned gov- approach is applicated, required input parameters shown in Tablo 3
erning equations, exhaust velocity of the ACE model is calculated are employed. Also, Matlab code for performance optimization was
for both modes. After calculation of the velocity, ST, SFC and power written with respect to the flowchart illustrated in Fig. 4.
values could be easily determined. In this study, engine efficiencies
are calculated by means of power values which are illustrated in 7. Results and discussion
Fig. 3.
In this study, firstly, the equations of energy and performance
5.1. Specific thrust were applied to the ACE model. These approaches help finding
unknown thermodynamic properties in inlet and outlet of com-
The specific thrust (ST) can be found by dividing thrust to air ponents. Thus, the heat transfer and work interaction and entropy
mass flow. The maximization of ST with some design variables such production in components were determined. Secondly, the paper
as optimum air flow rate or inlet area is usually main aim in cycle presents parametric cycle assessment of the ACE model. Thanks to
analysis [27,28]. parametric equations, some performance parameters such as ST,
SFC, power values and engine efficiencies were achieved at DBM
T and SBM. For more clarity, the obtained results were compared
ST ¼ (46)
m_ a with those of fixed cycle turbofan at design point. On the other
hand, the ACE model was verified through GasTurb model [15].
Furthermore, for the ACE model, effects of design variables on
performance parameters were investigated to determine effective
5.2. Specific fuel consumption
parameters for optimization. The optimization methods help
investigating challenges and possibilities of propulsion systems for
This parameter can be determined by dividing fuel mass flow to
sustainable aviation and the decrease of fuel emissions as much as
thrust force. By consuming minimum fuel, achievement of the
possible. For implementations where the constraints such as
required thrust is usually aimed in cycle analyses [27,28].
weight or cost of fuel are paramount, minimization of SFC is
necessary. Because aircraft engines involve these constraints, the
m_ f
SFC ¼ (47) SFC of the ACE model was aimed to minimize with by-pass ratio,
T
HPC pressure ratio and turbine inlet temperature variables.
Propulsion, thermal and overall efficiencies [27]; In this paper, the reference altitude was considered to be sea
level and the atmospheric pressure and temperature are
✓ Propulsion efficiency: It is ratio of thrust power to total power 101.325 kPa and 288.15 K, respectively. To verify the developed ACE
(wasted power plus thrust power). model and to show that the engine can work properly at the off-
✓ Thermal efficiency: It is ratio of total power to fuel power. design operating point, variable cycle engine (VCE) module in
✓ Overall efficieny: It is multiplication of propulsion and thermal GasTurb software was employed [15]. Therefore, the obtained re-
efficiencies. sults from the program were attached to this study.
Fig. 5 presents SFC values regarding the fixed cycle turbofan, the
6. Optimization of the ACE model with genetic algorithm ACE model and the GasTurb model for DBM and SBM. It should be
kept in mind that DBM and SBM correspond military condition and
Genetic algorithms (GAs) denote a robust, general-purpose AB condition, respectively for the fixed cycle turbofan. From Fig. 5,
optimization paradigm on the basis of natural genetics and selec- the by-pass change in the ACE clearly leads to decrease SFC value
tion [29].Thanks to GA approach, the accumulated information from 21.58 g/kN.s to 17.85 g/kN.s at DBM and from 50.69 g/kN.s to
which is obtained from initially unknown search space can be used 42.18 g/kN.s at SBM. As can be seen in Fig. 5, GasTurb model results
to later search towards feasible regions [30]. In GAs, possible so- corroborate the ACE model in spite of slight differences between
lutions for any problem are represented with a randomly produced SFC values for two modes. The reason for this discrepancy could be
population of parent chromosomes. GAs start with these initial attributed to differences in auxiliary input parameters such as
populations. The constituents of a chromosome are denoted with polytropic and mechanical efficiencies of components.
genes [29]. The chromosomes are assessed by employing an iden- Fig. 6 illustrates specific thrust values (ST) of three engine
tified fitness function. With respect to their fitness values, some of models. It can be known that there is trade-off between engine
the chromosomes are opted for the process of reproduction parameters. For example, the decrease in ST can lead to experience
incorporating genetic operations such as crossover and mutation performance loss. Compared with fixed cycle turbofan, ST magni-
[31,32]. An exchange of one or set of genes between parent chro- tude of the ACE model decreases with 23.86% at DBM. However, the
mosomes is realized by crossover operator and the newly produced ACE can compensate this performance loss by lowering by-pass
ones are named as offspring. In addition, the alteration process ratio when required. On the other hand, ST value is almost equal
related to the genes of the chromosomes are accomplished muta- to fixed cycle’s at SBM, even slightly larger. This improvement
tion operator thereby, new gene values are attached by these shows that components of the ACE work in compliance with each
8 H. Aygun et al. / Energy 209 (2020) 118261

Fig. 4. Flowchart of the ACE model performance optimization.

Fig. 5. SFC values of the different engine models (Fixed cycle, GasTurb model, ACE
model) for DBM and SBM.
Fig. 6. Specific thrust values of three engine models for DBM and SBM at take-off
design point.

other well. Namely, the ACE model can reply requirements of both
modes by changing running modes. Considering results of GasTurb efficiency values. There are some different approaches for calcu-
model for ST value, there is a deviation with 13.41% at DBM and lating of efficiency. Efficiency of the ACE and fixed cycle turbofan
6.11% at SBM in comparison with ST of the ACE. was computed by considering wasted and thrust powers in the
Another comparison parameter for propulsion systems is study. Clearly from Fig. 7, the ACE model has higher efficiency at
H. Aygun et al. / Energy 209 (2020) 118261 9

both two modes. When compared fixed cycle turbofan, propulsive,


thermal and overall efficiencies of the ACE were determined as
higher with 4%,6% and 5% respectively at DBM.
Moreover, Fig. 8 presents that difference for these efficiencies is
calculated in favour of the ACE with 5% for propulsive, 2% for
thermal and 2% for overall at SBM. Considering operating point
from DBM to SBM, overall efficiency of the ACE model decreases
from 23% to 9% whereas thrust efficiency of the ACE model reduces
from 66% to 49%. These results could be acceptable since thrust
efficiency is inversely proportion with exhaust velocity.
One of aims for aero-breathing systems is to recover or decrease
wasted power. If aircraft engines continuously run at high power,
wasted power would increase depending on it. As mentioned
above, fixed cycle turbofan has fixed by-pass ratio. Even the times
when high thrust is not required, this engine (Fixed cycle) con-
tinues generating relatively high power at lower engine operating
point. High power means exhaust gases with high velocity. For the
Fig. 8. Efficiency values of the fixed cycle turbofan and the ACE model for SBM at take-
ACE model, velocity of exhaust gasses from governing equations is off design point.
computed as 475 m/s at DBM and 795 m/s at SBM, respectively. As
for fixed cycle turbofan, exhaust velocity is found as 550 m/s at
military condition and 805 m/s at AB condition. Inlet air velocity is generation represents loss characterization of components. This
determined as 160 m/s for both two engines. Based on above given parameter is the most principal merit of loss for all physical pro-
power equations, wasted power, thrust power and total power cesses and mechanisms. By this technique, system also can be
values are calculated for the fixed cycle turbofan and the ACE evaluated in detail such as individual components. In Fan, CDFS and
model. HPC components, the higher temperature difference means the
According to Fig. 9, the ACE model has the lower wasted power higher work rate. Namely, the power consumption is the higher
with 2.75 MW at DBM. It should be kept in mind that approxi- than the required ideal power. Increment in temperature depends
mately half of this difference converts into thrust power for fixed on the isentropic efficiencies of these components. Entropy differ-
cycle turbofan. As for SBM, Fig. 10 shows that wasted powers of ences between these components of the both engines could be
both engines are highly close to each other. However, thrust power associated with isentropic and polytropic efficiencies which are
of the ACE model is higher than that of fixed cycle turbofan with input values for performance calculation of the ACE model. As seen
2.85 MW. Fig. 11, specific entropy production occurs more at Fan of the fixed
Up to this point, performance and energy analyses for both two cycle turbofan with 0.096 kJ/kgK. However, HPC component of the
engines are evaluated. After that point, the results of second law ACE model has higher irreversibility with 0.066 kJ/kgK. Core driven
assessment of thermodynamics are presented through Fig. 11. fan stage (CDFS) newly existed has relatively low specific entropy
Because entropy term depends on temperature and pressure production with 0.0095 kJ/kgK. Friction at the diffuser before
values, specific entropy values are the same for DBM and SBM entering combustor decreases the total pressure in HPC outlet and
except AB unit. All components of the fixed cycle turbofan and the leads to the entropy increment. As for combustor, properties of the
ACE model are assumed as irreversible and adiabatic (except fuel, inefficient combustion and thermal losses lead to losses in the
combustor). The entropy of the air in the main components could combustion chamber. The burner efficiency represents these losses.
be attributed to friction, turbulence, separation through these The maximum specific entropy production occurs in combustor of
components. In addition to this, the outlet temperatures of these the ACE model with 1.055 kJ/kgK for two modes. However, it is
components are higher than the isentropic temperature. Entropy followed by AB component of fixed cycle turbofan with 0.868 kJ/
kgK at SBM. The reason of the increase of entropy in turbines is
friction again. Finally, the highest specific entropy value is calcu-
lated at AB components to be 2.03 kJ/kgK for fixed cycle turbofan
and 1.935 kJ/kgK for the ACE model. When specific entropy pro-
duction is multiplied with mass flow through the engine, this
approach could result in more accurate conclusion about irrevers-
ibility of the components.
After that point, design and performance parameters of the only
ACE model is evaluated. Because one aim of this study is to inves-
tigate ways that enhance performance of the ACE model, design
parameters are handled in terms of overall efficiency and wasted
power. Namely, effects of by-pass ratio and turbine inlet tempea-
ture on wasted power and overall efficiency are investigated for
only DBM. Because main aim of SBM is to obtain high thrust, effi-
ciency value is of secondary importance.
As given in Fig. 12, changing BPR, ranging from 1 to 1.8, increases
overall efficiency and decreases wasted power at DBM. The incre-
ment in BPR leads to increase overall efficiency with 3.1% at DBM.
However, wasted power decreases from 6.45 MW to 4.9 MW. If by-
pass ratio could not be increased, more energy than 1.55 MW is
Fig. 7. Efficiency values of the fixed cycle turbofan and the ACE model for DBM at take- wasted through exhaust. The increase in BPR is desired until tur-
off design point. bine work meets required power for Fan, CDFS and HPC.
10 H. Aygun et al. / Energy 209 (2020) 118261

Fig. 9. Power values of the fixed cycle turbofan and the ACE model at DBM.

Fig. 10. Power values of the fixed cycle turbofan and the ACE model at SBM.

Fig. 11. Specific entropy values of the fixed cycle turbofan and the ACE model at DBM and SBM.
H. Aygun et al. / Energy 209 (2020) 118261 11

Fig. 12. Effects of BPR on overall efficiency and wasted power value at DBM.

Effect of turbine inlet temperature (TIT or Tt4) on these pa- of 11.4%. It is noted that this effect analysis is evaluated under TIT
rameters is presented through Fig. 13. The increase in TIT affects and HPC PR variables. These are 1800 K and 7 respectively. As for ST
favourably overall efficiency, but adversely wasted power in terms parameter, because less air mass flow is accelerated in core engine
of the engine performance at DBM. TIT increases exhaust velocity, with the increasing by-pass ratio, ST value decreases from
so both wasted power and thrust power increase. The improvement 845.3 N.s/kg to 678.4 N.s/kg at DBM. Namely, ST value changes with
in overall efficiency occurs with 4.1%. However, wasted power in- ratio of 19.7%. In addition, ST parameter could be modulated with
creases from 4.22 MW to 5.09 MW at DBM. In a short, the increase partial throttling, which results in performance loss such as spillage
in TIT is desired up to a point that turbine materials can withstand. drag. These issues are mentioned several articles. This study does
Before optimization assessment of SFC is mentioned, effect of not extend to flow matching problems.
by-pass ratio on ST and SFC for the both two modes is evaluated by As for SBM given in Fig. 15, the increase in BPR is not a desired
means of Figs. 14 and 15. BPR of the ACE model is modulated, condition because BPR increases SFC value from 42.18 g/kN.s to
ranging from 0.3 to 1.8. For the ACE model, the reason why BPR not 48.03 g/kN.s. Moreover, ST value decreases with the increasing BPR.
exceed to 1.8 is that turbine components can not satisfy required In this mode, BPR is desired as low as possible in terms of perfor-
power to Fan, CDFS and HPC components. Dimension constraints of mance parameters. Therefore, the ACE model works as turbojet
core components do not allow increasing of by-pass ratio more. cycle in the SBM. With the increasing BPR, the ST value decreases
Considering high by-pass turbofans, these have turbines with high with ratio of 12.19% at SBM.
diameter which is not suitable for supersonic aircraft. Clearly from Effects of the other two design parameters, which are HPC PR
Fig. 14, the increase in by-pass ratio decreases SFC value from and TIT, on SFC value are investigated through Figs. 16e17. Note that
20.15 g/kN.s to 17.85 g/kN.s at DBM. This decrease corresponds ratio BPR value is 1.8 at DBM and 0.3 at SBM. In addition, TIT is 1800 K for

Fig. 13. Effects of TIT on overall efficiency and wasted power value at DBM.
12 H. Aygun et al. / Energy 209 (2020) 118261

Fig. 14. Effects of the changing BPR on specific fuel consumption and specific thrust values at DBM.

Fig. 15. Effects of the changing BPR on specific fuel consumption and specific thrust values at SBM.

Fig. 16. Effects of HPC pressure ratio on SFC at DBM and SBM.
H. Aygun et al. / Energy 209 (2020) 118261 13

Fig. 17. Effects of Turbine inlet temperature on SFC at DBM and SBM.

both modes. Firstly, effect of HPC PR is presented at DBM and SBM whereas LPT one satisfies power rate of Fan.
through Fig. 16. Increasing of this parameter enhances performance Fig. 20 illustrates thrust change according to design variables at
of the ACE model at DBM. Namely, SFC changes from 18.23 g/kN.s to DBM and SBM. This is given to show that the ACE model is stably
17.53 g/kN.s. The SFC decrease corresponds ratio of 3.83% at DBM. It works at selected opeating ranges. Thrust parameter is obtained by
is known that trade-off analysis between the design parameters employing ACE cycle equations. Namely, if operating parameters
and performance parameters is necessary, so design variables do are selected at out of working points, thrust parameters can not be
not have same effect on performance characteristics for all modes. calculated properly. According to Fig. 20(a), thrust of ACE varies
Likewise, the increase in HPC PR has different effects on SFC at SBM. between 65.79 kN and 75.99 kN at DBM and between 109.06 kN
As for SBM, SFC is adversely affected by increasing pressure ratio of and 114.36 kN at SBM. With respect to Fig. 20(b), thrust value of ACE
HPC. SFC changes from 41.72 g/kN.s to 42.81 g/kN.s Namely, SFC changes 107.42 kN and 118.54 kN at SBM, whereas it varies
increases with ratio of 2.63%. 48.75 kN and 64.98 kN at DBM. It should be kept in mind that rise in
Fig. 17 presents effect of TIT on SFC parameter at DBM and SBM. TIT increases thrust value for all operating modes.
In contrast to HPC PR parameter, TIT affects favourably SFC value for Figs. 21 and 22 present high pressure compressor mappings at
both modes. Note that pressure ratio value of HPC is entered as 7. As DBM and SBM. These can ensure that HPC can stably works for
seen in Fig. 17, when compared two modes, effect of TIT is higher at selected operating points. These mappings are obtained for the ACE
SBM. Namely, the increase in TIT decreases SFC value from 18.64 g/ model by means of GasTurb programme. These incorporate surge
kN.s to 17.66 g/kN.s at DBM. The decrease is calculated as 5.25%. line, efficiency line and speed line. As can be understood that cor-
Moreover, SFC value decreases from 45.73 g/kN.s to 41.35 g/kN.s rected HPC mass flow, which is determined with relative temper-
with the increasing TIT at SBM. The decrease corresponds 9.57%. ature ratio and pressure ratio, changes with by-pass ratio and
Investigating these effects of design parameters help in optimizing working modes. The efficiency contours for HPC show adiabatic
effectively performance parameters because each design parame- efficiency, varying between 0.85 and 0.86. Operating ranges are
ters affect performance parameters at different magnitudes. showed in two Figs. As can be seen in Figs. 21 and 22, HPC PR can
Figs. 18 and 19 present power rates of turbomachinery compo- change between 6 and 8 without surge event.
nents according to by-pass ratio and HPC pressure ratio. Prior to When considering above analyses, approximate values of design
optimization application, it should be researched if the ACE model variables can be partially predicted. With genetic algorithm ap-
runs or not in aforementioned operating points. It can be known proaches, these values are determined as certain. In Matlab envi-
that change in BPR and HPC PR variables substantially affect the ronment, the special code which is divided to two parts as
engine behaviour. In this context, for the selected design variables performance equations and optimization process is improved.
ranges, Figs. 18 and 19 show that each component of the ACE model Before starting SFC optimization, parametric cycle equations were
can run in compliance with the component that is on same shaft at written in Matlab language. After, objective function (SFC) is
DBM and SBM. When looking at 1.8 BPR and 8 HPC PR in Figs. 18 and determined. Firstly, BPR and TIT are chosen as design variables.
19, at DBM, power rate of HPT is calculated as 16.3 MW whereas Their ranges are given in Table 3. According to optimization results
those of HPC and CDFS are determined as 14.83 MW and 1.42 MW, given in Fig. 23, minimum SFC value of the ACE model at DBM are
respectively. Moreover, Fan and LPT power rates are computed as determined as 17.413 g/kN.s BPR and TIT values which correspond
13.17 MW and 14.92 MW, respectively. On the other hand, since this result are 1.8 and 1850 K respectively. Before optimization re-
SBM has the lower BPR, power rates for HPT and HPC increase. sults, SFC value is calculated as 17.85 g/kN.s with 1.8 of BPR value,
Namely, HPT power rate is estimated as 25.38 MW, while HPC and 1800 K of TIT value and 7 of HPC pressure ratio. In terms of SFC, the
CDFS ones are determined as 23.07 MW and 2.26 MW, respectively obtained benefit through optimization tool is computed as 2.71% at
at SBM. Also, Fan an LPT power rates are determined as 13.17 MW DBM. As for SBM, minimum SFC value is calculated as 40.47 g/kN.s
and 13.76 MW, respectively. As is the this case, for the other at SBM. For this aim, BPR and TIT values are determined to be 0.3
running points, HPT power rate satisfies those of HPC and CDFS and 1850 K respectively. Considering initial value of SFC, GA
14 H. Aygun et al. / Energy 209 (2020) 118261

Fig. 18. Power rates (MW) of main components for the ACE at DBM.

Fig. 19. Power rates (MW) of main components for the ACE at SBM.

Fig. 20. Thrust change with operating parameters at DBM and SBM.
H. Aygun et al. / Energy 209 (2020) 118261 15

Fig. 21. HPC mapping for 1.3 and 1.8 of BPR at DBM [15].

Fig. 22. HPC mapping for 0.3 and 0.8 of BPR at SBM [15].

Table 3
Main input parameters used at GA.

GA parameters

Encoding type Binary


Population size 80
Selection operator Roulette-wheel
Crossover operator Two-point
Mutation operator Uniform
Crossover rate 0.85
Mutation rate 0.05

The Design variables Range

By-pass ratio (DBM) 1.3<BPR<1.8


By-pass ratio (SBM) 0.3<BPR<0.8
Turbine inlet temperature 1650<TIT<1850
HPC pressure ratio 6<HPC PR < 8

provides the less SFC value with 1.77% process is concluded minimum SFC value with 40.60 g/kN.s. This
As for Fig. 24, minimization of SFC value is performed with by- objective function value is obtained with 0.3 of BPR value and 6.5 of
pass ratio and HPC pressure ratio for both modes. Thanks to HPC PR value. When compared the optimization value of SFC with
application of genetic algorithm, minimum SFC value is found as its initial value which is 42.18 g/kN.s, the decrease is computed as
17.65 g/kN.s with 1.8 of BPR value and 7.65 of HPC PR at DBM. Gain 3.74%. Finally, when compared TIT design variable with HPC PR for
from GA approach is obtained as 1.28%. As for SBM, optimization optimization of SFC, increasing TIT, namely improving turbine
16 H. Aygun et al. / Energy 209 (2020) 118261

Fig. 23. Minimum SFC value with the BPR and TIT variables at DBM (left side) and SBM (right side).

Fig. 24. Minimum SFC value with the BPR and HPC pressure ratio design variables at DBM (left-hand side) and SBM (right hand-side).

materials is more benefical in terms of the less fuel consumption. Modulation of by-pass ratio substantially affects the specific
thrust and specific fuel consumption of the ACE model for the both
modes. At SBM, owing to the rise of by-pass ratio from 0.3 to 0.8, the
8. Conclusions
SFC value of the engine dramatically increases whereas ST value
decreases. However, for DBM, both SFC and ST values decrease due
The study consists of application of first and second law of
to the increase of by-pass ratio from 1.3 to 1.8.
thermodynamics and optimization processes for the ACE model at
double by-pass mode and single by-pass mode. Firstly, these ana-
Compared with the fixed cycle turbofan, ACE model has the
lyses allow to measure performance parameters, power values and
lower SFC value with 17.51% for DBM and with 16.78% for SBM.
entropy production in the ACE and its components. By employing
Moreover, ST value of ACE model has the lower with 12% at DBM,
these parameters such as SFC, ST, power and efficieny values, fixed
but it has the higher ST value with 11.69% at SBM.
cycle turbofan and the ACE model are compared in detail. Secondly,
ST and SFC values of the ACE model were assessed with respect to
Considering energy analysis that involves engine efficiencies at
some design parameters. Finally, SFC minimization of the ACE
design point, it is realized that ACE model has the higher efficiency
model was carried out several design variables at DBM and SBM. In
in comparison with fixed cycle turbofan.
order to perform these evaluations, the parametric cycle equations
of the ACE model and genetic algorithm were encoded in Matlab
Overall efficiencies of the engines are 23% for the ACE model and
language. For the ACE model, the performance findings were pre-
18% for the fixed cycle turbofan at DBM. These efficiencies are
sented with by-pass ratio, ranging from 0.3 to 1.8, HPC pressure
calculated as 9% for the ACE and 7% for the fixed cycle at SBM.
ratio, ranging from 6 to 8, and turbine inlet temperature, ranging
The idea to use the ACE model for next generation aircraft can be
from, 1650 Ke1850 K. The main results obtained from the assess-
supported with these results.
ments of the present study may be listed as follows:
H. Aygun et al. / Energy 209 (2020) 118261 17

The higher efficiency of ACE is in part attributable to lowering Acknowledgement


wasted power for DBM. According to this.
Authors would like to thanks Eskisehir Tehnical University in
Wasted power of the ACE model and fixed cycle turbofan was Turkey for financial and technical support. This study was sup-
figured out as 4.9 MW and 7.65 MW, respectively at DBM ported by Eskisehir Tehnical University Scientific Research Projects
whereas this parameter was computed as 22.14 MW for the Commission under the grant no: 20DRP056.
Fixed cycle and 21.57 MW for the ACE.
Appendix A. Supplementary data
When considering specific entropy value of the two engines
throughout components. Supplementary data to this article can be found online at
https://doi.org/10.1016/j.energy.2020.118261.
Maximum entropy increment was found in combustor with
1.055 kJ/kgK for the ACE model and 0.978 kJ/kgK for the fixed
cycle turbofan. Focusing on the combustor design or combustion References
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391e6. SBM: :Single Bypass mode


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V: :Velocity (m/s)
W:_ :Work rate (MW)
Nomenclature
Greek letters
A: : Area (m2)
ACE: : Adaptive cycle engine
h: :Energy efficiency
AB: : Afterburner
p: :Pressure ratio
BPR: : By-pass ratio
g: :Specific heat constant
Cp : :Specific heat (kJ/(kg.K))
D: :Difference
CC: :Combustion chamber
CDFS: :Core driven fan stage
DBM: :Double bypass mode Subscripts
_ :Energy rate (MW)
E:
EN: :Exhaust nozzle a: :Air
FVABI: :Front variable bypass injector ab: :Afterburner
HPC PR: :High Pressure Compressor Pressure Ratio f : :Fuel
h: :Altitude (m) g: :Gas
HPT: :High Pressure Turbine gen: :Generation
LPC: :Low Pressure Compressor e: :Exit, specific energy
LPT: :Low Pressure Turbine c: :Cold
LHV: :Lower heat value(kJ/kg) h: :Hot
M: :Mach number in: :Inlet
MC: :Mixing chamber k: :kth component
m:_ :mass flow rate (kg/s) out: :Outlet
P: :Pressure(kPa) t: :Total
R: :Specific gas constant(kJ/kg.K) 0: :Ambient
RVABI: :Rear variable bypass injector 1,2,..k: :Station numbers of engine components
s: :Specific entropy (kJ/kg.K)
SFC: :Specific fuel consumption(g/kN.s)

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