Professional Documents
Culture Documents
CRF450R 9
CRF450R A
CRF450R B
3
13MEN903 © Honda Motor Co., Ltd. 2010
FOREWORD INDEX 1
ENGINE GROUP 2
FRAME GROUP 3
CONTENTS Address
Instruction for use of parts catalogue Page No.
• See the parts catalogue news for any revision that is made after
• Fuel hose, general purpose hoses and vinyl
hose........................................................................... 7 B 7
July 20, 2010.
• FLAT RATE SERVICE TIME.................................... 11 B11
• Always specify the part number when ordering a part. • Illustrated index ........................................................ 16 B16
• ENGINE GROUP..................................................... 23 D 1 2
• Check the model, type, serial numbers, color, maker, and the • FRAME GROUP...................................................... 53 F 1 3
size as needed before ordering a part.
• PART NO. INDEX..................................................... 96 I 1 4
• Note that the illustrations (part drawings) can differ from the ac- • PART NAME INDEX............................................... 101 J 1 5
tual parts in shape.
They are given just to help you to refer to the parts.
1
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B 2
2
2010.07.20 E
B 3
Address number
Part catalogue structure • Address No. is provided (in place of the page No.) to help
you refer to the part with the part No. or part name.
Block title Block number
Service item/Flat rate time
1
Reference number
• Title number marked with the parenthesis or parentheses
indicates that it continues from the previous page.
Part number Honda color code
Description
Assemblies
• Sections framed with broken lines in the exploded view
drawings are available as complete assemblies. (Their in-
dividual parts can also be obtained.)
Color description
Note
• Notes are shown with the parentheses in the part name
column.
Required quantity
• Reqd. QTY shown in the parenthesis or parentheses indi-
cates the optional part.
• Reqd. QTY marked with “N” indicates the optional part that
should be selected as needed.
• Reqd. QTY indicates the number of the part used in the
block.
Serial number
Parts catalogue code
• When the parts catalogue code column is blank, it indi-
cates that the part is applicable to all codes.
• A hollow arrow indicates the block No. for the parts en-
closed within a dotted line .
When the parts were revised Abbreviations used in the parts catalogue
1
Be sure to check the
serial number!!
RIGHT is
abbreviated “L.” stands
as “R.” for LEFT
* “L.” or “R.” in the description of a part stands for the LEFT hand
side or the RIGHT hand side. Determine the left or right as if you
were in the motorcycle seat.
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B 5
Check
point 1 2 3
5
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B 6
1
Models, parts catalogue codes and applicable serial Nos. given in this parts catalogue can be identified as follows.
Parts with parts catalogue codes are exclusive for models destined for countries designated.
If no area codes are listed, parts are for common use.
Area Applicable engine Applicable frame Applicable throttle body
Model Type
code serial No. serial No. identification No.
ED European direct sales PE05E-2700001~2799999 JH2PE05A*9K700001~9K799999
CRF450R9 GQD0A A
U Australia PE05E-2700001~2799999 JH2PE05U*9K700001~9K799999
ED European direct sales PE05E-2800001~2899999 JH2PE05A*AK800001~AK899999
CRF450RA GQD03 A
U Australia PE05E-2800001~2899999 JH2PE05U*AK800001~AK899999
ED European direct sales PE05E-2900001~ JH2PE05A*BK900001~
CRF450RB GQ25A A
U Australia PE05E-2900001~ JH2PE05U*BK900001~
* Of carburetor/throttle body identification numbers, only the portions underlined in the example below are used for registration.
GQD0A KC
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2010.07.20 E
B 7
• The standard part fuel hose, general purpose hose and vinyl hose may be substituted by the coiled bulk part.
• When ordering the standard part fuel hose, general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets ( ) underneath the part
1
name, or use the catalogue below.
(The bulk part standard length is 1 m, however, those displayed in the catalogue < > are available in 3 m and 8 m lengths.)
• When exchanging the hose, cut and use at the specified length as mentioned in the part name.
(For the method of cutting the bulk part, and method of filling out orders etc., please refer to the service manual and the instructions issued with the bulk part.)
• The list below is a catalogue of the standard part numbers and bulk part numbers. Note that those numbers are applicable to the listed replacement parts only.
1
Standard part Inner Outer Standard part Inner Outer Standard part Inner Outer
Bulk part No. Length Bulk part No. Length Bulk part No. Length
No. dia- meter dia-meter No. dia- meter dia-meter No. dia- meter dia-meter
(m) (m) (m)
(mm) (mm) (mm) (mm) (mm) (mm)
95003-01001-60M 1 95003-14001-10M 1 95003-36001-10M 1
95003-01xxx-3x <95003-01003-60M> 2.9 6.8 95003-14xxx-1x <95003-14003-10M> 6.0 9.0
3 3 95003-36xxx-1x <95003-36003-10M> 11.0 13.0 3
<95003-36008-10M> 8
95003-01001-60M 1 95003-14001-10M 1
95003-01xxx-60 <95003-01003-60M> 2.9 6.8 95003-14xxx-20 <95003-14003-10M> 6.0 9.0
3 3 95003-36001-10M 1
95003-36xxx-20 <95003-36003-10M> 11.0 13.0 3
95003-03001-60M 1 95003-14001-60M 1 <95003-36008-10M> 8
95003-03xxx-3x <95003-03003-60M> 3.0 6.0 95003-14xxx-3x <95003-14003-60M> 6.0 9.0
3 3
95003-37001-60M 1
95003-03001-60M 1 95003-17001-10M 1 95003-37xxx-3x 95003-37003-60M> 11.0 15.0
95003-03xxx-60 <95003-03003-60M> 3.0 6.0 95003-17xxx-1x <95003-17003-10M> 7.0 9.0 3
3 3
95003-37001-60M 1
95003-05001-60M 1 95003-19001-10M 1 95003-37xxx-60 <95003-37003-60M> 11.0 15.0 3
95003-05xxx-3x <95003-05003-60M> 3.5 6.5 3 95003-19xxx-1x <95003-19003-10M> 7.0 11.0 3
<95003-05008-60M> 8 <95003-19008-10M> 8 95003-38001-10M 1
95003-38xxx-1x <95003-38003-10M> 12.0 13.0 3
95003-05001-60M 1 95003-19001-10M 1
95003-05xxx-60 <95003-05003-60M> 3.5 6.5 3 95003-19xxx-20 <95003-19003-10M> 7.0 11.0 3 95003-38001-10M 1
<95003-05008-60M> 8 95003-38xxx-20 <95003-38003-10M> 12.0 13.0
<95003-19008-10M> 8 3
95003-07001-10M 1 95003-19001-60M 1 95003-39001-10M 1
95003-39xxx-1x <95003-39003-10M> 12.0 14.0
95003-07xxx-1x <95003-07003-10M> 4.0 7.0 3 95003-19xxx-3x <95003-19003-60M> 7.0 11.0 3 3
<95003-07008-10M> 8 <95003-19008-60M> 8
95003-39001-10M 1
95003-39xxx-20 <95003-39003-10M> 12.0 14.0
95003-07001-10M 1 95003-19001-60M 1 3
95003-07xxx-20 <95003-07003-10M> 4.0 7.0 3 95003-19xxx-60 <95003-19003-60M> 7.0 11.0 3
<95003-07008-10M> 8 <95003-19008-60M> 8 95003-40001-10M 1
95003-40xxx-20 <95003-40003-10M> 12.0 16.0 3
95003-07001-60M 1 95003-21001-10M 1
95003-21xxx-1x <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07xxx-3x <95003-07003-60M> 4.0 7.0 3 3 95003-40xxx-3x <95003-40003-60M> 12.0 16.0
<95003-07008-60M> 8 3
95003-21001-10M 1
95003-21xxx-20 <95003-21003-10M> 8.0 9.0 95003-40001-60M 1
95003-07001-60M 1 3 95003-40xxx-60 <95003-40003-60M> 12.0 16.0
95003-07xxx-60 <95003-07003-60M> 4.0 7.0 3 3
<95003-07008-60M> 8 95003-23001-10M 1
95003-23xxx-1x <95003-23003-10M> 8.0 12.0 95003-43001-10M 1
3
95003-07001-70M 1 95003-43xxx-1x <95003-43003-10M> 13.0 15.0 3
95003-07xxx-7x <95003-07003-70M> 4.0 7.0 3 95003-23001-10M 1 <95003-43008-10M> 8
95003-23xxx-20 <95003-23003-10M> 8.0 12.0
<95003-07008-70M> 8 3
95003-43001-10M 1
95003-08001-10M 1 95003-23001-60M 1 95003-43xxx-20 <95003-43003-10M> 13.0 15.0 3
95003-08xxx-1x <95003-08003-10M> 4.5 6.5 3 95003-23xxx-3x <95003-23003-60M> 8.0 12.0 3 <95003-43008-10M> 8
<95003-08008-10M> 8 <95003-23008-60M> 8
95003-45001-10M 1
95003-09001-60M 1 95003-23001-60M 1 95003-45xxx-1x <95003-45003-10M> 14.0 18.0 3
95003-09xxx-3x <95003-09003-60M> 4.5 8.0 95003-23xxx-60 <95003-23003-60M> 8.0 12.0 3 <95003-45008-10M> 8
3
<95003-23008-60M> 8
95003-09001-60M 1 95003-45001-10M 1
95003-09xxx-60 <95003-09003-60M> 4.5 8.0 95003-25001-10M 1 95003-45xxx-20 <95003-45003-10M> 14.0 18.0 3
3 95003-25xxx-1x <95003-25003-10M> 9.0 11.0 3 <95003-45008-10M> 8
95003-10001-10M 1
95003-10xxx-1x <95003-10003-10M> 5.0 8.0 95003-25001-10M 1 95003-50001-10M 1
3 95003-25xxx-20 <95003-25003-10M> 9.0 11.0 95003-50xxx-1x <95003-50003-10M> 16.0 19.0
3 3
95003-10001-10M 1
95003-10xxx-20 <95003-10003-10M> 5.0 8.0 95003-25001-60M 1 95003-50001-10M 1
3 95003-25xxx-3x <95003-25003-60M> 9.0 11.0 95003-50xxx-20 <95003-50003-10M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-3x <95003-10003-60M> 5.0 8.0 95003-25001-70M 1 95003-50001-60M 1
3 95003-25xxx-7x <95003-25003-70M> 9.0 11.0 95003-50xxx-3x <95003-50003-60M> 16.0 19.0
3 3
95003-10001-60M 1
95003-10xxx-60 <95003-10003-60M> 5.0 8.0 95003-27001-10M 1 95003-55001-10M 1
3 95003-27xxx-1x <95003-27003-10M> 9.0 13.0 95003-55xxx-1x <95003-55003-10M> 17.5 20.5
3 3
95003-11001-60M 1
95003-11xxx-3x <95003-11003-60M> 5.0 9.0 3 95003-27001-10M 1 95003-55001-10M 1
95003-27xxx-20 <95003-27003-10M> 9.0 13.0 95003-55xxx-20 <95003-55003-10M> 17.5 20.5
<95003-11008-60M> 8 3 3
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B 9
CAUTION: It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose.
Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa. Always use the correct bulk part in the parts catalogue, according
to the service manual or the instructions issued with the bulk part.
9
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B10
• Bulk part number of fuel hose, general purpose hose and vinyl hose.
(Example)
1 95001-75001-50M
Bulk part number: Refers to the bulk part.
Marking code (hose type): (fuel hose and general purpose hose)
Change code (for added hose): (Vinyl hose)
• Indicates number mark or change sequence, however, the code for the bulk part must be strictly
0 (zero).
Types of code:
• Fuel hose 2: Red outside braid • Vinyl hose 1: Clear • General hose 1: Ash gray
(3 mm inside dia. only) 2: Black 2: Ash gray
5: Black inside braid 3: Light red 3: Black
3: Red (3 mm inside dia. only) 6: Light red 5: Black
4: Ash gray with red stripe 7: Pale black
(3 mm inside dia. only)
6: Black
Lengths: 001: 1 m (standard)
003: 3 m
008: 8 m
10
2010.07.20 E
B11
Editorial style
FLAT RATE SERVICE TIME
The service items shown in the text are listed with the exchange
work time for the repair sales parts as the subject. Other
Flat rate service time (FRT) means the standard time required to
service a MC, which is listed in this manual to help the dealers
representative service items not using repair parts (removal/
installation, adjustment, inspection/measuring, and other work) are
1
control the actual working process and calculate the service charge listed collectively in the list in the preface, classified according to the
by using it as a guide. work.
11
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B12
12
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B13
Explanation of FRT by using an example Indicating work contents that are included in the service
(The example may differ from the actual presented items) item.
Ref.
No.
L.O.N.
(Relative ref. Number)
Description
F.R.T.
Indicating a reference No. whose operation and time are
the same as FRT4.5 for the camshaft. 1
(1, 3, 4, 7)
(The application range is limited to the service items
2 111118 CAMSHAFT • • • • • • • • • • • • • • 4.5 without an LON setting within a same block.)
13
2010.07.20 E
B14
• • • 1 Engine
+ 2 Transmission
3 Fuel & Exhaust
Mark indicated at the last line.
4 Frame & Body
15
2010.07.20 E
ENGINE GROUP B16
E-1 D 1 E-2 D 2 E-3 D 4
CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT/VALVE
2
E-4 D 9 E-5 D10 E-6 D11
CAM CHAIN/TENSIONER CYLINDER R. CRANKCASE COVER/WATERPUMP
16
2010.07.20 E
ENGINE GROUP C 1
E-10 E 2 E-11 E 3 E-12 E 5
GENERATOR CRANKCASE CRANKSHAFT/PISTON
2
E-13 E 6 E-14 E 7 E-15 E 9
BALANCER TRANSMISSION GEAR SHIFT DRUM
17
2010.07.20 E
ENGINE GROUP C 2
EOP-2 E14
GASKET KIT B
18
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FRAME GROUP C 3
F-1 F 1 F-2 F 2 F-3 F 3
HANDLE LEVER/SWITCH/CABLE FR. BRAKE MASTER CYLINDER HANDLE PIPE/TOP BRIDGE
19
2010.07.20 E
FRAME GROUP C 4
F-10 F14 F-11 F15 F-12 G 1
RR. BRAKE MASTER CYLINDER REAR WHEEL FUEL TANK(CRF450R9/A)
20
2010.07.20 E
FRAME GROUP C 5
F-18 G12 F-19 G13 F-20 G15
STAND/STEP SWINGARM REAR CUSHION
21
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FRAME GROUP C 6
F-26-1 H10 F-27 H11
CAUTION LABEL(CRF450RA/B) MARK
22
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E-1 CYLINDER HEAD COVER D 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1111C4 COVER, CYLINDER HEAD ••••••••• 0.3
4 (1)
1111D2 GASKET, CYLINDER HEAD COVER •• 0.3
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
23
2010.07.20 E
E-2 CYLINDER HEAD D 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 111106 HEAD, CYLINDER ••••••••••••••• 3.4
.INCLUDES: Valve adjust and
reface
2 1111L9 GUIDE, INTAKE VALVE(ONE) ••••• 2.9
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111L9A .Replace all intake valve
guide add ••••••••••••••••••• 0.3
3 1111M0 GUIDE, EXHAUST VALVE(ONE) •••• 2.9
.INCLUDES: Reaming
.INCLUDES: Valve adjust and
reface
1111M0A .Replace all exhaust valve
guide add ••••••••••••••••••• 0.3
reface
4 111115 GASKET, CYLINDER HEAD •••••••• 2.0
5 311131 INSULATOR, THROTTLE BODY/
CARBURETOR •••••••••••••••••• 0.6
9 (18)
1141D5 JOINT, WATER :UPPER •••••••••• 0.2
10 614130 PLUG, SPARK •••••••••••••••••• 0.2
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
25
2010.07.20 E
E-3 CAMSHAFT/VALVE D 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 111118 CAMSHAFT ••••••••••••••••••••• 0.9
.INCLUDES: Valve adjustment
3 (4,5)
1111K9 ARM, EXHAUST VALVE ROCKER(ONE) 0.7
.NOTE: Same time for two units
.INCLUDES: Valve adjustment
6 1111N0 VALVE, INTAKE(ONE) ••••••••••• 2.4
.INCLUDES: Refacing
1111N0A .Replace all intake valve add 0.2
7 1111N1 VALVE, EXHAUST(ONE) •••••••••• 2.4
.INCLUDES: Refacing
1111N1A .Replace all exhaust valve add 0.2
1111P0 VALVE :FOR 1 VEHICLE ••••••••• 3.0
.INCLUDES: Refacing
9 (1,11,12,13)
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
2
14934-MBB-000 SHIM, TAPPET(2.025) ••••••••• 2 2 2
14935-MBB-000 SHIM, TAPPET(2.050) ••••••••• 2 2 2
14936-MBB-000 SHIM, TAPPET(2.075) ••••••••• 2 2 2
14937-MBB-000 SHIM, TAPPET(2.10) •••••••••• 2 2 2
14938-MBB-000 SHIM, TAPPET(2.125) ••••••••• 2 2 2
14939-MBB-000 SHIM, TAPPET(2.150) ••••••••• 2 2 2
14940-MBB-000 SHIM, TAPPET(2.175) ••••••••• 2 2 2
14941-MBB-000 SHIM, TAPPET(2.20) •••••••••• 2 2 2
14942-MBB-000 SHIM, TAPPET(2.225) ••••••••• 2 2 2
14943-MBB-000 SHIM, TAPPET(2.250) ••••••••• 2 2 2
14944-MBB-000 SHIM, TAPPET(2.275) ••••••••• 2 2 2
14945-MBB-000 SHIM, TAPPET(2.30) •••••••••• 2 2 2
14946-MBB-000 SHIM, TAPPET(2.325) ••••••••• 2 2 2
14947-MBB-000 SHIM, TAPPET(2.350) ••••••••• 2 2 2
14948-MBB-000 SHIM, TAPPET(2.375) ••••••••• 2 2 2
14949-MBB-000 SHIM, TAPPET(2.40) •••••••••• 2 2 2
14950-MBB-000 SHIM, TAPPET(2.425) ••••••••• 2 2 2
14951-MBB-000 SHIM, TAPPET(2.450) ••••••••• 2 2 2
14952-MEB-670 SHIM, TAPPET(2.475) ••••••••• 2 2 2
14953-MEB-670 SHIM, TAPPET(2.500) ••••••••• 2 2 2
14954-MEB-670 SHIM, TAPPET(2.525) ••••••••• 2 2 2
14955-MEB-670 SHIM, TAPPET(2.550) ••••••••• 2 2 2
14956-MEB-670 SHIM, TAPPET(2.575) ••••••••• 2 2 2
14957-MEB-670 SHIM, TAPPET(2.600) ••••••••• 2 2 2
14958-MEB-670 SHIM, TAPPET(2.625) ••••••••• 2 2 2
14959-MEB-670 SHIM, TAPPET(2.650) ••••••••• 2 2 2
14960-MEB-670 SHIM, TAPPET(2.675) ••••••••• 2 2 2
14961-MEB-670 SHIM, TAPPET(2.700) ••••••••• 2 2 2
14962-MEB-670 SHIM, TAPPET(2.725) ••••••••• 2 2 2
14963-MEB-670 SHIM, TAPPET(2.750) ••••••••• 2 2 2
14964-MEB-670 SHIM, TAPPET(2.775) ••••••••• 2 2 2
14965-MEB-670 SHIM, TAPPET(2.800) ••••••••• 2 2 2
14966-MEB-670 SHIM, TAPPET(2.825) ••••••••• 2 2 2
14967-MEB-670 SHIM, TAPPET(2.850) ••••••••• 2 2 2
14968-MEB-670 SHIM, TAPPET(2.875) ••••••••• 2 2 2
14969-MEB-670 SHIM, TAPPET(2.900) ••••••••• 2 2 2
14970-MEB-670 SHIM, TAPPET(2.925) ••••••••• 2 2 2
14971-MEB-670 SHIM, TAPPET(2.950) ••••••••• 2 2 2
14972-MEB-670 SHIM, TAPPET(2.975) ••••••••• 2 2 2
14973-MEB-670 SHIM, TAPPET(3.000) ••••••••• 2 2 2
16 14102-MEN-A30 WEIGHT, DECOMPRESSION ••••••• 1 - -
14102-MEN-A41 •••••••••••••••••••••••••••• - 1 -
14102-MEN-A50 •••••••••••••••••••••••••••• - - 1
29
2010.07.20 E
E-3 CAMSHAFT/VALVE D 8
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
30
2010.07.20 E
E-4 CAM CHAIN/TENSIONER D 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110140 CHAIN, CAM ••••••••••••••••••• 2.4
2 111130 TENSIONER, CAM CHAIN ••••••••• 2.4
3 (5)
111133 LIFTER, TENSIONER •••••••••••• 0.2
6 111139 GUIDE, CAM CHAIN ••••••••••••• 2.0
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
31
2010.07.20 E
E-5 CYLINDER D10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1111A5 CYLINDER ••••••••••••••••••••• 2.4
2 111102 GASKET, CYLINDER ••••••••••••• 2.3
3 (6)
114150 JOINT, WATER ••••••••••••••••• 0.4
4 114137 HOSE G, WATER •••••••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
32
2010.07.20 E
E-6 R. CRANKCASE COVER/WATERPUMP D11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110159 COVER, CRANKCASE :RIGHT •••••• 0.8
2 (3)
212121 COVER, CLUTCH •••••••••••••••• 0.2
4 110158 GASKET, CRANKCASE COVER :RIGHT 0.7
6 114105 IMPELLER, WATER PUMP ••••••••• 0.4
7 (16)
114110 MECHANICAL SEAL, WATER PUMP •• 1.1
8 1141B0 COVER, WATER PUMP •••••••••••• 0.3
9 1141B1 GASKET, WATER PUMP COVER ••••• 0.3
10 1141E7 SHAFT, WATER PUMP •••••••••••• 1.1
15 114144 BEARING, WATER PUMP •••••••••• 1.1
17 112105 OIL SEAL, KICK STARTER SPINDLE 0.7
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
34
2010.07.20 E
E-7 CLUTCH D13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110183 GEAR, BALANCER DRIVE ••••••••• 1.1
2 (3,21)
2121A0 OUTER, CLUTCH •••••••••••••••• 1.1
4 212112 CENTER, CLUTCH ••••••••••••••• 0.6
5 (6,22,23,24)
2121A1 DISC, CLUTCH FRICTION •••••••• 0.4
.NOTE: Same time for two units
or more
7 2121A3 PLATE, CLUTCH PRESSURE ••••••• 0.3
8 (20)
2121A5 PIECE, CLUTCH JOINT •••••••••• 0.3
9 212107 SPRING, CLUTCH ••••••••••••••• 0.3
.NOTE: Same time for two units
or more
10 2121B6 ROD, CLUTCH LIFTER ••••••••••• 0.3
11 211105 GEAR, PRIMARY DRIVE •••••••••• 1.1
2
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
35
2010.07.20 E
E-7 CLUTCH D14
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
36
2010.07.20 E
E-8 OIL PUMP D15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1131C4 GEAR, OIL PUMP DRIVEN •••••••• 0.6
3 (1,4)
1131C7 ROTOR, OIL PUMP •••••••••••••• 4.3
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
37
2010.07.20 E
E-9 L. CRANKCASE COVER D16
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 1101A6 COVER, CRANKCASE :LEFT ••••••• 0.7
1101P4 COVER, CRANKCASE(A) :LEFT •••• 0.5
.NOTE: ’10- model
3 1101A3 GASKET, CRANKCASE COVER :LEFT 0.6
1101P5 GASKET, CRANKCASE COVER(A)
:LEFT ••••••••••••••••••••••• 0.4
.NOTE: ’10- model
4 (18)
113126 VALVE, RELIEF •••••••••••••••• 0.7
1131G6 VALVE, RELIEF(A) ••••••••••••• 0.5
.NOTE: ’10- model
5 (1,6,20)
113127 ELEMENT, OIL FILTER •••••••••• 0.2
8 2131A4 COVER, DRIVE SPROCKET •••••••• 0.1
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
39
2010.07.20 E
E-10 GENERATOR E 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 613105 ROTOR OR FLYWHEEL •••••••••••• 0.8
6131C6 ROTOR OR FLYWHEEL(A) ••••••••• 0.6
.NOTE: ’10- model
2 6131A3 STATOR ••••••••••••••••••••••• 0.9
6131C7 STATOR(A) •••••••••••••••••••• 0.7
.NOTE: ’10- model
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
40
2010.07.20 E
E-11 CRANKCASE E 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110120 CRANKCASE :RIGHT ••••••••••••• 4.7
.INCLUDES: Engine removal and
installation
4 1101L3 ONE WAY VALVE, CRANKCASE ••••• 4.2
.INCLUDES: Engine removal and
installation
5 110110 GASKET, CRANKCASE •••••••••••• 4.2
.INCLUDES: Engine removal and
installation
6 110115 CRANKCASE :LEFT •••••••••••••• 4.7
.INCLUDES: Engine removal and
installation
1101A2 CRANKCASE :BOTH •••••••••••••• 5.2
.INCLUDES: Engine removal and
installation
8 1101G2 JET, PISTON OIL ••••••••••••••
.INCLUDES: Engine removal and
installation
4.2
2
9 1131B5 SCREEN, OIL FILTER ••••••••••• 0.6
1131G2 SCREEN, OIL FILTER(A) •••••••• 0.4
.NOTE: ’10- model
10 2121A7 LEVER, CLUTCH •••••••••••••••• 0.4
12 615126 SWITCH, GEAR POSITION •••••••• 0.5
+18 1101B7 BEARING, CRANKSHAFT :RIGHT ••• 4.4
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
2 25 1101F9
.INCLUDES: Engine removal and
installation
OIL SEAL, GEARSHIFT SPINDLE •• 1.2
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
42
2010.07.20 E
E-12 CRANKSHAFT/PISTON E 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1101B5 CRANKSHAFT ••••••••••••••••••• 4.4
.INCLUDES: Engine removal and
installation
3 (2,4,5)
111103 RING, PISTON AND/OR PISTON
(ONE) ••••••••••••••••••••••• 2.5
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
43
2010.07.20 E
E-13 BALANCER E 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 110185 SHAFT, BALANCER •••••••••••••• 1.4
1101S7 SHAFT, BALANCER(A) ••••••••••• 1.2
.NOTE: ’10- model
2 1101L5 GEAR, BALANCER DRIVEN •••••••• 0.8
4 1101G4 BEARING, BALANCER SHAFT :RIGHT 4.4
.INCLUDES: Engine removal and
installation
5 1101G3 BEARING, BALANCER SHAFT :LEFT 4.4
.INCLUDES: Engine removal and
installation
1101G5 BEARING, BALANCER SHAFT :BOTH 4.6
.INCLUDES: Engine removal and
installation
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
44
2010.07.20 E
E-14 TRANSMISSION E 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (5,8,10,13)
210141 MAINSHAFT, TRANSMISSION •••••• 4.4
.INCLUDES: Engine removal and
installation
210141A .Replace countershaft add •••• 0.2
2 (4,6,9,12,15)
210142 COUNTERSHAFT, TRANSMISSION ••• 4.4
.INCLUDES: Engine removal and
installation
210142A .Replace mainshaft add ••••••• 0.2
18 213135 SPROCKET, DRIVE •••••••••••••• 0.2
33 2101C2 BEARING, MAINSHAFT :LEFT ••••• 4.4
.INCLUDES: Engine removal and
installation
2101C8 BEARING, COUNTERSHAFT :RIGHT • 4.4
34
.INCLUDES: Engine removal and
installation
2101C7 BEARING, COUNTERSHAFT :LEFT •• 4.4
2
.INCLUDES: Engine removal and
installation
2101C9 BEARING, COUNTERSHAFT :BOTH •• 4.6
.INCLUDES: Engine removal and
installation
+35 2101C5 BEARING, MAINSHAFT :RIGHT •••• 4.4
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
46
2010.07.20 E
E-15 GEAR SHIFT DRUM E 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (2,3,4,5,30)
210112 FORK, GEARSHIFT •••••••••••••• 4.4
.INCLUDES: Engine removal and
installation
.NOTE: Same time for two units
or more
6 2101A9 DRUM, GEARSHIFT •••••••••••••• 4.4
.INCLUDES: Engine removal and
installation
7 2101B2 CENTER, GEARSHIFT DRUM ••••••• 1.4
9 (11,12,13,15)
2101B3 SHIFTER, GEARSHIFT DRUM •••••• 1.2
14 2101B4 PLATE, GUIDE ••••••••••••••••• 1.2
16 (17)
210125 STOPPER OR SPRING, SHIFT DRUM 1.3
18 (19)
210122 SPINDLE, GEARSHIFT ••••••••••• 1.2 2
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
48
2010.07.20 E
E-16 KICK STARTER SPINDLE E11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 1121A0 PINION, KICK STARTER ••••••••• 1.2
5 (6)
1121A1 RATCHET, KICK(RECOIL) STARTER 1.2
7 612135 GEAR, STARTER IDLE ••••••••••• 1.1
9 1121A2 SPINDLE, KICK STARTER •••••••• 1.2
10 (11)
112103 SPRING, KICK STARTER RETURN •• 1.1
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
49
2010.07.20 E
E-17 THROTTLE BODY E12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 311125 VALVE, STARTER ••••••••••••••• 1.0
6 311132 BODY ASSY., THROTTLE ••••••••• 1.0
8 311145 INJECTOR, FUEL ••••••••••••••• 1.1
14 617116 SENSOR, MAP •••••••••••••••••• 0.4
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
51
2010.07.20 E
EOP-2 GASKET KIT B E14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
52
2010.07.20 E
F-1 HANDLE LEVER/SWITCH/CABLE F 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 811100 CABLE, THROTTLE •••••••••••••• 0.7
3 811115 CABLE, CLUTCH •••••••••••••••• 0.4
5 6151D8 SWITCH, ENGINE STOP •••••••••• 0.5
6 (10)
810150 GRIP, THROTTLE ••••••••••••••• 0.1
7 8101C0 GRIP, HANDLE :LEFT ••••••••••• 0.1
8 (9)
810155 HOUSING, THROTTLE •••••••••••• 0.2
.NOTE: Same time for two units
11 8101C8 BRACKET, HANDLE LEVER :LEFT •• 0.2
14 8101C6 LEVER, HANDLE :LEFT •••••••••• 0.1
8101F5 LEVER, HANDLE :BOTH •••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
54
2010.07.20 E
F-3 HANDLE PIPE/TOP BRIDGE F 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 810100 PIPE, STEERING HANDLE •••••••• 0.4
3 8101B9 HOLDER, HANDLE :LOWER •••••••• 0.2
8101B9A .Replace 1 handle holder add • 0.1
5 510110 BRIDGE, FORK TOP ••••••••••••• 0.4
6 (16)
4131K8 PLATE, FRONT NUMBER •••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
55
2010.07.20 E
F-4 STEERING STEM F 4
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
5 510100 STEM OR SHAFT ASSY., STEERING 0.7
6 (3)
5101B2 THREAD, STEERING HEAD TOP •••• 0.3
7 5101C4 DAMPER, STEERING ••••••••••••• 0.2
8 5101G4 CASE, STEERING DAMPER •••••••• 0.8
11 5101G3 ROD ASSY., STEERING DAMPER ••• 0.4
12 5101G2 BEARING, STEERING DAMPER ••••• 0.4
5101G2A .Replace 1 bearing add ••••••• 0.1
13 (9,10,26,27)
5101G5 PISTON, STEERING DAMPER •••••• 0.3
24 (4)
5101B6 BEARING, HEAD PIPE :UPPER •••• 0.7
5101B7 BEARING, HEAD PIPE :LOWER •••• 0.9
5101C7 BEARING, HEAD PIPE :BOTH ••••• 0.9
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
57
2010.07.20 E
F-5 FRONT FENDER F 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4131B7 FENDER, FRONT •••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
58
2010.07.20 E
F-6 FRONT FORK F 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 (11)
5111C5 SPRING, FRONT FORK :LEFT ••••• 0.8
5111C6 SPRING, FRONT FORK :RIGHT •••• 0.8
5111C7 SPRING, FRONT FORK :BOTH ••••• 1.3
4 5111C8 TUBE, OUTER :LEFT •••••••••••• 1.0
5111C9 TUBE, OUTER :RIGHT ••••••••••• 1.0
5111D0 TUBE, OUTER :BOTH •••••••••••• 1.7
8 5111D5 PIPE, SLIDE :RIGHT ••••••••••• 1.0
9 5111D8 DAMPER, FRONT FORK :LEFT ••••• 1.0
5111D9 DAMPER, FRONT FORK :RIGHT •••• 1.0
5111E0 DAMPER, FRONT FORK :BOTH ••••• 1.7
14 (41)
5111E4 BOLT, FRONT FORK :LEFT ••••••• 1.0
5111E5 BOLT, FRONT FORK :RIGHT •••••• 1.0
5111E6 BOLT, FRONT FORK :BOTH ••••••• 1.7
19 5111C3 FORK ASSY., FRONT :RIGHT ••••• 0.4
20 (5,6,7,39,40)
5111E7 SEAL SET, FRONT FORK :LEFT ••• 0.9
5111E8 SEAL SET, FRONT FORK :RIGHT •• 0.9
5111E9 SEAL SET, FRONT FORK :BOTH ••• 1.5
21 5111D4 PIPE, SLIDE :LEFT •••••••••••• 1.0
5111D6 PIPE, SLIDE :BOTH •••••••••••• 1.7
22 5111C2 FORK ASSY., FRONT :LEFT •••••• 0.4
5111C4 FORK ASSY., FRONT :BOTH •••••• 0.5
23 5111F5 PROTECTOR, FRONT FORK :RIGHT • 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
61
2010.07.20 E
F-7 FRONT BRAKE CALIPER F10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 711115 SHOE(PAD) SET, BRAKE :FRONT •• 0.1
5 (1)
7111D1 PISTON, FRONT BRAKE CALIPER •• 0.5
.INCLUDES: Bleed brakes
.NOTE: Same time for two units
11 711130 CALIPER, FRONT BRAKE ••••••••• 0.4
.INCLUDES: Bleed brakes
12 7111G0 BRACKET, FRONT CALIPER ••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
62
2010.07.20 E
F-8 FRONT WHEEL F11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 710151 AXLE, FRONT WHEEL •••••••••••• 0.2
6 710103 HUB, FRONT WHEEL ••••••••••••• 2.4
7 7101D4 FRONT WHEEL •••••••••••••••••• 0.9
8 710109 RIM, WHEEL :FRONT •••••••••••• 2.3
9 (11)
710139 FRONT TIRE(ONE) •••••••••••••• 0.8
10 (11)
710140 TUBE, FRONT TIRE(ONE) •••••••• 0.8
13 711120 DISC, FRONT BRAKE •••••••••••• 0.3
14 413195 COVER, FRONT DISC •••••••••••• 0.2
19 710115 BEARING, FRONT WHEEL(ONE) •••• 0.4
710115G .Replace 1 bearing add ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
64
2010.07.20 E
F-9 REAR BRAKE CALIPER F13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 711140 SHOE(PAD) SET, BRAKE :REAR ••• 0.1
6 711155 CALIPER, REAR BRAKE •••••••••• 0.6
.INCLUDES: Bleed brakes
7 7111C1 BRACKET, REAR CALIPER •••••••• 0.5
9 4131A7 COVER, REAR DISC ••••••••••••• 0.4
10 7111C9 GUARD, REAR CALIPER •••••••••• 0.1
13 (2)
7111D5 PISTON, REAR BRAKE CALIPER ••• 0.7
.INCLUDES: Bleed brakes
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
65
2010.07.20 E
F-10 RR. BRAKE MASTER CYLINDER F14
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 712130 HOSE, REAR BRAKE ••••••••••••• 0.6
.INCLUDES: Bleed brakes
2 712125 CYLINDER, REAR BRAKE MASTER •• 0.4
.INCLUDES: Bleed brakes
5 7121H0 PISTON SET, REAR BRAKE MASTER 0.5
.INCLUDES: Bleed brakes
7 7121G7 DIAPHRAGM, REAR BRAKE MASTER
CYLINDER •••••••••••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
66
2010.07.20 E
F-11 REAR WHEEL F15
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 7101A0 SPROCKET, FINAL DRIVEN ••••••• 0.4
5 710160 AXLE, REAR WHEEL ••••••••••••• 0.3
10 710121 HUB, REAR WHEEL •••••••••••••• 2.5
11 710118 REAR WHEEL ••••••••••••••••••• 1.0
12 710127 RIM, WHEEL :REAR ••••••••••••• 2.4
13 (15)
710142 REAR TIRE(ONE) ••••••••••••••• 0.9
14 (15)
7101A7 TUBE, REAR TIRE(ONE) ••••••••• 0.9
19 711145 DISC, REAR BRAKE ••••••••••••• 0.4
27 (28)
710133 BEARING, REAR WHEEL(ONE) ••••• 0.5
710133G .Replace 1 bearing add ••••••• 0.1
710133A .Replace 2 bearings add •••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
68
2010.07.20 E
F-12 FUEL TANK(CRF450R9/A) G 1
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 310120 PUMP ASSY., FUEL ••••••••••••• 0.6
6 310100 TANK, FUEL ••••••••••••••••••• 0.5
20 310162 HOSE, FUEL FEED •••••••••••••• 0.6
37 (38)
3101C7 FILTER, FUEL ••••••••••••••••• 0.7
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
72
2010.07.20 E
F-13 RADIATOR SHROUD G 5
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 1151A0 SHROUD, RADIATOR :RIGHT •••••• 0.1
2 115126 SHROUD, RADIATOR :LEFT ••••••• 0.1
1151A5 SHROUD, RADIATOR :BOTH ••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
73
2010.07.20 E
F-14 SEAT/SIDE COVER G 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 413150 SEAT ••••••••••••••••••••••••• 0.1
3 4111H9 COVER, SIDE :RIGHT ••••••••••• 0.1
5 4111H8 COVER, SIDE :LEFT •••••••••••• 0.1
4111J0 COVER, SIDE :BOTH •••••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
74
2010.07.20 E
F-15 AIR CLEANER G 7
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 312105 ELEMENT, AIR CLEANER ••••••••• 0.2
4 3121A8 BASE, AIR CLEANER ELEMENT •••• 0.1
5 4131A0 MUDGUARD, AIR CLEANER CASE ••• 0.1
7 3121F8 CASE, AIR CLEANER :RIGHT ••••• 0.6
8 3121F7 CASE, AIR CLEANER :LEFT •••••• 0.6
3121F9 CASE, AIR CLEANER :BOTH •••••• 0.6
9 3121A5 CASE, AIR CLEANER •••••••••••• 0.7
10 3121B6 TUBE, AIR CLEANER CONNECTING • 0.6
20 617120 SENSOR, AIR TEMP ••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
76
2010.07.20 E
F-16 EXHAUST MUFFLER G 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 3131B4 GASKET, EXHAUST PIPE ••••••••• 0.2
2 (19,28)
313120 MUFFLER •••••••••••••••••••••• 0.1
3 313110 PIPE, EXHAUST •••••••••••••••• 0.2
4 3131A6 PROTECTOR, EXHAUST PIPE •••••• 0.1
10 (11,12,13)
3131C3 WOOL, GLASS •••••••••••••••••• 1.0
14 3131F1 MUFFLER :FRONT ••••••••••••••• 1.0
15 3131F0 BODY, MUFFLER •••••••••••••••• 1.0
17 (16,30,31)
3131F2 CAP, MUFFLER END ••••••••••••• 1.0
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
78
2010.07.20 E
F-17 PEDAL/KICK STARTER ARM G11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 4101A1 PEDAL, GEAR CHANGE ••••••••••• 0.1
2 112107 ARM, KICK STARTER •••••••••••• 0.1
6 810160 PEDAL, REAR BRAKE •••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
79
2010.07.20 E
F-18 STAND/STEP G12
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
4 4101C4 BRACKET, STEP :RIGHT ••••••••• 0.2
5 4101C3 BRACKET, STEP :LEFT •••••••••• 0.2
4101N7 BRACKET, STEP :BOTH •••••••••• 0.3
6 (7)
4101C6 BAR, MAIN STEP :RIGHT •••••••• 0.1
9 (8)
4101C5 BAR, MAIN STEP :LEFT ••••••••• 0.1
4101J1 BAR, MAIN STEP :BOTH ••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
80
2010.07.20 E
F-19 SWINGARM G13
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 213165 CHAIN, DRIVE ••••••••••••••••• 0.2
11 (12,36)
4101E2 GUIDE, DRIVE CHAIN ••••••••••• 0.1
14 4101E5 SLIDER, CHAIN •••••••••••••••• 0.3
16 4101E4 ROLLER, CHAIN TENSIONER •••••• 0.1
17 4101E3 ROLLER, CHAIN LOWER •••••••••• 0.1
18 5121B0 SWINGARM ASSEMBLY •••••••••••• 1.1
27 5121C8 BEARING, SWINGARM PIVOT :LEFT 1.1
5121C9 BEARING, SWINGARM PIVOT :RIGHT 1.1
5121D0 BEARING, SWINGARM PIVOT :BOTH 1.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
85
2010.07.20 E
F-21 REAR FENDER H 2
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
2 413102 FENDER, REAR ••••••••••••••••• 0.2
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
86
2010.07.20 E
F-22 WIRE HARNESS H 3
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
1 (3)
614105 COIL, IGNITION ••••••••••••••• 0.6
4 6131B2 RECTIFIER, REGULATE •••••••••• 0.4
5 6131C1 CONDENSER •••••••••••••••••••• 0.2
6 611100 HARNESS, WIRE •••••••••••••••• 0.8
7 (20)
6111Q5 SUB HARNESS, FUEL PUMP ••••••• 0.4
9 618135 ENGINE CONTROL MODULE(ECM) ••• 0.5
19 6111L3 HARNESS, WIRE(A) ••••••••••••• 1.1
.NOTE: ’10- model
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
89
2010.07.20 E
F-24 FRAME BODY H 6
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
3 410100 BODY, FRAME •••••••••••••••••• 4.8
.INCLUDES: Engine removal and
installation
8 4101A5 FRAME :REAR •••••••••••••••••• 0.5
9 4101F5 GUARD, ENGINE :LEFT •••••••••• 0.1
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
91
2010.07.20 E
F-25 TOOLS H 8
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
92
2010.07.20 E
F-26 CAUTION LABEL(CRF450R9) H 9
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
93
2010.07.20 E
F-26-1 CAUTION LABEL(CRF450RA/B) H10
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
94
2010.07.20 E
F-27 MARK H11
Ref. (Relative ref. Number)
L.O.N. F.R.T.
No. Description
NO INFORMATION •••••••••••••••
Reqd. QTY
Ref.
3
Part No. Description CRF450R Serial No. Parts catalogue code
No. 9 A B
95
2010.07.20 E
PART NO. INDEX I 1
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
11394-MEN-A30 D11 33 4 14106-MEN-A40 D8 30 18 14921-MBB-000 D5 27 14 D7 29 15 16400-MEN-A41 E12 50 6
E14 52 1 14401-MEN-A31 D9 31 1 D7 29 15 14951-MBB-000 D6 28 14 16400-MEN-A51 E12 50 6
11394-MEN-A40 D11 33 4 14410-MEN-A30 D4 26 3 14922-MBB-000 D5 27 14 D7 29 15 16422-MEN-A31 E12 50 7
E14 52 1 14420-MEN-A30 D4 26 4 D7 29 15 14952-MEB-670 D7 29 15 16450-HN8-A61 E12 50 8
11395-MEN-A30 D16 38 3 14451-MEN-A30 D4 26 5 14923-MBB-000 D5 27 14 14953-MEB-670 D7 29 15 16450-MEN-A51 E12 50 8
E14 52 1 14510-MEN-A30 D9 31 2 D7 29 15 14954-MEB-670 D7 29 15 16472-MCW-000 E12 50 9
11395-MEN-A40 D16 38 3 14520-KRN-671 D9 31 3 14924-MBB-000 D5 27 14 14955-MEB-670 D7 29 15 16473-P7A-004 E12 50 10
E14 52 1 14521-HN8-000 D9 31 4 D7 29 15 14956-MEB-670 D7 29 15 16542-MEN-A41 E12 50 19
11395-MEN-A50 D16 38 3 14560-MEN-671 D9 31 5 14925-MBB-000 D5 27 14 14957-MEB-670 D7 29 15 16700-MEN-A30 G1 69 1
E13 51 1 D7 29 15 14958-MEB-670 D7 29 15 16700-MEN-A31 G1 69 1
12000 14620-MEN-A30 D9 31 6 14926-MBB-000 D5 27 14 14959-MEB-670 D7 29 15 16700-MEN-A32 G1 69 1
14711-MEN-A30 D4 26 6 D7 29 15 14960-MEB-670 D7 29 15 16700-MEN-A51 G3 71 3
12010-MEN-A30 D2 24 1 14721-MEN-A30 D4 26 7 14927-MBB-000 D5 27 14 14961-MEB-670 D7 29 15 16702-KPC-D50 G2 70 38
12010-MEN-A31 D2 24 1 14731-MEB-670 D4 26 8 D7 29 15 14962-MEB-670 D7 29 15 G3 71 4
12100-MEN-A30 D10 32 1 14751-MEN-A30 D4 26 9 14928-MBB-000 D5 27 14 14963-MEB-670 D7 29 15 16711-MEN-A30 G1 69 2
12100-MEN-A50 D10 32 1 14752-MEN-A30 D4 26 10 D7 29 15 14964-MEB-670 D7 29 15 G3 71 5
12191-MEN-A31 D10 32 2 14772-MEB-670 D4 26 11 14929-MBB-000 D5 27 14 14965-MEB-670 D7 29 15 16712-MEN-A30 G1 69 3
E13 51 1 14775-KGB-610 D4 26 12 D7 29 15 14966-MEB-670 D7 29 15 G3 71 6
12204-MEN-P00 D2 24 2 14781-MAT-000 D4 26 13 14930-MBB-000 D5 27 14 14967-MEB-670 D7 29 15 16719-HN8-A61 G1 69 4
96
2010.07.20 E
PART NO. INDEX I 2
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
G3 71 12 18360-MEN-E21 G9 77 14 22125-MBN-670 D14 36 22 24322-MM4-000 E9 47 10
17518-MEN-A30 G1 69 10 18361-MEN-E20 G9 77 15 22201-MBN-670 D14 36 23 24324-KA3-711 E9 47 11 35000
G3 71 13 18361-MEN-E50 G9 77 15 22201-MEN-A10 D13 35 5 24325-KA3-711 E9 47 12
17519-MEN-A30 G1 69 11 18362-MEN-E20 G10 78 16 D14 36 23 24326-KBH-901 E9 47 13 35130-MEN-A31 F1 53 5
G3 71 14 18362-MEN-E51 G10 78 31 22321-KZ3-690 D13 35 6 24328-MEN-A30 E9 47 14 35759-MEN-A31 E3 41 12
17521-MEN-A30 G1 69 12 18363-MEN-E20 G10 78 17 22351-MEN-A30 D13 35 7 24329-KA3-740 E9 47 15
G3 71 15 18375-MEN-A30 G10 78 18 22352-KAE-770 D13 35 8 24430-MEN-A30 E9 47 16 37000
17522-MEN-730 G1 69 13 18391-ML0-003 G10 78 19 22401-MEN-A30 D13 35 9 24435-MEN-A10 E9 47 17
G3 71 16 22401-MEN-A50 D13 35 9 24610-MEN-A30 E9 47 18 37830-MEL-003 E12 50 14
17567-MEN-A31 E12 50 11 19000 22402-MBN-670 D14 36 24 24651-MEB-670 E9 47 19 37870-HN8-A60 D2 24 11
17568-HP5-600 E12 50 12 22810-MEN-A30 E3 41 10 24652-HA0-000 E9 47 20 37880-P05-A00 G8 76 20
17575-MEN-A30 G1 69 14 19021-MEN-A30 H4 88 1 22810-MEN-A40 E3 41 10 24700-MEN-A30 G11 79 1
G3 71 17 19033-MEN-A30 H4 88 2 22810-MEN-A50 E3 41 10 24700-MEN-A50 G11 79 1 38000
17576-MEN-A30 G1 69 15 19034-MEN-A30 H4 88 3 22838-MEN-A30 E3 41 11
G3 71 18 19037-KRN-641 H4 88 4 22850-MEN-730 D13 35 10 28000 38770-MEN-E21 H3 87 9
17577-MEN-A30 G1 69 16 19037-MEN-E31 H4 88 4 22851-KZ3-J20 D13 35 10 38770-MEN-E32 H3 87 9
G3 71 19 19046-MEN-E31 H4 88 8 22870-MEN-A30 F1 53 3 28211-MEN-670 E11 49 3 38770-MEN-E52 H3 87 9
17578-MEN-A30 G1 69 17 19051-KRN-000 H4 88 5 28215-MEN-A30 E11 49 4 38771-MEN-A30 H3 87 10
G3 71 20 19051-MEN-A30 H4 88 6 28221-MEB-770 E11 49 5
97
2010.07.20 E
PART NO. INDEX I 3
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
43107-MBG-006 F10 62 5 F13 65 16 51410-MEN-A31 F7 59 4 52401-MEN-A31 G15 83 3 53166-KRN-A30 F1 53 7
43108-KZ4-J41 F13 65 3 45150-MEN-006 F10 62 11 51412-MEN-A31 F7 59 5 52402-MEN-A31 G15 83 3 53167-MEB-672 F1 53 8
43112-KZ4-J41 F13 65 4 45150-MEN-A51 F10 62 11 51413-MEN-A51 F9 61 39 52403-MEN-A31 G15 83 3 53168-MEB-671 F1 53 9
43131-KW3-006 F13 65 5 45190-MEN-006 F10 62 12 51414-MEN-A31 F7 59 6 52410-MEN-E31 G16 84 22 53169-MEB-670 F1 53 10
43150-KRN-711 F13 65 6 45203-MG3-016 F10 62 13 51415-MEN-A31 F7 59 7 52410-MEN-E51 G16 84 22 53171-MEN-J01 F2 54 12
43190-KRN-711 F13 65 7 45215-HA5-672 F10 62 14 51416-MEN-A51 F9 61 40 52421-MEN-A31 G15 83 4 53172-KSK-670 F1 53 11
43215-KZ4-J41 F13 65 8 45351-KRN-A30 F11 63 13 51420-MEN-A31 F7 59 8 52421-MEN-A41 G15 83 4 53174-KCE-670 F1 53 12
43310-MEN-A31 F14 66 1 45461-MEN-000 F7 59 1 51420-MEN-A51 F7 59 8 52422-MEN-A31 G15 83 5 53174-KN5-006 F2 54 13
43330-KRN-A30ZA F13 65 9 45462-MEN-000 F7 59 2 51430-MEN-A31 F7 59 9 52422-MEN-A41 G16 84 23 53176-MEN-J01 F2 54 14
43340-MEY-000ZA F13 65 10 45468-MEN-A30 F4 56 1 51430-MEN-A41 F7 59 9 52422-MEN-A51 G16 84 23 53177-KSK-670 F1 53 13
43351-KRN-A30 F16 68 19 45504-MEN-J01 F2 54 2 51430-MEN-A51 F7 59 9 52423-MEN-A31 G15 83 6 53178-MEN-A01 F1 53 14
43352-568-003 F10 62 2 45510-MEN-J01 F2 54 3 51431-KSR-711 F7 59 10 52423-MEN-A51 G15 83 6 53179-MEN-671 F1 53 15
F13 65 11 45513-KCE-671 F2 54 4 51432-MEN-A31 F7 59 11 52424-MEN-A31 G15 83 7 53192-MEN-670 F1 53 16
43353-461-771 F10 62 3 45517-GW0-751 F2 54 5 51440-MEN-A31 F7 59 12 52425-MEN-A41 G16 84 24 53214-KZ3-861 F4 56 3
F13 65 12 45518-MEN-J01 F2 54 6 51447-MEN-A31 F7 59 13 52425-MEN-A51 G16 84 24 53214-KZ4-701 F4 56 4
43468-MCJ-000 G13 81 3 45520-KA3-731 F2 54 7 51450-MEN-A31 F7 59 14 52428-MEN-A31 G15 83 8 53219-MEN-A30 F4 56 5
43468-MEB-000 G13 81 4 45523-KA3-731 F2 54 8 51450-MEN-A41 F7 59 14 52433-MAC-741 G15 83 9 53229-KZ4-J30 F4 56 6
43469-MEB-000 G13 81 5 45523-MEB-003 F2 54 9 51450-MEN-A51 F9 61 41 52434-KSR-711 G15 83 10 53300-MEN-A30 F3 55 5
43500-KZ4-J43 F14 66 2 45525-MEN-J01 F2 54 10 51451-MEN-A31 F7 59 15 52434-MEN-A31 G15 83 11 53700-MEN-A31 F4 56 7
98
2010.07.20 E
PART NO. INDEX I 4
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
83515-MEN-A30 G6 74 4 90013-MEB-670 D13 35 12 90130-MEN-840 H1 85 40 E14 52 1 91051-KSC-003 H1 85 49
83610-MEN-A30 G6 74 5 90022-MG8-000 E9 47 21 90131-MEN-A30 H1 85 41 90501-GBL-730 G14 82 25 91051-KZ4-J21 F16 68 27
83610-MEN-E50 G6 74 5 90024-MAS-000 D13 35 13 90132-MEN-A30 H1 85 42 90501-KRN-710 H1 85 47 91051-MEN-A31 F5 57 24
90071-MF5-000 E7 45 20 90145-MS9-612 F2 54 17 90501-KSC-670 E8 46 30 91052-KZ4-J21 F16 68 28
84000 E9 47 22 F14 66 12 90501-KZ4-J40 H1 85 48 91053-719-005 E4 42 22
90084-MEN-670 D16 38 15 90152-MEB-750 H1 85 43 90501-ML3-910 D13 35 18 91062-MAC-681 F12 64 19
84706-415-000 G2 70 24 90084-MN8-010 D16 38 15 90153-KZ4-710 H1 85 44 90502-MEN-A30 G2 70 27 91071-MJ0-003 G14 82 27
G4 72 27 90087-HB5-000 D11 33 12 90170-MEB-670 G10 78 24 G4 72 29 91072-KZ3-861 G14 82 28
90087-KW3-000 D11 33 12 90201-KPR-901 H4 88 20 90503-KZ4-J40 F3 55 13 91074-KRN-711 H1 85 50
86000 90088-MEB-670 D9 31 8 90235-MEN-A30 D13 35 14 90503-MEN-A30 G2 70 28 91074-MAC-741 H1 85 51
90101-KRN-730 G5 73 3 90301-473-003 F12 64 18 90503-MEN-A31 G2 70 28 91101-001-030 D8 30 20
86150-KPG-902 F3 55 7 90101-KZ3-J50 G10 78 21 F16 68 22 G4 72 30 91201-148-003 D11 33 16
86191-MEN-A50ZA H11 95 5 G12 80 10 G14 82 22 90504-MEY-670 G5 73 4 91201-KS6-004 F12 64 20
86192-MEN-A50ZA H11 95 6 H6 90 14 90301-782-000 F1 53 19 90506-MEN-A30 F6 58 2 91201-MEB-671 E4 42 23
90101-KZ4-J40 G12 80 11 90301-KZ4-J40 F11 63 17 90507-KA3-830 F3 55 14 91201-MEN-A31 E6 44 6
87000 90101-MEN-670 H6 90 17 90302-KZ3-J40 H6 90 23 90512-KRN-730 G11 79 11 91201-ML3-873 E8 46 38
90101-MEN-A10 H6 90 15 90304-KZ4-J30 F3 55 11 90512-KZ4-J20 F6 58 3 91202-MEY-671 E4 42 24
87126-MEN-A30ZA H11 95 2 90101-MEN-A30 H6 90 16 90305-KRN-A30 H1 85 45 90514-MEN-730 G10 78 25 91203-KA4-771 E4 42 25
87126-MEN-A40ZA H11 95 2 90102-MEN-A30 H6 90 18 57 90543-MV9-670 D1 23 6 91204-KF0-003 D11 33 17
99
2010.07.20 E
PART NO. INDEX I 5
Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref. Part Number Address Page Ref.
4
91355-759-003 D10 32 6 94102-08800 G12 80 12 96001-06025-00 D12 34 22
E13 51 1 94103-05700 G14 82 33 96001-06028-00 D12 34 23
91355-MEN-A31 F8 60 35 94103-08000 G10 78 27 H5 89 27
91356-MEN-A31 F9 61 36 94111-08000 F12 64 22 96001-06030-00 G2 70 35
91357-KSR-711 F9 61 37 F16 68 31 G4 72 37
91358-KSR-711 F9 61 38 94201-20120 G11 79 13 96001-06030-07 E1 39 26
91410-KCR-000 H3 87 12 94201-25150 G12 80 13 96001-06032-00 D12 34 24
91410-KT7-000 H7 91 25 94301-08100 D2 24 20 D16 38 11
91422-MT8-770 G2 70 29 94301-08140 D12 34 21 96001-06040-00 D16 38 12
G4 72 31 E1 39 23 E4 42 32
91540-S7S-003 H3 87 14 94301-10160 E1 39 24 96001-06045-00 G14 82 35
91540-STK-003 H3 87 13 94301-12200 D2 24 21 96001-06055-00 D16 38 13
91548-SA5-003 H3 87 15 D10 32 7 E4 42 33
91560-MEN-A30 G2 70 30 94301-14200 E4 42 28 96001-06065-00 E4 42 34
G4 72 32 94510-14000 E10 48 28 96001-06070-00 E4 42 35
91560-MS8-600 G2 70 31 94510-19000 E11 49 14 96001-06075-00 D16 38 14
G4 72 33 94520-14000 E1 39 25 E4 42 36
94520-35000 E6 44 8 96001-06080-00 D12 34 25
96001-06090-00 D3 25 23
100
2010.07.20 E
PART NAME INDEX J 1
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
BEARING, RADIAL BALL, 608UU •• G14 82 26 G14 82 34 BOLT, FLANGE, 8X45•••••••••••• F3 55 9
BEARING, RADIAL BALL, 6203U •• E8 46 33 H2 86 3 F4 56 19
BEARING, RADIAL BALL, 6904 ••• F12 64 19 H7 91 30 BOLT, FLANGE, 8X65•••••••••••• E4 42 38
BEARING, RADIAL BALL, 69052RS F16 68 27 32 BOLT, FR. DISK COVER•••••••••• F11 63 16
BEARING, RADIAL BALL, 6905RS • F16 68 28 BOLT, FLANGE, 6X14 •••••••••••• H2 86 3 F14 66 11
BEARING, SHELL, 33X38X8 •••••• E4 42 21 H7 91 31 BOLT, HANDLE LEVER•••••••••••• F2 54 16
32 BOLT, HANDLE LEVER PIVOT•••••• F1 53 17
101
2010.07.20 E
PART NAME INDEX J 2
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
BOLT, HEAD COVER ••••••••••••• D1 23 5 CAP COMP., RADIATOR ••••••••••• H4 88 4 CLIP, TUBE•••••••••••••••••••• E4 42 29
BOLT, HEX., 6X16 ••••••••••••• E10 48 27 CAP, 14MM ••••••••••••••••••••• D16 38 15 G8 76 28
E11 49 13 CAP, 30MM ••••••••••••••••••••• D11 33 12 29
BOLT, HEX., 8X47.5 ••••••••••• G14 82 19 CAP, BLADDER•••••••••••••••••• G15 83 13 H5 89 24
BOLT, KICK ARM ••••••••••••••• G11 79 10 CAP, BLEEDER•••••••••••••••••• F10 62 3 25
BOLT, KICK JOINT ••••••••••••• G11 79 4 F13 65 12 COIL COMP., IGNITION•••••••••• H3 87 1
BOLT, LEVER ADJUSTING •••••••• F1 53 18 CAP, BUMPER RUBBER•••••••••••• G15 83 5 COLLAR•••••••••••••••••••••••• F9 61 40
BOLT, LINK, 12X116 ••••••••••• H1 85 41 CAP, CASE ••••••••••••••••••••• G15 83 7 G2 70 24
BOLT, LINK, 12X82 •••••••••••• H1 85 40 CAP, DUMMY•••••••••••••••••••• H3 87 8 G4 72 27
BOLT, LINK, 12X87 •••••••••••• H1 85 42 CAP, END •••••••••••••••••••••• F4 56 16 COLLAR B, CUSHION••••••••••••• G16 84 31
BOLT, OIL, 10X22 ••••••••••••• F2 54 17 CAP, MASTER CYLINDER •••••••••• F2 54 4 COLLAR COMP., R. FR. WHEEL•••• F11 63 4
F14 66 12 F14 66 4 COLLAR C, CUSHION ARM••••••••• G16 84 29
BOLT, PIN •••••••••••••••••••• F13 65 5 CAP, OIL FILLER ••••••••••••••• D11 33 5 COLLAR D, CUSHION ARM••••••••• G16 84 30
BOLT, PLUG ••••••••••••••••••• F7 59 16 CAP, RIM HOLE ••••••••••••••••• F16 68 18 COLLAR D, CUSHION ARM SIDE•••• G16 84 33
BOLT, PROTECTOR •••••••••••••• F8 60 27 CAP, VALVE•••••••••••••••••••• F11 63 2 COLLAR SEAT, SPRING••••••••••• F7 59 11
BOLT, RECESSED, 5X28 ••••••••• D2 24 14 F15 67 16 COLLAR, 20X22X10•••••••••••••• E11 49 2
BOLT, SOCKET, 4X25 ••••••••••• G8 76 23 CASE ASSY., ROD GUIDE••••••••• G16 84 27 COLLAR, 25X28X10•••••••••••••• E7 45 14
BOLT, SOCKET, 5X25 ••••••••••• E2 40 6 CASE COMP., AIR CLEANER••••••• G7 75 9 COLLAR, 25X28X11•••••••••••••• E7 45 16
BOLT, SPECIAL, 12X28 ••••••••• D13 35 12 CASE COMP., RR.••••••••••••••• G16 84 24 COLLAR, CHAIN TENSIONER••••••• G13 81 13
BOLT, SPECIAL, 5X9 ••••••••••• G5 73 3 CASE, DAMPER•••••••••••••••••• F4 56 8 COLLAR, CLUTCH OUTER•••••••••• D13 35 3
BOLT, SPECIAL, 6MM ••••••••••• G6 74 7 CASE, L. AIR CLEANER •••••••••• G7 75 8 COLLAR, CONNECTING ROD•••••••• G16 84 34
G10 78 24 CASE, R. AIR CLEANER •••••••••• G7 75 7 COLLAR, COUNTERSHAFT•••••••••• E7 45 3
BOLT, SPECIAL, 8MM ••••••••••• G6 74 6 CENTER, CLUTCH •••••••••••••••• D13 35 4 COLLAR, COUNTERSHAFT SECOND
BOLT, STEP, 12MM ••••••••••••• G12 80 11 CENTER, GEARSHIFT DRUM•••••••• E9 47 7 GEAR E7 45 7
BOLT, STUD, 8X22 ••••••••••••• D2 24 19 CHAIN, CAM•••••••••••••••••••• D9 31 1 COLLAR, DRIVE SPROCKET•••••••• E7 45 17
BOLT, UBS, 8X33 •••••••••••••• E7 45 21 CHAIN, DRIVE•••••••••••••••••• G13 81 1 COLLAR, ENGINE GUARD•••••••••• G5 73 4
BOLT, WIRE ADJUSTING ••••••••• F1 53 16 CIRCLIP••••••••••••••••••••••• F2 54 19 COLLAR, FR. FENDER•••••••••••• F6 58 3
BOOT B ••••••••••••••••••••••• F10 62 10 F5 57 22 COLLAR, FR. WHEEL DISTANCE•••• F11 63 5
F13 65 16 23 COLLAR, FUEL PUMP••••••••••••• G2 70 28
BOOT COMP. ••••••••••••••••••• F2 54 2 F14 66 9 G4 72 30
F14 66 3 CIRCLIP, 8MM •••••••••••••••••• D15 37 5 COLLAR, KICK SPRING••••••••••• E11 49 11
BOOT, PIN BUSH ••••••••••••••• F10 62 9 CIRCLIP, EXTERNAL, 14MM••••••• E10 48 28 COLLAR, KICK STARTER IDLE GEAR E11 49 8
F13 65 15 CIRCLIP, EXTERNAL, 19MM••••••• E11 49 14 COLLAR, LINK SIDE••••••••••••• G16 84 35
BRACKET COMP., REGULATOR ••••• H6 90 1 CIRCLIP, EXTERNAL, 25MM••••••• E8 46 32 COLLAR, L. RR. AXLE••••••••••• F15 67 6
BRACKET SUB ASSY., L. FR. CIRCLIP, INTERNAL, 14MM••••••• E1 39 25 COLLAR, MAINSHAFT FOURTH GEAR• E7 45 11
CALIPER F10 62 12 CIRCLIP, INTERNAL, 35MM••••••• E6 44 8 COLLAR, MUDGUARD•••••••••••••• H6 90 13
BRACKET SUB ASSY., RR. ••••••• F13 65 7 CIRCLIP, SPECIAL INTERNAL, COLLAR, RADIATOR MOUNTING••••• H4 88 7
BRACKET, L. HANDLE LEVER ••••• F1 53 11 24MM E1 39 17 COLLAR, REBOUND NEEDLE•••••••• F7 59 17
BRACKET, L. STEP ••••••••••••• G12 80 5 CLAMPER A, FR. BRAKE HOSE ••••• F7 59 1 COLLAR, RR. WHEEL DISTANCE•••• F15 67 9
BRACKET, R. STEP ••••••••••••• G12 80 4 CLAMPER B, FR. BRAKE HOSE ••••• F7 59 2 COLLAR, RR. WHEEL SIDE•••••••• F15 67 8
BRIDGE COMP., FORK TOP ••••••• F3 55 5 CLAMPER, CORD ••••••••••••••••• E2 40 3 COLLAR, R. RR. AXLE••••••••••• F15 67 7
BUSH, GUIDE •••••••••••••••••• F7 59 6 H6 90 2 COLLAR, SEAT FR.•••••••••••••• G1 69 9
BUSH, SLIDER ••••••••••••••••• F7 59 7 CLAMPER, FUEL HOSE •••••••••••• E12 50 12 G3 71 12
10 CLAMP B, WATER HOSE ••••••••••• D10 32 5 COLLAR, SHIFTER••••••••••••••• E9 47 10
F9 61 37 H4 88 19 COLLAR, STEERING DAMPER••••••• F4 56 17
CLAMP, HARNESS •••••••••••••••• G2 70 26 COLLAR, SWINGARM PIVOT SIDE••• G13 81 9
[C ] CLAMP, MASTER CYLINDER OIL COLLAR, SWINGARM SIDE, 54MM••• G13 81 8
HOSE G8 76 21 COLLAR, SWINGARM, 46MM•••••••• G13 81 7
CABLE COMP., CLUTCH •••••••••• F1 53 3 CLAMP, WATER HOSE, 25MM••••••• H4 88 18 COLLAR, TANK SETTING•••••••••• G1 69 5
CABLE COMP., THROTTLE •••••••• F1 53 2 CLIP, 2X70•••••••••••••••••••• H3 87 12 G3 71 8
CABLE, FUEL TANK STOPPER ••••• G1 69 16 CLIP, 4X60•••••••••••••••••••• H7 91 25 COLLAR, TENSIONER••••••••••••• D9 31 4
G3 71 19 CLIP, BREATHER TUBE PROTECTOR • G2 70 36 CONDENSER UNIT•••••••••••••••• H3 87 5
5
CALIPER SUB ASSY., L. FR. G3 71 2 CORD ASSY., HIGH TENSION•••••• H3 87 3
BRAKE F10 62 11 CLIP, FUEL PUMP••••••••••••••• G2 70 39 COTTER, VALVE••••••••••••••••• D4 26 13
CALIPER SUB ASSY., RR. BRAKE • F13 65 6 CLIP, HARNESS BAND •••••••••••• H3 87 13 COUNTERSHAFT COMP.•••••••••••• E7 45 2
CAMSHAFT ASSY. ••••••••••••••• D4 26 2 14 COVER ASSY., R. CRANKCASE••••• D11 33 1
CAP ASSY., FUEL TANK ••••••••• G1 69 18 CLIP, OIL DRAIN TUBE •••••••••• G7 75 1 COVER COMP., CYLINDER HEAD•••• D1 23 2
G3 71 21 CLIP, PISTON PIN, 19MM•••••••• E5 43 5 COVER COMP., DRIVE SPROCKET••• D16 38 8
CAP ASSY., NOISE SUPPRESSOR •• H3 87 2 CLIP, PURSE LOCK•••••••••••••• H5 89 22 COVER COMP., FR. DISK••••••••• F11 63 14
102
2010.07.20 E
PART NAME INDEX J 3
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
DUST SEAL, 25X32X4 ••••••••••• H1 85 52 GEAR, COUNTERSHAFT FOURTH ••••• E7 45 12
DUST SEAL, 30X37X4 ••••••••••• G14 82 29 GEAR, COUNTERSHAFT LOW•••••••• E7 45 4 IMPELLER, WATER PUMP•••••••••• D11 33 6
DUST SEAL, 32X43X7 ••••••••••• F16 68 29 GEAR, COUNTERSHAFT SECOND ••••• E7 45 6 INJECTOR ASSY., FUEL•••••••••• E12 50 8
DUST SEAL, RR. CUSHION PIVOT • H1 85 54 GEAR, COUNTERSHAFT THIRD•••••• E7 45 9 INSULATOR, THROTTLE BODY•••••• D2 24 5
DUST SEAL, STEERING HEAD ••••• F4 56 3 GEAR, KICK STARTER IDLE••••••• E11 49 7
4 GEAR, MAINSHAFT FIFTH••••••••• E7 45 13
GEAR, MAINSHAFT FOURTH•••••••• E7 45 10
103
2010.07.20 E
PART NAME INDEX J 4
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
E1 39 22 PIPE COMP., L. SLIDE•••••••••• F8 60 21
NUT, 18MM •••••••••••••••••••• D13 35 14 E14 52 1 PIPE COMP., R. SLIDE•••••••••• F7 59 8
NUT, ADJUST •••••••••••••••••• G15 83 15 O-RING, 18.8X1.9•••••••••••••• F5 57 25 PIPE, STEERING HANDLE••••••••• F3 55 1
NUT, CLIP, 6MM ••••••••••••••• H4 88 20 O-RING, 19X3•••••••••••••••••• D2 24 18 PISTON•••••••••••••••••••••••• E5 43 3
NUT, FLANGE, 10MM •••••••••••• H6 90 23 E13 51 1 F10 62 5
NUT, FLANGE, 12MM •••••••••••• E2 40 8 O-RING, 21.5X1.5•••••••••••••• G15 83 9 F13 65 13
NUT, FLANGE, 6MM ••••••••••••• F2 54 21 O-RING, 21.8X2.4•••••••••••••• D10 32 6 PISTON SET, MASTER CYLINDER••• F2 54 11
104
2010.07.20 E
PART NAME INDEX J 5
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
5
RETAINER, EX. VALVE SPRING ••• D4 26 11 [S ] D6 28 14
RETAINER, RR. WHEEL BEARING •• F15 67 4 15
RIM, FR. WHEEL ••••••••••••••• F11 63 8 SCREEN, OIL FILTER•••••••••••• E3 41 9 D7 29 15
RIM, RR. WHEEL ••••••••••••••• F15 67 12 SCREW-WASHER, 4X16 •••••••••••• H7 91 27 SHROUD SET, L. RADIATOR••••••• G5 73 2
RING ••••••••••••••••••••••••• F2 54 8 SCREW-WASHER, 5X12 •••••••••••• E12 50 18 SHROUD SET, R. RADIATOR••••••• G5 73 1
9 SCREW-WASHER, 6X25 •••••••••••• E12 50 19 SLIDER, CHAIN••••••••••••••••• G13 81 14
RING SET, PISTON ••••••••••••• E5 43 2 SCREW, 5X12••••••••••••••••••• G2 70 25 SLIDER, THROTTLE CABLE•••••••• F1 53 10
105
2010.07.20 E
PART NAME INDEX J 6
Part name Address Page Ref. Part name Address Page Ref. Part name Address Page Ref.
SPANNER A, PIN ••••••••••••••• H8 92 1 TIRE, RR. ••••••••••••••••••••• F15 67 13 WASHER, PLAIN, 6MM•••••••••••• G2 70 32
SPINDLE COMP., GEARSHIFT ••••• E9 47 18 TUBE•••••••••••••••••••••••••• E12 50 5 G4 72 34
SPINDLE, KICK STARTER •••••••• E11 49 9 TUBE A, BREATHER•••••••••••••• G8 76 17 WASHER, PLAIN, 8MM•••••••••••• G10 78 27
SPOKE SET, FR. ••••••••••••••• F11 63 1 TUBE B, BREATHER•••••••••••••• G8 76 18 G12 80 12
SPOKE SET, RR. ••••••••••••••• F15 67 1 TUBE COMP., FUEL CAP BREATHER• G1 69 12 WASHER, RADIATOR MOUNTING••••• H4 88 21
2 G3 71 15 WASHER, RR. MUFFLER••••••••••• G10 78 25
SPRING ASSY., RR. BRAKE RETURN G11 79 7 TUBE C, BREATHER•••••••••••••• G8 76 19 WASHER, SEALING, 6MM•••••••••• D9 31 9
SPRING, BRAKE LEVER •••••••••• F2 54 13 TUBE, AIR CLEANER CONNECTING•• G7 75 10 E13 51 1
SPRING, CLUTCH ••••••••••••••• D13 35 9 TUBE, BREATHER •••••••••••••••• E3 41 2 WASHER, SEALING, 6.5MM•••••••• D11 33 14
SPRING, DECOMPRESSION •••••••• D8 30 18 TUBE, FUEL, 7.3X150 ••••••••••• H5 89 23 E14 52 1
SPRING, DRUM STOPPER ••••••••• E9 47 17 TUBE, OUTER••••••••••••••••••• F7 59 4 WASHER, SEALING, 7MM•••••••••• D11 33 13
SPRING, EX. VALVE •••••••••••• D4 26 10 TUBE, TIRE•••••••••••••••••••• F11 63 10 E14 52 1
SPRING, FR. FORK ••••••••••••• F7 59 3 F15 67 14 WASHER, SEALING, 8MM•••••••••• E3 41 16
SPRING, GEARSHIFT RETURN ••••• E9 47 19 TUBE, VINYL, 6X9X730 •••••••••• H5 89 26 E14 52 1
SPRING, IN. VALVE •••••••••••• D4 26 9 TY-RAP, CABLE••••••••••••••••• G2 70 30 WASHER, SPECIAL••••••••••••••• F8 60 28
SPRING, JUDDER ••••••••••••••• D14 36 24 31 WASHER, SPRING SEAT••••••••••• G15 83 19
SPRING, KICK RETURN •••••••••• E11 49 10 G4 72 32 WASHER, SPRING, 24MM•••••••••• E8 46 30
SPRING, KICK STARTER ••••••••• G11 79 5 33 WASHER, SPRING, 8MM••••••••••• F12 64 22
SPRING, KICK STARTER RATCHET • E11 49 6 F16 68 31
SPRING, L. STEP RETURN ••••••• G12 80 8 [V ] WASHER, STEERING STEM••••••••• F3 55 13
SPRING, OIL FILTER ••••••••••• D16 38 6 WASHER, SWINGARM SIDE THRUST•• G13 81 10
SPRING, PAD •••••••••••••••••• F10 62 6 VALVE ASSY., RELIEF ••••••••••• D16 38 4 WASHER, THRUST•••••••••••••••• H1 85 36
F13 65 3 VALVE COMP., REED••••••••••••• E3 41 4 WASHER, THRUST INVOLUTE,
SPRING, PAWL PLUNGER ••••••••• E9 47 15 VALVE COMP., STARTER •••••••••• E12 50 1 25X31X1.5 E8 46 28
SPRING, RETURN ••••••••••••••• F4 56 14 VALVE, EX.•••••••••••••••••••• D4 26 7 WASHER, THRUST, 17.2MM•••••••• E8 46 25
SPRING, RR. CUSHION •••••••••• G15 83 3 VALVE, IN.•••••••••••••••••••• D4 26 6 27
SPRING, R. STEP RETURN ••••••• G12 80 7 WASHER, THRUST, 19MM•••••••••• E8 46 31
SPROCKET, DRIVE •••••••••••••• E7 45 18 [W ] WASHER, THRUST, 20MM•••••••••• E11 49 12
SPROCKET, FINAL DRIVEN ••••••• F15 67 3 WASHER, THRUST, 23X48••••••••• D13 35 16
STAND COMP., MAIN •••••••••••• G12 80 1 WASHER•••••••••••••••••••••••• F4 56 15 WASHER, THRUST, 24.1X36X1.5••• E8 46 24
STATOR COMP. ••••••••••••••••• E2 40 2 WASHER C, THRUST, 25MM•••••••• E8 46 29 WASHER, THRUST, 27.2X35••••••• E8 46 26
STAY, COUPLER •••••••••••••••• H6 90 7 WASHER, 10MM•••••••••••••••••• H7 91 24 WEIGHT, DECOMPRESSION••••••••• D7 29 16
STAY, EX. PIPE PROTECTOR ••••• G9 77 7 WASHER, 12MM•••••••••••••••••• D13 35 19 WHEEL SUB ASSY., FR.•••••••••• F11 63 7
STAY, FUEL TANK FR. •••••••••• G1 69 8 WASHER, 12X22.5••••••••••••••• E6 44 3 WHEEL SUB ASSY., RR.•••••••••• F15 67 11
G3 71 11 WASHER, 12.1X24.5••••••••••••• E2 40 7 WOOL COMP., SUS••••••••••••••• G9 77 11
STAY, IGNITION COIL •••••••••• H6 90 6 WASHER, 13X24X1.6••••••••••••• D16 38 16 WOOL, CENTER GLASS•••••••••••• G9 77 10
STAY, PB SENSOR •••••••••••••• E12 50 4 WASHER, 14MM•••••••••••••••••• E10 48 25 WOOL, TAIL GLASS•••••••••••••• G9 77 13
STAY, RR. EX. PIPE PROTECTOR • G9 77 8 G14 82 25 WRENCH, NIPPLE•••••••••••••••• H8 92 2
STAY, STOPPER CABLE •••••••••• H6 90 4 WASHER, 18X32X2••••••••••••••• D13 35 18 WRENCH, PLUG•••••••••••••••••• H8 92 3
STEM SUB ASSY., STEERING ••••• F4 56 5 WASHER, 22X35X2••••••••••••••• F16 68 25
STOPPER COMP., GEARSHIFT DRUM E9 47 16 WASHER, 25X32X1.0••••••••••••• E7 45 22
STOPPER, BEAD •••••••••••••••• F11 63 12 WASHER, 26X10.5••••••••••••••• G11 79 11
F15 67 17 WASHER, 6.1MM••••••••••••••••• E9 47 23
SUB HARNESS, FUEL PUMP ••••••• H3 87 7 WASHER, 8MM••••••••••••••••••• F16 68 26
20 WASHER, CAMSHAFT THRUST••••••• D2 24 16
SUSPENSION, PGM-F1 UNIT •••••• H3 87 10 WASHER, CHAIN SLIDER •••••••••• G14 82 15
SWINGARM SUB ASSY., RR. •••••• G14 82 18 WASHER, CONICAL SPRING FUEL
SWITCH ASSY., CHANGE ••••••••• E3 41 12 PUMP G2 70 27
SWITCH ASSY., ENGINE STOP & G4 72 29
INDICATOR F1 53 5 WASHER, FENDER MOUNTING ••••••• F6 58 2
WASHER, LOCK, 18MM •••••••••••• D13 35 17
[T ] WASHER, OIL BOLT•••••••••••••• F2 54 18
5
F14 66 13
TANK COMP., FUEL ••••••••••••• G1 69 6 WASHER, PLAIN, 10MM ••••••••••• D2 24 17
G3 71 9 F3 55 14
TENSIONER COMP., CAM CHAIN ••• D9 31 2 WASHER, PLAIN, 12MM ••••••••••• D13 35 15
THREAD, STEERING HEAD TOP •••• F4 56 6 H1 85 47
THROTTLE BODY ASSY. •••••••••• E12 50 6 48
TIRE, FR. •••••••••••••••••••• F11 63 9 WASHER, PLAIN, 5MM •••••••••••• G14 82 33
106
2010.07.20 E
1 FOREWORD INDEX
2 ENGINE GROUP
3 FRAME GROUP