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Mechanistic
Study of the Influence of Formulation Variables on Matrix Performance and
Drug Release
PING GAO*X, JOHN W. SKOUG*X, PHILLIP R. NIXON†, T. ROBERT JU†, NICK L. STEMM*, AND KUO-CHUN SUNG†‡
Received October 24, 1995, from the *Analytical Research and Specifications Development and †Drug Delivery Research and
Development, Pharmacia & Upjohn, Inc., 7000 Portage Road, Kalamazoo, MI 49001. Final revised manuscript
received May 2, 1996 . Accepted for publication May 3, 1996X. ‡ Current address: Chia-Nan College of Pharmacy,
732 / Journal of Pharmaceutical Sciences S0022-3549(95)00459-X CCC: $12.00 © 1996, American Chemical Society and
Vol. 85, No. 7, July 1996 American Pharmaceutical Association
Figure 1sDrug release profiles of the concentration series of adinazolam mesylate Figure 2sDrug release profiles of the MW series of adinazolam mesylate matrix
matrix tablets with various HPMC/lactose ratios as indicated. Each profile represents tablets with various viscosity grades of HPMC as indicated. Each profile represents
the average of at least two experiments (axial and radial). All formulations contained the average of at least two experiments (axial and radial). The HPMC/lactose
HPMC-K4M, and the total tablet mass was fixed at 250 mg. ratio was 35/62, and the total tablet mass was fixed at 250 mg.
[ ]
diffusion in a cylinder.19 Although there is a distinct trend dMt 2πL 2πr2
in the value of n for the concentration series, this result kDd∆C (4)
dt
) +
suggests that water penetration into HPMC matrices is a ln(r/rc) h
Fickian diffusion process, as opposed to case II (polymer
relaxation controlled) diffusion, irrespective of the polymer where rc and r are the radius of the apparent glassy core and
content or molecular weight. Further, the water diffusivity total tablet, respectively; Dd is the apparent drug diffusivity
at the swollen glassy-gel layer interface can be estimated across the gel; L is the axial length of the cylinder; h is the
using the Einstein diffusion equation, x2 ) 6Dt.20 Plots of x2 thickness of the membrane (the gel layer thickness); k is a
versus time were approximately linear with slopes corre- proportionality constant; and ∆C is the drug concentration
sponding to the apparent water diffusivity. The average value difference across the gel layer. The two terms included in the
of 4 × 10-7 cm2/s thus obtained is in general agreement with brackets on the right side of eq 4 are the surface areas of the
the water diffusivity observed in organic solids or polymer cylindrical tablet in the radial and axial directions with ln-
matrices.19,21-23 (r/rc) and h to account for the diffusion resistance, respectively.
dMt/dt Figure 13sPlot of A vs t for the concentration series using (A) the raw data and
[ ]
A) 2
) kDd∆C (5) (B) the adjusted values of rc and gel layer thicknesses.
2πL 2πr
+
ln(r/rc) h analysis has accounted for differences in swelling among these
formulations, it is difficult to interpret this result. One
where the values of the term A are derived from the drug hypothesis is that the model does not account for inhomoge-
release profile (dMt/dt) and swelling data (rc ) dc/2, r ) d/2, neous swelling of the gel layer, which has been observed by
h, and L) for each formulation. We assume that the partition Melia.30 The rapid matrix dissolution and thin gel layer of
coefficient, k, is constant during swelling among all formula- this formulation may accentuate the impact of inhomogeneous
tions. The drug concentration difference across the gel, ∆C, swelling, which would not be observed for matrices containing
is also a constant (until water penetrates to the tablet center) K4M, K15M, or K100M due to their much thicker gel layers.
since the drug load is the same for all formulations examined We emphasize that further investigation is necessary.
in this work and sink conditions for dissolution of drug exist. Figure 13A plots A vs t for the five formulations in the
Thus, plotting of A vs time yields a constant (kDd∆C) that is concentration series based on the experimentally determined
proportional to the apparent drug diffusion coefficient in the swelling parameters (Figures 8 and 11). A stepwise increase
gel. This analysis effectively deconvolutes the contribution in apparent drug diffusivity is observed with a decrease in
of the swelling kinetics to drug release and indicates whether HPMC/lactose ratio for the 80/17, 65/32, and 50/47 formula-
a correlation exists between the drug release kinetics and drug tions. Qualitatively, this trend suggests that changes in
diffusivity. formulation composition impact drug release rate by their
Figure 12 shows the plots of A vs t for the MW series. The impact on drug diffusivity in the gel layer. However, it is
drug release and swelling data for this analysis are restricted obvious that the formulations containing high lactose contents
up to approximately 70% drug release. The plots for the (20/77 and 35/62) do not fit this trend, presumably due to the
formulations containing K4M, K15M, and K100M, respec- systematic error in gel thickness measurement caused by
tively, are superimposed within the applicable time region undissolved lactose. To account for this systematic error, we
(0.5-7 h). The results suggest that the apparent drug assumed a constant water penetration rate (vide supra) for
diffusivity is essentially the same for formulations containing all formulations in the concentration series and recalculated
the three higher HPMC viscosity grades (K4M, K15M, and the gel thicknesses in the following manner. The pooled core
K100M). These results are in good agreement with our diameter-time profiles (dc vs t) for the 50/47, 65/32, and 80/
previous findings that drug diffusivity in HPMC gels is 17 formulations shown in Figure 11 were fitted to a cubic
determined by the gel composition (the concentrations of equation. The fitted equation was used to generate “simu-
HPMC and lactose)3 and is not a function of HPMC viscosity lated” core diameters (dc) at each observation time. The
grade.3,9 Therefore, the same drug diffusivity is expected due adjusted gel layer thicknesses were then calculated by sub-
to the identical HPMC/lactose ratio of the formulations in the stituting the simulated values of dc into eq 2; note that the
MW series. In contrast, the plot for the K100LV formulation experimental values of the total radial dimension, d, which
(Figure 12) deviates from the other plots, suggesting a were determined accurately in all cases, were used. As shown
substantially higher apparent drug diffusivity. Because this in Figure 14, the adjusted gel layer thickness profiles of all
Conclusions
This study further confirms that diffusion is the dominant
release mechanism for water soluble drugs from polymer
matrix tablets. Formulation composition may modify drug
release by modulating (i) the gel layer thickness and/or (ii)
drug diffusivity in the gel. A mathematical model that
incorporates swelling kinetics (e.g., dynamic tablet dimension,
gel thickness) was used to determine the mechanism by which
key formulation variables impact drug release. The analysis
indicates that variation in HPMC/lactose ratio alters the drug
release rate mainly by altering the drug diffusivity in the gel
layer. In other words, the impact of swelling on drug release
in the concentration series is insignificant over a wide range
of HPMC/lactose ratios. Conversely, for the MW series,
HPMC viscosity grade has a critical impact upon both the
matrix dissolution rate and the gel layer thickness develop-
Figure 14sAdjusted gel layer thicknesses for the concentration series computed ment. For matrices containing HPMC above a limiting viscos-
by assuming identical water penetration rates (i.e., the same dc vs t profiles) for ity grade (i.e., K4M), the similar drug release rates observed
all formulations. See text for details. are attributed to similar drug diffusivities, which result from
identical gel compositions and thicknesses. For matrices
Table 2. Comparisons between the Normalized Ratios of the Drug containing low viscosity grade HPMC (K100LV), drug release
Diffusivities That are Observed (Dobsd) and Predicted (Dcalcd), Respectively, (and apparent drug diffusivity) is greater than expected due
for the Concentration Series with an Assumption of 70% Hydration of the the impact of inhomogeneous swelling, likely a manifestation
Gel of the rapid matrix dissolution.
Dobsd
Formulation (HPMC/Lactose) (t ) 1 h)a (t ) 4 h)a Dcalcdb References and Notes
80/17 1.00 1.00 1.00 1. Skoug, J. W.; Mikelsons, M. V.; Vigneron, C. N.; Stemm, N. L.
65/32 1.12 1.06 1.22 J. Controlled Release 1993, 27, 227-245.
50/47 1.44 1.37 1.48 2. Skoug, J. W.; Borin, M. T.; Fleishaker, J. C.; Cooper, A. M.
35/62 1.76 1.55 1.81 Pharm. Res. 1991, 8, 1282-1288.
20/77 1.98 1.72 2.20 3. Gao, P.; Fagerness, P. E. Pharm. Res. 1995, 12, 955-964.
4. Gao, P.; Nixon, P. R.; Skoug, J. W. Pharm. Res. 1995, 12, 965-
a Normalized ratios of the drug diffusivity obtained from the data in Figure 13B 971.
with respect to the 80/17 formulation at two specified times (1 and 4 h). 5. Huguchi, T. J. Pharm. Sci. 1963, 52, 1145-1149.
b Normalized ratios of the drug diffusivity that is calculated using the equation D 6. Gao, P.; Meury, R. H. J. Pharm. Sci. 1996, 85, 725-731.
7. Hogan, J. E. Drug Dev. Ind. Pharm. 1989, 15, 975-999.
) D° exp [−kHCH − kLCL], where kH ) 7.85 and kL ) 3.48 for HPMC and lactose, 8. Ford, J. L.; Rubinstein, R. H.; McCaul, F.; Hogan, J. E.; Edgar,
respectively, and CH and CL are the concentrations of HPMC and lactose. See P. J. Int. J. Pharm. 1987, 40, 223-234.
ref 3 for details. 9. Mitchell, K.; Ford, J. L.; Armstrong, D. J.; Elliott, P. N. C.;
Rostron, C.; Hogan, J. E. Int. J. Pharm. 1993, 100, 155-163.
10. Shah, C. N.; Zhang, G.; Apelian, V.; Zeng, F.; Infeld, M. H.;
five formulations in the concentration series are close to each Malick, A. W. Pharm. Res. 1993, 10, 1693-1695.
other, although a small difference is still observed for the 20/ 11. Lee, P. I.; Peppas, N. A. J. Controlled Release 1987, 6, 207-
77 formulation at t > 3 h. Using the adjusted values of rc 215.
and h, term A is then recalculated and plotted in Figure 13B. 12. Ju, T. C. R.; Nixon, P. R., Patel, M. V. J. Pharm. Sci. 1995, 84,
The two formulations containing high lactose content (20/77 1464-1477.
13. Ju, T. C. R.; Nixon, P. R.; Patel, M. V. J. Pharm. Sci. 1995, 84,
and 35/62) follow the rank order with the other three formula- 1455-1463.
tions in that the apparent diffusivities are inversely propor- 14. Pham, A. T.; Lee, P. I. Pharm. Res. 1994, 11, 1379-1384.
tional to the HPMC/lactose ratio. Further, we compared 15. Gao, P. Unpublished results.
experimental drug diffusivities (normalized to the 80/17 16. Papadimitriou, E.; Buckton, G.; Efentakis, M. Int. J. Pharm.
1993, 98, 57-62.
formulation) calculated from Figure 13B to predicted diffu- 17. Rajabi-Siahboomi, A. R.; Bowtell, R. W.; Mansfield, P.; Hend-
sivities using the empirical formula given in ref 3. Table 2 erson, A.; Davies, M. C.; Melia, C. D. J. Controlled Release 1994,
provides these ratios at 1 and 4 h, respectively, for each 31, 121-128.
formulation. A hydration level of 70% is chosen as an average 18. Lee, P. I.; Kim, C. J. J. Membr. Sci. 1992, 65, 77-92.
across the gel layer, thus yielding an average drug diffusivity. 19. Gehrke, S. H.; Biren, D.; Hopkins, J. J. J. Biomater. Sci., Polym.
Ed. 1994, 6, 375-390.
The agreement between the experimental and predicted 20. Levine, I. N. Physical Chemistry, 3rd ed.; McGraw-Hill Book
normalized drug diffusivities supports the assumption of Company: New York, 1988; p 484.
constant water penetration and use of adjusted gel layer 21. Pitkin, C.; Carstensen, J. T. J. Pharm. Sci. 1973, 62, 1215.
thicknesses in the above analysis. 22. Oksanen, C. A.; Zografi, G. Pharm. Res. 1993, 10, 791-799.
23. Galin, J. C.; Galin, M. J. Polym. Sci., Part B: Polym. Phys. 1995,
We conclude for the concentration series that differences 33, 2033-2043.
in drug release rates are primarily attributed to differences 24. Merck Index, 11th ed.; Merck & Co.: Rahway, NJ, 1989; p 843.