Professional Documents
Culture Documents
AND FORMWORK
PROJECT TITLE Beam Slab GIS Building - Batu Hijau CCPP-1
CONTRACTOR PT. Acset Indonusa
PRODUCT Zulin shoring, and formwork system
DESIGN LAYOUT
PLAN VIEW
SPECIFICATIONS
FLOOR
PRIMARY BEAM
SHORING
Shoring Type - RL 48 RL 48
Longitudinal span (L 3) mm 900 1200
Transversal span (L 2) mm 1200 1600
Vertical unbraced length (Lv) mm 1500 1500
Horizontal unbraced length (Lh) mm 1200 1600
Height of table m 3.25 3.25
Number of support from Ph pcs 3 3
RESULT
Beam
I. References
a. ACI 347-04 Guide to formwork for concrete
b. ACI 318-2011 Building code requirements for structural concrete
c. AISC steel construction manual
d. BS 5975 code of practice for formwork
e. BS 5268 structural use of timber
f. Test report for Zulin scaffolding RL 48, RL 60 & RS60
g. SNI 7973:2013 - Spesifikasi Desain untuk Konstruksi Kayu
3
III. Design of Shoring and Formwork
Unit load, W0 = γ x t + f + c
= 25 x 0.7 + 0.50 + 2.40
= 19.15 kN/m2
Where
a. Structure thickness, t = 0.65 m
b. Reinforcement unit load, γ = 25 kN/m3
2
c. Formwork material load, f = 0.50 kN/m
2
d. Operation load, c = 2.40 kN/m
4
1.1 Intensity of floor
Type of floor : Plywood 12mm
L1
2
a. Unit load, W = 19.15 kN/m
b. floor thickness t = 12 mm
c. Width of floor, b = 1220 mm
d. Support spacing, L1 = 280 mm
e. Width of secondary, w = 60 mm
3
f. Section modulus, Zx = 29280 mm
4
g. Area
Moment inertia, Ix = 175680 mm
2
h. Young
Cross section
coefficient,
area E = 8000 N/mm
2
i. Cross section area A = 14640 mm
Load
W= Wo x b
= 19 x 1220
= 23.4 kN/m
Shear stress
σs = V / A
= ( w x (L1-w) / 2 ) / A
= ( 23.4 x 220 / 2 ) / 14640
2
= 0.18 N/mm
2
Permissable stress = 1.91 N/mm
Bending Moment
Mmax = w x (L1-w)2 / 8
= 23.4 x 220 2 / 8
= 0.141 kNm
Bending stress
σb = Mmax / Zx
= 141346 / 29280
2
= 4.83 N/mm
2
Permissable bending stress = 13.3 N/mm
Deflection
δ = 5 × 𝑊 × (𝐿 −𝑤) /(384 ×E×Ix)
4
= 5 x 23.363 x 220 / ( 384 x 8000 x 175680 )
= 0.51 mm
Deflection check OK
5
1.2 Intensity of secondary beam
L1
LC2 L2 LC2
2
a. Unit load, Wo = 19.15 kN/m
b. Span of secondary bearer, L1 = 280 mm
c. Support span, L2 = 1200 mm
d. Cantilever length, LC2 = 600 mm
2
f. Section area A = 7200 mm
4
g. Moment inertia, Ix = 8640000 mm
3
h. Section modulus, Zx = 144000 mm
2
i. Young coefficient, E = 10500 N/mm
Load
w = Wo x L1
= 19.2 x 280
= 5.36 kN/m
SPAN
Shear
V = w x L2 / 2
= 5.36 x 1200 / 2
= 3.22 kN
Shear stress
σs = V / A
= 3.22 / 7.2
= 0.45 N/mm2
2
Permissable shear stress = 4.9 N/mm
Shear stress check OK
Bending Moment
2
Mmax = w x L2 / 8
= 5.36 x 1200 2 / 8
= 0.97 kNm
Bending stress
σb = Mmax / Zx
= 0.97 / 0.144
2
= 6.70 N/mm
2
Permissable bending stress = 32.00 N/mm
Bending stress check OK
6
Deflection
δ = 5 × 𝑊 × 𝐿 /(384 ×E×Ix)
= 5 x 5.362 x 1200 4 / ( 384 x 10500 x 9E+06 )
= 1.60 mm
Cantilever
Shear
V = w x LC2
= 5.36 x 600
= 3.22 kN
Shear stress
σs = V / A
= 3217.20 / 7200
= 0.45 N/mm2
2
Permissable shear stress = 4.9 N/mm
Shear stress check OK
Bending Moment
2
Mmax = w x LC2 / 2
= 5.36 x 0.6 2 / 2
= 0.97 kNm
Bending stress
σb = Mmax / Zx
= 0.97 / 0.14
2
= 6.70 N/mm
2
Permissable bending stress = 32.00 N/mm
Bending stress check OK
Deflection
δ = 𝑊 × 𝐿𝐶 /(8 ×E×Ix)
= 5.36 x 600 4 / ( 8 x 10500 x 9E+06 )
= 0.96 mm
7
1.3 Intensity of primary beam
Type of primary beam: Meranti 6/12cm
L2
LC3 L3 LC3
2
a. Unit load, Wo = 19.15 kN/m
b. Support span, L2 = 1200 mm
c. Load spacing of primary beam, L3 = 900 mm
d. Cantilever length, LC3 = 400 mm
2
e. Section area A = 7200 mm
4
f. Moment inertia, Ix = 8640000 mm
3
g. Section modulus, Zx = 144000 mm
2
h. Young coefficient, E = 10500 N/mm
Load
w = Wo x L2
= 19.2 x 1.2
= 22.98 kN/m
SPAN
Shear
V = w x L3 / 2
= 23 x 0.9 / 2
= 10.34 kN
Shear stress
σs = V / A
= 10.34 / 7.2
= 1.44 N/mm2
2
Permissable shear stress = 4.9 N/mm
Shear stress check OK
Bending Moment
2
Mmax = w x L3 / 8
= 23 x 0.9 2 / 8
= 2.33 kNm
Bending stress
σb = Mmax / Zx
= 2.33 / 0.14
2
= 16.16 N/mm
2
Permissable bending stress = 32.0 N/mm
Bending stress check OK
Deflection (span)
δ = 5 × 𝑊 × 𝐿 /(384 ×E×Ix)
= 5 x 22.98 x 900 4 / ( 384 x 10500 x 9E+06 )
= 2.16 mm
8
CANTILEVER
Shear
V = w x LC3
= 23 x 400
= 9.19 kN
Shear stress
σs = V / A
= 9.19 / 7.2
= 1.28 N/mm2
2
Permissable shear stress = 4.9 N/mm
Shear stress check OK
Bending Moment
2
Mmax = w x LC3 / 2
= 22.98 x 0.4 2 / 2
= 1.84 kNm
Bending stress
σb = Mmax / Zx
= 1.84 / 0.14
2
= 12.77 N/mm
2
Permissable bending stress = 32.0 N/mm
Bending stress check OK
Deflection
δ = W× 𝐿𝐶 /(8 ×E×Ix)
= 22.98 x 400 4 / ( 8 x 10500 x 8640000 )
= 0.81 mm
According to Zulin product, the specification is divided into RL48, RL60 and RS60.
Calculation for scaffolding component is shown below:
9
SHORING SYSTEM - VERTICAL COMPONENT
a. Outer diameter, do = 48.3 mm
b. Inner diameter di = 41.8 mm
c. Thickness ts = 3.25 mm
d. Young coefficient of steel Es = 200000 N/mm2
e. Vertical unbraced length L scr = 1500 mm
If, S <
Q = 1 ( Non-Slender Element )
10
SHORING SYSTEM - HORIZONTAL COMPONENT
a. Outer diameter, do = 42 mm
b. Inner diameter d i = 36.4 mm
c. Thickness ts = 2.8 mm
d. Young coefficient of steel E s = 200000 N/mm2
e. Horizontal unbraced length L d = 1920.9 mm
If, S <
Q = 1 ( Non-Slender Element )
11
CALCULATION SHEETS OF
SCAFFOLDING AND FORMWORK
Project : Beam Slab GIS Building - Batu Hijau CCPP-1
Contractor : PT. Acset Indonusa
Release date : 3-Jul-23
Slab
I. References
a. ACI 347-04 Guide to formwork for concrete
b. ACI 318-2011 Building code requirements for structural concrete
c. AISC steel construction manual
d. BS 5975 code of practice for formwork
e. BS 5268 structural use of timber
f. Test report for Zulin scaffolding RL 48, RL 60 & RS60
12
III. Design of Shoring and Formwork
Unit load, W0 = γ x t + f + c
= 25 x 0.25 + 0.50 + 1.50
= 8.25 kN/m2
Where
a. Structure thickness, t = 0.25 m
3
b. Reinforcement unit load, γ = 25 kN/m
2
c. Formwork material load, f = 0.50 kN/m
2
d. Operation load, c = 1.50 kN/m
13
1.1 Intensity of floor
Type of floor : Plywood 12mm
L1
2
a. Unit load, W = 8.25 kN/m
b. floor thickness t = 12 mm
c. Width of floor, b = 1220 mm
d. Support spacing, L1 = 350 mm
e. Width of secondary, w = 60 mm
3
f. Section modulus, Zx = 29280 mm
4
g. Area
Moment inertia, Ix = 175680 mm
2
h. Young
Cross section
coefficient,
area E = 8000 N/mm
2
i. Cross section area A = 14640 mm
Load
W = Wo x b
= 8 x 1220
= 10.1 kN/m
Shear stress
σs = V / A
= ( w x (L1-w) / 2 ) / A
= ( 10.1 x 290 / 2 ) / 14640
2
= 0.10 N/mm
2
Permissable stress = 1.91 N/mm
Bending Moment
Mmax = w x (L1-w)2 / 8
= 10.1 x 290 2 / 8
= 0.106 kNm
Bending stress
σb = Mmax / Zx
= 105808 / 29280
2
= 3.61 N/mm
2
Permissable bending stress = 13.3 N/mm
Deflection
δ = 5 × 𝑊 × (𝐿 −𝑤) /(384 ×E×Ix)
4
= 5 x 10.1 x 290 / ( 384 x 8000 x 175680 )
= 0.66 mm
Deflection check OK
14
1.2 Intensity of secondary beam
Type of secondary beam: Meranti 6/12cm
L1
LC2 L2 LC2
2
a. Unit load, Wo = 8.25 kN/m
b. Span of secondary bearer, L1 = 350 mm
c. Support span, L2 = 1600 mm
d. Cantilever length, LC2 = 800 mm
2
f. Section area A = 7200 mm
4
g. Moment inertia, Ix = 8640000 mm
3
h. Section modulus, Zx = 144000 mm
2
i. Young coefficient, E = 10500 N/mm
Load
w = Wo x L1
= 8.25 x 350
= 2.89 kN/m
SPAN
Shear
V = w x L2 / 2
= 2.89 x 1600 / 2
= 2.31 kN
Shear stress
σs = V / A
= 2.31 / 7.2
= 0.32 N/mm2
2
Permissable shear stress = 4.9 N/mm
Shear stress check OK
Bending Moment
Mmax = w x L22 / 8
= 2.89 x 1600 2 / 8
= 0.92 kNm
Bending stress
σb = Mmax / Zx
= 0.92 / 0.144
2
= 6.42 N/mm
2
Permissable bending stress = 32.00 N/mm
Bending stress check OK
15
Deflection
δ = 5 × 𝑊 × 𝐿 /(384 ×E×Ix)
= 5 x 2.89 x 1600 4 / ( 384 x 10500 x 9E+06 )
= 2.72 mm
Cantilever
Shear
V = w x LC2
= 2.89 x 800
= 2.31 kN
Shear stress
σs = V / A
= 2310.00 / 7200
= 0.32 N/mm2
2
Permissable shear stress = 4.9 N/mm
Shear stress check OK
Bending Moment
2
Mmax = w x LC2 / 2
= 2.89 x 0.8 2 / 2
= 0.92 kNm
Bending stress
σb = Mmax / Zx
= 0.92 / 0.14
2
= 6.42 N/mm
2
Permissable bending stress = 32.00 N/mm
Bending stress check OK
Deflection
δ = 𝑤 × 𝐿𝐶 /(8 ×E×Ix)
= 2.89 x 800 4 / ( 8 x 10500 x 9E+06 )
= 1.63 mm
16
1.3 Intensity of primary beam
Type of primary beam: Double Meranti 6/12cm
L2
LC3 L3 LC3
2
a. Unit load, Wo = 8.25 kN/m
b. Support span, L2 = 1600 mm
c. Load spacing of primary beam, L3 = 1200 mm
d. Cantilever length, LC3 = 600 mm
2
e. Section area A = 14400 mm
4
f. Moment inertia, Ix = 17280000 mm
3
g. Section modulus, Zx = 288000 mm
2
h. Young coefficient, E = 10500 N/mm
Load
w = Wo x L2
= 8.25 x 1.6
= 13.20 kN/m
SPAN
Shear
V = w x L3 / 2
= 13.2 x 1.2 / 2
= 7.92 kN
Shear stress
σs = V / A
= 7.92 / 14.4
= 0.55 N/mm2
2
Permissable shear stress = 4.9 N/mm
Shear stress check OK
Bending Moment
2
Mmax = w x L3 / 8
= 13.2 x 1.2 2 / 8
= 2.38 kNm
Bending stress
σb = Mmax / Zx
= 2.38 / 0.29
2
= 8.25 N/mm
2
Permissable bending stress = 32.0 N/mm
Bending stress check OK
Deflection (span)
δ = 5 × 𝑊 × 𝐿 /(384 ×E×Ix)
= 5 x 13.2 x 12004 / ( 384 x 10500 x 2E+07 )
= 1.97 mm
17
CANTILEVER
Shear
V = W x LC3
= 13.2 x 600
= 7.92 kN
Shear stress
σs = V / A
= 7.92 / 14.4
= 0.55 N/mm2
2
Permissable shear stress = 5 N/mm
Shear stress check OK
Bending Moment
2
Mmax = w x LC3 / 2
= 13.20 x 0.6 2 / 2
= 2.38 kNm
Bending stress
σb = Mmax / Zx
= 2.38 / 0.29
2
= 8.25 N/mm
2
Permissable bending stress = 32 N/mm
Bending stress check OK
Deflection
δ = 𝑊 × 𝐿𝐶 /(8 ×E×Ix)
= 13.20 x 600 4 / ( 8 x 10500 x 17280000 )
= 1.18 mm
18
SHORING SYSTEM - VERTICAL COMPONENT
a. Outer diameter, do = 48.3 mm
b. Inner diameter di = 41.8 mm
c. Thickness ts = 3.25 mm
d. Young coefficient of steel Es = 200000 N/mm2
e. Vertical unbraced length LV = 1500 mm
If, S <
Q = 1 ( Non-Slender Element )
19
SHORING SYSTEM - HORIZONTAL COMPONENT
a. Outer diameter, do = 42 mm
b. Inner diameter d i = 36.4 mm
c. Thickness ts = 2.8 mm
d. Young coefficient of steel E s = 200000 N/mm2
e. Horizontal unbraced length L d = 1920.9 mm
If, S <
Q = 1 ( Non-Slender Element )
20