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Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 00.02
Contents
1. General...................................................................................................01.01 - 01.05
2. Duct Classes – Data Sheets.....................................................................02.01 - 02.13
3. Dimensions of Ducting - Round .............................................................03.01 - 03.02
4. Dimensions of Duct Flanges - Round .....................................................04.01 - 04.06
5. Dimensions of Mitre Bends – Round Ducting.........................................05.01 - 05.02
6. Bellows – Round Ducting.......................................................................06.01 - 06.06
7. Manhole .................................................................................................07.01 - 07.02
8. Valve Data Sheets ..................................................................................08.01 - 08.12
9. Dampers – Round Ducting ......................................................................09.01 -09.03
10. Nozzles and Instrument Connections ......................................................10.01 - 10.09
11. Square Ducting.......................................................................................11.01 - 11.17
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.01
1. General
This specification describes the basic requirements to ducting in HTAS WSA and SNOX
plants with regard to dimensions, materials, bellows, valves and dampers, fittings, special
design details, etc.
A translation between HTAS pipe classes and Petroperu pipe classes are given in the table
below.
Duct Classes cover ducting DN 1/2“ (DN 15) – DN 140” (DN 3500) for low pressure ser-
vice where a formal pressure rating is not applicable.
Pressure rated flanges, fittings, etc. are specified for Duct Classes for dimensions up to DN
20” (DN 500). This is based on the fact that standard pressure rated flanges etc. are nor-
mally available from stock, and will therefore be more feasible to obtain, rather than fabri-
cating special flanges.
Instrument connections on ducting – typically DN 1/2” (DN 15) – DN 2” (DN 50) are in-
cluded in this specification. Special components related to lined piping are included in
Pipe Class B26.
Furthermore, “ducting” covers square ducts, which typically are used where space restric-
tions do not allow round ducts.
Summary of the Duct Classes included in this specification are provided on page 01.04.
1.1.1 The process gas treated in HTAS WSA and SNOX plants is extremely corrosive if cooled
below the process gas dewpoint, f.ex. in case of a leak. 100% tightness of all welds, con-
nections etc. in process gas ducting and piping is therefore a mandatory requirement.
In order to minimise the risk of leaks, flanged connections should as far as possible be
avoided in process gas ducting.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.02
1.1.2 Process gas ducting of a size allowing for internal inspection should be provided with in-
ternal ladder rungs on vertical or steep sections.
1.2 Media
1.3 Materials
1.3.1 General
The materials specified should be understood as indicative. Equivalent materials with simi-
lar or better properties (max. service temperature, max. allowable stress etc.) can be used.
1.3.2 Limitations
The materials specified for parts covered by this specification are only suitable for the de-
sign conditions as specified in Section 1.7.
The valve item numbering consists of a type code (three letters), a main number and a suf-
fix indicating the connection type.
1.4.3 Suffixes:
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.03
Where valve types are specified in the Duct Class Data Sheets without any suffix, all types
of connections related to the main valve number can be used.
In order to facilitate purchasing, erection and maintenance of bellows, bellows are num-
bered as follows:
On ducting drawings reference to instrument connection points, valves and dampers are
carried out as follows:
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.04
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.05
Design Design
Duct Material Valves - Type Bellows - Type
Medium Pressure Temperature
Class Type
(kg/cm2) (Deg.C) BAV BUV DIV GAV FBA FBP SB
201
AC Cooling Air 0.20 100 CS 210 X X
210
201
K 24 AH Hot Air 0.4 360 CS 210 X X
210
201
PG Process Gas 0.20 450 CS X
210
201
K34 AM Ammonia /Air Mixture 0.20 500 Cr-Mo 210 X X
210
GRP -
CG Clean Gas 0.10 110 260 260 X
ECTFE lined
K 26A
GRP -
PG Process Gas 0.15 120 260 260 X
ECTFE lined
GRP -
K 26B CG Clean Gas 0.15 70 260 260 X
PP Lined
406
K 42 PG Process Gas 0.20 300 SS X X
420
501
K 50 PG Process Gas 0.20 450 SS X
510
Notes:
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.01
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.02
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 24
Corrosion Allowance - Max. 3 mm Carbon Steel Part 1 of 2
Material A 193-B7
Type ASME B 18.2.2 - Heavy Hex
Nuts
Joints
Material A 194-2H
Gask. Wash.
Material A 105
Type ASME B 16.11 - Class 3000
Thd.
Material A 105
Spec.
Material A 105
BAV Ball valve
Valves
Notes:
1) Wall thickness of pipe DN 1/"2 - DN 2" based on threading is possible.
2) Mitre bends can be used instead of standard elbows - see Section 5
3) Type SB or FBP for Clean Gas or Process Gas service - Type FBA for Air service.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.03
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 24
Corrosion Allowance - Max. 3 mm Carbon Steel Part 2 of 2
Nominal Diameter (DN) 600 - 3500 (24" - 140") Square Ducts Notes
Wall thickness Acc. to Section 3
Round
Material A 516-70
Wall thickness Acc. to Section 11.2
Square
Wash.
Notes:
1) Type SB or FBP for Clean Gas or Process Gas service - Type FBA for Air service.
o
2) Expanded PTFE Cord to be used only for temperatures < 300 C
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.04
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 26A
Corrosion Allowance - 0 mm GRP - ECTFE Lined Part 1 of 2
Nominal Diameter (inch) 1/2 3/4 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 Notes
Wall thickn ess Accordi ng to man ufa cture r
Piping
Material
Type
SW
Fittings
Material
Type
Thd.
Material
Spec.
Type
Material
BAV Ba ll valve 260F
Valves
Man holes
Nozzles / instrum. conn. A cc. to Section 10
Notes:
1) Mitre bend s can be used instead of stand ard elbows - see Se ction 5.
2) G RP ( Glass fibre Rein forced P lastic) to be based on vinylester - type to be suitable for the op erating condition s -
Ref. HTAS Standard No. 4-2764 .
3) Thickness by man ufa cture r.
4) L arge type washer.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.05
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 26A
GRP - ECTFE Lined Part 2 of 2
Nominal Diameter DN (inch) 600 - 3500 (24 " - 100") Square Ducts Notes
Wa ll thickness Acc. to Secti on 3
Round
Be nds / elbo ws
Material
Conne ction flang es Acc. to Secti on 4
Round
Notes:
1) Sta ndard elb ows can be used if ap plicable.
2) GRP ( Glass fibre Rein forced P lastic) to be based on vinylester - type to be suitable for the op erating condition s -
Ref. HTAS Standard No. 4-2764 .
3) Blind flange s serve as man holes.
4) Large type washer.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.06
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 26B
Corrosion Allowance - 0 mm GRP - PP Lined Part 1 of 2
Nominal Diameter (inch) 1/2 3/4 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 Notes
Wall thickn ess Accordi ng to man ufa cture r
Piping
Material
Type
SW
Fittings
Material
Type
Thd.
Material
Spec.
Type
Material
BAV Ba ll valve 260F
Valves
Man holes
Nozzles / instrum. conn. A cc. to Section 10
Notes:
1) Mitre bend s can be used instead of stand ard elbows - see Se ction 5.
2) G RP ( Glass fibre Rein forced P lastic) to be based on vinylester - type to be suitable for the op erating condition s -
Ref. HTAS Standard No. 4-2764 .
3) Thickness by man ufa cture r.
4) L arge type washer.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.07
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 26B
GRP - PP Lined Part 2 of 2
Nominal Diameter DN (inch) 600 - 3500 (24 " - 100") Square Ducts Notes
Wa ll thickness Acc. to Secti on 3
Round
Be nds / elbo ws
Material
Conne ction flang es Acc. to Secti on 4
Round
Notes:
1) Sta ndard elb ows can be used if ap plicable.
2) GRP ( Glass fibre Rein forced P lastic) to be based on vinylester - type to be suitable for the op erating condition s -
Ref. HTAS Standard No. 4-2764 .
3) Blind flange s serve as man holes.
4) Large type washer.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.10
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 42
Corrosion Allowance - 0,75 mm Stainless Steel Part 1 of 2
Material A 193-B8M
Type ASME B 18.2.2 - Heavy Hex
Nuts
Joints
Material A 194-8M
Gask. Wash.
Dampers
Bellows Acc. to Section 6 - Type SB / FBP
Manholes
Nozzles / instrum. conn. Acc. to Section 10
Notes:
1) Wall thickness of pipe DN 1/2" - DN 2" based on threading is possible.
2) Mitre bends can be used instead of standard elbows - see Section 6.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.11
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 42
Corrosion Allowance -0,75 mm Stainless Steel Part 2 of 2
Nominal Diameter DN
600 - 3500 (24" - 140") Square Ducts Notes
(inch)
Wall thickness Acc. to Section 3
Round
Material A 240-316L
Wall thickness Acc. to Section 11.2
Square
Dampers
Bellows Acc. to Section 8 - Type SB / FBP Acc. to Section 11.6 - Type SB-S / FBP-S
Notes:
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.12
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 50
Corrosion Allowance - 0,75 mm Stainless Steel Part 1 of 2
Material A 194-8
Type ASTM F 436
Material AISI 304
Type ASME B 16.21 - flat type (t = 2 mm)
Material Stainless Steel Reinforced Graphite
Type ASME B 16.9
BW
Dampers
Bellows Acc. to Section 6 - Type SB
Manholes
Nozzles / instrum. conn. Acc. to Section 10
Notes:
1) Wall thickness of pipe DN 1/2" - DN 2" based on threading is possible.
2) Mitre bends can be used instead of standard elbows - see Section 5.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.13
The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 50
Corrosion Allowance - 0,75 mm Stainless Steel Part 2 of 2
Nominal Diameter DN
600 - 3500 (24" - 140") Square Ducts Notes
(inch)
Wall thickness Acc. to Section 3
Round
Material A 240-304
Wall thickness Acc. to Section 11.2
Square
Wash.
Dampers
Bellows Acc. to Section 6 - Type SB Acc. to Section 11.6 - Type SB-S / FBP-D-S
Notes:
o
1) Expanded PTFE Cord to be used only for temperatures < 300 C
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 03.01
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 03.02
Dimensions of Ducting
Carbon / Un-alloyed
Stainless Steel GRP
Steel
Max. Max. Max.
DN OD t t ID OD t
Dist. Dist. Dist.
between between between
Supports Supports Supports
(mm/inch) (mm) (mm) (inch) (m) (mm) (inch) (m) (mm) (mm) (mm) (m)
600 / 24 610 6 1/4 12 6 5/32 11 600
700 / 28 711 6 1/4 12 6 5/32 12 700
800 / 32 813 8 5/16 14 6 5/32 13 800
900 / 36 914 8 5/16 15 6 5/32 13 900
1000 / 40 1020 8 5/16 16 6 5/32 13 1000
1100 / 44 1120 8 5/16 17 6 5/32 15 1100
1200 / 48 1220 8 5/16 17 6 5/32 16 1200
1300 / 52 1320 8 5/16 17 6 5/32 16 1300
1400 / 56 1420 8 5/16 17 6 5/32 16 1400
1500 / 60 1520 8 5/16 17 6 5/32 15 1500
1600 / 64 1620 8 5/16 17 6 5/32 14 1600
1700 / 68 1720 8 5/16 17 6 5/32 13 1700
According to manufacturer
According to manufacturer
According to manufacturer
1800 / 72 1820 8 5/16 17 6 5/32 13 1800
1900 / 76 1920 8 5/16 17 6 5/32 12 1900
2000 / 80 2020 8 5/16 17 6 5/32 11 2000
2100 / 84 2120 8 5/16 16 6 5/32 11 2100
2200 / 88 2220 10 3/8 21 8 1/4 17 2200
2300 / 92 2320 10 3/8 21 8 1/4 16 2300
2400 / 96 2420 10 3/8 20 8 1/4 15 2400
2500 / 100 2520 10 3/8 20 8 1/4 14 2500
2600 / 104 2620 10 3/8 20 8 1/4 14 2600
2700 / 108 2720 10 3/8 20 8 1/4 13 2700
2800 / 112 2820 10 3/8 20 8 1/4 13 2800
2900 / 116 2920 10 3/8 20 8 1/4 12 2900
3000 / 120 3020 12 1/2 25 10 5/16 16 3000
3100 / 124 3120 12 1/2 25 10 5/16 16 3100
3200 / 128 3220 12 1/2 24 10 5/16 15 3200
3300 / 132 3320 12 1/2 23 10 5/16 15 3300
3400 / 136 3420 12 1/2 22 10 5/16 14 3400
3500 / 140 3520 12 1/2 22 10 5/16 14 3500
Notes:
1) Corrosion Allowance - Max. 3 mm for Carbon / Un-alloyed Steel.
Corrosion Allowance - 0,75 mm for Stainless Steel
Corrosion Allowance - 0 mm for GRP
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.01
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.02
OD
1300 / 52 1470 20 / 3/4 1420 44 19 5/8"
1400 / 56 1570 20 / 3/4 1520 48 19 5/8"
1500 / 60 1670 20 / 3/4 1620 48 19 5/8"
BCD
1600 / 64 1770 20 / 3/4 1720 52 19 5/8"
1700 / 68 1870 20 / 3/4 1820 56 19 5/8"
1800 / 72 1970 25 / 1 1920 60 24 3/4"
1900 / 76 2070 25 / 1 2020 64 24 3/4"
2000 / 80 2170 25 / 1 2120 68 24 3/4"
2100 / 84 2270 25 / 1 2220 68 24 3/4"
2200 / 88 2370 25 / 1 2320 72 24 3/4"
2300 / 92 2470 25 / 1 2420 76 24 3/4"
Rounded - in case of
2400 / 96 2570 25 / 1 2520 80 24 3/4" internal coating / lining
2500 / 100 2670 25 / 1 2620 84 24 3/4"
2600 / 104 2770 25 / 1 2720 88 24 3/4"
2700 / 108 2870 25 / 1 2820 92 24 3/4"
2800 / 112 2970 25 / 1 2920 92 24 3/4"
2900 / 116 3070 25 / 1 3020 96 24 3/4"
3000 / 120 3170 30 / 1 1/4 3120 100 24 3/4"
3100 / 124 3270 30 / 1 1/4 3220 104 24 3/4"
3200 / 128 3370 30 / 1 1/4 3320 108 24 3/4"
3300 / 132 3470 30 / 1 1/4 3420 108 24 3/4"
3400 / 136 3570 30 / 1 1/4 3520 112 24 3/4"
3500 / 140 3670 30 / 1 1/4 3620 116 24 3/4"
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.03
OD
1200 / 48 1370 1320 40 15 1/2"
1300 / 52 1470 1420 44 15 1/2"
BCD
1400 / 56 1570 1520 48 15 1/2"
1500 / 60 1670 1620 48 15 1/2"
1600 / 64 1770 1720 52 15 1/2"
According to manufacturer
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.04
Note 1 Note 1
200 / 8 343 240 20 / 3/4 298 8 22 3/4"
250 / 10 406 295 20 / 3/4 362 12 25 7/8"
300 / 12 483 345 20 / 3/4 432 12 25 7/8"
350 / 14 533 385 20 / 3/4 476 12 28 1"
400 / 16 597 435 20 / 3/4 540 16 28 1"
OD
500 / 20 699 540 20 / 3/4 635 20 32 1 1/8"
BCD
600 / 24 780 640 20 / 3/4 725 20 19 5/8"
700 / 28 895 745 20 / 3/4 840 24 19 5/8" R, *
800 / 32 1015 845 20 / 3/4 950 24 19 5/8"
ID
900 / 36 1115 945 20 / 3/4 1050 28 19 5/8"
1000 / 40 1170 1050 20 / 3/4 1120 32 19 5/8" * To be determined by the
supplier of the bellow.
1100 / 44 1270 1150 20 / 3/4 1220 36 19 5/8"
1200 / 48 1370 1250 20 / 3/4 1320 40 19 5/8" Hole ø 30 (1 1/4")
1300 / 52 1470 1350 20 / 3/4 1420 44 19 5/8"
t = 6 (1/4")
1400 / 56 1570 1450 20 / 3/4 1520 48 19 5/8"
75 (3")
1500 / 60 1670 1550 20 / 3/4 1620 48 19 5/8"
50 (2")
1600 / 64 1770 1650 20 / 3/4 1720 52 19 5/8"
1700 / 68 1870 1750 20 / 3/4 1820 56 19 5/8"
1800 / 72 1970 1850 25 / 1 1920 60 24 3/4" a 4 (5/32")
Note 1
For GRP ducting - 1/2"UNC / hole dia. Ø15 mm is used for all flange dimensions
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.05
t
Dimensions of Duct Blind Flanges - Steel Lifting Lug
OD
1000 / 40 1170 1020 20 / 3/4 1120 32 19 5/8" 1060
BCD
1100 / 44 1270 1120 20 / 3/4 1220 36 19 5/8" 1160
1200 / 48 1370 1220 20 / 3/4 1320 40 19 5/8" 1260
D
1300 / 52 1470 1320 20 / 3/4 1420 44 19 5/8" 1360
ID
1400 / 56 1570 1420 20 / 3/4 1520 48 19 5/8" 1460
1500 / 60 1670 1520 20 / 3/4 1620 48 19 5/8" 1560 6 (1/4")
75 (3")
2000 / 80 2170 2020 25 / 1 2120 68 24 3/4" 2060
50 (2")
2100 / 84 2270 2120 25 / 1 2220 68 24 3/4" 2160
2200 / 88 2370 2220 25 / 1 2320 72 24 3/4" 2260
2300 / 92 2470 2320 25 / 1 2420 76 24 3/4" 2360 a 4 (5/32")
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.06
OD
1600 / 64 1770 1720 52 15 1/2"
According to manufacturer
BCD
1900 / 76 2070 2020 64 15 1/2"
2000 / 80 2170 2120 68 15 1/2"
2100 / 84 2270 2220 68 15 1/2"
2200 / 88 2370 2320 72 15 1/2"
2300 / 92 2470 2420 76 15 1/2"
2400 / 96 2570 2520 80 15 1/2"
2500 / 100 2670 2620 84 24 3/4"
2600 / 104 2770 2720 88 24 3/4"
2700 / 108 2870 2820 92 24 3/4"
2800 / 112 2970 2920 92 24 3/4"
2900 / 116 3070 3020 96 24 3/4"
3000 / 120 3170 3120 100 24 3/4"
3100 / 124 3270 3220 104 24 3/4"
3200 / 128 3370 3320 108 24 3/4"
3300 / 132 3470 3420 108 24 3/4"
3400 / 136 3570 3520 112 24 3/4"
3500 / 140 3670 3620 116 24 3/4"
1) Reinforcement and lifting lugs/handles required for removal/installation to be detailed by supplier.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 05.01
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 05.02
Mitre Bends
R = 1.5 x DN
E
E
11.25 deg.
.
22.5 deg
F
15 deg.
.
deg
.
eg
. g.
22.5
d
eg de
30
d . .5
45 deg 22 eg.
30 5d
g. 22.
22.5 de 15 deg. 11 .25 deg.
R R R
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 05.03
Mitre Bends
R = 1.5 x DN
E
E
11.25 deg.
g.
F
22.5 de
eg.
15 deg.
g.
5d
g.
de
g. de
22.
de
30
. .5
45 deg 22 eg.
30 5d
eg. 22.
22.5 d 15 deg. 11.25 deg.
R R R
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Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
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560 ton/d of sulphuric acid Page 06.01
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Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.02
4 1 2 1 4
3 3
Glass fabric
Applicable Max. Ma x.
Details
for De sign Design
Duct Clas s Press ure Temp. Pos.
Desc ription Dimensions Material
(mbarg) (deg.C) No.
Notes:
1) Detailed de sig n and dimensio ns to be specifi ed by the supplie r o n b asis of the a ctual movemen ts.
2) The suppli er mu st, b ased on th e a ctual operating condition s, determine whether an interna l slee ve is requir ed.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.03
4 1 2 1 4
3 3
2
Gas/air tig ht film
Glass fabric
Chemical barrie r
Applicable Max. Ma x.
Details
for De sign Design
Duct Clas s Press ure Temp. Pos.
Desc ription Dimensions Material
(mbarg) (deg.C) No.
Notes:
1) Detailed de sig n and dimensio ns to be specifi ed by the supplie r on b asis of the actual movemen ts.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.04
4 1 2 1 4
3 3
Notes:
2) Detailed de sig n and dimensio ns to be specifi ed by the supplie r on b asis of the actual movemen ts.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.05
3 2
1 1
Applicable Max. Ma x.
Details
for De sign Design
Duct Clas s Press ure Temp. Pos.
Desc ription Dimensions Material
(mbarg) (deg.C) No.
K 32 P repared for BW
2 00 50 0
K 42 2 B ellow Note 1) Stainle ss stee l
Notes:
1) Detailed de sig n and dimensio ns to be specifi ed by the supplie r o n b asis of the a ctual movemen ts.
2) The suppli er mu st, b ased on th e a ctual operating condition s, determine whether an interna l slee ve is requir ed.
Dime nsions o f the internal sleeve to b e spe cified b y th e sup plier.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 07.01
7. Manholes
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Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 07.02
Notes:
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.01
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.02
Design Conditions
Pressure rating
Fluid Kg/cm²g ºC
General
1. Copper and copper alloys not permitted
2. If not otherwise stated the valves shall be full bore
Mandatory Standards:
Notes:
a) Seat rating acc. to manufacturer's standard
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.03
Design Conditions
Pressure rating ASME B16.34
Fluid kg/cm²g ºC
General
1. Copper and copper alloys not permitted
2. Face-to-face dimensions shall be per API 609
3.
Mandatory Standards:
API 607, API 609, ASME B16.34, ASME B16.5
Notes:
a) Manufacturer may recommend alternative seat material and seat rating subject to purchaser approval.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.04
Stem
Design Conditions
Pressure rating
Fluid Kg/cm²g ºC
General
1. Copper and copper alloys not permitted
Mandatory Standards:
Notes:
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.05
General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore
Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34
Notes:
a) Length to be verified by manufacturer
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.06
General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore
Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34
Notes:
a) Length to be verified by manufacturer
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.07
General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore
Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34
Notes:
a) Length to be verified by manufacturer
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.10
Design Conditions
Gate Type of Type of
Type of Blockade Pressure Rating API 602
Symbols Seat Gate
Fluid kg/cm²g °C
WSS Solid web
Single
WSF Wedge Flex. solid web
WDF Slip on or split
Double
PDF Parallel Flexible
General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore
Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34
Notes:
a) Length to be verified by manufacturer
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.11
General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore
Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34
Notes:
a) Length to be verified by manufacturer
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.12
General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore
4. Valves 10" and 600" rating shall have bosses for by-pass connection acc. to API 600 and MSS-SP 45,
location E-F
Mandatory Standards:
API 598, API 600, ASME B16.10, ASME B16.34, ASME B16.5, MSS-SP 45
Notes:
a) Size 1½” normally only used for equipment nozzles.
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Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
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560 ton/d of sulphuric acid Page 09.01
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Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 09.02
2 1 2 3 4
5 5
6 6
t t
7
Sealing air Sealing air
Notes:
1) Details by ma nufactur er.
2) S ealin g arrangement be tween bl ade and casing by ma nufactur er.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 09.03
9 10 11 t
12 12 3
4
2 2
5 5
1
6 6
t t
7
t = insulation thickness
wi th sealin g a ir
Notes:
1) Details by ma nufactur er.
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Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.01
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.02
A n a ly sis P o in t T y p e 1
P r oc e s s G a s S er vic e
180
deg.
3 50
Orientation
Horizontal
2 Ducting and Piping
50
Orientation
Vertical
Ducting and Piping
Notes:
1) The free dista nce in fron t of a nalysis po ints must be min imum the diameter of the duct + the total length of the
nozzle assembly, in or der to be a ble to inser t the probe.
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Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.03
180
6 deg.
Orie ntatio n
5 Hor izont al
D u cting a nd Pipin g
Cla ss B 26
2
L
1
Orie ntatio n
V ertica l
D u cting a nd Pipin g
L = in su la tio n thic k ne ss + 50 m m
K 2 6B coated / line d
200 120
K 26 C 2 Reducing flange DN 3 " / DN 2" Acc. to P ipe Cl ass B 26
Notes:
1) The free dista nce in front of a nalysis po ints must be min imum the di ameter of the duct + the total length of the
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.04
Notes:
1) Each connectio n to be provide d with a ca p to be replaced with the instrument lin e con necti on fitting.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.05
6 4
18 0
deg.
5
O rientation
H o rizon ta l
C lass B 2 6 Du cting a nd P ip ing
2
L
O rientation
V ertical
L = in s ulation th ic kness + 50 m m Du cting a nd P ip ing
K 2 6B coated / lined
200 120
K 26C 2 Reducing flange DN 3 " / DN 1" Acc. to P ipe Class B 26
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.06
180
de g.
Orientation
V ertical
Ducting and Piping
K 42 200 300
K 50 200 500
Notes:
1) Ea ch conn ectio n to be provide d with a plug to be r eplaced with the thermowell after cle aning of the d uct.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.07
180
deg.
C la ss B 2 6
Orien ta tio n
H oriz o nta l
D uc tin g an d Pip in g
L
L = in su la tio n thick n es s + 5 0 mm
Orien ta tio n
Ve rtica l
D uc tin g an d Pip in g
K 2 6B coated / line d
200 120
K 26 C 2 Bolts 5/8" UNC Acc. to P ipe Class B 26
Notes:
1) Ea ch conn ectio n to be provide d with a blindflan ge to be rep laced with the th ermowell fla nge.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.08
Drain Point
Clean Gas Service
Class B 26
5
6 3
K 2 6B coated / line d
200 120
K 26 C 2 Reducing flange DN 3" / 1" Acc. to Pipe Class B 26
Notes:
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.09
100
a3
DN 1 " ø25
DN 1 1 /2 " ø40
DN 2 " ø50
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.01
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.02
Contents – Section 11
11.1 General...............................................................................................................11.03
11.2 Wall Thickness and Duct Reinforcement ............................................................11.03
11.3 Bends / Guide Vanes ..........................................................................................11.06
11.4 Branch Connections............................................................................................11.09
11.5 Flanges ...............................................................................................................11.09
11.6 Bellows ..............................................................................................................11.11
11.7 Dampers .............................................................................................................11.16
11.8 Manholes............................................................................................................11.18
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.03
11.1 General
This section covers basic design requirements for square ducts, including basic design re-
quirements for flanges, bellows and dampers installed in square ducts.
The basic design requirements for ducts cover also special transition pieces, etc. typically
fabricated from plate with external reinforcement.
The basic design requirements outlined in this section must be regarded as indicative only.
The detailed design of square ducts must in each case be verified with regard to plate
thickness, type and distance between external reinforcement, bends with/without guide
vanes, etc.
11.2.1 In this section recommendations for selection of profiles for external reinforcement are
given. The tables on page 11.05 are based on the following:
- An internal design pressure of 200 mbarg has been used for calculating/evaluating
max. deflections and stresses.
- The general max. allowable stress used is 100 N/mm2, which is applicable for all Duct
Classes at the specified design temperatures.
- The max. length of the reinforcement profiles has been based on a max. allowable de-
flection of 2.5 mm/m (1/400) and a max. allowable stress of 100 N/mm2 (static load).
- The reinforcement profiles are calculated as fixed ends, which presuppose that the re-
inforcement profiles are fully welded at the duct corners.
- The distance between the reinforcement profiles has been evaluated against a max. de-
flection of the plate field between the profiles of 4 mm/m (1/250) and a max. allowable
stress of 100 N/mm2 (static load).
- The reinforcement profiles are foreseen to reinforce the entire span between two duct
corners, i.e. intermediate reinforcement profiles positioned parallel to the duct have not
been considered. The implementation of such intermediate reinforcement profiles posi-
tioned parallel to the duct can be considered in specific cases, typically in connection
with designing reinforcement of ducts with max. dimensions larger than about 5500
mm.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.04
- The height of the reinforcement profiles should not exceed 140 mm, on process gas
ducts in particular, in order to minimise the risk of cold spots caused by insufficient in-
sulation thickness on the reinforcement profiles.
The advantages of internal bracing are that the risk of cold spots will be minimised, and
the amount of reinforcing steel can in some cases be reduced.
The disadvantage of internal bracing is that the flow in the duct will be disturbed, which
for some applications should be avoided. Furthermore, the extent of internal bracing re-
quired may in some cases restrict the possibilities for internal inspections, repairs etc. of
the ducting.
The design of internal bracing is not covered by this specification, as external reinforce-
ment profiles will be used in most cases. However, it should for each specific project be
decided whether external reinforcement profiles or internal bracing will be used.
11.2.3 Materials for reinforcement profiles and/or internal bracing must be selected according to
the relevant Duct Class.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
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560 ton/d of sulphuric acid Page 11.05
Type Thickness Combinations of Max. Length (L) and Distance (B) between Profiles
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Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
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560 ton/d of sulphuric acid Page 11.06
In general, all bends in square ducts should be provided with internal guide vanes, in order
to reduce the pressure loss in the bends.
In most cases installation of guide vanes (max. 3 pcs.) will be sufficient to obtain a feasible
reduction in pressure loss. However, in some cases more sophisticated guide systems may
be required. In such cases, the design must be considered/calculated as part of the detailed
engineering activities, and specified on the relevant detailed duct drawings.
General guidelines for design of internal guide vanes are given on the next two pages.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
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560 ton/d of sulphuric acid Page 11.07
B - Horizontal Bends
H - Vertical Bends
Ri
max. 3000 max. 3000 R1
with support with support
R2
R3
max. 3000 Ro
without support
R3 = R2 / f
Notes:
1) In some cases guide vanes may not be required, however, an internal radius of Ri = 300 mm
should always be implemented, in order to reduce the pressure loss in the bend.
Intermediate support(s) is/are in general required for duct widths larger than 3000 mm.
3) Material for guide vanes and intermediate support(s) to be selected according to the relevant Duct Class.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
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560 ton/d of sulphuric acid Page 11.08
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
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560 ton/d of sulphuric acid Page 11.09
Branch connections should be designed as shown below, in order to reduce the pressure
loss in the connection.
11.5 Flanges
Two types of flanges are specified in this section, i.e. connection flanges and erection
flanges.
Connection flanges are used for disconnectable flange connections, typically required for
fabric type bellows, dampers, etc.
Erection flanges can be used for connection of two ducts or connection of ducts to equip-
ment during erection. Erection flanges are internally seal welded after they have been con-
nected. Erection flanges should, in general, only be used when deemed feasible, i.e. erec-
tion flanges should only be used when this provides an advantage during erection, includ-
ing cost savings, which are higher than the cost of the erection flanges.
Basic design guidelines for connection and erection flanges are given on the next page.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.10
Square Flanges
<b b
<b
b
B
H
50x12
a
a
Sea l weld
Connection Flanges Erection Flanges afte r as sembly
Notes:
1) Material for flanges to be selected according to the relevant Duct Class.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.11
11.6 Bellows
4 1 2 1 4
3 3
Glass fabric
Notes:
1) Detailed de sig n and dimensio ns to be specified by the supplie r o n b asis of the a ctual movemen ts.
2) The suppli er mu st, b ased on th e a ctual op erating conditions, determine whether an interna l slee ve is requir ed.
Dimensions o f the internal sleeve to b e spe cified b y the sup plier.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.12
4 1 2 1 4
3 3
Glass fabric
Chemical barrier
Notes:
1) Detailed de sig n and dimensio ns to be specifi ed by the supplie r o n b asis of the a ctual movemen ts.
2) The suppli er mu st, b ased on th e a ctual operating condition s, determine whether an interna l slee ve is requir ed.
Dime nsions o f the internal sleeve to b e spe cified b y th e sup plier.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.13
9 3 2 6 7 4
5
3 Inte rnal bello w Note 1), 2) W ove n textu rize d g lass fabric
distribution system
Notes:
1) Detailed de sig n and dimensio ns to be specified by the supplie r o n b asis of the a ctual movemen ts and oper ati ng co nditions.
2) Number of layers o f pos. 3 an d require d sea ling air flow to be sp ecifi ed by the supplier on b asis of the a ctual ope rating conditions.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.14
Dimensions of Counterflanges
for Square Fabric Type bellows
h
a
R, 1)
1) To be determined by the
supplier of the bellow.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.15
3 2
1 1
K 32 Prepared for BW
200 500
K 42 2 Bell ow Note 1) Stainle ss stee l
Notes:
1) Detailed de sig n and dimensio ns to be specified by the supplie r o n b asis of the actual movemen ts.
2) The suppli er mu st, b ased on the actual op erating condition s, determine whether an interna l slee ve is requir ed.
Dimensions o f the internal sleeve to b e specified b y the sup plier.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.16
11.7 Dampers
2 1 2 3 4
5
5
6
6
K 32 200 500 2 Connection flange Acc. to page 11.09 Acc. to Duct Class
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.17
t
9 10 11
Sealing air Sealing air
11 8
12 12 3 4
5 5
2 2
6 6
1
7 t t
t = insulation thickness
Applicable Max. Ma x.
Details
for Design Design
Duct Class Press ure Temp. Pos. Description Dimensions Material
(mbarg) (deg.C) No.
K 24 2 00 450 1 Casing A cc. to man ufacturer Acc. to Du ct Cl ass
K 32 2 00 50 0 2 Connection flange A cc. to 11 .09 Acc. to Du ct Cl ass
K 42 2 00 30 0 3 S haft A cc. to man ufacturer Stainless ste el, 1)
for sealing ai r
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.18
11.8 Manholes
The same types of manholes apply for square ducting as for round ducting – see section 7.
Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S