FIRST GROUP

Email: firstgroup14@yahoo.com
Address: Old Industrial City ,Ismailia -suez Rd, Suez

Quotation
Fixing the broken rolles using the FGF procedures with some
modifications.
1) Cleaning Roll barrel and neck
8/2/2024 DATE
2) Barrel preparation:
▪ Installing roll on turning machine and adjust to barrel name
ezzsteel Company
surface center 24192 PR
▪ Turning old welding and prepare welding chamfer @37.5° as
We offer forillustrated in ASMI
you a quote 5.4.
for the following items:
▪ Turning internal barrel end diameter to minimum allowable
Total Value price/Unit Qtn diameter for fitting Item Description SN.
▪ Prepare anchoring holes ( 8 equal distance Ø6 mm holes
inclined @45°)
▪ Prepare plug weld holes ( 4 through holes Ø26 mm, 50mm
distance from barrel end)
▪ Fit anchor bolts (material SS 310, length 40mm)
3) Roll Neck preparation:
▪ Installing neck on turning machine and adjust to bearing
bore center
▪ Turning old welding and cleaning overlap surface
▪ Building up overlap surface by welding using low carbon SS
309 welding electrode (First Pass).
▪ Machining of overlap surface to provide fitting interference
0.2mm referring to barrel internal
diameter.
0 ▪ Prepare new beveling depth 5mm in cone surface – if 1
feasible.
▪ Prepare anchoring holes (8 equal distance Ø6 mm holes
inclined @45°)
4) Assembly:
▪ Hot fitting of cone in barrel end considering total roll length
and taking beveling end as a
reference.
▪ Welding single pass half weld layer for barrel, anchors and
beveled cone using copper base
plated electrode for better penetration
▪ Machining of half weld layer and check welding.
▪ Final welding using SS 309 electrode with a SS 310 Hard
Facing to upper accepted thickness and cleaning.
▪ Plug welding of neck with roll barrel.
0 5) Roll Final adjustment;
TOTAL
▪ Install roll on turning machine referring to barrel surface
0 centerline VAT 14%
0 ▪ Check bearingGrandbores Total
runout to < 0.05mm
▪ If exceeded, new undercut 2mm to be applied to bearing
and GB bores
▪TERMS AND suitable
Bores with CONDITIONS
SS welding electrode
‫شروط الدفع‬ %100▪ ‫الفحص‬
Final ‫و‬machining
‫ بعد اإلستالم‬of bearing bores, thread andTerms
keyways
of Payment
referring to Dwg. 4504DD32M29203/02
‫مدة التوريد‬ ‫ يوم من تاريخ صدور أمر اإلسناد‬30 Duration of delivery
‫شروط التسليم‬ ‫األستالم من شركة فريست جروب‬ Terms of Delivery
‫مدة اإلرتباط‬ ‫يومين من تاريخه‬ Period of Price
‫مالحظة‬:
Note: Implementation period during official working days If
you have any questions about this price quote, please contact:

Specialist
ENG, MOHAMED ATIA Name
 Technical Office Engineer Function
1027290455 Mobile
firstgroup14@yahoo.com Mail

‫…وتفضلوا بقبول فائق اإلحترام‬

‫توقيع‬
‫محمد عطية‬