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76 Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev.

2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 00.02

Contents

1. General...................................................................................................01.01 - 01.05
2. Duct Classes – Data Sheets.....................................................................02.01 - 02.13
3. Dimensions of Ducting - Round .............................................................03.01 - 03.02
4. Dimensions of Duct Flanges - Round .....................................................04.01 - 04.06
5. Dimensions of Mitre Bends – Round Ducting.........................................05.01 - 05.02
6. Bellows – Round Ducting.......................................................................06.01 - 06.06
7. Manhole .................................................................................................07.01 - 07.02
8. Valve Data Sheets ..................................................................................08.01 - 08.12
9. Dampers – Round Ducting ......................................................................09.01 -09.03
10. Nozzles and Instrument Connections ......................................................10.01 - 10.09
11. Square Ducting.......................................................................................11.01 - 11.17

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.01

1. General

This specification describes the basic requirements to ducting in HTAS WSA and SNOX
plants with regard to dimensions, materials, bellows, valves and dampers, fittings, special
design details, etc.

A translation between HTAS pipe classes and Petroperu pipe classes are given in the table
below.

Petroperu duct designation HTAS duct class


A2N0 / A3N0 K24
K1N0 K42
L1N0 K50
EC0R0 K26A
PP0R0 K26B
E1N0 K34

1.1 Duct Classes / Ducting

Duct Classes cover ducting DN 1/2“ (DN 15) – DN 140” (DN 3500) for low pressure ser-
vice where a formal pressure rating is not applicable.

Pressure rated flanges, fittings, etc. are specified for Duct Classes for dimensions up to DN
20” (DN 500). This is based on the fact that standard pressure rated flanges etc. are nor-
mally available from stock, and will therefore be more feasible to obtain, rather than fabri-
cating special flanges.

Instrument connections on ducting – typically DN 1/2” (DN 15) – DN 2” (DN 50) are in-
cluded in this specification. Special components related to lined piping are included in
Pipe Class B26.

Furthermore, “ducting” covers square ducts, which typically are used where space restric-
tions do not allow round ducts.

Summary of the Duct Classes included in this specification are provided on page 01.04.

1.1.1 The process gas treated in HTAS WSA and SNOX plants is extremely corrosive if cooled
below the process gas dewpoint, f.ex. in case of a leak. 100% tightness of all welds, con-
nections etc. in process gas ducting and piping is therefore a mandatory requirement.

In order to minimise the risk of leaks, flanged connections should as far as possible be
avoided in process gas ducting.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.02

1.1.2 Process gas ducting of a size allowing for internal inspection should be provided with in-
ternal ladder rungs on vertical or steep sections.

1.2 Media

The following media are covered by this specification:

AM Ammonia / Air Mixture


AC Cooling Air
AH Hot Air
CG Clean Gas
PG Process Gas

1.3 Materials

1.3.1 General

The materials specified should be understood as indicative. Equivalent materials with simi-
lar or better properties (max. service temperature, max. allowable stress etc.) can be used.

Carbon steels must contain max. 0.25 %C.

1.3.2 Limitations

The materials specified for parts covered by this specification are only suitable for the de-
sign conditions as specified in Section 1.7.

1.4 Numbering of Valves

The valve item numbering consists of a type code (three letters), a main number and a suf-
fix indicating the connection type.

1.4.1 Type Codes:


BAV = Ball Valve
BUV = Butterfly Valve
DIV = Diaphragm Valve
GAV = Gate Valve

1.4.2 Main Number:


2XX - Main body material is Carbon Steel (intermediate temperature service-max. 425 oC)
3XX - Main body material is Low Alloy Steel (high temperature service)
4XX - Main body material is Stainless Steel type 316L (corrosive service)
5XX - Main body material is Stainless Steel type 304 (high temperature / clean service)

1.4.3 Suffixes:

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.03

Suffix B = Butt Welded (BW)


Suffix F = Flanged
Suffix S = Socket Welded (SW)
Suffix T = Threaded
Suffix W = Wafer Type

Where valve types are specified in the Duct Class Data Sheets without any suffix, all types
of connections related to the main valve number can be used.

1.5 Numbering of Bellows

In order to facilitate purchasing, erection and maintenance of bellows, bellows are num-
bered as follows:

Line No. – Bellow Type – Bellow No.

Examples: PG-04-003-SB-01, 02, ...


AC-06-004-FBA-01, 02, ...

1.6 Instrumentation References

On ducting drawings reference to instrument connection points, valves and dampers are
carried out as follows:

AP Analysis Point (Type to be indicated – see Section 10) or


Analyser (indicator connection) Point

FP Flow (indicator connection) Point

LP Level (indicator connection) Point

PP Pressure Point (Type to be indicated – see Section 10)

TP Temperature Point (Type to be indicated – see Section 10)

AV Control Valve/Damper, Analysis

FV Control Valve/Damper, Flow

HV Control Valve/Damper, Hand (manual)

LV Control Valve/Damper, Level

PV Control Valve/Damper, Pressure

PDV Control Valve/Damper, Differential Pressure

PSV Control Valve/Damper, Pressure Safety valve

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.04

TV Control Valve/Damper, Temperature

USV Control Valve/Damper, Safety Shut-off Valve

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid. Page 01.05

1.7 Duct Classes – Summary

Design Design
Duct Material Valves - Type Bellows - Type
Medium Pressure Temperature
Class Type
(kg/cm2) (Deg.C) BAV BUV DIV GAV FBA FBP SB
201
AC Cooling Air 0.20 100 CS 210 X X
210
201
K 24 AH Hot Air 0.4 360 CS 210 X X
210
201
PG Process Gas 0.20 450 CS X
210
201
K34 AM Ammonia /Air Mixture 0.20 500 Cr-Mo 210 X X
210
GRP -
CG Clean Gas 0.10 110 260 260 X
ECTFE lined
K 26A
GRP -
PG Process Gas 0.15 120 260 260 X
ECTFE lined
GRP -
K 26B CG Clean Gas 0.15 70 260 260 X
PP Lined
406
K 42 PG Process Gas 0.20 300 SS X X
420
501
K 50 PG Process Gas 0.20 450 SS X
510

Notes:

1) Min. ambient temperature: 12.8 oC

2) Bellow Types to be suffixed by “-S” for square ducts.

Bellow Type FBP-D-S only applies for square ducts.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.01

2. Duct Classes – Data Sheets

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.02

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 24
Corrosion Allowance - Max. 3 mm Carbon Steel Part 1 of 2

Nominal Diameter (inch) 1/2 3/4 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 Notes


4.8 5.6 6.35 5.1 5.5 4 4 4 4 4 4 4 4 4.2 4.2 4.8 1)
Wall thickness
Piping

ASME B 36.10-Sch. 80 ASME B 36.10-Sch. 10 ASME B 36.10-Sch. 5


Bends / el- Mitre
5xD / ASME B 16.9 ASME B 16.9 ASME B 16.9 / Mitre Bend
Bend
2)
bows
Material A 106-B / API 5L Gr. B
Connection flanges ASME B 16.5 - Class 150
Flanges

Blind flanges ASME B 16.5 - Class 150


Face Raised Face (RF)
Material A 105
Type ASME B 18.2.1 - Heavy Hex
Bolts

Material A 193-B7
Type ASME B 18.2.2 - Heavy Hex
Nuts
Joints

Material A 194-2H
Gask. Wash.

Type ASTM F 436


Material Steel
o
Type ASME B 16.21 - flat type (t = 2 mm) / Cord 17x6 mm (< 300 C)
o
Material Stainless Steel Reinforced Graphite / Expanded PTFE (< 300 C)
Type ASME B 16.9
BW

Material A 234 WPB


Type ASME B 16.11 - Class 3000
SW
Fittings

Material A 105
Type ASME B 16.11 - Class 3000
Thd.

Material A 105
Spec.

Type Couplings, Threadolets etc.

Material A 105
BAV Ball valve
Valves

BUV Butterfly valve 210W


DIV Diaphragm valve
GAV Gate valve 201S, 210B 210B
Specials

Dampers Acc. to Section 9


Bellows Acc. to Section 6 - Type SB Acc. to Section 6 - Note 3)
Manholes
Nozzles / instrum. conn. Acc. to Section 10

Notes:
1) Wall thickness of pipe DN 1/"2 - DN 2" based on threading is possible.
2) Mitre bends can be used instead of standard elbows - see Section 5
3) Type SB or FBP for Clean Gas or Process Gas service - Type FBA for Air service.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.03

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 24
Corrosion Allowance - Max. 3 mm Carbon Steel Part 2 of 2

Nominal Diameter (DN) 600 - 3500 (24" - 140") Square Ducts Notes
Wall thickness Acc. to Section 3
Round

Bends / elbows Mitre Bend - acc. to section 5


Ducting

Material A 516-70
Wall thickness Acc. to Section 11.2
Square

Bends / elbows Acc. to Section 11.3


Material A 516-70
Connection flanges Acc. to Section 4
Round

Blind flanges Acc. to Section 4


Face Flat / full face
Flanges

Material A 516-70 / A 105


Connection flanges Acc. to Section 11.5
Square

Erection flanges Acc. to Section 11.5


Material A 516-70
Type ASME B 18.2.1 - Heavy Hex DIN 2510 - stud bolt Type L
Bolts

Material A 193-B7 DIN 267 - 21CrMoV57


Type ASME B 18.2.2 - Heavy Hex DIN 2510 - hex nut Type NF
Nuts

Material A 194-2H DIN 267 - 21CrMoV57


Joints

Wash.

Type ASTM F 436 ASTM F 436


Material Steel Steel
ASME B 16.21 (t=2 mm) / Cord 17x6
Gask.

Type Cord 17x6 mm 2)


mm
Material SS Reinforced Graphite / Expanded PTFE SS Reinforced Graphite / Expanded PTFE
Specials

Dampers Acc. to Section 9 Acc. to Section 11.7


Bellows Acc. to Section 6 Acc. to Section 11.6 1)
Manholes Acc. to Section 7 Acc. to Section 7
Nozzles / instrum. conn. Acc. to Section 10 Acc. to Section 10
Internal guide vanes Acc. to Section 11.3
Internal alignment plates Acc. to Section 11.3

Notes:
1) Type SB or FBP for Clean Gas or Process Gas service - Type FBA for Air service.
o
2) Expanded PTFE Cord to be used only for temperatures < 300 C

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.04

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 26A
Corrosion Allowance - 0 mm GRP - ECTFE Lined Part 1 of 2
Nominal Diameter (inch) 1/2 3/4 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 Notes
Wall thickn ess Accordi ng to man ufa cture r
Piping

Bends / elb ows 1.5 x D 1)


Materia l E CTFE lined G RP 2)
Con nection fla nges Connecting dimensions acc. to ASME B 16.5 - Class 150 3)
Flanges

Blind flange s Connecting dimensions acc. to ASME B 16.5 - Class 150 3)


Face Flat / full fa ce
Materia l E CTFE lined G RP 2)
Type ASME B 18.2.1 - Heavy Hex
Bolts

Material A 193 -B8M


Type ASME B 18.2.2 - Heavy Hex
Gask . Wash. Nuts
Joints

Material A 194 -8M


Type EN ISO 7 094 (XL) 4)
Material AISI 3 16L
Type Cord 17X6 mm
Material Expand ed PTFE
Type
BW

Material
Type
SW
Fittings

Material
Type
Thd.

Material
Spec.

Type
Material
BAV Ba ll valve 260F
Valves

BUV Bu tterfly valve


DIV Diaph ragm va lve
GAV Ga te valve
Damp ers
Bellows Acc. to Section 6 - Type FBP / PB
S pecia ls

Man holes
Nozzles / instrum. conn. A cc. to Section 10

Notes:
1) Mitre bend s can be used instead of stand ard elbows - see Se ction 5.
2) G RP ( Glass fibre Rein forced P lastic) to be based on vinylester - type to be suitable for the op erating condition s -
Ref. HTAS Standard No. 4-2764 .
3) Thickness by man ufa cture r.
4) L arge type washer.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.05

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 26A
GRP - ECTFE Lined Part 2 of 2
Nominal Diameter DN (inch) 600 - 3500 (24 " - 100") Square Ducts Notes
Wa ll thickness Acc. to Secti on 3
Round

Be nds / elbo ws Mitre Bend - acc. to se ction 5 1)


Duc ting

Material ECTFE lined GRP 2)


Wa ll thickness
Square

Be nds / elbo ws
Material
Conne ction flang es Acc. to Secti on 4
Round

Blind flanges Acc. to Secti on 4 3)


Face Flat / full face
Flanges

Material ECTFE lined GRP 2)


Conne ction flang es
Square

Er ectio n flan ges


Material
Type AS ME B 1 8.2 .1 - Heavy Hex
Bolts

Material A 193- B8M


Type AS ME B 1 8.2 .2 - Heavy Hex
Gask . Wash. Nuts
Joints

Material A 194 -8M


Type EN ISO 70 94 (XL) 4)
Material AISI 31 6L
Type Cord 1 7x6 mm
Material Expand ed PTFE
Damp ers
Bellows A cc. to Se ction 6 - Type FBP / PB
Man holes 3)
Spec ia ls

Nozzles / instrum. conn. Acc. to Section 10


Intern al g uide vanes
Intern al a lignmen t plates

Notes:
1) Sta ndard elb ows can be used if ap plicable.
2) GRP ( Glass fibre Rein forced P lastic) to be based on vinylester - type to be suitable for the op erating condition s -
Ref. HTAS Standard No. 4-2764 .
3) Blind flange s serve as man holes.
4) Large type washer.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.06

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 26B
Corrosion Allowance - 0 mm GRP - PP Lined Part 1 of 2
Nominal Diameter (inch) 1/2 3/4 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 Notes
Wall thickn ess Accordi ng to man ufa cture r
Piping

Bends / elb ows 1.5 x D 1)


Materia l PP lined GRP 2)
Con nection fla nges Connecting dimensions acc. to ASME B 16.5 - Class 150 3)
Flanges

Blind flange s Connecting dimensions acc. to ASME B 16.5 - Class 150 3)


Face Flat / full fa ce
Materia l E CTFE lined G RP 2)
Type ASME B 18.2.1 - Heavy Hex
Bolts

Material A 193 -B8M


Type ASME B 18.2.2 - Heavy Hex
Gask . Wash. Nuts
Joints

Material A 194 -8M


Type EN ISO 7 094 (XL) 4)
Material AISI 3 16L
Type Co rd 1 7x6 mm
Material Expand ed PTFE
Type
BW

Material
Type
SW
Fittings

Material
Type
Thd.

Material
Spec.

Type
Material
BAV Ba ll valve 260F
Valves

BUV Bu tterfly valve


DIV Diaph ragm va lve
GAV Ga te valve
Damp ers
Bellows Acc. to Section 6 - Type FBP / PB
S pecia ls

Man holes
Nozzles / instrum. conn. A cc. to Section 10

Notes:
1) Mitre bend s can be used instead of stand ard elbows - see Se ction 5.
2) G RP ( Glass fibre Rein forced P lastic) to be based on vinylester - type to be suitable for the op erating condition s -
Ref. HTAS Standard No. 4-2764 .
3) Thickness by man ufa cture r.
4) L arge type washer.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.07

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 26B
GRP - PP Lined Part 2 of 2
Nominal Diameter DN (inch) 600 - 3500 (24 " - 100") Square Ducts Notes
Wa ll thickness Acc. to Secti on 3
Round

Be nds / elbo ws Mitre Bend - acc. to se ction 5 1)


Duc ting

Material P P lined GRP 2)


Wa ll thickness
Square

Be nds / elbo ws
Material
Conne ction flang es Acc. to Secti on 4
Round

Blind flanges Acc. to Secti on 4 3)


Face Flat / full face
Flanges

Material ECTFE lined GRP 2)


Conne ction flang es
Square

Er ectio n flan ges


Material
Type AS ME B 1 8.2 .1 - Heavy Hex
Bolts

Material A 193- B8M


Type AS ME B 1 8.2 .2 - Heavy Hex
Gask . Wash. Nuts
Joints

Material A 194 -8M


Type EN ISO 70 94 (XL) 4)
Material AISI 31 6L
Type Cord 1 7x6 mm
Material Expand ed PTFE
Damp ers
Bellows A cc. to Se ction 6 - Type FBP / PB
Man holes 3)
Spec ia ls

Nozzles / instrum. conn. Acc. to Section 10


Intern al g uide vanes
Intern al a lignmen t plates

Notes:
1) Sta ndard elb ows can be used if ap plicable.
2) GRP ( Glass fibre Rein forced P lastic) to be based on vinylester - type to be suitable for the op erating condition s -
Ref. HTAS Standard No. 4-2764 .
3) Blind flange s serve as man holes.
4) Large type washer.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.10

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 42
Corrosion Allowance - 0,75 mm Stainless Steel Part 1 of 2

Nominal Diameter (inch) 1/2 3/4 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 Notes


3.7 3.9 4.5 5.1 5.5 3.1 3.1 3.1 3.4 3.8 4.2 4.0 4.0 4.2 4.2 4.8 1)
Wall thickness
Piping

ASME B 36.10-Sch. 80 ASME B 36.10-Sch. 10 ASME B 36.10-Sch. 5


Bends / el- Mitre
5xD / ASME B 16.9 ASME B 16.9 ASME B 16.9 / Mitre Bend
Bend
2)
bows
Material A 312-TP 316L
Connection flanges ASME B 16.5 - Class 150
Flanges

Blind flanges ASME B 16.5 - Class 150


Face Raised Face (RF)
Material A 182-F 316L
Type ASME B 18.2.1 - Heavy Hex
Bolts

Material A 193-B8M
Type ASME B 18.2.2 - Heavy Hex
Nuts
Joints

Material A 194-8M
Gask. Wash.

Type ASTM F 436


Material AISI 316L
o
Type ASME B 16.21 - flat type (t = 2 mm) / Cord ø10 mm (< 300 C)
o
Material Stainless Steel Reinforced Graphite / Expanded PTFE (< 300 C)
Type ASME B 16.9
BW

Material A 403-WP 316L


Type ASME B 16.11 - Class 3000
SW
Fittings

Material A 182-F 316L


Type ASME B 16.11 - Class 3000
Thd.

Material A 182-F 316L


Spec.

Type Couplings, Threadolets etc.

Material A 182-F 316L


BAV Ball valve
Valves

BUV Butterfly valve


DIV Diaphragm valve
GAV Gate valve 406S, 420B 420B
Specials

Dampers
Bellows Acc. to Section 6 - Type SB / FBP
Manholes
Nozzles / instrum. conn. Acc. to Section 10

Notes:
1) Wall thickness of pipe DN 1/2" - DN 2" based on threading is possible.
2) Mitre bends can be used instead of standard elbows - see Section 6.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.11

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 42
Corrosion Allowance -0,75 mm Stainless Steel Part 2 of 2
Nominal Diameter DN
600 - 3500 (24" - 140") Square Ducts Notes
(inch)
Wall thickness Acc. to Section 3
Round

Bends / elbows Mitre Bend - acc. to section 5


Ducting

Material A 240-316L
Wall thickness Acc. to Section 11.2
Square

Bends / elbows Acc. to Section 11.3


Material A 240-316L
Connection flanges Acc. to Section 4
Round

Blind flanges Acc. to Section 4


Face Flat / full face
Flanges

Material A 240-316L / A 182-F 316L


Connection flanges Acc. to Section 11.5
Square

Erection flanges Acc. to Section 11.5


Material A 240-316L / A 739-B 316L
Type ASME B 18.2.1 - Heavy Hex ASME B 18.2.1 - Heavy Hex
Bolts

Material A 193-B8M A 193-B8M


Type ASME B 18.2.2 - Heavy Hex ASME B 18.2.2 - Heavy Hex
Nuts
Joints

Material A 194-8M A 194-8M


Gask. Wash.

Type ASTM F 436 ASTM F 436


Material AISI 316L AISI 316L
Type Cord 17x6 mm Cord 17x6 mm
Material Expanded PTFE Expanded PTFE
Specials

Dampers
Bellows Acc. to Section 8 - Type SB / FBP Acc. to Section 11.6 - Type SB-S / FBP-S

Manholes Acc. to Section 7 Acc. to Section 7


Nozzles / instrum. conn. Acc. to Section 10 Acc. to Section 10
Internal guide vanes Acc. to Section 11.3
Internal alignment plates Acc. to Section 11.3

Notes:

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.12

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 50
Corrosion Allowance - 0,75 mm Stainless Steel Part 1 of 2

Nominal Diameter (inch) 1/2 3/4 1 1.5 2 2.5 3 4 6 8 10 12 14 16 18 20 Notes


3.7 3.9 4.5 5.1 5.5 3.1 3.1 3.1 3.4 3.8 4.2 4.0 4.0 4.2 4.2 4.8 1)
Wall thickness
Piping

ASME B 36.10-Sch. 80 ASME B 36.10-Sch. 10 ASME B 36.10-Sch. 5


Bends / el- Mitre
5xD / ASME B 16.9 ASME B 16.9 ASME B 16.9 / Mitre Bend
Bend
2)
bows
Material A 312-TP 304
Connection flanges ASME B 16.5 - Class 150
Flanges

Blind flanges ASME B 16.5 - Class 150


Face Raised Face (RF)
Material A 182-F 304
Bolts

Type ASME B 18.2.1 - Heavy Hex


Material A 193-B8
Type ASME B 18.2.2 - Heavy Hex
Gask. Wash. Nuts
Joints

Material A 194-8
Type ASTM F 436
Material AISI 304
Type ASME B 16.21 - flat type (t = 2 mm)
Material Stainless Steel Reinforced Graphite
Type ASME B 16.9
BW

Material A 403-WP 304


Type ASME B 16.11 - Class 3000
SW
Fittings

Material A 182-F 304


Type ASME B 16.11 - Class 3000
Thd.

Material A 182-F 304


Spec.

Type Couplings, Threadolets etc.

Material A 182-F 304


BAV Ball valve
Valves

BUV Butterfly valve


DIV Diaphragm valve
GAV Gate valve 501S, 510B 510B
Specials

Dampers
Bellows Acc. to Section 6 - Type SB
Manholes
Nozzles / instrum. conn. Acc. to Section 10

Notes:
1) Wall thickness of pipe DN 1/2" - DN 2" based on threading is possible.
2) Mitre bends can be used instead of standard elbows - see Section 5.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark 560 ton/d of sulphuric acid Page 02.13

The components and materials indicated below are suitable Pressure Rating Duct Class
for all media and design conditions specified under this Not Applicable
duct class in the duct class summary as per section 1.7 Material Type
K 50
Corrosion Allowance - 0,75 mm Stainless Steel Part 2 of 2
Nominal Diameter DN
600 - 3500 (24" - 140") Square Ducts Notes
(inch)
Wall thickness Acc. to Section 3
Round

Bends / elbows Mitre Bend - acc. to section 5


Ducting

Material A 240-304
Wall thickness Acc. to Section 11.2
Square

Bends / elbows Acc. to Section 11.3


Material A 240-304
Connection flanges Acc. to Section 4
Round

Blind flanges Acc. to Section 4


Face Flat / full face
Flanges

Material A 240-304 / A 182-F 304


Connection flanges Acc. to Section 11.5
Square

Erection flanges Acc. to Section 11.5


Material A 240-304 / A 182-F 304
Type ASME B 18.2.1 - Heavy Hex ASME B 18.2.1 - Heavy Hex
Bolts

Material A 193-B8 A 193-B8


Type ASME B 18.2.2 - Heavy Hex ASME B 18.2.2 - Heavy Hex
Nuts

Material A 194-8 A 194-8


Joints

Wash.

Type ASTM F 436 ASTM F 436


Material AISI 304 AISI 304
ASME B 16.21 (t=2 mm) / Cord 17x6
Gask.

Type Cord 17x6 mm


mm
Material SS Reinforced Graphite / Expanded PTFE SS Reinforced Graphite / Expanded PTFE 1)
Specials

Dampers
Bellows Acc. to Section 6 - Type SB Acc. to Section 11.6 - Type SB-S / FBP-D-S

Manholes Acc. to Section 7 Acc. to Section 7


Nozzles / instrum. conn. Acc. to Section 10 Acc. to Section 10
Internal guide vanes Acc. to Section 11.3
Internal alignment plates Acc. to Section 11.3

Notes:
o
1) Expanded PTFE Cord to be used only for temperatures < 300 C

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 03.01

3. Dimensions of Ducting - Round

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 03.02

Dimensions of Ducting
Carbon / Un-alloyed
Stainless Steel GRP
Steel
Max. Max. Max.
DN OD t t ID OD t
Dist. Dist. Dist.
between between between
Supports Supports Supports
(mm/inch) (mm) (mm) (inch) (m) (mm) (inch) (m) (mm) (mm) (mm) (m)
600 / 24 610 6 1/4 12 6 5/32 11 600
700 / 28 711 6 1/4 12 6 5/32 12 700
800 / 32 813 8 5/16 14 6 5/32 13 800
900 / 36 914 8 5/16 15 6 5/32 13 900
1000 / 40 1020 8 5/16 16 6 5/32 13 1000
1100 / 44 1120 8 5/16 17 6 5/32 15 1100
1200 / 48 1220 8 5/16 17 6 5/32 16 1200
1300 / 52 1320 8 5/16 17 6 5/32 16 1300
1400 / 56 1420 8 5/16 17 6 5/32 16 1400
1500 / 60 1520 8 5/16 17 6 5/32 15 1500
1600 / 64 1620 8 5/16 17 6 5/32 14 1600
1700 / 68 1720 8 5/16 17 6 5/32 13 1700

According to manufacturer

According to manufacturer

According to manufacturer
1800 / 72 1820 8 5/16 17 6 5/32 13 1800
1900 / 76 1920 8 5/16 17 6 5/32 12 1900
2000 / 80 2020 8 5/16 17 6 5/32 11 2000
2100 / 84 2120 8 5/16 16 6 5/32 11 2100
2200 / 88 2220 10 3/8 21 8 1/4 17 2200
2300 / 92 2320 10 3/8 21 8 1/4 16 2300
2400 / 96 2420 10 3/8 20 8 1/4 15 2400
2500 / 100 2520 10 3/8 20 8 1/4 14 2500
2600 / 104 2620 10 3/8 20 8 1/4 14 2600
2700 / 108 2720 10 3/8 20 8 1/4 13 2700
2800 / 112 2820 10 3/8 20 8 1/4 13 2800
2900 / 116 2920 10 3/8 20 8 1/4 12 2900
3000 / 120 3020 12 1/2 25 10 5/16 16 3000
3100 / 124 3120 12 1/2 25 10 5/16 16 3100
3200 / 128 3220 12 1/2 24 10 5/16 15 3200
3300 / 132 3320 12 1/2 23 10 5/16 15 3300
3400 / 136 3420 12 1/2 22 10 5/16 14 3400
3500 / 140 3520 12 1/2 22 10 5/16 14 3500
Notes:
1) Corrosion Allowance - Max. 3 mm for Carbon / Un-alloyed Steel.
Corrosion Allowance - 0,75 mm for Stainless Steel
Corrosion Allowance - 0 mm for GRP

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.01

4. Dimensions of Duct Flanges - Round

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.02

Dimensions of Duct Flanges - Steel t


DN OD t BCD No. of Hole dia. Bolts
(mm/inch) (mm) (mm/inch) (mm) Holes (mm) UNC
600 / 24 780 20 / 3/4 725 20 19 5/8"
700 / 28 895 20 / 3/4 840 24 19 5/8"
800 / 32 1015 20 / 3/4 950 24 19 5/8"
900 / 36 1115 20 / 3/4 1050 28 19 5/8"
1000 / 40 1170 20 / 3/4 1120 32 19 5/8"
1100 / 44 1270 20 / 3/4 1220 36 19 5/8"
1200 / 48 1370 20 / 3/4 1320 40 19 5/8"

OD
1300 / 52 1470 20 / 3/4 1420 44 19 5/8"
1400 / 56 1570 20 / 3/4 1520 48 19 5/8"
1500 / 60 1670 20 / 3/4 1620 48 19 5/8"

BCD
1600 / 64 1770 20 / 3/4 1720 52 19 5/8"
1700 / 68 1870 20 / 3/4 1820 56 19 5/8"
1800 / 72 1970 25 / 1 1920 60 24 3/4"
1900 / 76 2070 25 / 1 2020 64 24 3/4"
2000 / 80 2170 25 / 1 2120 68 24 3/4"
2100 / 84 2270 25 / 1 2220 68 24 3/4"
2200 / 88 2370 25 / 1 2320 72 24 3/4"
2300 / 92 2470 25 / 1 2420 76 24 3/4"
Rounded - in case of
2400 / 96 2570 25 / 1 2520 80 24 3/4" internal coating / lining
2500 / 100 2670 25 / 1 2620 84 24 3/4"
2600 / 104 2770 25 / 1 2720 88 24 3/4"
2700 / 108 2870 25 / 1 2820 92 24 3/4"
2800 / 112 2970 25 / 1 2920 92 24 3/4"
2900 / 116 3070 25 / 1 3020 96 24 3/4"
3000 / 120 3170 30 / 1 1/4 3120 100 24 3/4"
3100 / 124 3270 30 / 1 1/4 3220 104 24 3/4"
3200 / 128 3370 30 / 1 1/4 3320 108 24 3/4"
3300 / 132 3470 30 / 1 1/4 3420 108 24 3/4"
3400 / 136 3570 30 / 1 1/4 3520 112 24 3/4"
3500 / 140 3670 30 / 1 1/4 3620 116 24 3/4"

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.03

Dimensions of Duct Flanges - GRP t


DN OD t BCD No. of Hole dia. Bolts
(mm/inch) (mm) (mm) (mm) Holes (mm) UNC
600 / 24 780 725 20 15 1/2"
700 / 28 895 840 24 15 1/2"
800 / 32 1015 950 24 15 1/2"
900 / 36 1115 1050 28 15 1/2"
1000 / 40 1170 1120 32 15 1/2"
1100 / 44 1270 1220 36 15 1/2"

OD
1200 / 48 1370 1320 40 15 1/2"
1300 / 52 1470 1420 44 15 1/2"

BCD
1400 / 56 1570 1520 48 15 1/2"
1500 / 60 1670 1620 48 15 1/2"
1600 / 64 1770 1720 52 15 1/2"
According to manufacturer

1700 / 68 1870 1820 56 15 1/2"


1800 / 72 1970 1920 60 15 1/2"
1900 / 76 2070 2020 64 15 1/2"
2000 / 80 2170 2120 68 15 1/2"
2100 / 84 2270 2220 68 15 1/2"
2200 / 88 2370 2320 72 15 1/2"
2300 / 92 2470 2420 76 15 1/2"
2400 / 96 2570 2520 80 15 1/2"
2500 / 100 2670 2620 84 15 1/2"
2600 / 104 2770 2720 88 15 1/2"
2700 / 108 2870 2820 92 15 1/2"
2800 / 112 2970 2920 92 15 1/2"
2900 / 116 3070 3020 96 15 1/2"
3000 / 120 3170 3120 100 15 1/2"
3100 / 124 3270 3220 104 15 1/2"
3200 / 128 3370 3320 108 15 1/2"
3300 / 132 3470 3420 108 15 1/2"
3400 / 136 3570 3520 112 15 1/2"
3500 / 140 3670 3620 116 15 1/2"

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.04

Dimensions of Counterflanges for Fabric Type Bellows


t
DN OD ID t BCD No. of Hole dia. Bolts
(mm/inch) (mm) (mm) (mm/inch) (mm) Holes (mm) UNC Lifting Lug

Note 1 Note 1
200 / 8 343 240 20 / 3/4 298 8 22 3/4"
250 / 10 406 295 20 / 3/4 362 12 25 7/8"
300 / 12 483 345 20 / 3/4 432 12 25 7/8"
350 / 14 533 385 20 / 3/4 476 12 28 1"
400 / 16 597 435 20 / 3/4 540 16 28 1"

OD
500 / 20 699 540 20 / 3/4 635 20 32 1 1/8"

BCD
600 / 24 780 640 20 / 3/4 725 20 19 5/8"
700 / 28 895 745 20 / 3/4 840 24 19 5/8" R, *
800 / 32 1015 845 20 / 3/4 950 24 19 5/8"

ID
900 / 36 1115 945 20 / 3/4 1050 28 19 5/8"
1000 / 40 1170 1050 20 / 3/4 1120 32 19 5/8" * To be determined by the
supplier of the bellow.
1100 / 44 1270 1150 20 / 3/4 1220 36 19 5/8"
1200 / 48 1370 1250 20 / 3/4 1320 40 19 5/8" Hole ø 30 (1 1/4")
1300 / 52 1470 1350 20 / 3/4 1420 44 19 5/8"
t = 6 (1/4")
1400 / 56 1570 1450 20 / 3/4 1520 48 19 5/8"

75 (3")
1500 / 60 1670 1550 20 / 3/4 1620 48 19 5/8"

50 (2")
1600 / 64 1770 1650 20 / 3/4 1720 52 19 5/8"
1700 / 68 1870 1750 20 / 3/4 1820 56 19 5/8"
1800 / 72 1970 1850 25 / 1 1920 60 24 3/4" a 4 (5/32")

1900 / 76 2070 1950 25 / 1 2020 64 24 3/4"


50 (2")
2000 / 80 2170 2050 25 / 1 2120 68 24 3/4"
2100 / 84 2270 2150 25 / 1 2220 68 24 3/4" Lifting Lug

2200 / 88 2370 2250 25 / 1 2320 72 24 3/4"


2300 / 92 2470 2350 25 / 1 2420 76 24 3/4"
2400 / 96 2570 2450 25 / 1 2520 80 24 3/4"
2500 / 100 2670 2550 25 / 1 2620 84 24 3/4"
2600 / 104 2770 2650 25 / 1 2720 88 24 3/4"
2700 / 108 2870 2750 25 / 1 2820 92 24 3/4"
2800 / 112 2970 2850 25 / 1 2920 92 24 3/4"
2900 / 116 3070 2950 25 / 1 3020 96 24 3/4"
3000 / 120 3170 3050 30 / 1 1/4 3120 100 24 3/4"
3100 / 124 3270 3150 30 / 1 1/4 3220 104 24 3/4"
3200 / 128 3370 3250 30 / 1 1/4 3320 108 24 3/4"
3300 / 132 3470 3350 30 / 1 1/4 3420 108 24 3/4"
3400 / 136 3570 3450 30 / 1 1/4 3520 112 24 3/4"
3500 / 140 3670 3550 30 / 1 1/4 3620 116 24 3/4"

Note 1
For GRP ducting - 1/2"UNC / hole dia. Ø15 mm is used for all flange dimensions

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.05

t
Dimensions of Duct Blind Flanges - Steel Lifting Lug

DN OD ID t BCD No. of Hole dia. Bolts D


(mm/inch) (mm) (mm) (mm/inch) (mm) Holes (mm) UNC (mm)
600 / 24 780 610 20 / 3/4 725 20 19 5/8" 650
700 / 28 895 710 20 / 3/4 840 24 19 5/8" 750
800 / 32 1015 810 20 / 3/4 950 24 19 5/8" 850
900 / 36 1115 910 20 / 3/4 1050 28 19 5/8" 950

OD
1000 / 40 1170 1020 20 / 3/4 1120 32 19 5/8" 1060

BCD
1100 / 44 1270 1120 20 / 3/4 1220 36 19 5/8" 1160
1200 / 48 1370 1220 20 / 3/4 1320 40 19 5/8" 1260

D
1300 / 52 1470 1320 20 / 3/4 1420 44 19 5/8" 1360

ID
1400 / 56 1570 1420 20 / 3/4 1520 48 19 5/8" 1460
1500 / 60 1670 1520 20 / 3/4 1620 48 19 5/8" 1560 6 (1/4")

1600 / 64 1770 1620 20 / 3/4 1720 52 19 5/8" 1660


1700 / 68 1870 1720 20 / 3/4 1820 56 19 5/8" 1760 Hole ø 30 (1 1/4")

1800 / 72 1970 1820 25 / 1 1920 60 24 3/4" 1860


t = 6 (1/4")
1900 / 76 2070 1920 25 / 1 2020 64 24 3/4" 1960

75 (3")
2000 / 80 2170 2020 25 / 1 2120 68 24 3/4" 2060

50 (2")
2100 / 84 2270 2120 25 / 1 2220 68 24 3/4" 2160
2200 / 88 2370 2220 25 / 1 2320 72 24 3/4" 2260
2300 / 92 2470 2320 25 / 1 2420 76 24 3/4" 2360 a 4 (5/32")

2400 / 96 2570 2420 25 / 1 2520 80 24 3/4" 2460 50 (2")


2500 / 100 2670 2520 25 / 1 2620 84 24 3/4" 2560
Lifting Lug
2600 / 104 2770 2620 25 / 1 2720 88 24 3/4" 2660
2700 / 108 2870 2720 25 / 1 2820 92 24 3/4" 2760
2800 / 112 2970 2820 25 / 1 2920 92 24 3/4" 2860
2900 / 116 3070 2920 25 / 1 3020 96 24 3/4" 2960
3000 / 120 3170 3020 30 / 1 1/4 3120 100 24 3/4" 3060
3100 / 124 3270 3120 30 / 1 1/4 3220 104 24 3/4" 3160
3200 / 128 3370 3220 30 / 1 1/4 3320 108 24 3/4" 3260
3300 / 132 3470 3320 30 / 1 1/4 3420 108 24 3/4" 3360
3400 / 136 3570 3420 30 / 1 1/4 3520 112 24 3/4" 3460
3500 / 140 3670 3520 30 / 1 1/4 3620 116 24 3/4" 3560
1) Cover to be reinforced for DN > 1000

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 04.06

Dimensions of Duct Blind Flanges - GRP


DN OD t BCD No. of Hole dia. Bolts
(mm/inch) (mm) (mm) (mm) Holes (mm) UNC
600 / 24 780 725 20 15 1/2"
t
700 / 28 895 840 24 15 1/2"
800 / 32 1015 950 24 15 1/2"
900 / 36 1115 1050 28 15 1/2"
1000 / 40 1170 1120 32 15 1/2"
1100 / 44 1270 1220 36 15 1/2"
1200 / 48 1370 1320 40 15 1/2"
1300 / 52 1470 1420 44 15 1/2"
1400 / 56 1570 1520 48 15 1/2"
1500 / 60 1670 1620 48 15 1/2"

OD
1600 / 64 1770 1720 52 15 1/2"
According to manufacturer

1700 / 68 1870 1820 56 15 1/2"


1800 / 72 1970 1920 60 15 1/2"

BCD
1900 / 76 2070 2020 64 15 1/2"
2000 / 80 2170 2120 68 15 1/2"
2100 / 84 2270 2220 68 15 1/2"
2200 / 88 2370 2320 72 15 1/2"
2300 / 92 2470 2420 76 15 1/2"
2400 / 96 2570 2520 80 15 1/2"
2500 / 100 2670 2620 84 24 3/4"
2600 / 104 2770 2720 88 24 3/4"
2700 / 108 2870 2820 92 24 3/4"
2800 / 112 2970 2920 92 24 3/4"
2900 / 116 3070 3020 96 24 3/4"
3000 / 120 3170 3120 100 24 3/4"
3100 / 124 3270 3220 104 24 3/4"
3200 / 128 3370 3320 108 24 3/4"
3300 / 132 3470 3420 108 24 3/4"
3400 / 136 3570 3520 112 24 3/4"
3500 / 140 3670 3620 116 24 3/4"
1) Reinforcement and lifting lugs/handles required for removal/installation to be detailed by supplier.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 05.01

5. Dimensions of Mitre Bends – Round Ducting

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 05.02

Mitre Bends
R = 1.5 x DN

30 deg. 60 deg. 22.5 deg.


45 deg.
E/2 E/2 E/2
E

E
E

F/2 F/2 F/2


F

11.25 deg.
.
22.5 deg

F
15 deg.

.
deg
.
eg
. g.

22.5
d

eg de
30

d . .5
45 deg 22 eg.
30 5d
g. 22.
22.5 de 15 deg. 11 .25 deg.

R R R

Type A Type B Type C

Dimensions of Mitre Bends


DN OD Bend Type of Bend Dimensions
Radius Type A Type B Type C
o o o o
R 22.5 30 45 90 E F E F E F
(mm/inch) (mm) (mm) 60o (mm) (mm) (mm) (mm) (mm) (mm)
200 / 8 219 305 C B A A 343 162 222 105 165 78
250 / 10 273 380 C B A A 428 202 277 130 205 97
300 / 12 324 460 C B A A 515 247 333 160 247 119
350 / 14 356 530 C B A A 587 292 379 189 282 140
400 / 16 406 610 C B A A 674 337 436 218 323 162
450 / 18 457 690 C B A A 761 382 492 247 365 184
500 / 20 508 760 C B A A 840 419 543 271 403 201
600 / 24 610 910 C B A A 1007 501 651 324 483 241
700 / 28 711 1070 C B A A 1181 592 764 383 567 284
800 / 32 813 1220 C B A A 1347 674 872 436 647 324
900 / 36 914 1370 C B A A 1514 756 979 489 727 363
1000 / 40 1020 1520 C B A A 1682 837 1088 541 808 402
1100 / 44 1120 1680 C B A A 1856 928 1200 600 891 446
1200 / 48 1220 1830 C B A A 2021 1011 1308 654 971 485
1300 / 52 1320 1980 C B A A 2187 1094 1415 707 1050 525
1400 / 56 1420 2130 C B A A 2353 1176 1522 761 1130 565
1500 / 60 1520 2290 C B A A 2527 1267 1634 820 1213 609
1600 / 64 1620 2440 C B A A 2692 1350 1742 874 1293 648
1700 / 68 1720 2590 C B A A 2858 1433 1849 927 1372 688
1800 / 72 1820 2740 C B A A 3024 1516 1956 981 1452 728
1900 / 76 1920 2900 C B A A 3198 1607 2069 1040 1536 772
2000 / 80 2020 3050 C B A A 3363 1690 2176 1093 1615 812
2100 / 84 2120 3200 C B A A 3529 1773 2283 1147 1695 851
2200 / 88 2220 3350 C B A A 3695 1856 2390 1200 1774 891
2300 / 92 2320 3510 C B A A 3869 1947 2503 1259 1858 935
2400 / 96 2420 3660 C B A A 4034 2030 2610 1313 1937 975
2500 / 100 2520 3810 C B A A 4200 2112 2717 1367 2017 1014
Notes:
1) Standard tube bends can be used when applicable.
2) Wall thickness of mitre bends to be the same as duct/pipe.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 05.03

Mitre Bends
R = 1.5 x DN

30 deg. 60 deg. 22.5 deg.


45 deg.
E/2 E/2 E/2
E

E
E

F/2 F/2 F/2


F

11.25 deg.
g.

F
22.5 de

eg.
15 deg.

g.

5d
g.
de

g. de

22.
de
30

. .5
45 deg 22 eg.
30 5d
eg. 22.
22.5 d 15 deg. 11.25 deg.

R R R

Type A Type B Type C

Dimensions of Mitre Bends DN 2600 - 3500


DN OD Bend Type of Bend Dimensions
Radius Type A Type B Type C
R 22.5o 30o 45o 90o E F E F E F
(mm/inch) (mm) (mm) 60o (mm) (mm) (mm) (mm) (mm) (mm)
2600 / 104 2620 3960 C B A A 4366 2195 2824 1420 2097 1054
2700 / 108 2720 4110 C B A A 4531 2278 2931 1474 2176 1094
2800 / 112 2820 4270 C B A A 4705 2369 3044 1533 2260 1138
2900 / 116 2920 4420 C B A A 4871 2452 3151 1586 2339 1178
3000 / 120 3020 4570 C B A A 5037 2535 3258 1640 2419 1217
3100 / 124 3120 4720 C B A A 5203 2618 3365 1693 2498 1257
3200 / 128 3220 4880 C B A A 5376 2709 3478 1752 2582 1301
3300 / 132 3320 5030 C B A A 5542 2792 3585 1806 2661 1341
3400 / 136 3420 5180 C B A A 5708 2875 3692 1860 2741 1380
3500 / 140 3520 5330 C B A A 5874 2957 3800 1913 2821 1420
Notes:
1) Wall thickness of mitre bends to be the same as duct/pipe.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.01

6. Bellows – Round Ducting/Piping

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.02

Fabric Bellow - Type FBA


Air Service

4 1 2 1 4
3 3

2 Gas/air tight film

Glass fabric

Gas/air tight film

Applicable Max. Ma x.
Details
for De sign Design
Duct Clas s Press ure Temp. Pos.
Desc ription Dimensions Material
(mbarg) (deg.C) No.

1 Coun terflan ge A cc. to pag e 04.04 Acc. to Duct Cla ss

2 B ellow Note 1) PTFE-coated glass fab ric la minated

with PTFE-foil on both sides


K 24 2 00 30 0
3 G asket A cc. To Duct Class Acc. to Duct Cla ss

4 B olts A cc. to flange di mensionAcc. to Duct Cla ss

5 Internal sleeve Note 2) Same as main duct/p ipe

Notes:

1) Detailed de sig n and dimensio ns to be specifi ed by the supplie r o n b asis of the a ctual movemen ts.

2) The suppli er mu st, b ased on th e a ctual operating condition s, determine whether an interna l slee ve is requir ed.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.03

Fabric Bellow - Type FBP


Process/Clean Gas Service

4 1 2 1 4
3 3

2
Gas/air tig ht film

Glass fabric

Chemical barrie r

Applicable Max. Ma x.
Details
for De sign Design
Duct Clas s Press ure Temp. Pos.
Desc ription Dimensions Material
(mbarg) (deg.C) No.

K 24 1 Coun terflan ge A cc. to page 04.04 Acc. to Duct Class

K 26A 2 B ellow Note 1) PTFE-coated glass fab ric laminated

K 26B with PTFE-foil on the outside, a nd


200 30 0
K 2 6C laminated with a P TFE ba sed h eavy

K 27 chemical barrie r o n the inside .

K 42 3 Gasket A cc. to Duct Class Acc. to Duct Class

4 B olts A cc. to flange dimension Acc. to Duct Class

Notes:

1) Detailed de sig n and dimensio ns to be specifi ed by the supplie r on b asis of the actual movemen ts.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.04

PTFE Bellow - Type PB

4 1 2 1 4

3 3

Applicable Max. Max.


Details
for De sign Design
Duct Clas s Pressure Temp. Pos.
Description Dimensions Mate rial
(mbarg) (deg.C) No.

K 26A 1 Counterflan ge A cc. to Duct/Pip e Cla ss Acc. to Duct Class

K 26B Note 1) DN > 200 / 8" - pa ge 04.04


2 00 120
K 26C 2 B ellow Note 2) PTFE - externally re inforced with

K 27 stainless steel rin gs

3 G asket A cc. to flange di mension Acc. to Duct Class

4 B olts A cc. to flange di mension Acc. to Duct Class

Notes:

1) Detailed de sig n and dimensio ns to be ve rifi ed by the supplie r.

2) Detailed de sig n and dimensio ns to be specifi ed by the supplie r on b asis of the actual movemen ts.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 06.05

Steel Bellow - Type SB

3 2
1 1

Applicable Max. Ma x.
Details
for De sign Design
Duct Clas s Press ure Temp. Pos.
Desc ription Dimensions Material
(mbarg) (deg.C) No.

K 24 1 Conn ection p iece A cc. to Duct Class Acc. to Duct Cla ss

K 32 P repared for BW
2 00 50 0
K 42 2 B ellow Note 1) Stainle ss stee l

K 50 3 Internal sleeve Note 2) Same as main duct/p ipe

Notes:

1) Detailed de sig n and dimensio ns to be specifi ed by the supplie r o n b asis of the a ctual movemen ts.

2) The suppli er mu st, b ased on th e a ctual operating condition s, determine whether an interna l slee ve is requir ed.
Dime nsions o f the internal sleeve to b e spe cified b y th e sup plier.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 07.01

7. Manholes

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 07.02

Pos. Description Dimensions Material


No.

1 Flange DN 600 / 24" Acc. to Duct Class

Acc. to page 04.02

2 Duct DN 600 / 24" Acc. to Duct Class

3 Cover plate t = 6 mm (1/4") Acc. to Duct Class

4 Handle ø12 mm (1/2") Acc. to Duct Class

DN 600 / 24" - Full Face Acc. to Duct Class


5 Gasket
Cord 17x6 mm Expanded PTFE for temp. < 300 deg.C

6 Bolts 5/8"UNC Acc. to Duct Class

Notes:

1) All welds to be fillet welds - min. a4 (5/32")

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.01

8. Valve Data Sheets

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.02

BALL VALVE Item No. BAV 260F


Pressure rating class 150
Face RF
Construction
Body Special three pieces type
Floating Ball
Bolted bonnet to body
connection
Bore Full bore
Operation Wrench operated
Gear operated
(if required by size)

Nominal size 1 1/2" - 12"


Materials
Body PTFE/PFA lined car-
bon steel
Ball Ceramic/ PTFE/ PFA
Body seat ring PTFE
Stem packing PTFE
Stem PTFE/PFA lined stain-
less steel

Design Conditions
Pressure rating
Fluid Kg/cm²g ºC

Design (Illustrative only)

General
1. Copper and copper alloys not permitted
2. If not otherwise stated the valves shall be full bore

Mandatory Standards:

Notes:
a) Seat rating acc. to manufacturer's standard

Nom. dia. Inch 1 1/2 2 3 4 6 8 10 12


Length L mm
H mm
D mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.03

BUTTERFLY VALVE Item No. BUV 210W


Pressure rating class 150
Face RF
Construction
Body Wafer type
Category "B"

Gear operated 8"

Nominal size 3" - 24"


Materials
Body A 216 Gr. WCB
Body seat Reinforced PTFE a)

Disc Stainless Type 304

Shaft Stainless type 304

Shaft packing Graphite

Design Conditions
Pressure rating ASME B16.34
Fluid kg/cm²g ºC

Design (Illustrative Only)

General
1. Copper and copper alloys not permitted
2. Face-to-face dimensions shall be per API 609
3.

Mandatory Standards:
API 607, API 609, ASME B16.34, ASME B16.5

Notes:
a) Manufacturer may recommend alternative seat material and seat rating subject to purchaser approval.

Nom. dia. Inch 3 4 6 8 10 12 14 16 18 20 24


Face-to-Face mm
A mm
B mm
C
Handwheel øD mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.04

DIAPHRAGM VALVE Item No. DIV 260F


Pressure rating class 150
Face RF
Construction
Body Cast

Bonnet to body connection Bolted


Hand wheel With position indicator

Nominal size 1/2" - 12"


Materials
Body Carbon Steel
Lining PTFE / PFA
Diaphragm PTFE lined EPDM
Stem packing

Stem
Design Conditions
Pressure rating
Fluid Kg/cm²g ºC

Design (Illustrative only)

General
1. Copper and copper alloys not permitted

Mandatory Standards:

Notes:

Nom. dia. Inch 1 1/2 2 3 4 6 8 10 12


Length L mm
H mm
D mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.05

GATE VALVE Item No. GAV 201S


Pressure Rating Class 800
Face SW
Construction
Body Forged
Bonnet to body connection Bolted
Handwheel Non-Rising
Stem Rising
Stem and yoke type OS & Y
Gate type WSS
Gear operated No
By-pass valve No

Nominal size 1/2" - 1 ½"


Materials
Body A 105
Body seat ring A 182 Gr. F6a
Stellited
Gate A 182 Gr. F6a
Stem 13 Cr.
Design (Illustrative only) Stem packing Graphite
Trim number 8
Design Conditions
Gate Type of Type of
Type of Blockade Pressure Rating API 602
Symbols Seat Gate
Fluid kg/cm²g °C
WSS Solid web
Single
WSF Wedge Flex. solid web
WDF Slip on or split
Double
PDF Parallel Flexible

General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore

Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34

Notes:
a) Length to be verified by manufacturer

Nom. dia. INCH 1/2 3/4 1 1 1/2


Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.06

GATE VALVE Item No. GAV 210B


Pressure Rating Class 150
Face BW
Construction
Body Forged
Bonnet to body connection Bolted
Handwheel Non-Rising
Stem Rising
Stem and yoke type OS & Y
Gate type WSS
Gear operated No
By-pass valve No

Nominal size 1/2" - 20”


Materials
Body A 105
Body seat ring A 182 Gr. F6a
Stellited
Gate A 182 Gr. F6a
Design (Illustrative only)
Stem 13 Cr.
Stem packing Graphite
Trim number 8
Design Conditions
Gate Type of Type of
Type of Blockade Pressure Rating API 602
Symbols Seat Gate
Fluid kg/cm²g °C
WSS Solid web
Single
WSF Wedge Flex. solid web
WDF Slip on or split
Double
PDF Parallel Flexible

General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore

Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34

Notes:
a) Length to be verified by manufacturer

Nom. dia. INCH 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20


Schedule
Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.07

GATE VALVE Item No. GAV 406S


Pressure Rating Class 800
Face SW
Construction
Body Forged
Bonnet to body connection Bolted
Handwheel Non-Rising
Stem Rising
Stem and yoke type OS & Y
Gate type WSS
Gear operated No
By-pass valve No

Nominal size 1/2" - 1 1/2"


Materials
Body A 182 Gr. F316L
Body seat ring A 182 Gr. F316L
Gate A 182 Gr. F316L
Design (Illustrative only) Stem A 276 Gr. F316L
Stem packing Graphite
Trim number 2
Design Conditions
Gate Type of Type of
Type of Blockade Pressure Rating API 602
Symbols Seat Gate
Fluid kg/cm²g °C
WSS Solid web
Single
WSF Wedge Flex. solid web
WDF Slip on or split
Double
PDF Parallel Flexible

General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore

Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34

Notes:
a) Length to be verified by manufacturer

Nom. dia. INCH 1/2 3/4 1 1 1/2


Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.10

GATE VALVE Item No. GAV 420B


Pressure Rating Class 150
Face BW
Construction
Body Forged
Bonnet to body connection Bolted
Handwheel Non-Rising
Stem Rising
Stem and yoke type OS & Y
Gate type WSS
Gear operated No
By-pass valve No

Nominal size 1/2" - 20"


Materials
Body A 182 Gr. F316L
Body seat ring A 182 Gr. F316L
Gate A 182 Gr. F316L
Stem A 276 Gr. F316L
Stem packing Graphite
Trim number 2
Design (Illustrative only)

Design Conditions
Gate Type of Type of
Type of Blockade Pressure Rating API 602
Symbols Seat Gate
Fluid kg/cm²g °C
WSS Solid web
Single
WSF Wedge Flex. solid web
WDF Slip on or split
Double
PDF Parallel Flexible

General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore

Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34

Notes:
a) Length to be verified by manufacturer

Nom. dia. INCH 1/2 3/4 1 1 1/2 2 2 1/2 3 4 6 8 10 12 14 16 18 20


Schedule 80S 80S 80S 80S SS SS SS SS SS SS SS SS SS SS SS SS
Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.11

GATE VALVE Item No. GAV 501S


Pressure Rating Class 800
Face SW
Construction
Body Forged
Bonnet to body connection Bolted
Handwheel Non-Rising
Stem Rising
Stem and yoke type OS & Y
Gate type WSS
Gear operated No
By-pass valve No

Nominal size 1/2" - 1 1/2"


Materials
Body A 182 Gr. F304
Body seat ring A 182 Gr. F304
Gate A 182 Gr. F304
Stem A 276 Gr. F304
Design (Illustrative only) Stem packing Graphite
Trim number 2
Design Conditions
Gate Type of Type of
Type of Blockade Pressure Rating API 602
Symbols Seat Gate
Fluid kg/cm²g °C
WSS Solid web
Single
WSF Wedge Flex. solid web
WDF Slip on or split
Double
PDF Parallel Flexible

General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore

Mandatory Standards:
API 598, API 602, ASME B16.11, ASME B16.34

Notes:
a) Length to be verified by manufacturer

Nom. dia. INCH 1/2 3/4 1 1 1/2


Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 08.12

GATE VALVE Item No. GAV 510B


Pressure Rating Class 150
Face BW
Construction
Body Cast
Bonnet to body connection Bolted
Handwheel Non-Rising
Stem Rising
Stem and yoke type OS & Y
Gate type WSF or WDF
Gear operated Yes 14"
By-pass valve No

Nominal size 1 1/2" - 24" a)


Materials
Body A 182 Gr. F304
Body seat ring A 182 Gr. F304
Gate A 182 Gr. F304
Stem A 276 Gr. F304
Design (Illustrative only) Stem packing Graphite
Trim number 2
Design Conditions
Gate Type of Type of
Type of Blockade Pressure Rating ASME B16.34
Symbols Seat Gate
Fluid kg/cm²g °C
WSS Solid web
Single
WSF Wedge Flex. solid web
WDF Slip on or split
Double
PDF Parallel Flexible

General
1. Copper and copper alloys not permitted
2. Gland shall be suitable for repacking under pressure when valve is fully open
3. If not otherwise stated the valves shall be full bore
4. Valves 10" and 600" rating shall have bosses for by-pass connection acc. to API 600 and MSS-SP 45,
location E-F

Mandatory Standards:
API 598, API 600, ASME B16.10, ASME B16.34, ASME B16.5, MSS-SP 45

Notes:
a) Size 1½” normally only used for equipment nozzles.

Nom. dia. INCH 1½ 2 3 4 6 8 10 12 14 16 18 20 24


Length L mm
H Open mm
H Closed mm
Handwheel øD mm
Approx. wt kg

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 09.01

9. Dampers – Round Ducting/Piping

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 09.02

Single Type Damper

2 1 2 3 4

5 5

6 6

t t
7
Sealing air Sealing air

8 t = insulation thickn ess

Applicable Max. Max .


Details
for Design Design
Duct Class P re ssure Temp. Pos.
Description Dim ens ions Materia l
(mba rg) (de g.C) No.
K 24 200 450 1 Casing Acc. to ma nufactur er Acc. to Duct Class

K 32 200 500 2 Flange Acc. to Page 04.02 Acc. to Duct Class

K 42 200 300 3 Sha ft Acc. to ma nufactur er Stainless steel, 1)

K 50 200 500 4 Blad e, 2) Acc. to ma nufactur er Stainless steel, 1)

5 Stuffin g box Acc. to ma nufactur er Stainless steel, 1)

with sealin g a ir, 3)

6 Bea ring Acc. to ma nufactur er Acc. to man ufacture r

7 Sea ling air pipe , 3) DN 1/4" Acc. to Duct Class K 24

8 Union - F / F, 3) 1/4" RG Acc. to Duct Class K 24

Notes:
1) Details by ma nufactur er.
2) S ealin g arrangement be tween bl ade and casing by ma nufactur er.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 09.03

Double Type Damper

9 10 11 t

Sealing air Sealing air


11 8

12 12 3
4

2 2
5 5

1
6 6

t t

7
t = insulation thickness

Applicable Max. Max .


Details
for Design Design
Duct Class P re ssure Temp. Pos.
Description Dim ens ions Materia l
(m ba rg) (de g.C) No.
K 24 200 450 1 Casing Acc. to ma nufactur er Acc. to Duct Class

K 32 200 500 2 Flange Acc. to P age 04.02 Acc. to Duct Class


K 42 200 300 3 Sha ft Acc. to ma nufactur er Stainless steel, 1)
K 50 200 500 4 Blad e, 2) Acc. to ma nufactur er Stainless steel, 1)
5 Stuffin g box Acc. to ma nufactur er Stainless steel, 1)

wi th sealin g a ir

6 Bea ring Acc. to ma nufactur er Acc. to man ufacture r

7 Sha ft co upling assembly Acc. to ma nufactur er Acc. to man ufacture r


8 Main se aling air pip e Mi n. DN 3" Acc. to Duct Class

9 Sea ling air dampe r Mi n. DN 3" Acc. to Duct Class

10 Flanged Conn ectio n p iece DN 3" Acc. to Duct Class K 24


for sea ling air

11 Sea ling air pipe DN 1/4" Acc. to Duct Class K 24

12 Union - F / F 1/4" RG Acc. to Duct Class K 24

Notes:
1) Details by ma nufactur er.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.01

10. Nozzles and Instrument Connections

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.02

A n a ly sis P o in t T y p e 1
P r oc e s s G a s S er vic e

180
deg.

3 50

Orientation
Horizontal
2 Ducting and Piping
50

Orientation
Vertical
Ducting and Piping

Applicable Max. Max.


Details
for Design Design
Duct Class P ressure Temp. Pos.
Description Dime ns ions Materia l
(m ba rg) (de g.C) No.

K 24 200 450 1 Pipe DN 2" Acc. to Duct Class

K 32 200 500 2 GAV DN 2" Acc. to V alve Data She et

K 42 200 300 3 Half-nipple NPT-M DN 2" Acc. to Duct Class

K 50 200 500 4 Cap NP T- F DN 2" Acc. to Duct Class

Notes:

1) The free dista nce in fron t of a nalysis po ints must be min imum the diameter of the duct + the total length of the
nozzle assembly, in or der to be a ble to inser t the probe.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.03

Analysis Point Type 2


Process / Clean Gas Service

180
6 deg.

Orie ntatio n
5 Hor izont al
D u cting a nd Pipin g

Cla ss B 26
2
L

1
Orie ntatio n
V ertica l
D u cting a nd Pipin g
L = in su la tio n thic k ne ss + 50 m m

Applicable Max. Max .


Details
for Design Design
Duct Class Pre ssure Temp. Pos.
Description Dimensions Materia l
(m ba rg) (de g.C) No.

K 2 6A 1 Nozzle with flang e, DN 3" Acc. to Duct Class

K 2 6B coated / line d
200 120
K 26 C 2 Reducing flange DN 3 " / DN 2" Acc. to P ipe Cl ass B 26

K 27 3 BAV 2 60-F DN 2" Acc. to V alve Data Sheet

4 Blind flan ge DN 2" Acc. to P ipe Cl ass B 26

5 Bolts 5/8" UNC Acc. to P ipe Cl ass B 26

6 Bolts 5/8" UNC Acc. to P ipe Cl ass B 26

Notes:

1) The free dista nce in front of a nalysis po ints must be min imum the di ameter of the duct + the total length of the

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.04

Applicable Max. Max.


Details
for De sign Design
Duct Clas s Pressure Temp. Pos.
Desc ription Dimensions Ma terial
(mbarg) (deg.C) No.
K 24 200 450 1 Pipe DN 1/2" A cc. to Duct Class

K 32 200 500 2 GAV DN 1/2" A cc. to Valve Data Sheet

K 42 200 300 3 Half-nipp le NP T- M, plain / b eve l e nd DN 1/2" A cc. to Duct Class

K 50 200 500 4 Cap NPT-F, Note 1 ) DN 1/2" A cc. to Duct Class

Notes:
1) Each connectio n to be provide d with a ca p to be replaced with the instrument lin e con necti on fitting.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.05

Pressure Point Type 2


Process / Clean Gas Service

6 4
18 0
deg.

5
O rientation
H o rizon ta l
C lass B 2 6 Du cting a nd P ip ing
2
L

O rientation
V ertical
L = in s ulation th ic kness + 50 m m Du cting a nd P ip ing

Applicable Max. Max.


Details
for Design Design
Duct Class P ressure Temp. Pos.
Description Dimensions Material
(m ba rg) (deg.C) No.
K 2 6A 1 Nozzle with flang e, DN 3" Acc. to Duct Class

K 2 6B coated / lined
200 120
K 26C 2 Reducing flange DN 3 " / DN 1" Acc. to P ipe Class B 26

K 27 3 DIV 26 0-F DN 1" Acc. to V alve Data Sheet

4 Flanged nozzle DN 1" Acc. to page 10.09

5 Bolts 5/8" UNC Acc. to P ipe Class B 26

6 Bolts 1/2" UNC Acc. to P ipe Class B 26


Notes:

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.06

Temperature Point Type 1


Process Gas and Air Service

180
de g.

S eal weld Orientation


1
Horizontal
Ducting and Piping

Orientation
V ertical
Ducting and Piping

Applicable Max. Max .


Details
for Design Design
Duct Class P re ssure Temp. Pos.
Description Dim ens ions Mate rial
(m ba rg) (de g.C) No.

K 24 200 450 1 Half-co upling NPT-F DN 1" Acc. to Duct Class

K 32 200 500 2 Plug NPT-M, Note 1) DN 1" Acc. to Duct Class

K 42 200 300

K 50 200 500

Notes:

1) Ea ch conn ectio n to be provide d with a plug to be r eplaced with the thermowell after cle aning of the d uct.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.07

Temperature Point Type 2


Clean Gas Service

180
deg.

C la ss B 2 6

Orien ta tio n
H oriz o nta l
D uc tin g an d Pip in g
L

L = in su la tio n thick n es s + 5 0 mm
Orien ta tio n
Ve rtica l
D uc tin g an d Pip in g

Applicable Max. Max .


Details
for Design Design
Duct Class P re ssure Temp. Pos.
Description Dim ensions Materia l
(m ba rg) (deg.C) No.

K 2 6A 1 Nozzle with flange, DN 3" Acc. to Duct Class

K 2 6B coated / line d
200 120
K 26 C 2 Bolts 5/8" UNC Acc. to P ipe Class B 26

K 27 3 Blin dfl ange, No te 1) DN 3" Acc. to P ipe Class B 26

Notes:

1) Ea ch conn ectio n to be provide d with a blindflan ge to be rep laced with the th ermowell fla nge.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.08

Drain Point
Clean Gas Service

Class B 26

5
6 3

Applicable Max. Max .


Details
for Design Design
Duct Class Pre ssure Temp. Pos.
Description Dimensions Mate rial
(mba rg) (de g.C) No.

K 2 6A 1 Nozzle with flang e, DN 3" Acc. to Duct Class

K 2 6B coated / line d
200 120
K 26 C 2 Reducing flange DN 3" / 1" Acc. to Pipe Class B 26

K 27 3 Pipi ng DN 1" Acc. to Pipe Class B 26

4 Bolts 5/8" UNC Acc. to Pipe Class B 26

5 Bolts 1/2" UNC Acc. to Pipe Class B 26

Notes:

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid 98% wt. Page 10.09

Flanged Nozzle with Cap

100
a3

Pos. Descript ion Dim ensions Ma terial


No. Flange Hole

1 Blind flang e with hole DN 1/2 " ø15 AISI 31 6L

DN 3/4 " ø20

DN 1 " ø25

DN 1 1 /2 " ø40

DN 2 " ø50

2 Pipe, threade d NPT-M DN 1/2" - 2" AISI 31 6L

3 Ca p NPT-F DN 1/2" - 2" AISI 31 6L

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.01

11. Square Ducting

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.02

Contents – Section 11

11.1 General...............................................................................................................11.03
11.2 Wall Thickness and Duct Reinforcement ............................................................11.03
11.3 Bends / Guide Vanes ..........................................................................................11.06
11.4 Branch Connections............................................................................................11.09
11.5 Flanges ...............................................................................................................11.09
11.6 Bellows ..............................................................................................................11.11
11.7 Dampers .............................................................................................................11.16
11.8 Manholes............................................................................................................11.18

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.03

11.1 General

This section covers basic design requirements for square ducts, including basic design re-
quirements for flanges, bellows and dampers installed in square ducts.

The basic design requirements for ducts cover also special transition pieces, etc. typically
fabricated from plate with external reinforcement.

The basic design requirements outlined in this section must be regarded as indicative only.
The detailed design of square ducts must in each case be verified with regard to plate
thickness, type and distance between external reinforcement, bends with/without guide
vanes, etc.

11.2 Wall Thickness and Duct Reinforcement

11.2.1 In this section recommendations for selection of profiles for external reinforcement are
given. The tables on page 11.05 are based on the following:

- An internal design pressure of 200 mbarg has been used for calculating/evaluating
max. deflections and stresses.

- The general max. allowable stress used is 100 N/mm2, which is applicable for all Duct
Classes at the specified design temperatures.

- The max. length of the reinforcement profiles has been based on a max. allowable de-
flection of 2.5 mm/m (1/400) and a max. allowable stress of 100 N/mm2 (static load).

- The reinforcement profiles are calculated as fixed ends, which presuppose that the re-
inforcement profiles are fully welded at the duct corners.

- The distance between the reinforcement profiles has been evaluated against a max. de-
flection of the plate field between the profiles of 4 mm/m (1/250) and a max. allowable
stress of 100 N/mm2 (static load).

- The plate fields are evaluated as all edges fixed.

- The reinforcement profiles are foreseen to reinforce the entire span between two duct
corners, i.e. intermediate reinforcement profiles positioned parallel to the duct have not
been considered. The implementation of such intermediate reinforcement profiles posi-
tioned parallel to the duct can be considered in specific cases, typically in connection
with designing reinforcement of ducts with max. dimensions larger than about 5500
mm.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.04

- The height of the reinforcement profiles should not exceed 140 mm, on process gas
ducts in particular, in order to minimise the risk of cold spots caused by insufficient in-
sulation thickness on the reinforcement profiles.

11.2.2 As alternative to / or in addition to external reinforcement profiles, internal bracing can be


used as reinforcement.

The advantages of internal bracing are that the risk of cold spots will be minimised, and
the amount of reinforcing steel can in some cases be reduced.

The disadvantage of internal bracing is that the flow in the duct will be disturbed, which
for some applications should be avoided. Furthermore, the extent of internal bracing re-
quired may in some cases restrict the possibilities for internal inspections, repairs etc. of
the ducting.

The design of internal bracing is not covered by this specification, as external reinforce-
ment profiles will be used in most cases. However, it should for each specific project be
decided whether external reinforcement profiles or internal bracing will be used.

11.2.3 Materials for reinforcement profiles and/or internal bracing must be selected according to
the relevant Duct Class.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.05

Type Thickness Combinations of Max. Length (L) and Distance (B) between Profiles

Duct Plate Lmax. Bmax. Lmax. Bmax. Lmax. Bmax.

(mm) (mm) (mm) (mm) (mm) (mm) (mm)


60 x 6 6 1.700 500 1.600 550 1.500 600
80 x 8 6 2.100 500 2.000 550 1.900 600
100 x 10 6 2.500 500 2.400 550 2.300 600
L100x50x8 6 2.500 500 2.400 550 2.300 600
L100x65x9 6 2.600 500 2.500 550 2.300 600
UNP 100 6 3.000 500 2.900 550 2.700 600
UNP 120 6 3.500 500 3.300 550 3.200 600
UNP 140 6 4.000 500 3.800 550 3.700 600
IPE 100 6 2.900 500 2.700 550 2.600 600
IPE 120 6 3.400 500 3.200 550 3.100 600
IPE 140 6 3.900 500 3.700 550 3.500 600
HEA 100 6 3.600 500 3.400 550 3.300 600
HEA 120 6 4.200 500 4.000 550 3.800 600
HEA 140 6 4.900 500 4.700 550 4.500 600
HEB 100 6 3.800 500 3.700 550 3.500 600
HEB 120 6 4.700 500 4.500 550 4.300 600
HEB 140 6 5.600 500 5.400 550 5.100 600

Selection of Reinforcement Profiles based on Max. Duct Dimension

Lmax. Recommended Bmax. Lmax. Recommended Bmax. Lmax. Recommended Bmax.

(mm) Profile (mm) (mm) Profile (mm) (mm) Profile (mm)


1.500 60 x 6 600 3.000 IPE 120 600 4.500 HEA 140 600
1.600 60 x 6 550 3.100 IPE 120 600 4.600 HEA 140 550
1.700 60 x 6 500 3.200 IPE 120 550 4.700 HEA 140 550
1.800 80 x 8 600 3.300 IPE 120 500 4.800 HEA 140 500
1.900 80 x 8 600 3.400 IPE 120 500 4.900 HEA 140 500
2.000 80 x 8 550 3.500 IPE 140 600 5.000 HEB 140 600
2.100 80 x 8 500 3.600 IPE 140 550 5.100 HEB 140 600
2.200 100 x 10 600 3.700 IPE 140 550 5.200 HEB 140 550
2.300 100 x 10 600 3.800 IPE 140 500 5.300 HEB 140 550
2.400 100 x 10 550 3.900 IPE 140 500 5.400 HEB 140 550
2.500 IPE 100 600 4.000 UNP 140 500 5.500 HEB 140 500
2.600 IPE 100 600 4.100 HEA 120 500 5.600 HEB 140 500
2.700 IPE 100 550 4.200 HEA 120 500
2.800 IPE 100 500 4.300 HEA 140 600
2.900 IPE 100 500 4.400 HEA 140 600

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.06

11.3 Bends / Guide Vanes

In general, all bends in square ducts should be provided with internal guide vanes, in order
to reduce the pressure loss in the bends.

In most cases installation of guide vanes (max. 3 pcs.) will be sufficient to obtain a feasible
reduction in pressure loss. However, in some cases more sophisticated guide systems may
be required. In such cases, the design must be considered/calculated as part of the detailed
engineering activities, and specified on the relevant detailed duct drawings.

General guidelines for design of internal guide vanes are given on the next two pages.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.07

B - Horizontal Bends
H - Vertical Bends
Ri
max. 3000 max. 3000 R1
with support with support
R2
R3
max. 3000 Ro
without support

Guide Vane Factor:


1/(X+1)
H or B Ri X f = (Ri / Ro)
(mm) (mm)

< 2000 300 2 X = Number of guide vanes

2000 - 4000 300 3 R1 = Ri / f

> 4000 500 3 R2 = R1 / f

R3 = R2 / f

Notes:
1) In some cases guide vanes may not be required, however, an internal radius of Ri = 300 mm
should always be implemented, in order to reduce the pressure loss in the bend.
Intermediate support(s) is/are in general required for duct widths larger than 3000 mm.

2) Thickness of guide vanes and intermediate support(s) (if required) - 6 mm.

3) Material for guide vanes and intermediate support(s) to be selected according to the relevant Duct Class.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.08

Specification of Guide Vanes for Square Ducts


Duct Size No. of Ri R1 R2 R3
H or B vanes
(mm) (mm) (mm) (mm) (mm)
1.000 2 300 490 800
1.200 2 300 515 875
1.400 2 300 535 955
1.600 2 300 555 1.025
1.800 2 300 575 1.100
2.000 3 300 500 830 1.380
2.200 3 300 510 865 1.470
2.400 3 300 520 900 1.560
2.600 3 300 530 935 1.645
2.800 3 300 540 965 1.730
3.000 3 300 545 995 1.810
3.200 3 300 555 1.025 1.895
3.400 3 300 560 1.055 1.975
3.600 3 300 570 1.080 2.055
3.800 3 300 575 1.110 2.130
4.000 3 300 585 1.135 2.210
4.200 3 500 875 1.535 2.685
4.400 3 500 885 1.565 2.770
4.600 3 500 895 1.595 2.855
4.800 3 500 900 1.630 2.935
5.000 3 500 910 1.660 3.020
5.200 3 500 920 1.690 3.100
5.400 3 500 925 1.720 3.185
5.600 3 500 935 1.745 3.265
5.800 3 500 940 1.775 3.345
6.000 3 500 950 1.805 3.425

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.09

11.4 Branch Connections

Branch connections should be designed as shown below, in order to reduce the pressure
loss in the connection.

R = 300 (H or B < 4000) R = 300 (H or B < 4000)


R = 500 (H or B > 4000) R = 500 (H or B > 4000)

11.5 Flanges

Two types of flanges are specified in this section, i.e. connection flanges and erection
flanges.

Connection flanges are used for disconnectable flange connections, typically required for
fabric type bellows, dampers, etc.

Erection flanges can be used for connection of two ducts or connection of ducts to equip-
ment during erection. Erection flanges are internally seal welded after they have been con-
nected. Erection flanges should, in general, only be used when deemed feasible, i.e. erec-
tion flanges should only be used when this provides an advantage during erection, includ-
ing cost savings, which are higher than the cost of the erection flanges.

Basic design guidelines for connection and erection flanges are given on the next page.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.10

Square Flanges
<b b

<b
b
B

H
50x12
a

a
Sea l weld
Connection Flanges Erection Flanges afte r as sembly

Duct Size Flange Boltholes Bolts a b


H or B Profile ø Connection Fl. Erection Fl.
(mm) (mm) (mm) (mm) (mm) (mm)
< 1500 L 80x10 19 M16 50 100 - 120 400 - 500
1500 < 4000 L 120x80x10 19 M16 50 100 - 120 400 - 500
> 4000 L 150x100x12 23 M20 60 100 - 120 400 - 500

Notes:
1) Material for flanges to be selected according to the relevant Duct Class.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.11

11.6 Bellows

Fabric Bellow - Type FBA-S


Air Service

4 1 2 1 4
3 3

2 Gas/air tight film

Glass fabric

Gas/air tight film

Applicable Max. Max .


Details
for Design Design
Duct Class P ressure Temp. Pos. Description Dimensions Material
(m ba rg) (de g.C) No.

K 24 200 300 1 Counterflange Acc. to p age 11.11 Acc. to Duct Cla ss

2 Bell ow No te 1) PTFE-coated glass fab ric la minated

wi th PTFE-foil on both sides

3 Gasket A cc. to Duct Class Acc. to Duct Cla ss

4 Bolts Acc. to flang e d imension Acc. to Duct Cla ss

5 Inte rnal sleeve No te 2) Same as main duct/p ipe

Notes:

1) Detailed de sig n and dimensio ns to be specified by the supplie r o n b asis of the a ctual movemen ts.

2) The suppli er mu st, b ased on th e a ctual op erating conditions, determine whether an interna l slee ve is requir ed.
Dimensions o f the internal sleeve to b e spe cified b y the sup plier.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.12

Fabric Bellow - Type FBP-S


Process/ Clean Gas Service

4 1 2 1 4
3 3

2 Gas /air tigh t film

Glass fabric

Chemical barrier

Applicable Max. Max.


Details
for Design Design
Duct Class Pre ssure Temp. Pos. Description Dimensions Material

(m barg) (de g.C) No.

K 24 200 300 1 Counterflange Acc. to page 11.11 Acc. to Duct Cla ss

K 26 C 200 120 2 Bell ow No te 1) PTFE-coated glass fab ric la minated

K 42 200 300 with PTFE-foil on the outside, a nd

lamina ted with a P TFE ba se d h eavy

chemical barrier o n the insid e.

3 Gasket Acc. to Duct Class Acc. to Duct Cla ss

4 Bolts Acc. to flang e d imension Acc. to Duct Cla ss

5 Inte rnal sleeve No te 2) Same as main duct/p ipe

Notes:

1) Detailed de sig n and dimensio ns to be specifi ed by the supplie r o n b asis of the a ctual movemen ts.

2) The suppli er mu st, b ased on th e a ctual operating condition s, determine whether an interna l slee ve is requir ed.
Dime nsions o f the internal sleeve to b e spe cified b y th e sup plier.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.13

Fabric Bellow - Type FBP-D-S


Process gas Service

9 3 2 6 7 4
5

Aluminized Silicone Coated


Glass Fabric
2
PTFE Foil

Glass or Ceramic Felt


(Insulation)

Texturized Glass Fabric


Applicable Max. Max .
Details
for Design Design
Duct Class P re ssure Temp. Pos. Description Dimens ions Mat erial
(m ba rg) (de g.C) No.

K 24 200 450 1 Main fla nge Note 1) Acc. to Duct Class

2 Exte rnal bello w Note 1) Multilayered tempe rature resistan t fabric

3 Inte rnal bello w Note 1), 2) W ove n textu rize d g lass fabric

4 Counterflange Note 1) Acc. to sealing a ir d esign te mperature

5 Counterflange Note 1) Acc. to sealing a ir d esign te mperature

6 Gasket Cord ø 1 0 mm Expan ded PTFE

7 Bolts Note 1) Acc. to sealing a ir d esign te mperature

8 Inte rnal sleeve Note 1) Acc. to Duct Class

9 Hot sealin g air Note 2) Acc. to sealing a ir d esign te mperature

distribution system

Notes:

1) Detailed de sig n and dimensio ns to be specified by the supplie r o n b asis of the a ctual movemen ts and oper ati ng co nditions.

2) Number of layers o f pos. 3 an d require d sea ling air flow to be sp ecifi ed by the supplier on b asis of the a ctual ope rating conditions.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.14

Dimensions of Counterflanges
for Square Fabric Type bellows

h
a

R, 1)

1) To be determined by the
supplier of the bellow.

Duct Size h a t Boltholes Bolts


H or B ø
(mm) (mm) (mm) (mm) (mm) (mm)
< 1500 60 35 20 19 M16
1500 - 4000 60 35 20 19 M16
> 4000 80 45 25 23 M20
Notes:
1) Counterflange to match main flange - see page 14.09.
The counterflange can be divided into sections for easier handling during installation.
2) Material for flanges to be selected according to the relevant Duct Class.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.15

Steel Bellow - Type SB-S

3 2
1 1

Applicable Max. Max.


Details
for Design Design
Duct Class P ressure Temp. Pos. Description Dimensions Material

(m ba rg) (de g.C) No.

K 24 1 Connection piece A cc. to duct Acc. to Duct Cla ss

K 32 Prepared for BW
200 500
K 42 2 Bell ow Note 1) Stainle ss stee l

K50 3 Inte rnal sleeve Note 2) Same as main duct/pipe

Notes:

1) Detailed de sig n and dimensio ns to be specified by the supplie r o n b asis of the actual movemen ts.

2) The suppli er mu st, b ased on the actual op erating condition s, determine whether an interna l slee ve is requir ed.
Dimensions o f the internal sleeve to b e specified b y the sup plier.

3) Er ection flanges ma y be used if feasibl e.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.16

11.7 Dampers

Single Type Damper

2 1 2 3 4
5
5

6
6

Sealing air t Sealing air t


7 9 8
t = insulation thickness

Applicable Max. Max.


Details
for Design Design
Duct Class Pressure Temp. Pos. Description Dimensions Material
(mbarg) (deg.C) No.
K 24 200 450 1 Casing Acc. to manufacturer Acc. to Duct Class

K 32 200 500 2 Connection flange Acc. to page 11.09 Acc. to Duct Class

K 42 200 300 3 Shaft Acc. to manufacturer Stainless steel, 1)

K 50 200 500 4 Blade, 2) Acc. to manufacturer Stainless steel, 1)

5 Stuffing box Acc. to manufacturer Stainless steel, 1)

with sealing air, 3)

6 Bearing Acc. to manufacturer Acc. to manufacturer

7 Shaft coupling assembly Acc. to manufacturer Acc. to manufacturer

8 Sealing air pipe, 3) DN 10 Acc. to Duct Class L 22

9 Union - F / F, 3) 1/4" RG Acc. to Duct Class L 22


Notes:
1) Details by manufacturer.
2) Number of blades, and sealing arrangement between blades and casing by manufacturer.
3) Optional - sealing air not required for air service.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.17

Double Type Damper

t
9 10 11
Sealing air Sealing air
11 8

12 12 3 4
5 5
2 2
6 6
1

7 t t

t = insulation thickness

Applicable Max. Ma x.
Details
for Design Design
Duct Class Press ure Temp. Pos. Description Dimensions Material
(mbarg) (deg.C) No.
K 24 2 00 450 1 Casing A cc. to man ufacturer Acc. to Du ct Cl ass
K 32 2 00 50 0 2 Connection flange A cc. to 11 .09 Acc. to Du ct Cl ass
K 42 2 00 30 0 3 S haft A cc. to man ufacturer Stainless ste el, 1)

K 50 2 00 50 0 4 B lade, 2) A cc. to man ufacturer Stainless ste el, 1)

5 S tuffing box A cc. to man ufacturer Stainless ste el, 1)

with sealing air


6 B earing A cc. to man ufacturer Acc. to manufacturer

7 S haft coupling assemb ly A cc. to man ufacturer Acc. to manufacturer

8 Main sealing air pipe Min. DN 3" Acc. to Du ct Cl ass


9 S ealing air da mper Min. DN 3" Acc. to Du ct Cl ass

10 Flanged Co nnection piece DN 3" Acc. to Du ct Cl ass K 24

for sealing ai r

11 S ealing air pi pe DN 1/4" Acc. to Du ct Cl ass K 24


12 Union - F / F 1/4" RG Acc. to Du ct Cl ass K 24
Notes:
1) Details by manufactur er.
2) Numb er of bla des, and seal ing arrang ement betwee n b lades and casing by ma nufactu rer.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S
Petróleos del Perú – PETROPERÚ S.A. No. 4344613 Rev. 2
Talara Refinery Modernization Project Job S-01860
DK-2800 Lyngby, Denmark
560 ton/d of sulphuric acid Page 11.18

11.8 Manholes

The same types of manholes apply for square ducting as for round ducting – see section 7.

Information contained herein is confidential and may not be used by or conveyed to any third party without our written authorisation - Haldor Topsøe A/S

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