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Cement and Concrete Composites 135 (2023) 104833

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Cement and Concrete Composites


journal homepage: www.elsevier.com/locate/cemconcomp

A new method to rapidly evaluate the activity of volcanic ash materials


Jianfen Li a, Shujin Li a, **, Lei Peng b, Bing Chen b, *
a
School of Civil and Architectural Engineering Changzhou Institute of Technology, Changzhou, China
b
Shanghai Key Laboratory for Digital Maintenance of Buildings and Infrastructure, Department of Civil Engineering, Shanghai Jiao Tong University, Shanghai, 200240,
China

A R T I C L E I N F O A B S T R A C T

Keywords: A new method of preliminary determination of pozzolanic activity, total dissolved solids (TDS) method, was
Fly ash (FA) proposed and experimental investigation was carried out on fly ash (FA). The electrical conductivity, TDS, pH
Volcanic ash reaction and hydration temperature parameters of FA and calcium hydroxide (CH) suspension were investigated. First-
TDS method
order derivation of TDS was performed, dividing steady-state and unsteady-state dissolution regions. Results
CH
TDS loss rate
suggested that the first-order derivation of TDS can measure the dissolution rate, and was a potential method for
evaluating solubility. The first derivative of TDS indicated that the system gradually changes from the unsteady
state to the steady state stage. The concept of TDS loss rate was proposed mainly to avoid the effect of CH in the
CH-FA–CSH–CAH system, and to highlight the effect of the gelation products generated by the pozzolanic re­
action on TDS. The higher the loss rate of TDS, the stronger its pozzolanic activity.

1. Introduction direct method and indirect method [11]. The direct method is to
determine residual CH of the reaction system of pozzolanic material and
There is a certain amount of active components such as activated portland cement hydration product CH solution in each age solution or
silica and activated alumina in the pozzolanic mixture [1]. The so-called in acid-base solution. Direct methods include acid-base dissolution
pozzolanic reaction means that these active components react with method, Frattini test method, modified Chapelle test (NFP-18513),
calcium hydroxide (CH) to produce hydrated calcium silicate (CSH), saturated lime method and thermal analysis method [12–15]. The
hydrated calcium aluminate (CAH), calcium sulfoaluminate hydrates, acid-base dissolution method is to put the volcanic material into a
calcium aluminoferrite hydrate and calcium sulfoaluminate ferrite hy­ certain concentration of acid or alkali solution, and the silicon or
drate [2,3]. CH can come from lime during the hydration of cement. aluminum content in the solution is determined after a certain time. The
Volcanic ash materials mainly include natural ash mixed materials and saturated lime method refers to mixing the pozzolanic material with the
artificial volcanic mixed materials. Natural ash mixed materials are silicate cement slurry or lime solution. Then, the concentration of Ca2+
volcanic ash, tuff, zeolite, pumice, diatomite. The artificial volcanic ash and OH− remaining in the solution at different ages is determined to
mixed materials include coal gangue, burnt shale, burnt clay, coal slag, evaluate the pozzolanic activity [16]. The saturated lime method is a
residue after coal combustion, and siliceous slag [4]. Volcanic ash ma­ simplified version of the Frattini test. Generally, the lower the Ca2+ and
terials are widely used because of their excellent durability [5–7]. Not OH− concentrations, the higher the pozzolanic activity; Thermal anal­
all ash materials are suitable for mixed cement [8,9], which depends on ysis refers to the use of differential thermal analysis (TG-DTA), differ­
its pozzolanic activity and the amount and amorphous content of active ential thermal gravity (TG-DTG), differential scanning calorimetry
silica [10]. A recent study by Contrafatto [9] suggested that some vol­ (TG-DSC) to measure the cement slurry or lime slurry of pozzolanic
canic explosive debris to do have enough active silica, which cannot materials in different proportions CH content, and compared with the
produce enough pozzolanic reactivity to replace portland cement. One control group. Since CH decomposes at 400–550 ◦ C, its content can be
of the research focuses of pozzolanic materials is the pozzolanic activity measured by measuring its mass loss by TG-DTG [17]. Indirect methods
of pozzolanic materials. mainly include compressive strength test method [18], conductivity
The methods of evaluating volcanic ash activity mainly include method [19] and hydration heat method [20,21]. Strength index

* Corresponding author.
** Corresponding author.
E-mail addresses: lisj@czu.cn (S. Li), hntchen@sjtu.edu.cn (B. Chen).

https://doi.org/10.1016/j.cemconcomp.2022.104833
Received 1 September 2022; Received in revised form 22 September 2022; Accepted 25 October 2022
Available online 31 October 2022
0958-9465/© 2022 Elsevier Ltd. All rights reserved.
J. Li et al. Cement and Concrete Composites 135 (2023) 104833

method (ASTM C311 [22], ASTM C 989 [23] and ASTMC 1240 [24]), provide a more scientific method for detecting pozzolanic activity, and
that is, a certain amount of volcanic ash material is used to estimate the can be successfully used to detect pozzolanic activity of FA.
volcanic ash activity index based on the ratio of the compressive
strength of the 28-day experimental group and the control group [11]. 2. Materials and methods
Generally, the larger the ratio, the higher the activity. The hydration
heat reaction method is to evaluate the activity of volcanic ash by 2.1. Materials
measuring the constant temperature hydration heat of the lime-volcanic
ash material-water system. The greater the hydration reaction heat at The test material was China Class I FA, and its chemical composition
the same age, the higher the activity. Although the existing volcanic ash was determined by X-ray fluorescence spectrometer (XRF) as shown in
evaluation methods are relatively comprehensive, some methods have a Table 1. CH is analytical pure and the technical conditions comply with
long test cycle (intensity index method) [22], insufficient temperature Q/CYDZ221-2007 with chemical purity ≥95.0%, hydrochloric acid
sensitivity (hydration heat method) [25], and high cost (lime absorption insoluble matter ≤0.05% and ammonium hydroxide precipitate
method and thermal analysis method) [26], long experimental steps ≤0.25%.
[27]. Therefore, it is still necessary to develop new volcanic ash response
evaluation methods, enrich volcanic ash determination methods, and 2.2. Testing methods
solve practical needs.
Efforts has been made for evaluating the activity of volcanic ash The FA and CH were dried in a drying oven at a temperature of 60 ◦ C
materials. Tashiro et al. [28] proposed a method for evaluating volcanic for 24 h 0.2000g CH and 0.2500g FA were weighed quantitatively. CH
ash reaction by preparing a slurry composed of fine ceramsite, FA, silica was poured into a 100 ml beaker, then 0.2500g of FA was added, and the
fume, kaolin, acid clay, zeolite, and quartz activated with silicate. Under liquid-solid ratio was 0.45/100. The computer heating platform pre-
accelerated curing conditions (60 ◦ C, 72 h), the resistance and con­ heats the deionized water in the beaker to 36.5 ◦ C. The TDS detector,
sumption of silicate were measured. The results showed that except pH digital display and temperature monitoring sensor were inserted into
kaolin, the resistance of active pozzolans increased significantly, but the the beaker and the corresponding TDS content, pH value and tempera­
resistance of non-active material quartz did not increase significantly. ture were recorded. The detailed test items are displayed in Fig. 1.
Except for FA, the resistance was directly proportional to the con­
sumption of portland stone. Combining resistance measurement with 3. Results and discussion
Portland stone consumption can be used for rapid evaluation of pozzo­
lanic activity. There are also techniques that can quickly assess the 3.1. Determination TDS of FA and CH solution
pozzolanic activity of specific materials in a short time. Sharma et al.
[29] studied the chemical and physical parameters of 25 FA samples and Fig. 2 shows the TDS and conductivity of FA/CH suspension with
found that the content of soluble silicon is relatively low and has the time. It can be found from Fig. 2a that TDS generally shows an upward
characteristics of low pozzolanic ash. Based on the soluble silica content trend. After about 14400s, TDS was 2.15 g/L. The growth rate of TDS
and fineness of FA, an empirical formula for quickly estimating the was faster in the first 1000s, and the growth gradually declined after
reactivity of FA with lime was established. Raask and Bhaskar [30] 1000s. Fig. 2b is obtained by the first derivation of Fig. 2a. It can be
determined the pozzolanic activity of FA by measuring the dissolution found that the TDS growth rate changed from unsteady to steady state at
rate of silica in FA in 0.1 M hydrofluoric acid. The extraction rate of about 5000s, which was caused by the rapid dissolution of the FA/CA
silicon follows the law of logarithm, and the extraction rate constant was system at the initial stage, and then gradually dissolved after 5000s.
adopted as pozzolanic activity indicator. Luxán et al. [31] proposed a Fig. 2c presents that the change in conductivity is wave-like and grad­
method for evaluating the activity of pozzolans. This method was based ually undulating, and finally the conductivity gradually reaches about
on the measurement of the compensated conductivity of the saturated 5.0 μm/cm. By the first derivation of Fig. 2c, the derivative of conduc­
CH solution of the added material over time. However, this method was tivity is obtained as showed in Fig. 2d. It can be found that the unsteady
only applicable to natural products, such as milky white rock, diato­ state phase was about 6400s, and then entered the steady state phase.
maceous earth, tuff, etc., and was not ideal for determining the pozzo­ The occurrence of unsteady state may be caused by the physical changes
lanic activity of FA [19]. Subsequently, Sugita et al. [32] used the in the dissolution process of the FA/CH suspension system. From the
Luxán’s method to evaluate the pozzolanic activity of rice husk ash molecular point of view, the position of atomic molecules or ions in the
(RHA). They found that there was a significant difference between the solid state was basically fixed, and even if there was vibration, the
amorphous silicon content in the RHA sample and the conductivity amplitude was not large. Therefore, the solid state had a certain order
change of the RHA/saturated lime suspension and showed a good cor­ and the degree of confusion was relatively small. But after dissolving it
relation. As we all know, the reaction of lime (or cement) pozzolans has became hydrated ions, then according to the random movement of
not been well understood, and has become a research topic for many molecular and ions, the degree of disorder increased. Finally, the degree
researchers. of confusion and entropy increased.
Recently, total dissolved solids (TDS) has been widely used in water
quality testing and other fields due to its simple measurement method, 3.2. Determination TDS and pH of FA
low cost, fast and reliable [33,34]. TDS is measured in mg/L which in­
dicates how many milligrams of dissolved solids are dissolved in 1 L of TDS, pH and temperature change curves of FA are presented in Fig. 3.
water. The higher the value of TDS, the more dissolved. Generally, the Fig. 3a showed the change of FA TDS with time. The TDS increased
conductivity value can be used to understand the salt in the solution. The rapidly in the initial stage, and finally maintained balance. Fig. 3b was
higher the conductivity, the higher the salinity and the higher the TDS. the result of the first derivation of Fig. 3a. It can be found that when the
This provides a theoretical basis and feasibility basis for the successful time lasted about 8400s, the dissolution rate of TDS changed from
application of TDS in volcanic ash detection. To date, to the best of the relatively rapid to equilibrium, that is, the dissolution system has been
author’s knowledge, no volcanic ash material has been evaluated by TDS
for volcanic ash activity. Table 1
This work aims to propose a new method for rapid evaluation of Chemical composition of FA oxides detected by XRF(%).
volcanic ash activity, TDS loss rate method. This method has rapid SiO2 Al2O3 Fe2O3 CaO MgO Na2O K2O SO3
detection, clear physical meaning, low cost, high sensitivity, strong
39.38 27.50 4.81 17.84 1.82 1.01 1.81 3.74
discrimination ability, and has great application potential. It will

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J. Li et al. Cement and Concrete Composites 135 (2023) 104833

Fig. 1. Experimental test project (a) schematic diagram (b) test platform (c) samples.

Fig. 2. The change of TDS and conductivity of FA/CH suspension with time (a) TDS; (b) TDS derivative; (c) conductivity; (d) conductivity derivative.

transformed from the unsteady state to the steady state stage. Overall, supersaturated, the mass of CH in the suspension is determined to be
the TDS dissolution value of FA was low. Even when the dissolution time 0.2g in this method. CH is a white FA-like solid, slightly soluble in water.
was about 3420s, the TDS value still did not exceed 3.0. Fig. 3c It can be found that after adding water, there were two layers, the upper
demonstrated that its temperature increased first, and then fluctuated at aqueous solution was called clear lime water, and the lower suspension
37 ◦ C. The pH value in Fig. 3d increased rapidly to 10.3 in the short term was called lime milk or lime slurry.
from 0s to 1748s and stabilized at 10.4 in the long term. Fig. 4 exhibits the evolution of TDS, TDS derivation, temperature and
pH of CH. Fig. 4a showed that TDS shows a tendency to increase rapidly
and then slowly. Implementing the first derivative of Fig. 4a can obtain
3.3. TDS and pH of CH
the TDS change rate in Fig. 4b. It can be found that around 3660s, CH
changes from the non-steady-state phase to the steady-state phase.
The solubility of CH decreases with increasing temperature. The
Fig. 4c showed that the hydration temperature gradually increased,
reason for this phenomenon is that CH has two hydrates Ca(OH)2⋅2H2O
indicating that CH dissolves in water and releases heat. Compared with
and Ca(OH)2⋅12H2O. The solubility of these two hydrates is large, and
the TDS of FA, the TDS value of CH was larger, indicating its greater
the solubility of anhydrous CH is very small. As the temperature in­
solubility. Fig. 4d showed that its pH rose rapidly in the short time of the
creases, these crystalline hydrates gradually become anhydrous CH,
first 500s, the pH value reached 10.9, and then slowly increased,
which cause the solubility of CH decreases with increasing temperature.
reaching 11.1 at 2000s. Finally, the pH value reached 11.3 and main­
At 20 ◦ C, 30 ◦ C, 40 ◦ C, and 50 ◦ C, the solubility of CH in 100 g of water is
tained this value for a longer period of time.
0.165 g, 0.153 g, 0.141 g, and 0.138 g, respectively. Therefore, in order
Most solids absorbed heat when they were dissolved in water.
to accelerate the reaction of the solution system and make the CH

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J. Li et al. Cement and Concrete Composites 135 (2023) 104833

Fig. 3. TDS, pH and temperature change curves of FA (a) TDS; (b) TDS derivative; (c) pH change; (d) temperature change.

Fig. 4. TDS, temperature and pH evolution of CH (a) TDS; (b) TDS derivation; (c) temperature evolution; (d) pH value evolution.

According to the principle of equilibrium movement, the temperature hydration exotherm. It can be found that the heat of hydration of CH
rose and the equilibrium was conducive to moving in the direction of ions was greater than the endotherm of the ion diffusion process.
endotherm. However, a few substances were exothermic when dis­
solved, such as CH. This indicated that the solubility of CH decreased
with increasing temperature. When a substance was dissolved in water, 3.4. TDS evaluation method of CH-FA–CSH–CAH suspension system
two processes usually occur: one was the diffusion of solute molecules or
ions. This process absorbed heat and was a physical process; the other CH FA will undergo volcanic ash reaction at a certain time, and the
was the interaction of solute molecules or ions with water molecules to potential active silica and aluminum oxide will dissolve and generate
form hydrated molecules or ions. This process was an exothermic hydrated calcium silicate (CSH) and hydrated calcium aluminate (CAH).
chemical process. Obviously, the exotherm of CH was attributed to the In order to evaluate the overall volcanic ash response of the calcium
thermal effect of its dissolution process, which was induced by the dif­ hydroxide-fly ash-hydrated calcium silicate-hydrated calcium aluminate
ference in the relative amounts of ion diffusion endotherm and ion (CH-FA–CSH–CAH) system, the increase rate of TDS of the system was
adopted for characterization and measurement. The increase rate of TDS

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J. Li et al. Cement and Concrete Composites 135 (2023) 104833

can be determined by the following formula: However, this indicator used to reflect the overall TDS change rate of
the system only can reflect the change of the initial TDS value in the CH-
C0 − CF(aq) (t)
CCA− FA− CSH− CAH (t) = × 100% (1) FA–CSH–CAH suspension system. Therefore, the calculated CH-
C0
FA–CSH–CAH can only roughly reflect the incremental change of TDS
Where CCA− FA− CSH− CAH (t) is the percentage of TDS growth rate for a from a qualitative perspective. Because of the presence of CH, the TDS
given suspension and a given time t, C0 is the initial TDS value of the CH- growth rate was also affected by the dissolution and ionization of CH
FA–CSH–CAH solution system, CF(aq) is the absolute TDS of the CH- itself. Therefore, merely investigating CH-FA–CSH–CAH was not enough
to determine the effect of volcanic ash reaction products on TDS.
FA–CSH–CAH suspension in a given time. It was not difficult to find that
Because we did not know whether it was the change of TDS caused by
CCA− FA− CSH− CAH (t) will also be affected by temperature and the ratio of
CH or the change of TDS caused by pozzolanic reaction. To this end, we
FA/CH liquid to solid.
put forward the concept of TDS loss rate.

3.5. Relative increase rate of TDS with time (CH-FA–CSH–CAH 3.6. TDS loss rate
suspension system)
The concept of TDS loss rate was proposed mainly to remove the
According to the CH-FA–CSH–CAH suspension system formula pro­ effect of CH in the CH-FA–CSH–CAH system, and to highlight the effect
posed above, the TDS growth rate calculation method of the CH- of the gelation products generated by the pozzolanic reaction on TDS.
FA–CSH–CAH system can be determined accordingly. This made it unnecessary to consider the amount of reactants too much
Fig. 5 presents a schematic diagram of calculating the TDS increase to interfere with the experiment when evaluating volcanic ash activity.
rate of the CH-FA–CSH–CAH suspension system. Curve a represented the The expression was proposed as follows:
curve of the TDS of the FA/CH suspension system with time, and curve b
represented the change of the TDS of the FA suspension with time. Curve CCHFA (t) =
CCA (t) − CCA− FA− CSH− CAH (t)
× 100% (2)
c was the value obtained by subtracting curve b from curve a. Curve c CCA (t)
reflected the change curve of TDS of CH-FA–CSH–CAH system with
time. According to the initial value of curve c, its TDS change rate can be Where CCHFA (t) is the percentage of TDS loss for a given suspension and a
calculated. given time t, CCA (t) is the TDS of the CH solution before adding FA,
Fig. 6 exhibits the TDS change rate of the CH-FA–CSH–CAH sus­ CCA− FA− CSH− CAH (t) is the absolute loss of conductivity of the FA/CH
pension system. It can be found from Fig. 6a that the overall TDS growth suspension in a given time.
rate of the TDS system was gradually increasing. Fig. 6b presented the Fig. 7 shows the calculation method of TDS loss rate. Curve a pre­
first derivative of Fig. 6a, the TDS change rate of the reaction system. It sented the change of the TDS of the FA/CA suspension with time. Curve
was not difficult to find that when the reaction continues to about 5000s, b described the change of the suspension TDS of FA with time. Curve c
the system gradually changed from the unsteady state to the steady state was determined by subtracting curve b from curve a. Curve d minus
stage. Fig. 6c represented an enlargement of the initial stage of Fig. 6a. curve b was the net loss of TDS. Further calculation, the ratio of the
In the initial stage, TDS fluctuated greatly, showing the characteristics of subtraction value (net loss) between curve d and curve d to curve d was
increasing first and then decreasing and then increasing. This may be the TDS loss rate of volcanic ash reaction. The TDS loss rate can be used
ascribed to the dissolution of pozzolanic material FA and CH, resulting to evaluate the pozzolanic activity of pozzolanic materials. The fore­
in system instability. Therefore, the detection time of volcanic ash re­ going research had clarified that during the earlier period of volcanic
action should not be carried out prematurely, otherwise the detection ash reaction, it basically appeared in an unsteady state, and the data
accuracy may be affected. It has been reported in the literature that the fluctuated greatly, which was not conducive to accurately reflect the loss
conductivity was used for rapid evaluation in the range of 1000s [19] rate of TDS. Therefore, it was more appropriate to select the data at
and1200s [31]. Based on the observation and analysis of the first de­ about 2000s to calculate TDS loss. In this FA case, the intersection of
rivative of the evolution of TDS with time, we believed that the detection curves c and d was selected as the starting point for the calculation of
of volcanic ash activity in such a short period of time may result in TDS loss rate.
inaccurate data. Fig. 8 presents evolution of TDS loss rate over time. It can be found
that about 2000s, the TDS loss rate of volcanic ash appeared.
Obviously, the loss rate of TDS presented a characteristic of rapid
increase and then gradually stable. It was worth noting that the volcanic
ash reaction had a certain delay. The reaction system first underwent a
self-dissolution process, and then gradually started the reaction. The
reaction increased rapidly and then gradually stabilized. The higher the
loss rate of TDS, the stronger its pozzolanic activity. On the contrary, it
shows that the lower the volcanic ash activity. It is true that the volcanic
ash reaction will also be affected by temperature and the concentration
and type of volcanic ash reactants. Subsequent studies will conduct
quantitative research on temperature, initial reactant concentration and
volcanic ash material types.

4. Conclusion

(1) The overall TDS of FA and CH suspension showed a gradual


increasing trend with time. In the reaction lasting 5000s, the first
derivative of TDS reflected that TDS was still in an unsteady state,
and after 5000s TDS showed a steady state characteristic. The
electrical conductivity of FA and CH showed a wavy spiral up­
Fig. 5. A diagram of the calculation method of the TDS growth rate of the CH- ward trend, and the non-steady state time was longer, lasting
FA–CSH–CAH suspension system. about 6400 s to enter the steady state stage.

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Fig. 6. TDS change rate of CH-FA–CSH–CAH suspension system (a) TDS increase rate; (b) first derivative; (c) enlargement of graph (a).

Fig. 7. TDS loss rate calculation method. Fig. 8. Evolution of TDS loss rate over time.

(2) The TDS of FA presented a trend of rapid growth and then slowed FA–CSH–CAH suspension system was not enough to determine
growth with the reaction time. When balanced, the TDS value the effect of volcanic ash reaction products on TDS.
was smaller. The TDS non-steady-state phase of FA was converted (5) The concept of TDS loss rate was proposed, mainly to remove the
into a steady-state phase with a duration of about 8400s, indi­ effect of CH in the CH-FA–CSH–CAH system, which highlighted
cating that the dissolution rate of FA was slow. The first-order the effect of the gelation products generated by the pozzolanic
derivation of TDS can measure the dissolution rate of reactants, reaction on TDS. The higher the loss rate of TDS, the stronger its
which was a potential method for evaluating solubility. pozzolanic activity. On the contrary, it indicated that the lower
(3) The TDS growth of CH exhibited the characteristics of rapid in­ the volcanic ash activity.
crease with time and then increase slowly. The derivative of TDS (6) TDS loss rate can become a new potential method for evaluating
indicated that CH entered the steady-state phase from unsteady volcanic ash activity, which will provide useful exploration for
state at about 3660s. CH dissolved in water and released heat. the rapid evaluation of the activity of volcanic ash materials.
Compared with the TDS of FA, the TDS value of CH was larger,
indicating its greater solubility.
(4) The calculated CH-FA–CSH–CAH can only roughly reflect the Declaration of competing interest
incremental change of TDS from a qualitative perspective. The
mere investigation of the TDS growth rate of the CH- The authors declare that they have no known competing financial
interests or personal relationships that could have appeared to influence
the work reported in this paper.

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