US Chap12

Chapter 12
OTHERS DATA
DIAGRAM OF FRAME SECTION MODULUS •••••••••••••••••••••••••••••• 1

SUSPENSION DEFLECTION CHART ••••••••••••••••••••••••••••••••••••••••• 7
BRAKE PIPING DIAGRAM ••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 18
ELECTRIC WIRING DIAGRAM ••••••••••••••••••••••••••••••••••••••••••••••••••• 20
CONNECTORS •••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••••• 67
METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS •••••••••••••••••••••• 117
KK-US009B
Chapter 12 OTHERS DATA
DIAGRAM OF FRAME SECTION MODULUS
MODEL : NE8J (EXCEPT NE8JGSA AND REAR AIR SUSPENSION)

NJ8J (EXCEPT NJ8JGSA AND REAR AIR SUSPENSION)
• DIAGRAM OF SECTION MODULUS OF MAIN FRAME ON BOTH SIDES
Unit : mm (in.)
KK-US009B 1
MODEL : NE8JGSA AND NJ8JGSA

NV8J (EXCEPT REAR AIR SUSPENSION)
Unit : mm (in.)
KK-US009B 2
MODEL : NV8JGSA, JSA, LSA, MSA, PSA, RSA, TSA, VSA

(YIELD POINT OF MATERIAL : 120000PSI)
Unit : mm (in.)
KK-US009B 3
MODEL : NE8J (REAR AIR SUSPENSION EXCEPT NE8JGSG)

NJ8J (REAR AIR SUSPENSION EXCEPT NE8JGSG)
Unit : mm (in.)
KK-US009B 4
MODEL : NE8JGSG AND NJ8JGSG

NV8J (REAR AIR SUSPENSION)
Unit : mm (in.)
KK-US009B 5
MODEL : NV8J (REAR AIR SUSPENSION)

(YIELD POINT OF MATERIAL : 120000 PSI)
Unit : mm (in.)
KK-US009B 6
SUSPENSION DEFLECTION CHART
• FRONT SPRING PER ONE SIDE

MODEL : NE AND NJ
CAPACITY : 8000lbs (OPT)
KK-US009B 7
MODEL : NE, NJ AND NV

CAPACITY : 12000lbs (STD)
KK-US009B 8
MODEL : NV
KK-US009B 9
• REAR SPRING PER ONE SIDE

MODEL : NE AND NJ (STD, WITHOUT HELPER SPRING)
K : 75.9kgf/mm (4.250lb/in.)
CAPACITY : 19000lbs
KK-US009B 10
MODEL : NE AND NJ (OPT, WITH HELPER SPRING)

K : 75.9kgf/mm (4.250lb/in.)
CAPACITY : 19000lbs
KK-US009B 11
MODEL : NV (STD, WITHOUT HELPER SPRING)

K : 90.9kgf/mm (5.090lb/in.)
CAPACITY : 21000lbs
KK-US009B 12
MODEL : NV (OPT, WITH HELPER SPRING)

K : 90.9kgf/mm (5.090lb/in.)
CAPACITY : 21000lbs
KK-US009B 13
MODEL : NV (OPT, WITH HELPER RUBBER)

K : 90.9kgf/mm (5.090lb/in.)
CAPACITY : 21000lbs
KK-US009B 14
MODEL : NV (OPT, WITHOUT HELPER SPRING)

K : 105.7kgf/mm (5.920lb/in.)
KK-US009B 15
MODEL : NV (OPT, WITH HELPER SPRING)

K : 105.7kgf/mm (5.920lb/in.)
KK-US009B 16
MODEL : NV (OPT, WITH HELPER RUBBER)

K : 105.7kgf/mm (5.920lb/in.)
KK-US009B 17
BRAKE PIPING DIAGRAM

• MODEL : NE
KK-US009B 18
• MODEL : NJ AND NV
KK-US009B 19
CHASSIS SIDE WIRING CAB SIDE WIRING
KK-US009B
Chapter 12
SPARE POWER SUPPLY
KEY LESS AIR-CON CLUTCH

RADIO BACK UP, DIAGNOSIS
COMMON RAIL BACK UP
METER
ROOM LAMP
SYSTEM
MOTOR
POWER SUPPLY CIRCUIT
HEAD LAMP RELAY (DIMMER) EXCITE

ELECTRIC WIRING DIAGRAM
STARTER RELAY EXCITE
CIGERETE LIGHTER, RADIO
BACK UP LAMP
AIR DRIER
REMOTE CONTROL MIRROR, MIRROR HEATER
AIR-CON, POWER WINDOW
CONTROLLER
MANUAL DIFF LOCK
HORN
BACK UP LAMP (TRAILER)
SPARE POWER SUPPLY (KEY ON ; CAB)
SPARE POWER SUPPLY (KEY ON ; CHASSIS)
DOOR LOCK
POWER WINDOW
HEATER
F/F LEVEL SENSOR, METER
BRAKE
HIGHT CONTROL
WIPER
WIPER
VALVE
HEAD LAMP (MAIN)
HEAD LAMP (MAIN)
HEAD LAMP (DIMMER)
HEAD LAMP (DIMMER)
CLEARANCE, TAIL LAMP

DOME LAMP, LICENSE
ID LAMP, MIRROR LIGHT, RHEOSTAT
CIRCUIT
SPARE POWER SUPPLY (TAIL)

CIRCUIT
CIRCUIT
CIRCUIT
STOP LAMP
TURN SIGNAL LAMP, HAZARD LAMP

OTHERS DATA
20
STARTING CIRCUIT (1) STARTING CIRCUIT (2)
NEUTRAL S/W
(FOR BODY)
VEHICLE CONTROL
ECU CIRCUIT (2)
SUB STARTER S/W

(FOR BODY)
CAB SIDE WIRING
SUB STARTER S/W

(FOR BODY)
(FOR BODY)
(FOR BODY)
COMMON RAIL CIRCUIT (2)
COMMON RAIL
CIRCUIT (3)
CIRCUIT
CHASSIS SIDE WIRING
COMMON RAIL
CIRCUIT (2)
KK-US009B 21
PRE-HEAT CIRCUIT
CAB SIDE WIRING
CHASSIS SIDE WIRING
KK-US009B 22
CHARGING CIRCUIT
CAB SIDE WIRING
CHASSIS SIDE WIRING
BODY
KK-US009B 23
KK-US009B
Chapter 12
SPARE POWER SUPPLY (LINKED TO BATTERY)
SPARE POWER SUPPLY (LINKED WITH S/W ON)

SPARE POWER SUPPLY (TAIL)
SPARE POWER SUPPLY (KEY ON)
SPARE POWER SUPPLY

SPARE POWER SUPPLY
SPARE POWER SUPPLY CIRCUIT

FOG LAMP CIRCUIT
CIRCUIT
OTHERS DATA
24
KK-US009B
Chapter 12
CHASSIS FRAME
(METER CIRCUIT)
(METER CIRCUIT)
(HEAD LAMP CIRCUIT)
(POWER DOOR LOCK CIRCUIT)
(POWER WINDOW CIRCUIT)
(METER CIRCUIT)
(AUDIO CIRCUIT)
(METER CIRCUIT)
(DIAGNOSIS CIRCUIT)
(SPARE POWER SUPPLY CIRCUIT)
(STOP LAMP • TURN SIGNAL LAMP CIRCUIT)
MUFFLER
(HEAD LAMP CIRCUIT)
(MANUAL A / C CIRCUIT)
(HEAD LAMP CIRCUIT)

(MANUAL AIR-CON CIRCUIT)
(STOP LAMP & TURN SIGNAL LAMP CIRCUIT)
(CIGARETTE LIGHTER CIRCUIT)
(WIPER & WASHER CIRCUIT)
DEF
DEF
DEF
(POWER DOOR LOCK CIRCUIT)
(VEHICLE CONTROL ECU (3))
ALLISON
(COMMON RAIL
(COMMON RAIL
(VEHICLE CONTROL ECU (3))
(VEHICLE CONTROL ECU CIRCUIT (1))
CIRCUIT (6))
CIRCUIT (6))
(AIR SUS CIRCUIT)
CIRCUIT
CIRCUIT (1))
CIRCUIT
(HEATING MIRROR CIRCUIT)
(COMMON RAIL
CIRCUIT (METER CIRCUIT)
CIRCUIT (METER CIRCUIT)

GROUND CIRCUIT
(AIR DRIER CIRCUIT)
BURNER CIRCUIT
ALLISON CIRCUIT
DEF
(ELECTRICAL HORN CIRCUIT)
METER CIRCUIT
CIRCUIT
CIRCUIT
CIRCUIT
CIRCUIT
(AIR HORN CIRCUIT)
(HEAD LAMP CIRCUIT)
(AIR HORN CIRCUIT)
(POWER SUPPLY CIRCUIT)
(STARTING CIRCUIT)
(STARTING CIRCUIT)
(AIR HORN CIRCUIT)
(HEATING MIRROR CIRCUIT)
(AIR SUS DUMP CIRCUIT)
(HEAD LAMP CIRCUIT)

(HEAD LAMP CIRCUIT)
(MANUAL A / C CIRCUIT)
(WIPER & WASHER CIRCUIT)

(HEAD LAMP CIRCUIT)
CIRCUIT
(HEAD LAMP CIRCUIT)
CIRCUIT
MANUAL AIR-CON CIRCUIT
(AIR SUS DUMP CIRCUIT)

CIRCUIT
OTHERS DATA
25
METER CIRCUIT
AIR HORN CIRCUIT
COMMON RAIL CIRCUIT (8) CIRCUIT
AUDIO CIRCUIT
FOR CENTER PARKING BRAKE ONLY
CIRCUIT
VEHICLE CAN CIRCUIT

CAB SIDE WIRING
BASIC CIRCUIT
ALLISON ATM
CIRCUIT
CIRCUIT
(COMMON RAIL CIRCUIT(I))
CIRCUIT
(FOR CENTER PARKING BRAKE)
(HEAD LAMP CIRCUIT)
(FOR WHEEL PARKING BRAKE)
CIRCUIT
CHASSIS SIDE WIRING
WHEEL PARKING BRAKE ONLY

MISSION
WHEEL PARKING BRAKE ONLY
KK-US009B 26
HEAD LAMP CIRCUIT (DAY TIME RUNNING LAMP)

CAB SIDE WIRING
POWER WINDOW CIRCUIT
CIRCUIT
METER CIRCUIT
CHASSIS SIDE WIRING
KK-US009B 27
STOP LAMP • TURN SIGNAL LAMP CIRCUIT

CAB SIDE WIRING
HYDRAULIC BRAKE SYSTEM CIRCUIT
METER CIRCUIT
CHASSIS SIDE WIRING
BASIC CIRCUIT
BASIC CIRCUIT
KK-US009B 28
ROOM LAMP CIRCUIT

CAB SIDE WIRING
KK-US009B 29
WIPER & WASHER CIRCUIT
_30A
_10A
CAB SIDE WIRING
WASHER
KK-US009B 30
HEATING MIRROR CIRCUIT REMOTE CONTROL MIRROR CIRCUIT
_15A
_15A
CAB SIDE WIRING
DOWN UP LH RH
REFER TO HEAD LAMP CIRCUIT
KK-US009B 31
ELECTRICAL HORN CIRCUIT

CAB SIDE WIRING
BODY EARTH
KK-US009B 32
KK-US009B
Chapter 12
METER CIRCUIT

AIR HORN CIRCUIT
_10A
OTHERS DATA
33
CIGARETTE LIGHTER • ACC. SOCKET CIRCUIT

CAB SIDE WIRING
or
12V SOCKET
KK-US009B 34
_10A
_30A
CAB SIDE WIRING
PASSENGER SEAT SW
DRIVER SEAT SW
DRIVER SEAT PASSENGER SEAT
KK-US009B 35
POWER DOOR LOCK & KEY LESS ENTRY CIRCUIT
PIN
CAB SIDE WIRING
GROUND
KK-US009B 36
AUDIO CIRCUIT

_20A
METER CIRCUIT
AIR-CON CIRCUIT
COMMON RAIL
_20A
CAB SIDE WIRING
COMMON RAIL
(OPT) 1DIN AM/FM/TAPE
KK-US009B 37

CAB SIDE WIRING
METER CIRCUIT
BREAKER FOR HIGH OR LOW PRESSURE

NIGHT LIGHTING LAMP
CHASSIS SIDE WIRING
KK-US009B 38
ENGINE SIDE WIRING CAB SIDE WIRING
KK-US009B
Chapter 12
DIAGNOSIS CIRCUIT
METER CIRCUIT
E/G RELATED • AFTER-TREATMENT CAN CIRCUIT
INJECTOR
METER CIRCUIT
PRE-HEAT CIRCUIT
E/G CONTROL • DIAG' CAN CIRCUIT
STARTING CIRCUIT
METER CIRCUIT
DIAGNOSIS
METER CIRCUIT
OTHERS DATA
39
MTM EXHAUST BRAKE CIRCUIT
COMMON RAIL CIRCUIT (1) (2)
NEUTRAL
CAB SIDE WIRING
VEHICLE CONTROL ECU CIRCUIT (2)

CHASSIS SIDE WIRING
ENGINE SIDE WIRING
COMMON RAIL
KK-US009B 40
ATM EXHAUST BRAKE CIRCUIT

CAB SIDE WIRING
CIRCUIT
STARTING CIRCUIT

CHASSIS SIDE WIRING
ENGINE SIDE WIRING
COMMON RAIL
KK-US009B 41
PTO CIRCUIT

CAB SIDE WIRING
DPR CIRCUIT
CHASSIS SIDE WIRING
ENGINE SIDE WIRING
COMMON RAIL
KK-US009B 42
EGR, VGT AND D THROTTLE CIRCUIT

CAB SIDE WIRING
CHASSIS SIDE WIRING
COMMON RAIL
ENGINE SIDE WIRING
KK-US009B 43
DPR CIRCUIT
CAB SIDE WIRING
METER CIRCUIT
DPR INDICATOR LAMP
CHASSIS SIDE WIRING
MUFFLER SUB
ENGINE SIDE WIRING
COMMON RAIL
KK-US009B 44
FS CRUISE CIRCUIT
CAB SIDE WIRING
HYDRAULIC BRAKE ONLY

CHASSIS SIDE WIRING
FULL AIR BRAKE ONLY
COMMON RAIL
ENGINE SIDE WIRING
KK-US009B 45

CAB SIDE WIRING
DIAGNOSIS CIRCUIT
VEHICLE CAN CIRCUIT
E/G CONTROL • DIAG’ CAN CIRCUIT
STOP LAMP • TURN SIGNAL LAMP

CIRCUIT
METER CIRCUIT
CHASSIS SIDE WIRING
KK-US009B 46

CAB SIDE WIRING
METER CIRCUIT
CHASSIS SIDE WIRING
ALLISON
ALLISON

ENGINE SIDE WIRING
KK-US009B 47
COMMON RAIL CIRCUIT (8) METER CIRCUIT
HYDRAULIC BRAKE
CAB SIDE WIRING
MANUAL CIRCUIT
FULL AIR BRAKE

CHASSIS SIDE WIRING
KK-US009B 48
EXHAUST BRAKE CIRCUIT

CAB SIDE WIRING
M/T VEHICLE ONLY
REFER TO ABS CIRCUIT
EXHAUST BRAKE
COMBINATION
REFER TO VEHICLE CONTROL ECU CIRCUIT (1)

CHASSIS SIDE WIRING
ENGINE SIDE WIRING
KK-US009B 49
KK-US009B
Chapter 12
E/G CONTROL • DIAG’ CAN CIRCUIT

BURNER CIRCUIT
OTHERS DATA
50
DEF SCR CIRCUIT
MUFFLER
CHASSIS SIDE WIRING
MUFFLER
DEF SCR
MUFFLER
ENGINE SIDE WIRING
E/G CONTROL • E/G RELATED •

DIAG' CAN CIRCUIT AFTER-TREATMENT CAN CIRCUIT
COMMON RAIL COMMON RAIL
KK-US009B 51
KK-US009B
Chapter 12
EXHAUST BRAKE
RLY
VALVE PWR
PWR
WARNING LAMP
VALVE EARTH 1

EARTH
ABS CIRCUIT (FULL AIR BRAKE)
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
OTHERS DATA
52
KK-US009B
Chapter 12
MOTOR
MOTOR
VALVE PWR
VALVE
WARNING LAMP
ABS CIRCUIT (HYDRAULIC BRAKE Ver.E)
RELAY
CIRCUIT
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
SENSOR
OTHERS DATA
53
HYDRAULIC BRAKE SYSTEM CIRCUIT

CAB SIDE WIRING
CHASSIS SIDE WIRING
HYDRAULIC
MOTOR PUMP
BODY EARTH
DASH PANEL
KK-US009B 54
ALLISON 2200/2500 ATM BASIC CIRCUIT
ABS CIRCUIT (FULL AIR)

ABS CIRCUIT (HYD)
LAMP CIRCUIT
TURN SIGNAL
STOP LAMP •
VEHICLE CAN CIRCUIT
KK-US009B 55
ALLISON 3000RDS ATM BASIC CIRCUIT
KEY ON POWER
CAB SIDE WIRING
CIRCUIT
STARTING CIRCUIT
STOP LAMP • TURN
SIGNAL LAMP CIRCUIT
VEHICLE CAN CIRCUIT
VEHICLE CAN
CIRCUIT
CHASSIS SIDE WIRING
KK-US009B 56
DIAGNOSIS CIRCUIT
CAB SIDE WIRING
H LINE
L LINE REFER TO E/G CONTROL • DIAG' CAN CIRCUIT
CHASSIS SIDE WIRING
KK-US009B 57
DIAG' CONNECTOR CIRCUIT

CAB SIDE WIRING
SHIELD
CHASSIS SIDE WIRING
KK-US009B 58
MANUAL DIFF LOCK CIRCUIT
POWER
_5A
CAB SIDE WIRING
2G 0.85
2G 0.85
KK-US009B 59
AIR DRIER CIRCUIT
_15A
0.85
KK-US009B 60
AIR SUS DUMP CIRCUIT

CAB SIDE WIRING
CHASSIS SIDE WIRING
KK-US009B 61
VEHICLE CAN CIRCUIT
ALLISON 3000/3500RDS ATM BASIC CIRCUIT

ALLISON 3000/3500RDS T/M ONLY DIAG’ CONNECTOR CIRCUIT

KK-US009B 62
E/G CONTROL • DIAG' CAN CIRCUIT
DIAGNOSIS CIRCUIT
CAB SIDE WIRING
CHASSIS SIDE WIRING
KK-US009B 63

CHASSIS SIDE WIRING
COMMON RAIL
DEF
KK-US009B 64
EXTEND CIRCUIT
CHASSIS SIDE WIRING
KK-US009B 65
KK-US009B
Chapter 12
TELEMATICS CIRCUIT

OTHERS DATA
66
CONNECTORS
The following figure shows the installation which is attached a connector.
At W to W, a harness connects with a harness.
At W to W BOX, ENGINE ROOM HARNESS connects with CAB MAIN HARNESS.
CHASSIS SIDE
W to W
W to W BOX
Rr COMB LAMP RH
W to W INTER HARNESS
ENGINE ROOM DEFF LOCK REAR HARNESS

HARNESS TO AIR TANK SUB HARNESS
HEAD LAMP
HARNESS
No.3 CROSS MEMBER No.4 CROSS MEMBER REAR AXLE Rr COMB LAMP LH
A B
CAB SIDE
KK-US009B 67
DETAIL OF A PART
No.1 CROSSMEMBER ~ No.3 CROSSMEMBER
ENGINE ROOM HARNESS
KK-US009B 68
DASH PANEL EATON T / M
ALLISON ATM
KK-US009B 69
No.4 CROSSMEMBER
AIR TANK
E/G ROOM HARNESS INTER HARNESS
No.3 CROSS AIR TANK RR COMB LAMP
KK-US009B 70
DETAIL OF B PART
AROUND REAR AXILE
DEFF LOCK SUB HARNESS INTER HARNESS
HYDRAULIC BRAKE FULL AIR BRAKE
KK-US009B 71
END FRAME
REAR COMB LAMP BACK BUZZER
KK-US009B 72
CONNECTORS / CHASSIS SIDE
POSITION : W TO W BOX
PARTS NAME CONN. COLOR APPLICATION PARTS NAME CONN. COLOR APPLICATION PARTS NAME CONN. COLOR APPLICATION
NO. NO. NO.
W TO W STD1 W TO W STD2 TO CHAS / OPT1 26P
CAB MAIN HARNESS
1 FOR 2 FOR 3 FOR

ALL MODEL ALL MODEL ALL MODEL
NO. NO. NO.
W TO W STD1 W TO W STD2 TO CAB / OPT1 26P
ENGINE ROOM HARNESS
1 FOR 2 FOR 3 FOR

KK-US009B 73
NO. NO. NO.
TO CHAS / PWR 3P B TO ENG 38P TO ENG 22P
CAB MAIN HARNESS
4 FOR 5 FOR 6 FOR

NO. NO. NO.
TO CAB / PWR 3P B
ENGINE ROOM HARNESS
4 FOR 5 6
ALL MODEL
KK-US009B 74
NO. NO. NO.

CAB MAIN HARNESS
7 8 9
NO. NO. NO.
TO ENG 26P GR TO ENG 6P L
ENGINE ROOM HARNESS
7 FOR 8 FOR 9
ALL MODEL ALL MODEL
KK-US009B 75
NO. NO. NO.
J / C SIGNAL U2 J / C1 U2 J / C 2
CAB MAIN HARNESS
10 FOR 11 FOR 12 FOR

NO. NO. NO.

ENGINE ROOM HARNESS
KK-US009B 76
NO. NO. NO.
PKB OFF DIODE CAN J / C 2 H
CAB MAIN HARNESS
13 14 FOR 15 FOR
HYDRAULIC ALL MODEL
BRAKE
NO. NO. NO.

ENGINE ROOM HARNESS
KK-US009B 77
NO. NO. NO.
CAN J / C 2 L
CAB MAIN HARNESS
16 FOR
ALL MODEL
NO. NO. NO.

ENGINE ROOM HARNESS
KK-US009B 78
POSITION : W TO W (ENGINE ROOM HARNESS TO HEAD LAMP HARNESS)

NO. NO. NO.
TO H / LP B
ENGINE ROOM HARNESS
1 FOR
ALL MODEL
NO. NO. NO.
TO FR B
HEAD LAMP HARNESS
1 FOR
ALL MODEL
KK-US009B 79
POSITION : W TO W (ENGINE ROOM HARNESS TO INTER HARNESS)

NO. NO. NO.
TO RR / H B TO RR / H B
ENGINE ROOM HARNESS
1 FOR FULL AIR 2 FOR

BRAKE HYDRAULIC
BRAKE
NO. NO. NO.
TO FR / H B TO FR B
INTER HARNESS
1 FOR FULL AIR 2 FOR

BRAKE HYDRAULIC
BRAKE
KK-US009B 80
POSITION : W TO W (ENGINE ROOM HARNESS TO DEFF LOCK SUB HARNESS)

NO. NO. NO.
TO DEF / LCK SUB B
ENGINE ROOM HARNESS
FOR DEFF
1
LOCK
NO. NO. NO.
TO FR B
DEFF LOCK SUB HARNESS
FOR DEFF
1
LOCK
KK-US009B 81
POSITION : HEAD LAMP (RH) POSITION : HEAD LAMP (LH) POSITION : FENDER (RH)
NO. NO. NO.
HEAD LAMP RH B HEAD LAMP LH B SIDE TURN LAMP RH GR
1 FOR 1 FOR 1 FOR

F / TURN LP RH B F / TURN LP LH B
2 FOR 2 FOR
ALL MODEL ALL MODEL
KK-US009B 82
POSITION : FENDER (LH) POSITION : RADIATOR

NO. NO. NO.
SIDE TURN LAMP LH GR COOLANT LVL SW GR
1 FOR 1 1 FOR
ALL MODEL ALL MODEL
KK-US009B 83
POSITION : ABS SENSOR (Fr, RH) POSITION : ABS SENSOR (Fr, LH) POSITION : DASH PANEL (HYDRAULIC BRAKE UNIT)
NO. NO. NO.
ABS SENSOR FR RH B ABS SENSOR FR LH B MOTOR RLY B
1 FOR 1 FOR 1 FOR

ALL MODEL ALL MODEL HYDRAULIC
BRAKE
MODULATOR FR RH B MODULATOR FR LH B FLOW SW GR
2 FOR FULL AIR 2 FOR FULL AIR 2 FOR

BRAKE BRAKE HYDRAULIC
BRAKE
DIFFERENT SW B
3 FOR
HYDRAULIC
BRAKE
MOTOR PUMP B
4 FOR
HYDRAULIC
BRAKE
KK-US009B 84
POSITION : AIR HORN POSITION : ENGINE (LH SIDE)

NO. NO. NO.
MOTOR PUMP AIR HORN M / V B F / F HEATER SENSOR DG
FOR
5 HYDRAULIC 1 FOR 1 FOR
BRAKE ALL MODEL ALL MODEL
WATER LEVEL SENSOR DG
FOR
6 2 FOR
HYDRAULIC
ALL MODEL
BRAKE
KK-US009B 85
POSITION : ENGINE (STARTER) POSITION : FL BLOCK SIDE

NO. NO. NO.
TO ST / H B GCU B
5 FOR 9 FOR
ALL MODEL ALL MODEL
KK-US009B 86
POSITION : T / M (MTM) POSITION : T / M (ATM)

NO. NO. NO.
SPEED SENSOR B MAIN TRANS B TRANS 1 B
1 5 FOR ALLISON 9 FOR ALLISON

FOR MTM
2200 / 2500 3000 / 3500
BACK LP SW B OP SPEED SENS B TRANS 2 B
2 FOR MTM 6 FOR ALLISON 10 FOR ALLISON

2200 / 2500 3000 / 3500
NEUTRAL SW GR TO SPEED SENSOR B MAIN TRANS B
3 FOR MTM 7 FOR ALLISON 11 FOR ALLISON

2200 / 2500 3000 / 3500
EG SPEED SENS 2 B
8 FOR ALLISON
2200 / 2500
KK-US009B 87
POSITION : FUEL TANK POSITION : EXHAUST BRAKE Mg / V

NO. NO. NO.
FUEL SENDER RH DG EXH / B M / V B
1 FOR 1 FOR ALL

ALL MODEL MODEL
FUEL SENDER LH DG
2 FOR
ALL MODEL
KK-US009B 88
POSITION : BATTERY POSITION : AIR TANK POSITION : POWER SUPPLY

NO. NO. NO.
BATTERY OPT CONN CHA B
1 FOR ALL 1 FOR ALL

MODEL MODEL
W / S &1D AIR GAGE SNSR FR B SPARE CHASSIS B
FOR FULL AIR FOR ALL

2 FOR ALL 2 2
BRAKE
MODEL MODEL
BATTERY 2 AIR GAGE SNSR RR B
FOR ALL FOR FULL AIR

3 3
MODEL BRAKE
KK-US009B 89
POSITION : POWER SUPPLY

NO. NO. NO.
PTO ACCEL SSR B
5 FOR ALL
MODEL
KK-US009B 90
POSITION : MUFFLER POSITION : AT-ECU POSITION : ABS MODULATOR

NO. NO. NO.
TO MUF 24P ALLISON ECU B
1 FOR ALL 1 FOR ALLISON

MODEL 2200 / 2500
82824–E0K00
ALLISON ECU B
2 FOR ALLISON
3000 / 3500
ABS H / U WITH ECU
FOR HY-
4 DRAULIC
BRAKE
KK-US009B 91
POSITION : AIR DRIER POSITION : FL-BLOCK

PARTS NAME CONN. COLOR APPLICATION PARTS NAME CONN. COLOR APPLICATION
NO. NO.
AIR DRIER B
1 FOR HY-
DRAULIC
BRAKE
AIR DRIER B
2 FOR FULL AIR

BRAKE
R / B No.2 B
FOR HY-
DRAULIC
BRAKE (Vr. E)
KK-US009B 92
POSITION : FL-BLOCK
PARTS NAME CONN. COLOR APPLICATION PARTS NAME CONN. COLOR APPLICATION
NO. NO.
FL BLOCK A B
3 FOR ALL
MODEL
KK-US009B 93
POSITION : BRAKE VALVE (Fr) POSITION : BRAKE VALVE (Rr)

NO. NO. NO.
BRAKE SW (NC) B BZR OFF SW B
1 FOR FULL AIR 1 FOR FULL AIR

BRAKE BRAKE
SPG BRK SW DG
2 FOR FULL AIR

BRAKE
KK-US009B 94
POSITION : ABS SENSOR (Rr, RH) POSITION : ABS SENSOR (Rr, LH) POSITION : AIR SUS DUNP Mg / V
NO. NO. NO.
ABS SENSOR RR RH B ABS SENSOR RR LH B AIR SUS DUMP M / V B
1 FOR ALL 1 FOR ALL 1 FOR REAR

MODEL MODEL AIR SUSPEN-
SION
MODULATOR RR RH B MODULATOR RR LH B
2 FOR FULL AIR 2 FOR FULL AIR

BRAKE BRAKE
KK-US009B 95
POSITION : Rr COMB LAMP (LH) POSITION : REAR HARNESS

NO. NO. NO.
RR COMB LH IN GR RR COMB LH OUT B
1 FOR ALL 1 FOR ALL

MODEL MODEL
RR COMB RH B
2 FOR ALL
MODEL
KK-US009B 96
POSITION : FRAME LH (EARTH) POSITION : BACK BUZZER

NO. NO. NO.
GRAND 1 / C - 1 GRAND CHA 2 BACK BUZZER
1 FOR ALL 5 FOR ALL 1 FOR ALL

MODEL MODEL MODEL
GRAND 1 / C - 2
2 FOR ALL
MODEL
BATT GRAND
3 FOR ALL
MODEL
GRAND CHA 1
FOR ALL
4
MODEL
KK-US009B 97
POSITION : DEFF POSITION : STARTER CABLE POSITION : B TO B CABLE

NO. NO. NO.
MN / D M / V B TO FR B BATTERY 1
1 FOR DEFF 1 FOR 1 FOR

LOCK ALL MODEL ALL MODEL
M DIFF LOCK SW B BATTERY 2 BATTERY 2
2 FOR DEFF 2
FOR 2
FOR
LOCK ALL MODEL ALL MODEL
STARTER B
FOR
3
ALL MODEL
STARTER C
FOR
4
ALL MODEL
KK-US009B 98
POSITION : BATTERY GROUND POSITION : CAB CHASSIS GROUND EXTEND HARNESS

NO. NO. NO.
BATTERY 1 CAB GRAND (G3) TO FR B
FOR
1 FOR 1 FOR 1
HYDRAULIC
ALL MODEL ALL MODEL
BRAKE
BATTERY GND CHASS GRAND (G3) TO RR B
2 FOR 2
FOR 2
FOR
ALL MODEL ALL MODEL HYDRAULIC
BRAKE
TO FR B
3 FOR FULL AIR

BRAKE
TO RR B
FOR FULL AIR

4
BRAKE
KK-US009B 99
CONNECTORS / CAB SIDE

WIRE to WIRE
CAB MAIN HARNESS
NO. NO. NO.
TO FLOOR 3P GR TO DOOR LH 1 TO DOOR LH 2

MODEL MODEL MODEL
FLOOR HARNESS DOOR HARNESS (LH) DOOR HARNESS (LH)

NO. NO. NO.
TO CAB MAIN GR TO CAB MAIN 1 TO CAB MAIN 2

MODEL MODEL MODEL
(DOOR LH)
KK-US009B 100

WIRE to WIRE
CAB MAIN HARNESS
NO. NO. NO.
TO DOOR RH 1 O TO ROOF
4 FOR ALL 5 FOR ALL

MODEL MODEL
DOOR HARNESS (RH) ROOF HARNESS

NO. NO. NO.
TO CAB MAIN O TO CAB MAIN
1 FOR ALL 1 FOR ALL

MODEL MODEL
(DOOR RH)
KK-US009B 101
RELAY AND FUSE BLOCK
KK-US009B 102
INSTRUMENT PANEL
NO. NO. NO.
MIRROR HEATER SW GRAND DR2 CAN J / C

MODEL MODEL MODEL
SET RESUME SW BR CLT INT / L SW DG STOP LP SW B
2 FOR ALL 6 FOR MTM 10 FUR FULL AIR

MODEL (CLUTCH IN- BRAKE
TER LOCK)
RHEOSTAT GR EXH CLT SW FR SPEAKER LH B
3 FOR ALL 7 FOR MTM 11 FOR ALL

MODEL MODEL
GRAND DR1 COMB METER 40P B
4 FOR ALL 8 12 FOR ALL

MODEL MODEL
KK-US009B 103
INSTRUMENT PANEL
NO. NO. NO.
COMB METER 24P B IDLE VOL L ACCEL SSR B

MODEL MODEL MODEL
COMB METER 16P B DIAG B CIG LIGHTER

MODEL MODEL MODEL
MULTI IND SW B DLC3 B COOLANT WRN RLY

MODEL MODEL MODEL
AUTO CRUISING SW B J / C EARTH BLOWER SW B

MODEL MODEL MODEL
KK-US009B 104
INSTRUMENT PANEL
NO. NO. NO.
A / C SW POWER IGN
25 FOR ALL 29 FOR ALL

MODEL MODEL
AUDIO BLOWER MOTOR B

MODEL MODEL
GRAND AUDIO R&F / B 312

MODEL MODEL
POWER BATTERY R&F / B 090 WIPER RLY B

MODEL MODEL MODEL
KK-US009B 105
INSTRUMENT PANEL
NO. NO. NO.
STOP&TURN CONTROLLER B HORN-LO (-) B

MODEL MODEL
MONITOR MODULE GR HORN-LO (+) B
38 FOR 42 FOR ALL

HYDRAULIC MODEL
BRAKE
WIPER MOTOR ABS ECU F GR
39 43 FOR ALL 47 FOR FULL AIR

MODEL BRAKE
FR SPEAKER RH B ABS ECU E B
40 FOR ALL 48 FOR FULL AIR

MODEL BRAKE
KK-US009B 106
INSTRUMENT PANEL
NO. NO. NO.
ABS DIAG SW B VCS ECU 35P A VCS ECU 31P
49 FOR FULL AIR 53 FOR ALL 57 FOR ALL

BRAKE MODEL MODEL
GRAND AS1 VCS ECU 32P B

MODEL MODEL
GLAND AS2 VCS ECU 34P B HEATER&COOLER UNIT B

MODEL MODEL MODEL
RIM MIRROR SW VCS ECU 35P B B DPR REFRESH SW B
FOR ALL FOR ALL

60
52
MODEL 56 FOR ALL
MODEL
MODEL
KK-US009B 107
INSTRUMENT PANEL
NO. NO. NO.
VAN LAMP SW L HORN SW (AIR) B ENG SHUT DOWN
61 FOR ALL 65 69 FOR ALL

MODEL MODEL
STOP LP SW (HYD) B BRAKE SW (NC) POWER FOG
62 FOR 66 FOR 70 FOR ALL

HYDRAULIC HYDRAULIC MODEL
BRAKE BRAKE
HORN-HI (-) B LIGHT SW FOG

MODEL MODEL
HORN-HI (+) B PRESSER SW (DUAL) GR

MODEL MODEL
KK-US009B 108
INSTRUMENT PANEL
NO. NO. NO.
AIR SUS DUMP SW SUB STARTER STP AT DIODE B
FOR ATM
FOR REAR FOR ALL ALLISON
73 77 81
AIR SUSPEN- MODEL 2200 / 2500
SION 3000 / 3500
AIR SUS DUMP DIO1 GR NEUT SIG STOP LAMP RLY
74 FOR REAR 78 FOR ALL 82 FOR ALL

AIR SUSPEN- MODEL MODEL
SION
AIR SUS DUMP DIO2 B KEYLESS ENTRY PTO SW1
FOR REAR
AIR SUSPEN-
75 SION WITH 79 FOR ALL 83 FOR ALL
HIGHT MODEL MODEL
CONTROL
DIFF LOCK SW B KEYLESS SHORT D/L CONTROLLER B
FOR DEFF 84 FOR ALL

76 80 FOR ALL
LOCK MODEL
MODEL
79
KK-US009B 109
INSTRUMENT PANEL
NO. NO. NO.
OPT CONN CAB PTO SW2 W / S EARTH 2

MODEL MODEL MODEL
IDLE UP SIG B PTO CUT RLY W / S EARTH 3
86 FOR 90 FOR ALL 94 FOR ALL

ALL MODEL MODEL MODEL
ECO RUN SW BR W / S EARTH 4

MODEL MODEL
W / S EARTH 1 J / C EARTH 4P
FOR ALL FOR ALL

96
92 MODEL MODEL
KK-US009B 110
INSTRUMENT PANEL STEERING COLUMN

NO. NO. NO.
TO EARTH 1 DRL ECU (1) B STARTER SW B

97 FOR ALL FOR ALL 1 FOR ALL

101
MODEL MODEL MODEL
TO EARTH 2 DRL ECU (2) B LIGHT&TURN SW B


MODEL MODEL MODEL
CAN J / C 3 H TELEMATICS UNIT L WIPER&RETARDER SW

99 FOR ALL 103

FOR ALL 3 FOR ALL
MODEL MODEL MODEL
CAN J / C 3 L HORN SW

FOR ALL
4 FOR ALL
100 MODEL
MODEL
KK-US009B 111
FLOOR CONSOLE
NO. NO. NO.
PKB SW B
1 FOR
HYDRAULIC
BRAKE
SELECTOR GR
2 FOR
ALLISON
3000 / 3500
AT MODE SW
FOR
ALLISON
3
2200 / 2500
KK-US009B 112
FLOOR
NO. NO. NO.
CTY SW FR L
1 FOR ALL
MODEL
CTY SW FR R
2 FOR ALL
MODEL
WASHER MOTOR
3 FOR ALL
MODEL
KK-US009B 113
DOOR (LH)
NO. NO. NO.
D-MASTER SW R / C MIRROR LH B
1 WITH P / W 5 FOR ALL

MODEL
P / W MTR (DR) GR
2 FOR ALL
MODEL
HEAT&LIGHT MIR LH
3 FOR ALL
MODEL
DOOR LOCK (DR) SW B
4 FOR ALL
MODEL
KK-US009B 114
DOOR (RH)
NO. NO. NO.
P / W MTR (AS) B R / C MIRROR RH B
1 FOR ALL FOR ALL 9

MODEL MODEL
P-SUB SW
2 WITH P / W 10
HEAT&LIGHT MIR RH
3 FOR ALL 11
MODEL
DOOR LOCK (AS)
4 FOR ALL 12
MODEL
KK-US009B 115
ROOF
NO. NO. NO.
DOME LAMP LH ID LAMP RH B
1 FOR ALL 5 FOR ALL

MODEL MODEL
ROOF C / L LH B ROOF C / L RH B
2 FOR ALL 6 FOR ALL

MODEL MODEL
ID LAMP LH B DOME LAMP RH
3 FOR ALL 7 FOR ALL

MODEL MODEL
ID LAMP CTR B
4 FOR ALL
MODEL
KK-US009B 116
METRIC/U.S. CUSTOMARY UNIT EQUIVALENTS
Multiply: by: to get: Multiply: by: to get:
LINEAR
inches x 25.4 = millimeters (mm) x 0.03937 = inches
inches x 2.54 = centimeters (cm) x 0.3937 = inches
feet x 0.3048 = meters (m) x 3.281 = feet
AREA
inches2 x 645.16 = millimeters2 (mm2) x 0.00155 = inches2
inches2 x 6.452 = centimeters2 (cm2) x 0.155 = inches2
feet2 x 0.0929 = meters (m2) x 10.764 = feet2
VOLUME
inches3 x 16387.0 = millimeters3 (mm3) x 0.000061 = inches3
inches3 x 16.387 = centimeters3 (cm3) x 0.06102 = inches3
inches3 x 0.01639 = liters (l) x 61.024 = inches3
quarts x 0.94635 = liters (l) x 1.0567 = quarts
gallons x 3.7854 = liters (l) x 0.2642 = gallons
feet3 x 28.317 = liters (l) x 0.03531 = feet3
feet3 x 0.02832 = meters3 (m3) x 35.315 = feet3
fluid oz x 29.57 = milliliters (ml) x 0.03381 = fluid oz
MASS
ounces (av) x 28.35 = grams (g) x 0.03527 = ounces (av)
pounds (av) x 0.4536 = kilograms (kg) x 2.2046 = pounds (av)
tons (2000 lb) x 907.18 = kilograms (kg) x 0.001102 = tons (2000 lb)
tons (2000 lb) x 0.90718 = tonne (t) x 1.1023 = tons (2000 lb)
FUEL ECONOMY
miles/gal x 0.42514 = kilometers/liter (km/l) x 2.3522 = miles/gal
gal/mile x 2.3522 = liters/kilometer (l/km) x 0.42514 = gal/mile
gal/mile x 235.22 = liters/100 kilometers
(l/100 km) x 0.004251 = gal/mile
POWER
horsepower x 0.746 = kilowatts (kw) x 1.34 = horsepower
ft-lbf/min x 0.0226 = watts (W) x 44.25 = ft-lbf/min
TORQUE
pound-inches x 0.11298 = newton-meters (N·m) x 8.851 = pound-inches
pound-feet x 1.3558 = newton-meters (N·m) x 0.7376 = pound-feet
VELOCITY
miles/hour x 1.6093 = kilometers/hour (km/h) x 0.6214 = miles/hour
kilometers/hr x 0.27778 = meters/sec (m/s) x 3.600 = kilometers/hr
miles/hour x 0.4470 = meters/sec (m/s) x 2.237 = miles/hour
COMMON METRIC PREFIXES

mega (M) = 1,000,000 centi (c) = 0.01
kilo (k) = 1,000 milli (m) = 0.001
hecto (h) = 100 micro (µ) = 0.000001
KK-US009B 117

US Chap12

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Chapter 12

DIAGRAM OF FRAME SECTION MODULUS •••••••••••••••••••••••••••••• 1

DIAGRAM OF FRAME SECTION MODULUS

MODEL : NE8J (EXCEPT NE8JGSA AND REAR AIR SUSPENSION)

MODEL : NE8JGSA AND NJ8JGSA

MODEL : NV8JGSA, JSA, LSA, MSA, PSA, RSA, TSA, VSA

MODEL : NE8J (REAR AIR SUSPENSION EXCEPT NE8JGSG)

MODEL : NE8JGSG AND NJ8JGSG

MODEL : NV8J (REAR AIR SUSPENSION)

SUSPENSION DEFLECTION CHART

• FRONT SPRING PER ONE SIDE

MODEL : NE, NJ AND NV

• REAR SPRING PER ONE SIDE

MODEL : NE AND NJ (OPT, WITH HELPER SPRING)

MODEL : NV (STD, WITHOUT HELPER SPRING)

MODEL : NV (OPT, WITH HELPER SPRING)

MODEL : NV (OPT, WITH HELPER RUBBER)

MODEL : NV (OPT, WITHOUT HELPER SPRING)

MODEL : NV (OPT, WITH HELPER SPRING)

MODEL : NV (OPT, WITH HELPER RUBBER)

BRAKE PIPING DIAGRAM

SPARE POWER SUPPLY

KEY LESS AIR-CON CLUTCH

HEAD LAMP RELAY (DIMMER) EXCITE

STARTER RELAY EXCITE

CIGERETE LIGHTER, RADIO

REMOTE CONTROL MIRROR, MIRROR HEATER

AIR-CON, POWER WINDOW

MANUAL DIFF LOCK

BACK UP LAMP (TRAILER)

SPARE POWER SUPPLY (KEY ON ; CAB)

SPARE POWER SUPPLY (KEY ON ; CHASSIS)

F/F LEVEL SENSOR, METER

HEAD LAMP (MAIN)

HEAD LAMP (MAIN)

HEAD LAMP (DIMMER)

HEAD LAMP (DIMMER)

CLEARANCE, TAIL LAMP

SPARE POWER SUPPLY (TAIL)

TURN SIGNAL LAMP, HAZARD LAMP

STARTING CIRCUIT (1) STARTING CIRCUIT (2)

SUB STARTER S/W

SUB STARTER S/W

COMMON RAIL CIRCUIT (2)

COMMON RAIL CIRCUIT (1)

COMMON RAIL CIRCUIT (1)

SPARE POWER SUPPLY (LINKED TO BATTERY)

SPARE POWER SUPPLY (LINKED WITH S/W ON)

SPARE POWER SUPPLY

SPARE POWER SUPPLY (KEY ON)

(POWER WINDOW CIRCUIT)

(HEAD LAMP CIRCUIT)

(STOP LAMP & TURN SIGNAL LAMP CIRCUIT)

(CIGARETTE LIGHTER CIRCUIT)

(WIPER & WASHER CIRCUIT)

(VEHICLE CONTROL ECU (3))

CIRCUIT (METER CIRCUIT)

(AIR DRIER CIRCUIT)

COMMON RAIL CIRCUIT (2)

(STOP LAMP • TURN SIGNAL LAMP CIRCUIT)

(AIR HORN CIRCUIT)

(HEAD LAMP CIRCUIT)

(AIR HORN CIRCUIT)