ELECTRIC

PARTS MANUAL

AISLE-MASTER LTD
CLONTIBRET
CO MONAGHAN
IRELAND
TEL + 353 47 80400
FAX + 353 47 80402
Email: info@aisle-master.com
Website: www.aisle-master.com

Date:
Section No. CONTENTS

1 MAIN CHASSIS
2 MAST CARRIER
3 FRONT AXLE
4 ROLL CAGE ASSEMBLY
5 CONTROLLER ASSEMBLY
6 PUMP MOTOR
7 BRAKE SYSTEM LAYOUT
8 BALLAST WEIGHTS
9 HYDRAULIC TANK
10 LEFT AND RIGHT HAND DOORS
11 BATTERY TRAY COVER
12 BRAKE PEDAL ASSEMBLY
13 CHASSIS COVERS
14 SEAT MOUNT BASE
15 MAIN HYDRAULIC PIPE LAYOUT
15A Valve Chest Assembly
15B Steering Orbital Assembly
15C Gear Pump Assembly
15D Steering Hydraulic Layout
15E Stering Valve
15F Lift Cylinder Hydraulic Layout
15G Tilt Cylinder Hydraulic Layout
15H Manifold Block
15I Side Shift Hydraulic Layout
16 FRONT CHASSIS COVER
17 TILT CYLINDER
18 REAR BATTERY COVER
19 CONTROLS MOUNT ASSEMBLY
LOOM & STEERING COLUMN
20 LOOM ASSEMBLY
20A Main Loom
20B Dash Electrical Assembly
20C Load Sensor
20D Lights and Flashing Beacon Loom
20E Drive Motor Loom
20F Emergency Stop Loom
20G Battery-Machine Loom
20H Pump Motor Loom
20I AC Loom Assembly
Section No. CONTENTS

20J AC Main Loom

20K AC Dash Electrical Assy
20L AC Lights and Beacon Loom
20M AC Drive Motor Loon
20N AC Emergency Stop Loom
20P AC Pump Motor Loom
20Q Steering Column Assembly
20R Steering Covers
21 TRIPLEX MAST ASSEMBLY
21A Triplex Outer Mast
21B Triplex Middle Mast
21C Trilex Inner Mast
21D Triplex Mast Side Shift Assembly
22 INDEX
 INDEX
A
ACCELERATOR PEDAL, 1
AXLE HOUSING UNDER COVER PLATE, 3
AXLE NUTS, 3
AXLE TRUST WASHER, 3
AXLE, 3
B
BALL VALVE, 9
BALLAST STEP PLATE, 8
BALLAST WEIGHTS, 8
BATTERY COVER GAS STRUT, 18
BATTERY TRAY COVER, 11
BRAKE FLUID RESERVOIR, 1
BRAKE PEDAL, 12
BRAKE SYSTEM LAYOUT, 7
C
CABLE CARRIER PANEL, 5
CHASSIS, 1
CONTROL PANEL MOUNT, 5
CONTROLLER COVER, 13
CONTROLLER PANEL, 5
COOLING FAN, 5
D
DC/DC CONVERTOR, 5
DISPLAY UNIT, 20I
DOORS, 10
E
EMERGENCY STOP BUTTON, 4
F
FILTERS, 9
FLASHING BEACON, 4
FOOT BRAKE SWITCH, 12
FOOT PLATE, 13
FORWARD/REVERSE CONTROLS, 19
FRONT CHASSIS COVERS, 16
FRONT WHEEL/TYRE ASSEMBLY, 3
FUSEBOX, 20I
G
GEAR PUMP, 15C
H
HAND BRAKE, 5
HORN CONTROL SWITCH, 19
HORN, 4
HUBS(RIGHT & LEFT), 7
HYDRAULIC TANK , 9
HYDRAULICS DECAL PLATE, 19
I
IGNITION KEY, 20I
IGNITION SWITCH, 20I
INSPECTION LID, 9
J
K
L
LIGHT CONTROL SWITCH, 20I
LOAD MONITOR DISPLAY, 4
LOAD SENSOR, 2
LOOM - ASSEMBLY, 20
LOOM - BATTERY - MACHINE, 20G
LOOM - DASH, 20B
LOOM - DRIVE MOTOR, 20E
LOOM - EMERGENCY STOP, 20F
LOOM - LIGHTS AND FLASHING BEACON, 20D
LOOM - LOAD SENSOR, 20C
LOOM - MAIN, 20A
LOOM - PUMP MOTOR, 20H
M
MAIN CONNECTOR (MALE & FEMALE), 20G
MALE/FEMALE DOOR RETAINER, 10
MAST CARRIER ASSEMBLY, 2
MAST ASSEMBLY (TRIPLEX), 21
MAST OUTER SECTION, 21A
MAST MIDDLE SECTION 21B
MAST INNER SECTION, 21C
MAST SIDE SHIFT ASSEMBLY, 21D
MAST TRIPLEX FREELIFT RAM, 17B
MAST TRIPLEX OUTER LIFT CYLINDER, 17A
MOUNT BASE GAS STRUT, 14
O
OIL LEVEL DIPSTICK, 9
OIL LEVEL GAUGE, 9
P
PEDAL ENCLOSURE COVERS, 13
PUMP MOTOR, 6
Q
R
REAR BATTERY COVER, 18
REAR HUBS, 7
REAR WHEEL/TYRE ASSEMBLY, 1
REVERSING BLEEPER, 4
ROLL CAGE MIRROR, 4
ROLL CAGE, 4
S
SEAT, 14
SLEW RING, 2
STEERING COLUMN COVER, 20I
STEERING COLUMN, 20J
STEERING MOTOR, 1
STEERING ORBITAL, 15B
STEERING SUPPORT, 1
STEERING VALVE, 15E
STEERING WHEEL, 20I
T
TILT CYLINDER SEALS, 17
TILT CYLINDER, 2
TILT CYLINDERS MANIFOLD BLOCK, 15H
TRACTION MOTOR, 3
U
V
VALVE CHEST ASSEMBLY, 15A
W
WHEEL NUTS (REAR), 1
WORK LIGHTS, 4