Professional Documents
Culture Documents
WMC has developed this document for internal use, specific to circumstances and conditions within its operations. It is
intended to provide general information and its applicability to external parties may therefore be limited. WMC makes no
representations as to the applicability of the information for use by any party other than WMC and should not be relied
upon as such. WMC provides no representation or warranty as to safety or business outcomes arising from application
of this document and its requirements by third parties.
Guideline – Fire System Testing Requirements
CONTENTS
1 PURPOSE ................................................................................................................................. 3
2 GENERAL.................................................................................................................................. 3
5 MONTHLY TESTING................................................................................................................. 4
7 ANNUAL TESTING.................................................................................................................... 5
9 REFERENCES .......................................................................................................................... 5
10 APPENDICES ........................................................................................................................ 7
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 2 of 21
Guideline – Fire System Testing Requirements
1 PURPOSE
The Purpose of this Guideline is assist WMC operations in complying with the requirement for a
fire protection management plan as detailed in the WMC EHS Management System Standard,
Crisis and Emergency Preparedness (WMC-EHS-STD-006).
2 GENERAL
This Guideline provides a summarised description of the relevant testing, inspection and
maintenance requirements for fire protection systems. The requirements have been compiled from
relevant Australian Standards (AS) and National Fire Protection Association (NFPA) standards.
These standards include requirements for the following:
Fire pumps
Deluge systems
The testing intervals described in the tables in the following sections are based on the
maintenance requirements of the various systems.
Requirements for small fire protection items such as fire blankets and fire extinguishers have not
been addressed in this guideline.
It should be noted that often standards specify prescriptive requirements to address a particular
item. These may not necessarily be practical in given circumstances or may be superseded by
advances in design. In cases such as these, the main focus is on meeting the performance
requirement or desired outcome of the standard.
The standards often provide guidance or suggest alternative testing or inspection methods for
different or unusual designs. In the event that a particular task cannot be completed due to design
or other external factors, then the referenced standard should be reviewed before contemplating a
solution.
The inspection, testing and maintenance routines have been sorted into different frequency
intervals. The following frequency intervals are used:
Weekly
Monthly
Quarterly
Annual; and
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 3 of 21
Guideline – Fire System Testing Requirements
The testing requirements are further split from the above headings into subsections. These
subsections are divided into tables for the following systems:
Fire Pumps
Foam Systems
Ring Mains.
3 TESTING REQUIREMENTS
Each operation should review the following tables and identify the requirements that are applicable
to their fire protection systems.
Certain requirements listed in the tables in this guideline may not be relevant to a particular sites
fire protection system. In this event they may be disregarded however a note made to substantiate
this decision.
Once requirements have been identified and agreed upon the specific testing and inspection
requirements should be entered into the WMC SAP maintenance module.
The record in SAP should contain the actual test required, the piece of equipment for which it is
intended, the level of performance required and the organisational position that has responsibility
for performing the test or inspection.
Completed inspections and tests should be entered into SAP together with any maintenance
performed on the fire protection equipment.
NOTE: A procedure or similar document, stipulating who needs to be contacted and what
additional precautions need to be taken prior to any inspection, testing, or maintaining of fire
protection equipment is performed should be available and communicated to responsible
personnel.
4 WEEKLY TESTING
Weekly tasks that are required for the pump and deluge systems are listed in Table 3.1 and Table
3.2 respectively.
5 MONTHLY TESTING
Monthly tasks that are required for the pump systems, deluge systems, foam systems and hydrant
and monitors systems are listed in Table 4.1, Table 4.2 and Table 4.3 respectively.
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 4 of 21
Guideline – Fire System Testing Requirements
6 QUARTERLY TESTING
Quarterly tasks that are required for the pump system, deluge system, hydrants and monitors,
foam system, and ring main are listed in Table 5.1, Table 5.2, Table 5.3 and Table 5.4. It is also
worth noting that certain subtasks listed at the end of the Pump System Table (Table 5.1) and the
Deluge System Table (Table 5.2) only need to be performed semi-annually.
7 ANNUAL TESTING
Annual tasks that are required for the pump system, deluge system, hydrants and monitors, foam
system and ring main are listed in Table 6.1, Table 6.2, Table 6.3, Table 6.4 and Table 6.5
respectively.
2-Yearly tasks that are required for the pump system are listed in Table 7.1.
3-Yearly tasks that are required for the pump system, deluge system and hydrants and monitors
systems are listed in Table 7.2, Table 7.3 and Table 7.4 respectively.
5-Yearly tasks that are required for the deluge system, foam systems and ring main systems are
listed in Table 7.5, Table 7.6 and Table 7.7 respectively.
6-Yearly tasks that are required for the hydrants and monitors systems are listed in Table 7.8.
10-Yearly tasks that are required for the foam systems are listed in Table 7.9.
9 REFERENCES
Fire System Testing Requirements, Moduspec Australia. Ref 350-57 release 01, March 2004
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 5 of 21
Guideline – Fire System Testing Requirements
NFPA 25. “Standard for the Inspection, Testing, and Maintenance of Water-Based Fire
Protection Systems”, National Fire Protection Association (NFPA), Quincy, Massachusetts,
2002.
NFPA 1962. “Standard for the Care, Use, and Service Testing of Fire Hose Including Couplings
and Nozzles”, National Fire Protection Association (NFPA), Quincy, Massachusetts, 1998.
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 6 of 21
Guideline – Fire System Testing Requirements
10 APPENDICES
Appendix A Tables
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 7 of 21
Guideline – Fire System Testing Requirements
APPENDIX A - Tables
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 8 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 9 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 10 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 11 of 21
Guideline – Fire System Testing Requirements
1
The different available starting sequences for fire pumps should be used on a rotating basis during regular
tests, meaning that each are tested within the required timeframe.
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 12 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 13 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 14 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 15 of 21
Guideline – Fire System Testing Requirements
A-24 Check the system operating mechanism by activating the automatic and manual AS 1851.3-1997 (Appendix
releases. C)
A-25 Test the water supply to verify that the system pressure/flow requirements are AS 1851.3-1997 (Table
satisfied. 4.1)
A-26 Operate the alarm valves(s) by opening the remote test valve. AS 1851.3-1997 (Table
Check that the response time is less than 6 minutes. 4.1)
A-27 Check the condition of the wiring with the brigade/monitoring station. AS 1851.3-1997 (Table
4.1)
A-28 Physically check all pressure sensors: AS 1851.3-1997 (Table
Ensure that all components are free of corrosion, securely mounted, correctly 4.1)
labelled and in working order.
A-29 Check auxiliary fire trip and alarm switches: AS 1851.3-1997 (Table
Ensure that an electric signal is generated at the output of the switch. 4.1)
A-30 Check pump priming tanks: AS 1851.3-1997 (Table
(a) Check correct operation of automatic filling and starting variants; and 4.1)
(b) Inspect internally and externally for structural integrity problems, corrosion
and foreign matter.
A-31 Alarm valve maintenance: AS 1851.3-1997 (Table
(a) Fit new alarm valve seating or port seating; 4.1)
(b) Check and clean valve annulus groove and outlet ports;
(c) Polish and lubricate seating spindle/shaft and check operation of
compensatory valve if fitted; and
(d) Fit a new alarm valve faceplate gasket.
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 16 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 17 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 18 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 19 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 20 of 21
Guideline – Fire System Testing Requirements
DocsOpen Ref: 157400 Last Updated: 12/07/04 © WMC Resources Ltd Page 21 of 21