Tendernotice 1 37 Compressed 301 377

MANUFACTURER’S
NAME AND ADDRESS INDICATIVE MANUFACTURING QUALITY PLAN PROJECT :

ITEM : LT SWITCHGEAR QP NO.: PACKAGE :
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
SUB-SYSTEM: LT DATE:
PAGE: …. OF…. MAIN-SUPPLIER:
card
f) Outer sheath thickness Major Physical Approved data Approved data -do- P W W
sheet sheet
INDICATIVE MANUFACTURING
COMPONENT
g) Hot set test for
insulation
Major
CLAS
Physical
QUANTUM
IEC 60540 IEC 60540 -do-
FORMAT
P
AGENCY
W W
SL. CHARACTERISTICS TYPE OF REFERENCE ACCEPTANCE

& S OF CHECK OF REMARKS
NO
1.
QUALITY PLAN
OPERATIONS
2. 3. 4.
CHECK
5.
M
6.
C/N
DOCUMENT
7.
NORMS
8.
RECORD
9.
D
M
**
C
10.
N
*
3) Paint Thickness & Major Meas. & test Mfr practices - -do- -do- P - -
Adhesion
4) Salt spray test Major Meas. & test 1 sample per Mfr practice Mfr Practice -do- P V V
year
3 Panel Assembly 1) Panel shell assembly, Top Major Process 100% - Mfr Internal Mfr Internal Drgs -do- P - -
&back cover assembly, Drgs made to made to meet
Panel door assembly, hinge meet NTPC NTPC Appd.
fitting & door knob fitting Appd.Drgs. Drgs.
etc.
2) Size of busbar & busbar Major Process 100% - -do- -do- -do- P - -
finish
3) Colour coding of busbar Major Process 100% - -do- -do- -do- P - -
4) Insulator type & Major Process 100% - -do- -do- -do- P - -

mounting
5) Busbar support distance Major Process 100% - Size KGM Size KGM -do- P - -
& tightness of bolts for M8 0.85 M8 0.85
Main bus bars and bus bar M10 1.88 M10 1.88
joints M12 3.2 M12 3.2
LEGEND: * RECORDS, INDENTIFIED WITH “TICK” (  ) SHALL BE DOC. NO.: REV…… CAT…..
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
** M: MANUFACTURER/SUB-SUPPLIER C: MAIN SUPPLIER, N: NTPC
P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE,
MANUFACTURER/ MAIN-SUPPLIER CHP: NTPC SHALL IDENTIFY IN COLUM “N” AS ‘ W” FOR
SUB-SUPPLIER NTPC
SIGNATURE USE REVIEWED BY APPROVED BY APPROVAL
SEAL
FORMAT NO.: QS-01-QAI-P-09/F1-R1 PAGE 10 OF 17 ENGG. DIV./QA&I
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
6) Main , Control & Major Process 100% - -do- -do- QC P - -
Auxiliary Records
Busbar Clearances
COMPONENT CLAS QUANTUM FORMAT
NO CHECK DOCUMENT NORMS AGENCY
OPERATIONS RECORD
6) Main , Control & Major Process 100% - -do- -do- QC P - -

Auxiliary Records
Busbar Clearances
7) Tin / silver plating / Major Process 100% - -do- -do- QC P - -
bimetallic strip /washer Records
between
Cu & Al joints
8) CT / PT mounting Major Process 100% - -do- -do- -do- P - -
arrangement & tightness
9) Termination for power & Major Process 100% - -do- -do- -do- P - -
control circuits
10) Lug size & crimping Major Process 100% - Mfr Internal Mfr Internal Drgs QC P - -
quality Drgs made to meet Records
made to meet NTPC Appd.
NTPC Appd. Drgs.
Drgs.
11) Earthing busbar size & Major Process 100% - -do- -do- QC P - -
continuity ; earthing of Records
panel &
door
12) Breaker safety shutter Major Process 100% - -do- -do- QC P - -
operation Records
13) Spring loaded power & Major Process 100% - -do- -do- QC P - -
control contacts alignment Records
4 Module assembly 1) Component identification Major Process 100% - -do- -do- QC P - -
Records
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
2) Component layout, Major Process 100% - -do- -do- QC P - -
mounting Records
& dimensions
OPERATIONS RECORD
3) Incoming & outgoing Major Process 100% - -do- -do- QC P - -

power & control contacts Records
assembly & alignment
4) Power circuit wire / strip Major Process 100% - Mfr Internal Mfr Internal Drgs QC p - -
termination & clearances Drgs/spec made /spec made to Records
to meet NTPC meet NTPC Appd.
Appd. Drgs. Drgs.
5) Busbar joints Major Process 100% - -do- -do- QC P - -
Records
6) Functional Checks Major Process 100% - -do- -do- QC P - -
Records
6 Control Wiring 1) Wire Size & lug size. Minor Visual 100% - NTPC apprd. NTPC apprd. QC P - -
Colour Wiring diagram Wiring diagram Records
of wire
2) Proper wire Clamping & Minor Visual 100% - Shop practice Shop practice QC P - -
Ferruling Records
3) Continuity as per wiring Critica Test Sample - NTPC Appr. NTPC Appr. QC P - -
drg l Drg. Drg. Records
4) Tightness of termination Major Test 100% - Mfr. Std Mfr. Std QC P - -
& crimping check Records
D Final
Inspection
2 1. Overall visual check for Major Visual 100% 10% Approved GA Approved GA TC P W W
aesthetics, verticality of Drgs Drg.
panels and alignment
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
between two transport
sections

OPERATIONS RECORD
2. Verification of overall Major Meas. 100% 1 Sample Approved GA Approved GA TC P W W

Dimensions Including sheet of each Drg.
steel thickness type of
panel/lot
3)Busduct interface, phase Major Visual 100% 100% NTPC appd Drg NTPC appd Drg / TC P W W
sequence, flange dimensions / NTPC
& clearances NTPC Specification
Specification
4. Busbar (Main –horizontal Critica Meas. & 100% 10% NTPC Appr. NTPC Appr. Drgs TC P W W
) – clearances, color coding, l Visual Transport Drgs / NTPC
phase sequence Units / NTPC Specification
identification for each Specification
transport unit
5. Busbar support Major Meas 100% 10% NTPC accepted NTPC Appd Drgs/ TC P W W
arrangement : Type test reports NTPC spec.
centre – centre distance
between supports
6. Overlapping of busbar Major Meas. 100% 10% NTPC appd. NTPC appd. Drgs TC P W W
joints Drgs
7. Verification of tightness Critica Mech. 100% 10% Size KGM Size KGM TC P W W
of busbar joints by torque l M8 0.85 M8 0.85
wrench M10 1.88 M10 1.88
M12 3.2 M12 3.2
8. CT /PT fixing & Major Visual 100% 10% NTPC Speci NTPC Spec. TC P W W
mounting arrangement
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :

OPERATIONS RECORD
9. Check shrouding of Major Visual 100% Random NTPC Spec NTPC Spec. TC P W W
accessible live parts , Cable .
supports and tool falling
shroud
in cable alley and
application of
PVC sleeves on busbars
10. Verification of Major Visual 100% 10% of Makes as per Makes as per TC P W V
Components each type LOA / LOA /
for make, type, rating & of module Endorsement Endorsement
layout Sheet Type, Sheet Type, rating
per lot
rating & Layout & Layout as per
as per NTPC NTPC approved
approved GA / scheme drg
GA / scheme drg
11. Check control wiring / Major Visual 100% 10% NTPC apppd NTPC Appd drg TC P W W
terminal arrangement & Same as drg
ferruling above
12. Safety Shutters Critica Electrical 100% 10% NTPC NTPC TC P W W
operation check l Same as Specification specification
above
13. Check door interlock & Major Electrical 100% 10% Same as NTPC NTPC TC P W W
defeat interlock & above Specification specification
adlocking feature
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
OPERATIONS RECORD
14. Mech operation test for Critica Electrical 100% 10 Same as IS 13947 IS 13947 TC P W W
ACB l above
as per IS
15. Breaker operation at Critica Electrical 100% 100% IS 13947; NTPC NTPC TC P W W
service , test & isolate l appd drg Spe;cification
position
16. Power & control Major Electrical 100% 10% of NTPC NTPC TC P W W
drawout contacts alignment each Specification Specification
check type of
module
per lot
17. Check for Breaker Major Electrical 100% 100% NTPC NTPC TC P W W
antipumping & trip free Specification Specification
feature
18. Earthing of ACB Cradle Major Visual 100% 10% NTPC Spec. NTPC Spec. TC P W W
19. Interlocks & operation Critica Electrical 100% 10% of Approved drgs Approved drgs & TC P W W
check: l each & NTPC NTPC
- elect. / mech type of Specification Specification
- open, close: under test , module
service per lot
& isolation position
21. Earth bus dimensions, Major Electrical. 100% 10% of NTPC Appd GA NTPC Appd GA TC P W W
earthing of drawout each Drg Drg
modules, door etc. type of
module
per lot
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
OPERATIONS RECORD
22. Check Paint shade, Major Visual/Test 100% for 2-3 NTPC approved NTPC approved TC P W W Paint adhesion check
thickness, Adhesion & shade & samples drg. For shade drg. For shade by cross hatch method
finish finish; 2 - 3 / board Paint Thickness Paint Thickness to using adhesive type
samples / to be checked as be checked as per
lot for per NTPC spec. NTPC spec.
thickness
& adhesion
check
23. draw in- draw out- draw- Visual Random Random No damages P W W
in of modules at random and
check damages of fixed
contacts and lyra contacts if
any
24. Degree of protection Major Visual 2-5 2-5 NTPC approved No insertion TC P W W Paper insertion method
check, check profile & samples at samples drgs / NTPC possible for IP 5X
fixing of gaskets gasketted at Specification from openings & compartments & 1 mm
joints per gaskette gasketted joints wire
board d joints insertion method for IP
per 4X compartments.
board Type, Dimensions &
profile of the gaskets
should be same as
type tested panel
gaskets
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
OPERATIONS RECORD
25. IR Test before & after Major Electrical. 100% 100% IS-8623 IS-8623 TC P W W
the HV Test
26. HV test on Power & Critica Electrical 100% 100% IS-8623 IS-8623 TC P W W
control circuit. l
27. Fitting of sheet steel Major Visual 100% 100% NTPC Spec. NTPC Spec. TC P V V Surveillance check by
covers at both ends of Main contractor /
transport units NTPC
2 Packing -Completeness Major Visual 100% - Mfr. Std. Mfr. Std. Practice QC P - -
-Sturdiness Practice Records
-Loose Items
SUB-SUPPLIER NTPC
SEAL
11
ITEM : MV
Switrchgear INDICATIVE QUALITY PLAN QP.NO: REVIEWED BY APPROVED BY
upto 33KV Rev No.: 0

CONFORMING TO CODE : Date:
IS / IEC / NTPC TECHNICAL SPECIFICATION VALID UPTO:
Sl No COMPONENT CHARACTERISTICS CLASS TYPE OF QUANTUM OF CHECK REFERENCE ACCEPTANCE NORMS FORMAT OF AGENCY REMARKS
& OPERATIONS CHECK DOCUMENT RECORD
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D ** 10 11
*
1.00 Raw Material/Bought out Item Checks-
1 CT’s
10% of each As per P.O.Spec., App. As per P.O.Spec., App.
1 Make, type & rating Major Visual 100% QC Record P V -
type Drg. , Appd. Vendor List Drg. , Appd. Vendor List
All routine tests as per 10% of each IS- 2705/ App. Drg./ App. IS- 2705/ App. Drg./ App.
2 Critical Elec 100% Supplier TC  V V -
IS- 2705 type Data sheet Data sheet
PD before & after Pig 10% of each
3 Critical Elec 100% CT mfr standard CT mfr standard QC record  P V -
Tail Connection typr
2 PT’s 10% of each As per P.O.Spec., App. As per P.O.Spec., App.
1 Make, type & rating Major Visual 100% QC Record P V -
type Drg., Appd. Vendor List Drg., Appd. Vendor List
All routine tests as per 10% of each IS- 3156/App. Drg./ App. IS- 3156/App. Drg./ App.
2 Critical Elec 100% Supplier TC  V V -
IS- 3156 type Data sheet Data sheet
3 Numerical 10% of each As per P.O.Spec., Appd. As per P.O.Spec., Appd.
1 Make ,Type & rating Major Visual 100% QC Records P V -
Protection Relays type Vendor List Vendor List
Special Inspection Levels, S1

As per Approved FAT FAT inspection on Panel / Loose Relays at
2 FAT Major Elec (AQL 1.5) as per IS2500 Part- FAT Report  P W W
procedure BHEL / Vendor works.
I per Type of relay
4 Door Gasket Panel Type Test Report of Degree of

1 Sample per 1 Sample per
1 Profile Minor Visual Mnfr std./ spec. Mnfr std./ spec. QC record P V - Protection for Reference at the time of
lot lot
inspection
5 Bus bar Support
Mnfr / BHEL std./drg / IS- Mnfr / BHEL std./drg / IS-
Insulator/ Seal off 1 Cantillever Strength Major Test Supplier std. Supplier std. Supplier TC V V - Not applicable for inter-panel SOB
9431 9431
bushing
2 HV Test Major Test Supplier std. Supplier std. Supplier TC V V -
9431 9431
3 PD Test Major Test Supplier std. Supplier std. Supplier TC V V -
9431 9431
Comparative Tracking Mnfr / BHEL std./drg / IS-
4 Major Test Supplier std. Supplier std. >=600V Supplier TC V V -
Index 9431
5 Dimension Major Meas. Supplier std. Supplier std. BHEL drg. BHEL drg. QC Record P V -
1 OF 4
ITEM : MV

6M 6 C/N M C N
1 2 3 4 5 7 8 9 D ** 10 11
*
B In process checks
1 Vacuum Circuit 1 Type & Rating Major Visual 100% Appd. Drawing Appd. Drawing Test Record P V -
Breaker HV Test on Power
2 Major Test 100% Special IEC 62271-100 IEC 62271-100 Test Record P V -
Circuit
IR Test on Main, Inspection
3 Auxiliary/ Control Major Test 100% Levels, S2 IEC 62271-100 IEC 62271-100 Test Record P V -
Circuit (AQL 1.5) as
4 Contact Resistance Major Test 100% per IS2500 IEC 62271-100 IEC 62271-100 Test Record P V -
Part-I per
5 Mechanical operation Major Test 100% board IEC 62271-100 IEC 62271-100 Test Record P V -
Breaker Closing/
6 Major Test 100% Mfg std. Data sheet Test Record P V -
Tripping Time
2 Vacuum 1 Make, Type & Rating Major Visual 100% Appd. Drawing Appd. Drawing Test Record P V -
Contactor along HV Test on Power
2 Major Test 100% Special IEC 62271-100 IEC 62271-100 Test Record P V -
with panel Circuit
Inspection
IR Test on Main,
3 Major Test 100% Levels, S2 IEC 62271-100 IEC 62271-100 Test Record P V -
Auxiliary/ Control Ckt.
(AQL 1.5) as
4 Contact Resistance Major Test 100% per IS2500 IEC 62271-100 IEC 62271-100 Test Record P V -
5 Mechanical operation Major Test 100% Part-I per IEC 62271-100 IEC 62271-100 Test Record P V -
board
Closing/ Tripping
6 Major Test 100% Supplier TC Supplier TC Supplier TC V V -
Time
C. Final Panel Assembly
Panel Special
Inspection
Levels, S2
Verification of overall As per approved Layout As per approved Layout
1 Major Meas. 100% (AQL 1.5) as Mfr. Record P V W
W -
dimensions and labels drgs. drgs.
per IS2500
Part-I per
board
Measurement of
2 tightness of busbar Critical Meas. 100%
5 joints /
- 40 Nm Mfr. Record P W
V W
-
offered lot
joints by torque wrench
2 OF 4
ITEM : MV

6M 6 C/N M C N
1 2 3 4 5 7 8 9 D ** 10 11
*
Check CT pig tail fixing with busbar/
CT /PT fixing & 10 Samples / W connection (i.e. checking of fixing of
3 Major Visual 100% Mfg. drg. Independently mounted Mfr. Record P V -W
mounting arrangement offered lot equipotential wire applicable only for Slot
CT).
Busbar Clearance Aat random,
4 Major Measurement 100% Mfg. drg. Approved Drawing Mfr. Record P V W
W -
Check at 2-3 points
Functional /
Operational check on
V W
W
Breaker/ Contactor, NTPC approved scheme NTPC approved scheme
5 Critical Test 100% Mfr. Record P -
Operation of limit & drg. & drg.
switches / Electrical
Interlock Checks.
Main circuit contact
Resistance
IEC 62271-100/ Temp. IEC 62271-100/ Temp. rise W
6 Measurement (Top Critical Test 100% Special Mfr. Record P V -W
rise test report test report
Busbar to Bottom Inspection
Fixed Contact). Levels, S2
V W
Safety Shutters
7
operation check
Critical Mech. 100% (AQL 1.5) as BHEL, Drg. BHEL, Drg. Mfr. Record P W -
per IS2500
5 Close/ open
Part-I per W
8 operation test for CB/ Critical Test 100% IEC 62271-100 IEC 62271-100 Mfr. Record P V W
-
board
Contactor
Breaker/ Contactor
9 Closing/ Tripping Critical Test 100% Datasheet, mfr standard Datasheet, mfr standard Mfr. Record P
W
V -W
Time
Earthing of Breaker
10 Major Visual 100% - - - P V W
W -
Truck / Doors
Circuit Breaker /
Contactor alignment
11
check while insertion
Major Visual 100% - - - P WW
V -
to panel
Interchangeability
Major Mech 100%
1 of each
Approved drgs Approved drgs - P W W
V -
12 check for similar rating
rating
breaker trucks
Overall aesthetics,
finish, Paint shade, 1 Panel / Paint adhesion check by cross hatch method
13 Major Visual/Test 100% As per NTPC spec. As per NTPC spec. Mfr. Record P V -W
W
thickness, Adhesion offered lot using calibrated tape
(On outer surface).
3 OF 4
ITEM : MV

6M 6 C/N M C N
1 2 3 4 5 7 8 9 D ** 10 11
*
14
HV test on Power &
Critical Test 100% IEC 62271-200 IEC 62271-200 Mfr. Record P W
V W
-
control ckt.
IR Test before & after

the HV Test with 500V
15 meggar for control Major Test 100% Special IEC 62271-200 IEC 62271-200 Mfr. Record P V W
W -
circuit and 5.0KV Inspection
Meggar for Power Ckt. Levels, S2
16
Door locking
Major Visual 100%
(AQL 1.5) as
Internal Arc test report Internal Arc test report - P W
V W
-
arrangement per IS2500
V W
Degree of protection Part-I NTPC approved drgs / Paper should not come out W Paper pulling method for IP 5X Instrument
17 Major Test 100% Mfr. Record P -
check NTPC Spec when door is closed. Panel.
18
Proper Wire Dressing /
Major Visual 100% - - - P W
V -W
Crimping
19
Gland plate material
Minor Meas. 100% App. Drg. App. Drg. Mfr. Record P
W
V W
-
and thickness check
Earthing Truck 1 Rating & Type Major Visual 100% As per NTPC spec. As per NTPC spec. Mfr. Record P W
V W
-
5 Close/ open W
2 operation test for CB/ Major Functional test 100%
100%
-do- -do- Mfr. Record P W
V W
-
Contactor
3
Electrical interlock
Major Functional test 100% -do- -do- Mfr. Record P
W
V W
-
check
4 OF 4
12
MANUFACTURER’S
ITEM : POTENTIAL QP NO.: PACKAGE :
MFGR.’s TRANSFORMER REV.NO.:
LOGO CONTRACT NO. :
DATE:
SUB-SYSTEM: 33 KV OIL FILLED PAGE: …. OF…. MAIN-SUPPLIER:
COMPONENT TYPE QUANTUM FORMAT
SL. CHARACTERISTICS CLASS REFERENCE ACCEPTANCE AGENCY
& OF OF CHECK OF REMARKS
NO DOCUMENT NORMS
OPERATIONS CHECK M C/N RECORD
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
BOUGHT OUT ITEMS
F01 A
Dimension 1 sample/
1.1 Insulator Major Measure - Drawing/ P.O. Drawing/ P.O. (8.2.4) / P - -
(ID,OD,P.C.D) Size/ lot
STC
Flange Thickness DO DO DO - DO DO DO P - -
Creepage DO DO DO - DO DO DO P - -
Total Height DO DO DO - DO DO DO P - -
Hole Dia. DO DO DO - DO DO DO P - -
Electrical Routine IS 5621 -
DO Test DO - IS 5621 - 1980 STC V - -
Test 1980
Temp. Cycle Test DO DO DO - DO DO DO V - -
Porosity Test DO DO DO - DO DO DO V - -
F01 A
Free From Free From P/
Visual DO Physical 100% - (8.2.4) / - -
Damage Damage V
STC
Supper F01Y
1 sample/ P/
1.2 Enamelled Dimension Major Measure - IS 13730 IS 13730 (8.2.4) / - -
Size/ lot V
Copper wire STC
P/
Elongation DO Test DO - DO DO DO - -
V
P/
Springness DO DO DO - DO DO DO - -
V
Flexiblity & P/
DO DO DO - DO DO DO - -
adherence V
MANUFACTURER/ MAIN-SUPPLIER FOR
CHP: NTPC SHALL IDENTIFY IN COLUM “N” AS ‘ W”
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Solvent Test DO DO DO - DO DO STC V - -

F01Y
P/
Breakdown Voltage DO DO DO - DO DO (8.2.4) / - -
V
STC
Continuty of
DO DO DO - DO DO STC V - -
Covering
F01Y
Resistance to P/
DO DO DO - DO DO (8.2.4) / - -
abrasion V
STC
Resistance P/
Measurement V
Heat Shock Test DO DO DO - DO DO DO V - -
P/
Cut Through Test DO DO DO - DO DO DO - -
V
1 sample F01(8.2.
1.3 MS Tank Dimension Major Measure - Drawing/ P.O. Drawing/ P.O. P - -
/Size / lot 4)
Material DO Test DO - DO DO STC V - -
Free From Free From Inhouse
Surface Finish DO Physical DO - P - -
Damage Damage TC
Pressure test DO Test 100% - test@30 psi No Leakage DO P/V - -
Core 1 sample F01(8.2.

1.4 Dimension Major Measure - P.O./Drg. P.O./Drg. P - -
(C.R.G.O) /lot 4)
Free From Free From
Surface defects DO Visual DO - DO P - -
Damage Damage
Weight DO Measure DO - P.O./Drg. P.O./Drg. DO P - -
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
1 sample/ As per As per F01W(8. P/

1.5 Bellow ( SS) Dimension Major Measure - - -
Size/ lot P.O./Drg. P.O./Drg. 2.4)/STC V
P/
Flange Thickness DO DO DO - DO DO DO - -
V
Flange P/
(O.D.,P.C.D.,Holes) V
Chemical
DO Test DO - DO DO STC V - -
composition
F01W(8. P/
Leakage Test DO DO DO - check @30psi No leakage - -
2.4)/STC V
Viton Rubber Dimension 1 sample/ P.O./Drg./Mfg.s P.O./Drg./Mfg. P/

1.6 Major Measure F01F(8.2 - -
O Ring (ID,OD,Thk) Size/ lot td. std. V
.4)/STC
P/
Hardness DO Test DO DO DO DO - -
V
Tensile Strength DO DO DO DO DO STC V - -
Ultimate Elongation DO DO DO DO DO DO V - -
Compression set at DO DO DO DO DO DO V - -
2000C for 22 Hrs
Heat Resistance @
250⁰C, DO DO DO DO DO DO V - -
70 Hrs.
Ageing in
Transformer Oil DO DO DO DO DO DO V - -
at 2000C for 72 Hrs
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
Change in Volume DO DO DO DO DO DO V - -
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Change in
DO DO DO DO DO DO V - -
Hardness
Change in Tensile
Strength
Change in
Elongation
Density DO DO DO DO DO DO V - -
F01R
Insulating Dimension 1sample/l PO/Mfg.std./Tec PO/Mfg.std./Te P/
1.7 Major Test - (8.2.4)/S - -
Crepe Paper Thickness ot h. Data sheet ch. Data sheet V
TC
Grammage/Substa IS 9335/IEC IS 9335/IEC P/
DO DO DO - DO - -
nce 60554 60554 V
Tensile Strength P/
(MD) V
Elongation at Break P/
(MD) V
Conductivity of aq. P/
DO DO DO - DO DO DO - - Max. 5
Extract V
P/ ERDA test
Ph of aq. Extract DO DO DO - DO DO DO - -
V result once
P/ in half
Ash Content DO DO DO - DO DO DO - -
V yearly
P/
Moisture Content DO DO DO - DO DO DO - -
V
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
P/
Hill Count DO DO DO - PO/Mfg.std. PO/Mfg. std. DO - -
V

NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
F 01 L
Insulating Dimension 1sample/l PO/Mfg.std./Tec PO/Mfg.std./Te P/
1.8 Major Test - (8.2.4)/S - -
Kraft Paper (Thickness) ot h. Data sheet ch. Data sheet V
TC
IS 9335/IEC IS 9335/IEC P/
Substance DO DO DO - DO - -
60554 60554 V
Density DO DO DO - DO DO DO V - -
P/
Tensile Index DO DO DO - DO DO DO - -
V
Tear Index DO DO DO - DO DO STC V - - ERDA test

result once
F 01 L
P/ in half
Elongation DO DO DO - DO DO (8.2.4)/S - -
V yearly
TC
P/
Ash Content DO DO DO - DO DO DO - -
V
P/
Moisture Content DO DO DO - DO DO DO - -
V
P/
Ph Value DO DO DO - DO DO DO - -
V
P/
Conductivity DO DO DO - DO DO DO - - Max. 5
V
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Electrical Strength P/
DO DO DO - DO Min. 7kv/mm DO - -
in Air V
1 sample/ P.O. / F01C(8.2 P/
1.9 Copper Lugs Dimension Major Measure - P.O. / Drawing - -
Size/ lot Drawing .4)/STC V
Cu. Purity
Test from
I.D. & Hole Dia. of P/ 3rd Party
barrel V NABL
Approved
Lab
P/
Conductivity DO Test DO - As per IACS 97.0 % Min. DO - -
V
Lab
Cu purity test DO DO DO - As per IS 191 99.90 % Min. V - -
Report
F01 F
Semi 1sample/l Mfg.std./Tech. Mfg.std./Tech. P/
1.10 Thickness Major Measure - (8.2.4)/ - -
Conducting ot Data sheet Data sheet V
STC
Black crepe
paper P/
Width DO DO DO - DO DO DO - -
V
P/
Substance DO DO DO - DO DO DO - -
V
P/
Tensile Strength DO Test DO - DO DO DO - -
V
P/
Elongation at Break DO DO DO - DO DO DO - -
V
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
P/
1.11 - -
Aluminium 1 Mfg.std./Tech. Mfg.std./Tech. F01R(8.2 V
Thickness Major Measure -
Crepe Paper sample/lot Data sheet Data sheet .4) / STC P/
- -
V
P/
Width DO DO DO - DO DO DO - -
V
P/
Substance DO DO DO - DO DO DO - -
V
P/
Tensile Strength DO Test DO - DO DO DO - -
V
P/
Elongation at Break DO DO DO - DO DO DO - -
V
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Transformer 1 Oil Shall be

1.12 Appearance Major Visual - IEC 60296 P/
Oil sample/lot Clear F01(8.2. - -
V
& Transparent 4) /STC
Density @ 20⁰C DO Test DO - DO Max. 0.895 STC V - -
Kinematic
DO DO DO - DO Max. 12 DO V - -
viscosity@ 40⁰C
Pour Point Deg.C DO DO DO - DO Max.(- 40) DO V - -
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Water content DO DO DO - DO Max.20 mg/Kg DO V - -

BDV ( New P/
DO DO DO - DO Min. 30 F01(8.2. - -
unfiltered) V
4) /STC
P/
DDF @90⁰C DO DO DO - DO Max. 0.001 DO - -
V
Particle Count DO DO DO - DO No gen. Req. STC V - -
Neutralization
DO DO DO - DO Max. 0.01 DO V - -
Value/Acidity
Min. 40
Interfacial Tension DO DO DO - DO DO V - -
mN/mtr
Total Sulpher
DO DO DO - DO Max. 0.15% DO V - -
Content
Corrosive Sulpher DO DO DO - DO Non Corrosive DO V - -
Not Det.(<
Dibenzyl Disulphide DO DO DO - DO DO V - -
5mg/kg)
Antioxidant
DO DO DO - DO 0.08 - 0.40 % DO V - -
Additives,
Not Det.(<
Metal Passivator DO DO DO - DO DO V - -
5mg/kg)
Not
Furfural Content DO DO DO - DO Det.(<0.05mg DO V - -
/kg)
Oil Charactersitics
after Oxidation
Stability test @
120⁰C for 500 hrs)
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Max. 0.3
Total acidity DO DO DO - IEC 60296 STC V - -
mgKOH/gm
Total sludge DO DO DO - DO Max. 0.05% DO V - -
DDF @90 Deg.C DO DO DO - DO Max. 0.05 DO V - -
Gassing tendency 1
Major Test - IEC 60296 0-5 STC V - -
@50Hz sample/lot
Flash Point
DO DO DO - DO Min. 135⁰C DO V - -
PMCC,Deg.C
Not Det.(<
PCB Content DO DO DO - DO DO V - -
2mg/kg)
PCA Content DO DO DO - DO Max. 3% DO V - -
Carbon Type
analysis
Cn% DO DO DO - DO Min. 45 DO V - -
Cp % DO DO DO - DO Max. 49 DO V - -
Ca % DO DO DO - DO Max. 6 DO
2.0 IN - PROCESS INSPECTION

Testing
2.1 Turn Ratio Major Test 100% - IS 3156 IS 3156 P.C.C P - -
before
High Voltage power
assembly frequency test @ DO DO DO - DO DO DO P - -
3kv
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Accuracy test
determination of
errors according to
the requirements
DO DO DO - DO DO DO P - -
of appropriate
accuracy class
(20% rate volatge)
& polarity test
Final accuracy DO DO DO - DO DO DO P - -
Visual Inspection &

Fitment of
2.2 Assembly Major Test 100% - IS 3156 IS 3156 P.C.C P - -
Secondary
Terminals
H.V. @ 3KV
(primary neutral to DO DO DO - DO DO DO P - -
earth)
I.R. Measurement DO DO DO - DO DO DO P - -
Polarity test DO DO DO - DO DO DO P - -
Fitment of
DO Physical DO - Drg./Mfg.std. Drg./Mfg.std. DO P - -
Insulators
Tank cleanliness & Free From Free From
DO DO DO - DO P - -
Painting Damage Damage
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
Secondary H.V.
Test(Secondary DO Test DO - IS 3156 IS 3156 DO P - -
terminal to earth)
Vacuum Leakage check

2.3 Major Test 100% - test@30psi No leakage P.C.C. P - -
Drying & after assembly
Oil
Impregnation
Oil Test Before 1sample/l
DO DO - IEC 60296 IEC 60296 DO P - -
filling ot
Tan Delta @ 90⁰C

-
& B.D.V
Test
DGA DO DO Randomly - IEC 60599 IEC 60599 P - -
report
Oil Level
DO Physical 100% - Drg./Mfg.std. Drg./Mfg.std. P.C.C. P - -
check(After filling)
If applicable Fitment of Bellow DO DO DO - Drawing Drawing DO P - -
Bellow Pressing DO DO DO - 1.2Kg/cm² No Leakage DO P - -

Final Height of As per
DO DO DO - As per Drawing DO P - -
Bellow Drawing
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
LOGO CONTRACT NO. :
DATE:
NO DOCUMENT NORMS
M C N
1. 2. 3. 4. 5. 6. 7. 8. 9. D* ** 10. 11.
3.0 FINAL INSPECTION RIO TO REVIEW TYPE TEST CLEARANCE.
ROUTINE Visual & Dimension
Critical Measure 1 Sample 1 Sample App.Drg./GTP App.Drg./GTP Test P W W
TEST Check
Oil leakage test. Critical Measure 1 Sample 1 Sample App.Drg./GTP App.Drg./GTP Test P W W
Verification of
IS 3156/IEC IS 3156/IEC
Terminal marking DO Test 100% 100% DO P W W
61869 61869
& Polarity
Power Frequency
voltage withstand
DO DO DO DO DO DO DO P W W
Test on Primary
winding
Power Frequency
voltage withstand
Test on Secondary
winding
Induced over
voltage withstand DO DO DO DO DO DO DO P W W
test
Determination of
errors
Capacitance & Tan
delta @10 k.v. & DO DO DO DO DO DO DO P W W
Um/√3
Oil Test (BDV,Tan
Delta, Sp. Res, Critical Measure 1 Sample 1 Sample App.Drg./GTP App.Drg./GTP Test P W W
Moisture)
SUB-SUPPLIER NTPC
SEAL
13
MANUFACTURER’S
ITEM : SURGE ARRESTOR QP NO.: PACKAGE :
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
SUB-SYSTEM: DATE:
COMPONENT QUANTUM FORMAT
SL. CHARACTERISTICS CLASS TYPE OF REFERENCE ACCEPTANCE AGENCY
& OF CHECK OF REMARKS
NO CHECK DOCUMENT NORMS
OPERATIONS M C/N RECORD
M C N
1. 2. 3. 4. 5. 6. 7. 8. D 11.
9. ** 10.
*
1 Zinc Oxide
Blocks Physical
a) Visual Examination Major 100% 100% IEC 60099-4 IEC 60099-4 √ P V V
b) Energy Capability test Critical 100% 100% IEC 60099-4 IEC 60099-4 √ P V V
Electrical
c) Residual Voltage Test Critical 100% 100% IEC 60099-4 IEC 60099-4 √ P V V
Electrical
d) Line discharge class Critical 3Samples / 3Samples / IEC 60099-4 IEC 60099-4 √ P V V
Electrical TC /
test batch batch
Inspection
e) High current test Critical 3Samples / 3Samples / IEC 60099-4 IEC 60099-4 √ P V V
Electrical Records
batch batch
f) Thermal stability test Critical 3Samples / 3Samples / IEC 60099-4 IEC 60099-4 √ P V V
Electrical
batch batch
g) Watt loss or resistive Critical 3Samples / 3Samples / IEC 60099-4 IEC 60099-4 √ P V V
Electrical
current batch batch
Supplier Drg. TC /
a) Major Dimensions Lot mentioned
Major Physical 2Samples/lot 2Samples/lot IS: 5621- Supplier Drg. Inspection √ P V V
b) Visual Examination in this RQP
Major Physical 100% 100% 1980 IS: 5621-1980 Records P V V
Porcelain c) Porosity Test refers to batch
2 Major Physical 2Sample/lot 2Sample/lot IS: 5621- IS: 5621-1980 T.C. √ V V V
Bushing d) Electrical Routine quantity offered
Critical Elect. 100% 100% 1980 IS: 5621-1980 T.C. √ V V V
Test for inspection
Major Physical 2Samples/lot 2Samples/lot IS: 5621- IS: 5621-1980 T.C. √ V V V
e) Temp. Cycle Test by supplier.
1980
IS: 5621-
1980
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
SUB-SYSTEM: DATE:
M C N
1. 2. 3. 4. 5. 6. 7. 8. D 11.
9. ** 10.
*
Aluminium
Castings for
a) Major Dimensions Major Physical P
S.A – Ends 2Samples/lot Supplier drg. Supplier drg. TC /
b) Visual Examination Major Physical P
100% ASTM B-85 ASTM B-85 Inspection
3 c) Tensile test on Major Mech. √ V
1Sample for ASTM B-85/ ASTM B-85/ Records
Test bar
every lot of BS : 1490 BS : 1490 T.C.
d) Chemical Analysis Major Mech. √ V
2000kgs of ASTM B-85/ ASTM B-85/
cast alloy BS : 1490 BS : 1490 T.C.
a) Dimensions Major Physical 2Samples/lot 2Samples/lot Supplier drg. Supplier drg. TC / P V V

b) Hardness (Shore A) Major Mech. 2Samples/lot 2Samples/lot DIN 53505 DIN 53505 Inspection √ P V V
4 Sealing Rings c) Compression set Major Mech. 2Samples/lot 2Samples/lot ASTM 2000 ASTM 2000 Records √ V V V
(D 395) (D 395) T.C.
d) Ageing Test Major Mech. 2Samples/lot 2Samples/lot ASTM 2000 ASTM 2000 √ V V V
(D 573) (D 573) T.C.
Pressure a) Visual Check Major Physical 100% 100% ITP-INW-9B ITP-INW-9B TC / P

5 Release b) Dimensions Major Physical 1Sample/lot 1Sample/lot Supplier drg. Supplier drg. Inspection P
Diaphragm c) Pressure Test Major Mech. 1Sample/lot 1Sample/lot ITP-INW-9B ITP-INW-9B Records √ P V V
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
SUB-SYSTEM: DATE:
M C N
1. 2. 3. 4. 5. 6. 7. 8. D 11.
9. ** 10.
*
√
a) Visual Examination Major Physical 100% ITP- INW-22 ITP- INW-22 / TC / P
Grading Rings b) Dimensions Major Physical 1Sample/lot / 22A 22A Inspection
6 √
/ Corona Rings c) Tensile Strength test Major Mech. 1Sample/lot Supplier drg. Supplier drg. Records P
IS : 733 IS : 733 T.C. √
V
a) Visual Inspection Major Physical 100% Manufacturer Manufacturer TC /
b) Counter Operation Critical Elect. 100% Std0 Std0 Inspection
Manufacturer Manufacturer Records P
7 Counters
Std0 Std0 √ P
a) Insulation resistance Critical Elect. 3 Manufacturer Manufacturer TC /

b) Comparison test Critical Elect. Samples/lot Std Std Inspection
c) H.V Test Critical Elect. 100% Manufacturer Manufacturer Records
2 Std Std
Samples/lot Manufacturer Manufacturer √
P
Millie- Std Std
8 P
Ammeters √
P
√
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
SUB-SYSTEM: DATE:
M C N
1. 2. 3. 4. 5. 6. 7. 8. D 11.
9. ** 10.
*
IN PROCESS INSPECTION FOR SURGE ARRESTORS
a) Visual check Major Visual Physical test Sample IEC 60099-4 P

b) Seal leak Test Measurement Sample IEC 60099-4 P
Assembly of
1
Surge Arresters
FINAL INSPECTION & TESTING

RIO to review Type Test Clearance
a) Visual &Dimensions Major Physical 100% 100% Supplier drg Supplier drg QA/QC √ P V V
b) Reference Voltage Critical Electrical 100% 100% IEC 60099-4 IEC 60099-4 Records √ P V V
c) Residual voltage Critical Electrical 100% 100% IEC 60099-4 IEC 60099-4 √ P V V
d) Leakage current Critical Electrical 100% 100% IEC 60099-4 Manufacturer √ P V V
@MCOV Std
Surge Arresters e) P.D. Test Critical Electrical 100% 100% IEC 60099-4 √ P V V
A
Routine Test f) Sealing Test Major Physical 100% 100% IEC 60099-4 IEC 60099-4 √ P V V
g) Verticality check on Major Physical 1Sample/lot 1Sample/lot IEC 60099-4 IEC 60099-4 √ P V V
completely assembled Deviation in
surge Arrester verticality – not
(If Applicable) to exceed 10 mm
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
SUB-SYSTEM: DATE:
M C N
1. 2. 3. 4. 5. 6. 7. 8. D 11.
9. ** 10.
*
100% Manufacturer
a) Visual Examination Major Physical 100% 3 QA/QC √ P V V
Std
b) Dimensions Major Physical 3 Samples/lot Records √ P V V
IEC 60099-4 Supplier drg.
Samples/lot
Surge Monitor c) i) Counter Operation Critical Electrical 100% Supplier drg. √ P V V
B Manufacturer
Routine Test test 100%
Std
ii) Ammeter Critical Electrical 100% √ P V V
Operation test 100%
Manufacturer
d) Seal leak test Major Physical 100% √ P V V
Std
100%
Manufacturer
Std
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
SUB-SYSTEM: DATE:
M C N
1. 2. 3. 4. 5. 6. 7. 8. D 11.
9. ** 10.
*
a) Visual &Dimensions Major Physical Cube root of Cube root of Apprd Drgs Apprd Drgs QA/QC √ P W W
b) Reference Voltage test Critical Electrical qty. offered qty. offered IEC 60099-4 IEC 60099-4 Records P W W
Cube root of Cube root of √
c) Residual voltage test Critical Electrical qty. offered qty. offered IEC 60099-4 IEC 60099-4 P W W
Cube root of Cube root of √
d) P.D. Test Critical Electrical qty. offered qty. offered IEC 60099-4 IEC 60099-4 P W W
Cube root of Cube root of
e) Galvanizing Test qty. offered qty. offered √
i) Uniformity of Zinc Major Measurement IS: IS: 3070/2633 P W W
Coating. / chemical 1sample / lot 1sample / lot 3070/2633
√
Surge Arresters
ii) Weight of Zinc Major Measurement IS:3070/ 6745 P W W
C Acceptance
Coating. / chemical 1sample / lot 1sample / lot IS:3070/
Tests
6745
SUB-SUPPLIER NTPC
SEAL
MANUFACTURER’S
MFGR.’s REV.NO.:
LOGO CONTRACT NO. :
SUB-SYSTEM: DATE:
COMPONENT CHARACTERISTICS QUANTUM FORMAT
SL. CLASS TYPE OF REFERENCE ACCEPTANCE AGENCY
M C N
1. 2. 3. 4. 5. 6. 7. 8. D 11.
9. ** 10.
*
a) Visual Examination Major Physical Cube root of Cube root of IEC 60099-4 Manufacturer QA/QC √ P W W
qty. offered qty. offered Std Records
b) Dimensions Major Physical Cube root of Cube root of √ P W W
qty. offered qty. offered Supplier drg.
c) i) Counter operation Critical Electrical Cube root of Cube root of √ P W W
test at 100A & qty. offered qty. offered Manufacturer
Surge Monitor
10KA, 8/20 µ sec. Std
D Acceptance
ii) Ammeter operation Critical Electrical Cube root of Cube root of √ P W W
Tests
test qty. offered qty. offered
Manufacturer
Std
SUB-SUPPLIER NTPC
SEAL
ANNEXURE V TO CHAPTER F2
INDICATIVE FIELD QUALITY PLAN

ITEM : CIVIL AND STRUCTURAL STEEL WORKS FOR QP NO. : REVIEWED BY APPROVED BY
SOLAR PROJECTS
REV. NO .: 0
DATE :
SUB-SYSTEM : CONFORMANCE TO: NTPC SPECIFICATION
PAGE :
VALID UPTO:
Sl. No Activity and operation Characteristics / instruments Class of Type of Check Quantum Of check Reference Document Acceptance Format of Remarks
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
1 GENERAL REQUIREMENTS
A Availability of QA& QC - A Physical Once prior to start of SR 

manpower and laboratory work and thereof Tech Specs and Const. Drawings
monthly
B Sampling for testing of buliding A Physical As specified in FQP for SR/TR  Test report along with the
materials, concrete mix design As agreed / required various materials Tech Specs and Const. Drawings recommendations from specialist agency
etc. to be submitted to NTPC.
C Submission of schedule of - A Physical Once prior to start of SR 

tests to be done monthly / work and thereof Tech Specs and Const. Drawings
quaterly monthly
D Stacking and storage of As per IS:4082 A Physical Random SR 
construction materials and Tech Specs and Const. Drawings and IS:
components at site 4082
2 EXCAVATION AND FILLING IN FOUNDATION WORKS

Excavations-
2.1 Nature, type of soil/rock before and C Visual Random in eah shift SR
As agreed / required Tech Specs and Const. Drawings
during excavations
2.2 Initial ground level before start of C Measurement 100% SR 
excavations
2.3 Final shape and Dimensions of C Measurement 100% SR
excavations.
2.4 Final excavation lelvels As agreed / required B Measuement 100% Tech Specs and Const. Drawings SR 
2.5 Side slope of final excavation As agreed / required B Measurement Random in each shift Tech Specs and Const. Drawings SR
Fill/ Backfill -
2.6 Standard proctor Test Optimum moisture content and max. dry As per IS: 2720, B Physical One in every 10000 cum SR/TR 
density before fill Proctor needle for each type and source IS 2720 (Pt.VII), Tech Specs and Const.
apparatus,etc. of fill materials Drawings
2.70 Moisture content Moisture content of fill before As per IS: 2720, B Physical One in every 10000 cum SR/TR 
compaction balance, oven, rapid for each type and source IS 2720 (Pt.II), Tech Specs and Const.
moisture meter, etc. of fill materials Drawings
2.8 Degree Of Compaction Of Fill / Backfill

i Dry density by core cutter method As per IS: A Physical One sample for every SR/TR 
2720/compaction test 10000 SQM area for IS 2720 (Pt. XXIX), Tech Specs and
---- OR---- (core cutter), balance, each compacted layer. Const. Drawings
rapid moisture meter OR
Dry density in place by sand etc. IS 2720 (Pt. XXVIII), Tech Specs and
displacement method Const. Drawings
Page 1 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
3.0 MATERIALS
3.1 CEMENT
Physical & Chemical Properties as per IS:4031 A Testing At Random As per relevant IS Codes/ Tech TR  Each consignment of cement shall be duly
Specification correlated with manufactureres TC. One
sample from each lot shall be tested for
stetting time and compressive strength . If
cement is stored more than 60 days in
godown of contractor same shall be
retested for comp. Strength & setting time.
3.2 Coarse Aggregate Moisture content as per IS:2386 B Physical Once for each stack of IS : 456 SR/LB  During monsoon when this has to be
100 Cu.M. or part there IS : 383/Tech Spec done every day before start of concreting
of
ii Specific gravity, water absorption IS:2386 A Physical Once for each source & IS: 2386 Part-III, IS:456, SR/LB/ 
for every change of IS:383/Tech Spec TR
source
iii Sieve analysis, flakiness index, IS:2386 B Physical One per 100 cum., or IS: 2386 Part-I, IS:383/Tech SR/LB 
elongation index, part thereof Spec
iv Deleterious materials (coal & lignite, IS:2386 A Physical Once per source/ on IS: 2386 Part-II, IS:383/Tech SR/LB/ 
clay lumps, material finer than 75 every change of source Spec TR
micron sieve, soft fragment, shale)
v Soundness IS:2386 A Physical -do- IS: 2386 Part-V, IS:383 SR/LB/ 
TR
vi Crushing value abrasion value and IS:2386 A Physical -do- IS:383, IS-2386 Part IV/Tech Spec SR/LB/ 
impact value TR
3.3 Fine Aggregate
i Moisture content, water absorption balance , oven, rapid B Physical To be done every day IS: 2386 Part-III IS:383 SR/LB/T 
moisture meter etc before start of work R
ii Deleterious materials (coal & lignite, IS:2386 A Physical Once per source& for on IS: 2386 Part-II, IS:383 SR/LB/T 
clay lumps, material finer than 75 every change of source R
micron sieve, soft fragment, shale)
iii All other tests similar to coarse IS-2386, IS-383 SR/LB/T  except test for flankiness index,elongation
aggregates as mentioned above. R index, abrasion value, impact value
3.4 Water
i Complete tests as per IS:456 Buret, conical flask, B Testing One for each source. IS:3025 part 22 and 23 (for test procedure SR/LB/T 
pipette etc ), IS:456(for acceptance criteria ) R
Page 2 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
3.5 CONCRETE
i Crushing strength (works Tests cubes) IS:516 A Physical One set of 6 cubes per IS:516, IS:456, NTPC Tech. Spec. SR/LB/  Min. of 6 cubes for each mix, 3 specimen
50 CuM or part thereof TR shall be tested at 7 days remaining 3 shall
for each grade of be for 28 days comp. Strength.
concrete per shift
whichever is earlier.
ii Workability - slump test IS:1199 B Physical At the time of concrete IS:456/NTPC Tech. Spec. SR/LB/T 
pouring at site every two R
hrs
3.5.1 Admixtures for Concrete Type of admixture As per IS:9103 B Review of MTC For each lot received at Designed mix and IS:9103 MTC  Admixture of appd. Brand and tested
site quality shall be used (each lot of
admixture will included with brochure in
which the type of admixture and its
properties shall be clearly indicated)
3.6 Concrete conveying,
placing& compaction
i mixing of concrete shall be done in a To be calibrated at the Review of calibration chart/ Certificate, IS 
approved mixer such as to produce a time of starting and 4926
homogenous mix subsequently once in
three months, and shall
conform to IS:4925
ii Arrangement for transportation & As required C Visual 100% Before clearance for concreting Inspectio 
placement of concrete. n Report
iii Handling and Transportation of concrete As required C Physical 100% As per construction/erection methodology SR
(to be approved one week prior to start of
iv Placement of concrete Visual B Physical 100% work)
As per construction/erection methodology SR 
and tech.specs / No segregation
v Compacting As required C Physical At Random IS:456 SR 

vi Curing As required C Physical At Random Period of curing as per IS 456 (use gunny SR 
bags / curing compound)
3.7 TEST/CHECK ON RCC STRUCTURE IN HARDENDED CONDITIONS
i Dimensional check on finished As required B Measurement Approved Drawing As per IS:456/ tech. Specification. SR/LB 
structures & Dimensional tolerances
ii Water Tightness Test of liquid retaining As required B Test 100% IS:3370/ Tech. Specification SR/LB 
structure/ tanks
3.8 REINFORCEMENT STEEL
i Physical and Chemical Properties for As required/ agreed A Each batch of delivery MTC Applicable if steel is procured by
each lot as per relevant IS codes IS : 1786, IS:432, IS:1566, Tech Specs Contractor
Review of MTC 
and Const. Drawings
Page 3 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
ii Freedom from cracks surface flaws, C Visual Random in each shift SR To be checked at site. Steel collected
Lamination. IS: 1852, IS:432, IS:1786, Tech Specs from source should be free from
As agreed / required excessive rust. To be stored as per
and Const. Drawings
Technical Specs.
3.9 PLACEMENT OF REINFORCEMENT STEEL
i Bar bending schedule with necessary B Visual & Random in each shift Approved Drawings, Tech Specs and SR
lap, Spacers & Chairs As agreed / required Measurement 
Const. Drawings, IS:2502
ii Bending of bars, cutting tolerance C Visual & Random in each shift Approved Drawings, Tech Specs and SR
As agreed / required Measurement 
Const. Drawings, IS:2502
iii Acceptance - Cover, spacing of bars, B Visual & Random in each shift SR
spacers and chairs after the Measurement Approved Drawings, Tech Specs and
reinforcement cage is put inside the As agreed / required 
Const. Drawings
formwork
3.10 STAGING AND FORMS
i Materials and accessories C Visual Once before start of As per relevant IS, Tech Specs and SR
As agreed / required work Const. Drawings
ii Soundness of staging, shuttering and C Visual Once before start of As per manufacturer's spec.and as per SR
scaffolding including application of As agreed / required work 3696,4014, 4990, Tech Specs and Const.
mould oil / release agent Drawings
iii Acceptance of formwork before start of B Physical / visual Before start of each As per provisions and tolerances, Tech SR
concreting concreting 
Specs and Const. Drawings
3.11 DAMP PROOF COURSE Tech Specs and Const. Drawings
SR
Material - Hot bitumen and water Each batch of delivery at
i As agreed / required B Review of MTC Tech Specs and Const. Drawings, IS 702 
proofing materials etc site
ii Acceptance of damp proof course As agreed / required B Acceptance 100% Tech Specs and Const. Drawings SR
3.12 GROUTING
i Material B Each batch of delivery SR
As agreed / required Review of MTC Tech Specs and Const. Drawings 
Type of mix - fluid mix, plastic mix, stiff C Physical Prior to start of work SR
mix etc. As agreed / required Tech Specs and Const. Drawings 
ii Mixing, placement, application and C Physical Random in each shift SR

grout pressure As agreed / required Tech Specs and Const. Drawings
iii Compressive strength C Physical Random in each shift SR

As agreed / required Tech Specs and Const. Drawings 
iv Acceptance of the grouts As agreed / required B Physical Each grout section Tech Specs and Const. Drawings SR
Page 4 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
4.00 BRICK MASONARY
4.1 Test on Bricks
Dimensions , shape, compressive B Measurement/ As per relevant IS Code/ Inspectio Efflorescence shall be checked at each
strength, water absorption, warpage, Physical Test One Sample for 30,000 IS: 1077, IS:13757, IS: 12894 / Tech n Report source.
As agreed / required 
efflorescence. nos. or part thereof Specs and const. Drawings
4.2 Masonry construction Workmanship, verticality and alignment B Visual/ Physical 100% IS 2212, IS 1905 , Tech Specs and Const. SR/LB
As agreed / required
Drawings
5.00 FINISHING AND ALLIED WORKS .
5.1 PLASTERING - WORKMANSHIP
i Tech specifications, construction SR
Curing As agreed / required C Physical 100%
drawings and agreed methodology
ii Thickness and finishing of plaster, B Visual/ Random in each shift SR/LB
grooves etc Measurement
iii Truness of plastering system As agreed / required B Visual/ Physical Random in each shift Tech Specs and Const. Drawings SR
6.00 SHEETING AND OTHER WORKS
6.1 PAINTING SYSTEM - CONCRETE WORKS AND PLASTERED MASONARY SURFACES
i Materials and accessories- Oil B Each batch of delivery SR/MTC

Bound, Acrylic Emulsion, Shade, type from brand and
Chemical Resistant, Oil manufacturer as approved by NTPC As agreed / required Review of MTC Tech Specs and Const. Drawings 
Resistant Paint etc. EIC
ii Surface prepration As required As agreed / required C Physical /visual Random in each shift Tech Specs and Const. Drawings SR
iii Acceptance of painted surfaces As required B Physical Each surface at random SR
6.1.1 PAINTING SYSTEM - STEEL WORKS (OTHER THAN STRUCTURAL STEEL WORKS)
i Paining Materials and accessories - B Each batch of delivery Tech Specs and Const. Drawings SR/MTC
Review of MTC 
ii Surface prepration As agreed / required C Physical /visual Each Erection Mark Tech Specs and Const. Drawings, SR

Relevant code/ standards
iii Primer Thickness Elcometer C Measurement Each Erection Mark Tech Specs and Const. Drawings SR 
iv DFT of paint Elcometer C Measurement Each Erection Mark Tech Specs and Const. Drawings SR 
v Acceptance of painted surfaces Elcometer B Visual and Each Erection Mark Tech Specs and Const. Drawings SR
measurement
7.3 WATER PROOFING
Methodology for the application of water for each type of SR
As required B Review Tech Specs and Const. Drawings 
proofing system treatment
7.3.1 Roof / Basement Treatment
i Graded under bed Levels / slopes As required C Physical 100% Tech Specs and Const. Drawings
SR
ii Elastomaric coatings Material- Primer coat, finishing coat As required B Review of MTC Each lot of delivery Tech Specs and Const. Drawings 
Page 5 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
Materials - PCC, chicken wire mesh, SR
iii Wearing course As required B Review of MTC Each lot of delivery Tech Specs and Const. Drawings 
elastomeric sealant
iv Acceptance of water proofing work As agreed / required B Physical 100% Tech Specs and Const. Drawings
7.4 Fencing and Gates
PVC coated chain link fencing, B Each batch of delivery SR/MTC
Welded wire mesh (IS 1566), MTC shall contain all the parameters
i Reinforced barbed tape Materials As agreed / required Review of MTC Tech Specs and Const. Drawings  specified in the technical specifications /
galvanised (IS 2629) etc. relevant IS Codes
Acceptance of the installation B Physical / Each installation SR

ii As agreed / required measurements Tech Specs and Const. Drawings
7.5 FLOOR FINISHES AND ALIED WORKS
7.5.1 Cement Concrete Flooring
i Glass/ PVC strips in joints As agreed / required C Physical Random in each shift Tech Specs and Const. Drawings SR
ii Finishing and acceptance As agreed / required B Physical 100% Tech Specs and Const. Drawings SR
7.5.2 Tiles
Ceramic, vitrified, glass SR
MTC shall contain all the parameters
mosaic, acid alkali resistant,
i Materials As agreed / required B Review of MTC Each lot of delivery Tech Specs and Const. Drawings  specified in the technical specifications /
heavy duty cement concrete
relevant IS Codes
tiles
7.5.3 Kota Stone, Granite and Marble

Quality, texture, thickness, colour for SR
i each lot of delivery from approved As agreed / required C Physical Each batch of delivery Tech Specs and Const. Drawings 
source
8.0 WATER SUPPLY / SANITORY INSTALLATIONS
8.1 Water supply fittings and fixtures
Each lot of delivery as SR
i Materials GI/ MS pipes and fittings As agreed / required B Review of MTC Tech Specs and Const. Drawings 
per Specifications
ii Disinfection Before use As agreed / required C Physical Each installation Tech Specs and Const. Drawings SR
iii Hydraulic test Before use / leakage As agreed / required B Physical Each installation Tech specs and const drawings SR 
iv Acceptance and working As agreed / required A Acceptance Random Tech Specs and Const. Drawings SR
8.2 Sand cast iron / cast iron pipes

SR
Each lot of delivery as
i Material SCI / CI pipes and fittings / joints As agreed / required B Review of MTC Tech Specs and Const. Drawings 
per Specifications
ii Acceptance and leakage As agreed / required B Physical Random Tech Specs and Const. Drawings SR
Page 6 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
8.3 Sanitary fittings and fixtures

Sanitory items and fixtures i.e. water SR
closets, urinals, wash basins, sinks,
mirrors, shelves, towel rail, soap Each lot of delivery as
i Material As agreed / required B Physical Tech Specs and Const. Drawings 
containers, geyser, water cooler, etc, per Specifications
water supply / sanitation pipes, manhole
cover and frames etc
Acceptance of installations of all SR
ii As agreed / required B Acceptance 100% Tech Specs and Const. Drawings
sanitory items and fixtures
8.4 RCC Pipes

SR
i Material RCC pipes As agreed / required B Review of MTC Tech Specs and Const. Drawings /IS 458 
per Specifications
ii Acceptance and leakage As agreed / required B Physical Random Tech Specs and Const. Drawings SR
8.5 Water Storage Tanks
SR
i Material Over head / loft type As agreed / required B Physical Tech Specs and Const. Drawings 
per Specifications
ii Aceptance and leakage As agreed / required B Acceptance Random Tech Specs and Const. Drawings SR
9.0 SPECIAL ITEMS
9.1 Earthing Mat (Grounding System)
i Material Earthing mat B Each lot of delivery as As per relevant IS and Tech. Specs / SR/MTC
As agreed / required Physical 
per Specifications Manufacturer's, IS 3043
ii Weld sizes & length Visual/Tape B Visual/ 100% NTPC approved electrodes shall be used
Tech Specs and Const. Drawings
Measurement
iii D P test DP test Kit B Physical 10% at random of the TR
Tech Specs and Const. Drawings 
offered lot
iv Earth test Earthing test kit A Physical 100% SR
Tech Specs and Const. Drawings, 
10.00 ROAD WORKS
10.1 Construction of Sub-Grade and earthen/hard soulders
i Standard proctor Test to determine As per IS: 2720, A Physical One in every 2000 cum SR/TR 
optimum moisture content and max. dry Proctor needle for each type and source
density apparatus,etc. of fill materials
ii Moisture content of fill before B Physical One in every 2000 cum SR/TR
compaction As per IS: 2720, for each type and source
balance, oven etc. of fill materials
iii Dry density by core cutter method As per IS: A Physical One in every 500 SQM SR/TR 
---- OR---- 2720/compaction test area for each compacted
Dry density in place by sand (core cutter), balance layer.
displacement method etc.
Page 7 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
10.2 Granular Sub Base (GSB)
Physical One test per 200 cum of 
i Gradation As required / agreed B aggregate SR
Physical One test per 200 cum of 

ii Atterberg Limit As per IS: 2720 B aggregate SR
Physical One test per 250 SQM of 

iii Moisture content prior to compaction As per IS: 2720 B aggregate SR
Physical One test per 500 SQM of As per Technical Specifications/ BOQ 
iv Density of compacted layer As per IS: 2720 A aggregate /IRC/MORTH SR / TR
Physical As required 
v Deleterious constituents As required / agreed B SR
Physical As required 
vi CBR As per IS: 2720 B SR / TR
10.3 Water Bound Macadam (Non-Bituminous)

i Aggregate Impact value A Physical One test per 200 cum of SR 
Agrregate Impact value
Test aggregate
Test Apparatus
ii Grading B Physical One test per 100 cum of SR
Set of IS Sieves aggregate
iii Flakiness index and elongation index B Physical One test per 200cun of SR
Flakiness test gauge agregate
iv Atterberg Limits of binding material Atterberg limits A Physical One test per 25 cum of SR 
determination binding material
v Atterberg Limits of portion of agreggate A Physical One test per 100cum of SR 
Atterberg limits
passing 425 micron sieve aggregate
determination
10.4
Bituminous Surfacing - Open graded premix carpet and Seal coat
i Quality of binder A Physical No. of samples per Lot & SR 
Penetrometre with St. tests as per IS:73,
needle IS:217, IS:8887 as
applicable
ii Aggregate Impact Value / Los angeles Aggregate Impact A Physical One test per 50 cum of SR 
abrasion value ValueTest apparatus aggregate
iii Flakiness Index and elongation indexof B Physical One test per 50 cum of SR
aggregates Flakiness test gauge aggregate
iv Stripping value of aggregate (Immersion B Physical Initialy one set of 3 SR

tray test) representative specimen
As per Technical Specifications/ BOQ
As required / agreed per source, and on every
/IRC/MORTH
change of source.
Page 8 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
v Water absorption test A Physical Initialy one set of 3 SR 
representative specimen
per source, and on every
change of source.
vi Water sensitivity of mix A Physical Initialy one set of 3 SR 

representative specimen
As required / agreed per source, and on every
change of source.
vii Grading of aggregates B Physical One test per 25 cum of SR

Set of Sieves aggregates
viii Soundness ( Magnesium and Sodium A Physical Once per source by SR 

Sulphate) As required as per each method and on
IS:2386 every change of source
ix Polished stone value As required as per B Physical As required SR
BS:812(Part 114)
x Temperature of binder at application B Physical At regular close intervals SR
Thermometer
xi Binder content A Physical One test per 500 cum& SR 
not less than two tests
Bitumen extractor
per day
xii Rate of spread of materials B Physical One test per 500 cum SR
As required / agreed and not less than 2 tests
As per Technical Specifications/ BOQ
per day
/IRC/MORTH
xiii Percentage of fractured faces A Physical When gravel is used one SR 
Bitumen extractor test per 50cum of
aggregates
10.5 Tack Coat/ Prime coat/ fog coat

i Quality of binder A Physical No. of samples per Lot & SR 
Penetrometre with tests as per IS:73,
Standard needle IS:217, IS:8887 as
applicable
ii Temperature of binder at application B Physical At regular close intervals SR
Thermometer
iii Rate of spread of binder B Physical One test per 500 cum SR
and not less than 2 tests
As required / agreed
per day
Page 9 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
10.6 Alignment, Level, Surface regularity and rectification
Horizontal alignment, Surface levels B Physical As per section 900 of As per Technical Specifications/ BOQ/ SR
and Surface regularity As required / agreed MORTH specification Referred Standards and construction
drawings
Rectification B Physical Each rectification As per Technical Specifications/ BOQ/ SR 
As required / agreed Referred Standards and construction
drawings
11.00 STRUCTURAL STEEL MATERIAL (For Site Fabrication)
i Structural steel procured from NTPC A Review For each batch of each SR
approved sources- Mechanical (YS, section delivered at site Technical Specification and Construction
Procured by contractor  Correlated MTC shall be verified.
UTS, Elg, UT if specified),,and Drawings, IS 2062
Chemical properties (CE as per IS)
11.1 PRE-WELDING REQUIREMENTS
i Welding Procedure Specification * - A Review Each Welding Process WPS *To be approved by CQA
Technical Specification and Construction
(WPS*) 
Drawings, ASME-IX/ AWS D 1.1
ii PQR and Welder's Qualification - A Physical Each welder PQR/ WQR, AWS-D1.1/ASME-IX, TR 
iii Welding consumables - B Physical Random in each shift Approved WPS, Latest NTPC SR 
11.2 FIT-UP
i Marking and Cutting B Visual & Each plate/ Section Technical Specification and Construction SR
Tape, ruler etc
Measurement Drawings/ Approved cutting plan
ii Match markings for trial assembled B Physical Each fit-up Technical Specification and Construction SR
-
components Drawings
iii Weld Fit Up- Edge Preparation/ Gap/ B Physical Each fit-up Technical Specification and Construction SR If required suitable stiffners shall be
Tape, ruler etc 
Alignment Drawings, IS 7215 provided to prevent deflection.
11.3 PRE HEATING (wherever applicable)

i Pre-Heating Temperature B Measurement Each pre-heating SR
Thermal chalk 
Drawings, Approved WPS
ii Post Weld Heat Treatment (PWHT), if Thermo couple with A Time & Each PWHT SR
required time temperature Temperature 
Drawings, Approved WPS
recorder
11.4 WELDING REQUIREMENTS
i Sequence of welding B Physical Random in each shift SR
-
Drawings, Agreed scheme
ii Removal/ grinding of temporary B Measurement All cleats/ attachments Technical Specification and Construction SR
attachments - Drawings, Approved Drg.
iii Completeness after welding- B Visual Each structure SR
Dimensions/ distortion component Technical Specification and Construction
Weld gauge 
Drawings, IS 822
Page 10 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
iv Completeness of welding (each butt & B Visual Each structure Technical Specification and Construction SR
fillet weld) component Drawings, Approved Drg. 
11.5 NON DESTRUCTIVE AND DESTRUCTIVE TESTING

11.5.1 FILLET WELDS
i size and visual examination B Visual/ 100% As per technical specifications and SR As per requirement of NTPC Engineer
As required/ agreed Measurement construction drawings, IS 822, AWS D 1.1
ii Dye Penetration Test B Physical 5% of Weld length As per technical specifications and SR
As required/ agreed with min. 300mm at each construction drawings, IS 822, AWS D
loaction 1.1
11.5.2 BUTT WELDS
i Visual examination B Visual Random in each shift As per technical specifications and SR As per requirement of NTPC Engineer
As required/ agreed construction drawings, IS 822, AWS D
1.1
ii DPT B Physical 100% on all butt welds IR All butt welds to be back gouged before
As per technical specifications and
after back gouging on DPT
As required/ agreed construction drawings, IS 822, AWS D
root run and 10% on
1.1
final weld.
iii Radiography Test A Physical 10% IR Wherever RT is not feasible UT to be
carried out. In case of failure of any welds
As per technical specifications and
in SPOT/RT or UT the % of retesting shall
As required/ agreed construction drawings, IS 822, AWS D  be doubled at that particular loaction.
1.1
Acceptance criteria of NDT on welds shall
be as per AWS D1.1.
11.6 FOUNDATION CHECKS
i Dimensions and levels- Shape, lines B Physical/ Each Foundation SR

(including diagonal checks) Theodolite, Tape etc Measurement Tech Specs and Const. Drawings 
ii Foundation Bolts and Embedments- Theodolite, Tape, B Physical/ Each Foundation SR

Verticality, Levels, pitch distance Measurement Tech Specs and Const. Drawings 
Piano wires etc
11.7 PAINTING SYSTEM

i Paining Materials and accessories A Review of MTC Each batch of delivery SR/MTC Mfr.’s T.C. shall be correlated with the
- Tech Specs and Const. Drawings 
consignment received.
ii Submission of painting methodology B For Review of Before start of painting
- Tech Specs and Const. Drawings
painting system work
iii Surface prepration As agreed / required B Physical /visual Each Erection Mark Tech Specs and Const. Drawings, SR 
iv Primer Thickness Elcometer B Measurement Each Erection Mark Tech Specs and Const. Drawings SR 
v DFT of paint Elcometer B Measurement Each Erection Mark Tech Specs and Const. Drawings SR 
vi Acceptance of painted surfaces B Visual and Each Erection Mark SR
Elcometer Tech Specs and Const. Drawings
measurement
11.8 PRE-ASSEMBLY CHECKS
i Punch Erection marks and match marks B Visual/ Physical Each structural member Markings for -
on members - Tech Specs and Const. Drawings Assembly designation, Part number,
Weight, Any other important
Page 11 of 12
SOLAR PROJECTS
REV. NO .: 0
DATE :
PAGE :
VALID UPTO:
check Norms Record
1 2 3 4 5 6 7 8 9 D* 10
ii Pre-assembly as per match mark B Visual/ Physical Each structural member
- Tech Specs and Const. Drawings
iii Camber, sweep and total length after B Visual/ Physical Each structural member SR
Theodolite, Tape,
trial assembly of structure. Tech Specs and Const. Drawings 
plumb, piano wires etc
iv Control assembly check at shop B Visual/ Physical Every first and tenth set
Theodolite, Tape,
of identical structure Tech Specs and Const. Drawings
V Completion of primer & intermediate B Visual / Physical Random SR
Tech Specs and Const. Drawings
coat of paint
11.9 ERECTION CHECKS
i Alignment, slopes, level, tolerances of B Measurement Each structural member SR
Theodolite, Tape,
erected member Tech Specs and Const. Drawings 
ii Tightening of bolts/ Torque including Wrench/ Torque B Visual/ Physical Each structural member SR
foundation bolts with lock nuts wrench if specified
iii Completion of all erection fillet & butt B Visual Each structural member SR
welds
iv Acceptance of erected structure B Visual/ Physical Each erected structure SR
Theodolite, Tape, Tech Specs and Const. Drawings, IS

plumb, piano wires etc 7215 and IS 12843
11.10 PERMANENT BOLTS AND NUTS AND WASHERS
i Material- Permanent mild steel Bolts, A Physical and MTC Once for each lot of SR/MTC
mild steel Nuts, High strength structural Review delivery
Screw gauge, Vernier,
Bolts, Washers-Dimensions, properties, Tech Specs and Const. Drawings 
Tape etc.
Class, storage along with MTC
ii Contact surfaces before bolting B Physical Random before asembly Tech Specs and Const. Drawings, IS SR
-
for bolting 4000
iii Inspection of the assembled bolts B Physical Randomly in each shift Tech Specs and Const. Drawings, IS SR
-
for assembeled bolts 4000
iv Tensioning B Physical Randomly during snug SR
Tech Specs and Const. Drawings, IS
As agreed / required tight test and after full 
4000
tensinoning
v Acceptance of installed bolts - B Physical Each bolt Tech Specs and Const. Drawings SR
Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR = Site Register , TR= Test Report,MfrTC = Manufacturer's Test Certificate
Categorization Witnessing & Accepting (As per NTPC QA&I System)
Category ‘A’ FQA Engineer in association with Executing Engineer, Category ‘B’ Executing Engineer, Category ‘C’ Executing Engineer
Format No.: QS-01-QAI-P-10/F4-R1 Engg. Div./QA&I
Page 12 of 12
QP.NO: REVIEWED BY APPROVED BY
ITEM : HOT DIP GALVANIZED NDICATIVE QUALITY PLAN
LATTICE STRUCTURE FOR Rev No.: 0
SWITCHYARD CONFORMING TO CODE : Date:
COMPONENT & TYPE OF QUANTUM OF CHECK REFERENCE FORMAT OF AGENCY
Sl No OPERATIONS CHARACTERISTICS CLASS
CHECK DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
Steel to be procured from NTPC
1.00 Raw Material/Bought out Item Checks- approved Main Steel Producers.
1 sample/ 40
1 sample/ 40 MT or
Chemical MT or part
a Major Chemical part thereof for each √ P V -
composition thereof for each
class of product
class of product
1 sample/ 40 NTPC Appd Drg NTPC Appd Drg

Tensile Test 1 sample/ 40 MT or
MT or part IS:2062 IS:2062
b (TS,YS, % Major Mechanical part thereof for each √ P V -
thereof for each IS:228 IS:228 Mfr. Test
Elongation class of product IS:1608 IS:1608
class of product Certificate
IS:1599 IS:1599
IS:2062 IS:2062
1 sample/ 40
1 sample/ 40 MT or
Hot -rolled MT or part
c Bend Test Major Mechanical part thereof for each √ P V -
Structural Steel thereof for each
1.01 class of product
Angle Section, class of product
Bars & Plates
Visual Check for
d Major Visual 100% 100% √ P V -
surface finish
e Dimension Major Measure
For angle-Leg-
length, out of
i)
squareness, As Per IS:2500
camber-weight As Per IS:2500
SSP Level-I IS:808 IS:1852 IS:808 IS:1852 IS:1730- √ P V V
For Bars- SSP Level-I AQL TR
ii) AQL IS:1730-P-I IS:2062 P-I IS:2062
Diameter, Ovality
For Plates:-
iii)
Thickness, Weight
Wherever Manufacturer's Test

Producers'
Chemical Certificate is not available. Check
1.2 Zinc Major Measure One sample/Lot One sample/Lot IS: 209 IS:209, Zn-99.95% TC/ Check √ P V V
composition Test Report to be produced from
Test report
recognised test house.
CHECK DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
2 IN-PROCESS INSPECTION
IS:802-P-II Fabricator's
Fabrication of tower
2.1 parts
a) Straightening Major Visual 100% 100% Approved drgs IS:802-P-II inspection - P V
Shop Sketches Report.
1st Piece & IS:802-P-II Fabricator's
1st Piece & every
b) Cropping (cutting) Major Visual every 50th Approved drgs IS:802-P-II inspection - P V
50th Piece
Piece Shop Sketches Report.
Fabricator's
Approved drgs/ Approved drgs/
c) Stamping Major Visual 100% 100% inspection - P V
NTPC Spec. NTPC Spec.
Report.
1st Piece & Fabricator's
Making hole by 1st Piece & every
d) Major Measure every 50th IS:802-P-II IS:802-P-II inspection - P V
punching /drilling 50th Piece
Piece Report.
1st Piece & every
e) Edge Security Major Measure every 50th IS:802-P-II IS:802-P-II inspection - P V
50th Piece
Piece Report.
Hole to Hole 1st Piece & every
f) Major Measure every 50th IS:802-P-II IS:802-P-II inspection - P V
distance 50th Piece
Piece Report.
Overall length of 1st Piece & every
g) Major Measure every 50th IS:802-P-II IS:802-P-II inspection - P V
members 50th Piece
Piece Report.
1st Piece & every
h) Gauge distance Major Measure every 50th IS:802-P-II IS:802-P-II inspection - P V
50th Piece
Piece Report.
Notching Flange 1st Piece & Fabricator's
1st Piece & every
i) cut ,Corner Cut & Major Measure every 50th IS:802-P-II IS:802-P-II inspection - P V
50th Piece
Level Cut Piece Report.
1st Piece & every
j) Heel Grinding Major Measure every 50th IS:802-P-II NTPC Spec./ inspection - P V
50th Piece
Piece Approved drgs Report.
IS:802-P-II Fabricator's
Bending MS
k) Major Measure 100% 100% IS:802-P-II NTPC Spec./ inspection - P V
Section
Approved drgs Report.
1st Piece & every
l) Bending MS Plate Major Measure every 50th IS:802-P-II NTPC Spec./ inspection - P V
50th Piece
Piece Approved drgs Report.
1st Piece & every
m) Other dimensions Major Measure every 50th IS:7215 IS:7215 inspection - P V
50th Piece
Piece Report.
CHECK DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
2.2 Welding-Fillet Weld
Welding WPS to be submitted for
IS:822 / ASME- IS:822 / ASME-SEC-
2.21 Procedure a) Suitability Critical Verify 100% 100% QW-482 √ P V V approval. Butt joint in lattice and
SEC-IX IX
Specification pipe are not allowed.
Procedure As per IS/ASME- As per IS/ASME- IS:822 / ASME- IS:822 / ASME-SEC-
2.22 a) Qualification Critical Physical QW-483 √ P W W
Qualification SEC - IX SEC - IX SEC-IX & WPS IX & WPS
Welder
As per IS/ASME- As per IS/ASME- IS:822 / ASME- IS:822 / ASME-SEC-
2.23 Performance a) Qualification Critical Physical QW-484 √ P W W
SEC - IX SEC - IX SEC-IX & WPS IX & WPS
Qualification
Inspection of
2.24 a) welds size Major Physical 100% 10% Random Approved Dags Approved Dags Inspection √ P V
welds
b) weld Quality Critical DPT 100% 10% Random ASTME-E-165 ASTME-E-165 Records √ P W
Inspection of
IS:2500-P-1
fabrication parts a) Dimension to IS:2500-P-1 ,AQL, Approved Dags Approved Dags Inspection
2.25 a) Major Measure ,AQL, SSP √ P W
(Black)before 2.1 SSP Level-II IS:802-P-II IS:802-P-II Records
Level-II
galvanising
IS:2500-P-1
IS:2500-P-1 ,AQL, Approved Dags Approved Dags Inspection
b) Surface finish Major visual ,AQL, SSP - P V -
SSP Level-II IS:802-P-II IS:802-P-II Records
Level-II
One Structure NTPC Appd Drgs NTPC Appd Drgs Inspection

2.26 Proto Assembly a) Dimensions Critical Assembly 100% √ P W W
of each type Shop Sketch Shop Sketch Records
Fit-up/ One Structure NTPC Appd Drgs NTPC Appd Drgs Inspection
b) Critical Assembly 100% √ P W W
Fowling/Notching of each type Shop Sketch Shop Sketch Records
Revision of
Revisions of
Drawings/Shop NTPC Appd Drgs NTPC Appd Drgs Inspection Revised Drawings to be
2.27 a) Drawings (For re- Major Review Wherever effected √ P V V
sketch on Proto Shop Sketch Shop Sketch Records submitted for NTPC Approval
approval)
feedback
2.3 GALVANISNG
Galvaniser's
2.31 Degreesing a) Solution strength Major visual 1 Sample daily 1 Sample daily IS:2629 IS:2629 √ P V V
QC Records Galvanising to be done at NTPC
Galvaniser's Approved Galvaniser only.
b) PH Value Major Chem 1 Sample daily 1 Sample daily IS:2629 IS:2629 √ P V V
QC Records
CHECK DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
Galvaniser's Galvanising to be done at NTPC

2.32 Rinsing a) Cleanliness Major Visual 100% 100% IS:2629 IS:2629 √ P V V
QC Records Approved Galvaniser only.
Galvaniser's
2.33 Picking a) Acid Content Major Chem 1 Sample daily 1 Sample daily IS:2629 IS:2629 √ P V V
QC Records
Galvaniser's
b) Iron Content Major Chem 1 Sample daily 1 Sample daily IS:2629 IS:2629 √ P V V
QC Records
Cleanliness(Mill
Galvaniser's
2.34 Rinsing scale paint marks Major Chem 1 Sample daily 1 Sample daily IS:2629 IS:2629 - P V V
QC Records
etc.)
Galvaniser's
2.35 Pre-fluxing a) Dry fluxing Major Chem 100% 100% IS:2629 IS:2629 - P V V
QC Records
Galvaniser's
b) Iron Content Major Chem 1 Sample daily 1 Sample daily IS:2629 IS:2629 - P V V
QC Records
Galvaniser's
c) Specific gravity Major Chem 1 Sample daily 1 Sample daily IS:2629 IS:2629 - P V V
QC Records
Galvaniser's
d) pH Value Major Chem 1 Sample daily 1 Sample daily IS:2629 IS:2629 - P V V
QC Records
Galvaniser's
e) Temperature Major Measure Hourly Hourly IS:2629 IS:2629 - P V V
QC Records
Galvaniser's
2.36 Pre-Heating Temperature Major Measure Hourly Hourly IS:2629 IS:2629 √ P V V
QC Records
Continuous
Continuous
Hot Dip recording & Galvaniser's
2.37 a) Temperature Major Measure recording & hourly IS:2629 450 C to 475 C √ P V V
Galvanising hourly QC Records
measurement Zinc bath temperature to be
measurement
recorded continuously on graph &
Galvaniser's
b) Immersion time Major Measure Each lot Each lot IS:2629 IS:2629 √ P V V hourly manual recording shall
QC Records
also be done using digital temp.
Removal of
indicator & actual verification by
excessive zinc
Galvaniser's thermometer
c) while lifting from Major Physical Each item Each item IS:2629 IS:2629 √ P V V
QC Records
zinc bath by
bumping process
Quenching in Galvaniser's
2.38 Cooling & cleaning Major Physical Each item Each item IS:2629 IS:2629 √ P V V
Running water QC Records
Post treatment or Galvaniser's
2.39 Solution Strength Major chem Once in day Once in day IS:2629 IS:2629 √ P V V
Dichromating QC Records
CHECK DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
checks on
Surface defects & Galvaniser's
2.40 member after a) Major Visual 100% 100% IS:2629 IS:2629 √ P V V
finish QC Records
galvanising
Thickness of zinc One Sample/ IS:4759 & NTPC IS:4759 & NTPC Galvaniser's
b) Major Measure One Sample/ Shift √ P V V
coating Shift Spec & Drg. Spec & Drg. QC Records
Mass of zinc One Sample/ IS:6745 & NTPC IS:6745 & NTPC Galvaniser's
c) Major Test One Sample/ Shift √ P V V
coating Shift Spec & Drg. Spec & Drg. QC Records
Uniformity of zinc
One Sample/ Galvaniser's
d) coating (Preece Major chem One Sample/ Shift IS:2633 IS:2633 √ P V V
Shift QC Records
test)
Adhesion test of
zinc coating One Sample/ Galvaniser's
e) Major Physical One Sample/ Shift IS:2629 IS:2629 √ P V V
(Pivoted Hammer Shift QC Records
Test/ Knife test
Stensiling of Galvaniser's
2.41 a) Marking Major Visual 100% 100% Approved Dags Approved Dags √ P V V At both ends with black paint
Mark/ Number QC Records
3 FINAL INSPECTION
Fabricated Surface finish,
5% Random IS:2629 IS:2629 Final Insp
3.1 Menders after a) Defects & Major Visual - - - -
Sample IS:4759 IS:4759 Report.
Galvanising dicromating
1% Random sample
from each lot
IS:802-P-II IS:802-P-II/
b) Dimensions Major Measure offered for √ P W W
/Approved Drgs Approved Drgs
inspection on single
occasion
Verification of Sample for chemical test to be
Chemical Third Party
3.2 basic material a) Major Chem NTPC Appd Drgs NTPC Appd Drgs √ P V V sent for third party lob or test to
composition Lab Report
quality 1 Random Sample be witnessed at vendor works
per 40MT or part
Tensile
b) Major Mech there of for each √ P W W
test(TS,YS,%E) IS:2062, IS:228 IS:2062, IS:228 Fabricator's
class of product
IS:1608, IS:1599 IS:1608, IS:1599 QC Report
c) Bend Test Major Mech √ P W W
CHECK DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
Fillet Welding Fabricator's FOR 3.3, W= RANDOM 10% Butt
3.3 Weld Quality Major Visual 100% IS:822 IS:822 √ P W W
Quality QC Report weld not permitted
a)Thickness of IS:2629 & NTPC IS:2629 & NTPC Fabricator's
3.4 Galvanising a) Critical Measure √ P W W
Zinc Coating Spec. Spec. QC Report
Mass of zinc IS:6745 & NTPC IS:6745 & NTPC Fabricator's
b) Critical Measure √ P W W
coating Spec. Spec. QC Report
1 Random Sample
Uniformity of zinc Fabricator's
c) Critical Measure per 40MT or part IS:2633 IS:2633 √ P W W
coating QC Report
there of for each
Adhesion test of class of product
zinc Coating Fabricator's
d) Critical Measure IS:2629 IS:2629 √ P W W
(Pivoted Hammer/ QC Report
Knife Test)
Review of
As per QA
3.5 Documents a) Documents review Major Review As Marked in col 9D As Applicable As Applicable - P V V
Plan
(TC/TR)
Pieces of light 1. Sequential supplies to be
sections to be wire monitored & insured by main
bundled & heavy contractor. 2. Material rejected
PACKING
sections to be by NTPC shall be kept under
STORING As per QA
4 Packing Major Review As Marked in col 9D IS:2629 supplied loose. - P V V separate custody marked with
BUNDLING & Plan
Stacking to have paint till all the supplies are
HANDLING
proper ventilation. despatched to site or destroyed
Damage to be by cutting Presence of NTPC
avoided. representative.
5 DISPATCH Verification
Sequential Appd Drgs BOM of Appd Drgs BOM of Fabricator's
a) Major Review 100% - P V V
supplies LOA LOA Packing List Dispatch
b) Stensiling/Part No.
c) Quality
LEGEND: * Records, identified with “Tick” ( ) shall be essentially included by SUPPLIER in QA documentation.
** M: MANUFACTURER / SUB-SUPPLIER C: MAIN SUPPLIER, N: NTPC P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE,
CHP: NTPC SHALL IDENTIFIED IN COLUM “N” AS ‘W’.
ITEM : HOT DIP GALVANIZED
INDICATIVE QUALITY PLAN
Rev No.: 0
PIPE STRUCTURE. CONFORMING TO CODE : Date:
COMPONENT & QUANTUM OF CHECK REFERENCE FORMAT OF AGENCY
Sl No OPERATIONS CHARACTERISTICS CLASS TYPE OF CHECK
DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
1.00 Raw Material
Steel tp procured from NTPC
Steel Tube For Chemical 1 Sample for 40 MT Producer's
1.01 a) Major Chemical IS:1161 IS:1161 - P V V approved Main Steel Producers &
Structure Composition or Part thereof. TC/TR
NTPC approved sources only.
Tensile Test (TS YS 1 Sample for 40 MT Producer's
b) Major Mechanical IS:1161 IS:1161 - P V V
& %EL) or Part thereof. TC/TR
Flattening Test 1 Sample for 40 MT Producer's
c) Major Mechanical IS:2328 IS:2328 - P V -
(above 50NB) or Part thereof. TC/TR
Surface finish & Producer's
d) Major Visual Measure 100% IS:1161 IS:1161 - P V -
defects TC/TR
Dimension Length
Producer's
e) Thickness, OD, Major Visual Measure 100% IS:1161 IS:1161 - P V -
TC/TR
Edge preparation
Hot-Rolled
Steel tp procured from NTPC
Structural Steel Chemical 1 Sample for 40 MT IS:2062 IS:2062 Producer's
1.02 a) Major Chemical - P V V approved Main Steel Producers as
Angle Section Composition or Part thereof. IS:228 IS:228 TC/TR
per the tech spec.
Base And Plates
Tensile Test (TS 1 Sample for 40 MT Producer's
b) Major Mechanical IS:1608 IS:1608 - P V V
YS & %EL) or Part thereof. TC/TR
1 Sample for 20 MT IS:2062 IS:2062 Producer's
c) Bend Test Major Mechanical - P V V
or Part thereof. IS:1599 IS:1599 TC/TR
Surface Finish &
d) Major Visual 100% IS:2062 IS:2062 GLST TC/TR - P V -
Defects
IS:2062 IS:2062
e) Dimensions Major Measure As per IS:2500 Part I IS:1852 (For Plates) IS:1852 (For Plates) GLST TC/TR - P V -
IS:808 (For Angle) IS:808 (For Angle)
Chemical One Sample for 200 1.03 Co-relation of Material Test
1.03 ZINC Major Chemical IS:209 IS:209 ZN-99-95% GLST TC/TR - P V V
Composition MT Certificate to be maintained
IN-PROCESS
2.00
INSPECTION
WPS to be submitted for approval.
IS 802 Part II/ IS If WPS & WQR is already
Welding Procedure IS:822 ASME-SEC- 7215/Approved Approved for other Project then the
2.01 a) Suitability Critical Review 100% QW-482 - P V V
Specification(WPS) IX Drawing/Shop same shall be verified during
Sketches inspection and shall be applicable
for this project.
Procedure
2.02 Qualification a) Qualification Critical Test IS:822, ASME-SEC-IX WPS WPS QW-483 - P V V As above
Record(PQR)
Welder
2.03 Performance a) Qualification Critical Test IS:822, ASME-SEC-IX WPS WPS QW-484 - P V V As above
Qualification
Rev No.: 0
DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
Fabrication of Base Centre line hard Inspection

2.04 a) Major Visual/Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Plate & other items punching Records
Inspection
b) Drilling/Machining/c Major Visual/Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Records
hamfering/deburring
Centre Line Hand-
Inspection
2.05 Pipe a) Punching-Length, Critical Visual/Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Records
edge Preparation
Fit up & Tack Inspection
2.06 Assembly Major Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Welding Records
Inspection
2.07 Welding Sequential Welding Major Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Records
2.08 Inspection Of Weld Welding defects Major

Free from slag & Inspection
(a) Visual Major Visual 100% of each Type NTPC appd Drgs - P V V
welding defects. Records
Inspection
(b) Size Major Measure 100% of each Type NTPC appd Drgs NTPC appd Drgs - P V V
Records
Inspection
(c) Competences Major Visual 100% of each Type NTPC appd Drgs NTPC appd Drgs - P V V
Records
Inspection
(d) DPT Major NDT 100% of each Type NTPC appd Drgs ASTM-E-165 - P V V
Records
Inspection of
Dimensions Hole to Inspection
2.09 Welded Pipe a) Major Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Hole, Edge Security Records
Support Structures
Inspection
b) (b) Straightness Major Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Records
Parallelirity of Inspection
c) Major Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
flanges Records
Perpendicularly of Inspection
d) Major Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Pipe & base Plate Records
Inspection
e) Distortion Major Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Records
Inspection
f) Completeness Major Measure 100% NTPC appd Drgs NTPC appd Drgs - P V -
Records
1 No Structure of NTPC Appd Drgs & NTPC Appd Drgs & Inspection
2.10 Proto Assembly a) Fit-up/Notching Major Measure - P V -
each type Shop Sketch Shop Sketch Records
1 No Structure of NTPC Appd Drgs & NTPC Appd Drgs & Inspection
b) Dimension Major Measure - P V W
each type Shop Sketch Shop Sketch Records
Rev No.: 0
DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
3.00 Galvanising to be done of
3.00 Galvanizing
NTPC Approved Galvaniser only.
3.01 Sample test coupons of each
Manufacturer's
1 Sample per Lot of section to be attached with the
3.01 Degreasing a) Solution Strength Major Chemical IS 2629 IS 2629 Format of - P V V
100 MT structure & shall not be deattached
Record
till the final inspection is over.
Manufacturer's
1 Sample per Lot of
b) (b) PH Value Major Chemical IS 2629 IS 2629 Format of - P V -
100 MT
Record
Manufacturer's
3.02 Rinsing a) cleanliness Major Visual 100% IS 2629 IS 2629 Format of - P V -
Record
Manufacturer's
1 Sample per Lot of
b) PH Value Major Chemical IS 2629 IS 2629 Format of - P V -
100 MT
Record
Manufacturer's
1 Sample per Lot of
3.03 Pickling a) Acid content Major Chemical IS 2629 IS 2629 Format of - P V V
100 MT
Record
Manufacturer's
1 Sample per Lot of
b) Iron Content Major Chemical IS 2629 IS 2629 Format of - P V -
100 MT
Record
Manufacturer's
cleanliness Mill 1 Sample per Lot of
3.04 Rinsing a) Major visual IS 2629 IS 2629 Format of - P V -
scale 100 MT
Record
Manufacturer's
b) PH Value Major Chem Daily IS 2629 IS 2629 Format of - P V -
Record
Manufacturer's
3.05 Fluxing a) Specific gravity Major Physical Daily IS 2629 IS 2629 Format of - P V V
Record
Manufacturer's
b) PH Value Major Chemical Daily IS 2629 IS 2629 Format of - P V -
Record
Manufacturer's
3.06 Pre-Heating c) Temperature Major measure Hourly IS 2629 IS 2629 Format of - P V -
Record
Manufacturer's
3.07 Calibrated Instrument to be
3.07 Hot-Dip Galvanising a) Temperature Major measure Hourly IS 2629 IS 2629 Format of - P V V
used
Record
Removal of Manufacturer's
b) execevie Zinc While Major Physical Each item IS 2629 IS 2629 Format of - P V V
lifting from zinc bath Record
Quenching in Galvaniser's
3.08 Cooling & Cleaning Major Physical Each Item IS:2629 IS:2629 - P - -
Running Water QC Records
Post Treatment or Galvaniser's
3.09 a) Solution Strength Major Physical Each Item IS:2629 IS:2629 - P V V
Dichromating QC Records
Rev No.: 0
DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
Check on structures Surface defects & Galvaniser's

3.10 a) Major Chem Once in a day Is:4759 & IS:2629 Is:4759 & IS:2629 - P V V
after Galvanising Finish QC Records
Survey of Thickness
Galvaniser's
b) of Zinc Coating by Major Measure 100% Is:4759 & IS:2629 Is:4759 & IS:2629 - P V V
QC Records
Elecometer
Thickness of Zinc Galvaniser's
c) Major Measure 3 Sample/Lot Is:4759 & IS:2629 Is:4759 & IS:2629 - P V V
Coating QC Records
Mass of Zinc Galvaniser's
d) Major Chem 3 Sample/Lot IS:6745 NTPC Spec. - P V V
Coating QC Records
Uniformity of Zinc Galvaniser's
e) Major Chem 3 Sample/Lot IS:2633 IS:2633 - P V V
Coating QC Records
Adhesion Test of
Zinc coating(Pivoted Galvaniser's
f) Major Physical 3 Sample/Shift IS:2629 IS:2629 - P V V
Hammer Test/Knife QC Records
Test)
Removal of
Finishing
excessive zinc
Stensiling of Mark Galvaniser's
3.11 Marking Major Visual 100% NTPC Appd Drgs. NTPC Appd Drgs. - P V V
No/Part number QC Records
FINAL
4.00 INSPECTION
Galvanised steel Surface Finish, (a) Galvanising tests to be carried

Inspection
4.01 Pipe support a) defects & Critical Visual 100% IS:2629 & IS:4759 IS:2629 & IS:4759 - P W W out on randomly selected samples
report
Structure dichronating from the tried up test coupons
IS:802-P-II & NTPC IS:802-P-II & NTPC Inspection
b) dimensions Critical Measure 100% - P W W (b) Butt Weld not permitted
Appd Drg. Appd Drg. report
IS:802-P-II & NTPC IS:802-P-II & NTPC Inspection c) For 4.01, witness shall be 10%
c) Straightness Critical Measure 100% - P W W
Appd Drg. Appd Drg. report on random basis
d) Parallelity of Flange Critical Measure 100% - P W W
Perpendicularity of IS:802-P-II & NTPC IS:802-P-II & NTPC Inspection
e) Critical Measure 100% - P W W
Pipe & base Plate Appd Drg. Appd Drg. report
f) Distortion Critical Measure 100% - P W W
g) Completeness Critical Visual 100% - - - -
Stenciling of Part Inspection
h) Major Visual 100% Part Drg. Part Drg. - P W W
no. report
Rev No.: 0
DOCUMENT
ACCEPTANCE NORMS
RECORD
REMARKS
6M 6 C/N M C N
1 2 3 4 5 7 8 9 D* ** 10 11
Fillet Welding Inspection
4.02 Weld Quality Critical Visual 10% IS:822 Is:822 - P W W
Quality report
Thickness of Zinc Random Sample from Inspection
4.03 Galvanising Test a) Critical Measure IS:2629 & IS:4759 IS:2629 & IS:4759 - P W W
Coating Each Lot report
Mass of Zinc Random Sample from Inspection
b) Critical Chem IS:6745 NTPC Spec. - P W W
Coating Each Lot report
Uniformity of Zinc
Random Sample from Inspection
c) Coating (Preece Critical Chem IS:2633 IS:2633 - P W W
Each Lot report
Test)
Adhesion Test of
Zinc coating Random Sample from Inspection
d) Critical Physical IS:2629 IS:2629 - P W W
(Pivoted Hammer Each Lot report
Test/Knife test)
Review of Compliance of
4.04 a) Major Review As applicable As applicable As applicable As applicable CHP
Documents previous stage
4.04 Sequential Supplies to be
b) Sequential Supplies Major Review As applicable I.O.A I.O.A As applicable - P V V mentioned as per contract &
ensured by Main Contractor
5.00 Material rejected by NTPC
shall be kept under separated
custody duly marked with paint till al
4.05 Packing Packing Major Review 100% Packing List Packing List As applicable - P V V
the supplies are despatch to site or
destroyed by cutting in presence of
Nap representative
Verification of Despatch
5 Despatch Major Packing 100% BOM & LOA BOM & LOA
Quantity Record
LEGEND: * Records, identified with “Tick” () shall be essentially included by SUPPLIER in QA documentation.
** M: MANUFACTURER / SUB-SUPPLIER C: MAIN SUPPLIER, N: NTPC P: PERFORM W: WITNESS AND V: VERIFICATION. AS APPROPRIATE,
CHP: NTPC SHALL IDENTIFIED IN COLUM “N” AS ‘W’.
TECHNICAL SPECIFICATIONS
CLAUSE NO.
SQE _10 4) LT SWITCHGEAR & LT BUSDUCT
( MCC, PCC, ACDB, DCDB, FUSE BOARDS, LOCAL PUSH BUTTON

STATION, LOCAL MOTOR STARTERS)
ATTRIBUTES /
Paint Shade, Adhesion, Thickness & Finish

CHARACTERIS-
Functional & Operational Features as per
All Routine tests as per NTPC spec. & IS

TICS
Degree of Protection Routine test as per

Item to conform to relevant Standards
Make, Model, Type, Rating & TC
Pretreatment as per IS 6005

Mechanical Properties
Dimensions & Finish
Chemical properties
Electrical properties
Functional Checks
Milli-volt drop Test
IR – HV – IR Test
NTPC Spec.
NTPC spec
ITEMS/
COMPONENT
S/ SUB
SYSTEM
ASSEMBLIY
Sheet Steel (IS Y Y Y Y Y
: 513)
Aluminum Bus Y Y Y Y Y Y
bar Material
(IS : 5082)
Copper Bus bar Y Y Y Y Y Y
Material
(IS : 613)
Support Y Y Y Y Y
Insulator
Air Circuit Y Y Y Y Y Y Y
Breaker ( IS:
13947)
Energy Meters Y Y Y Y Y Y
( IS : 13010,
13779 )
Power & Aux. Y Y Y Y Y
Contactors
(IS : 13947 )
Protection & Y Y Y Y Y Y
Aux. Relays
DEVELOPMENT OF 21 MW GANDHAR SOLAR TECHNICAL SPECIFICATION BID PAGE

PHOTO VOLTAIC PROJECT IN GUJARAT DOC. NO: RECS-5734-004-9(R) PART-F
6
CLAUSE NO.
(IS : 3231)
(IEC 60255 /
IEC 61850)
Control & Y Y Y Y Y
Selector
Switches
( IS : 13947)
CT’s & PT’s ( Y Y Y Y
IS 2705 / 3156)
MCCB ( IS : Y Y Y Y
13947 )
Indicating Y Y Y Y Y Y
Meters ( IS :
1248 )
Indicating Y Y Y Y Y
Lamps ( IS :
13947 )
Air Break Y Y Y Y Y
Switches
( IS : 13947 )
Control Y Y Y Y
Terminal
Blocks

7
CLAUSE NO.
LT SWITCHGEAR
( MCC, PCC, ACDB, DCDB, FUSE BOARDS, LOCAL PUSH BUTTON

STATION, LOCAL MOTOR STARTERS)
ATTRIBUTES /
All Routine tests as per NTPC spec. &

Item to conform to relevant Standards
CHARACTERIS-
Functional & Operational Features as
Paint Shade, Adhesion, Thickness &
Degree of Protection Routine test as

TICS
Make, Model, Type, Rating & TC
Pretreatment as per IS 6005

Mechanical Properties
Dimensions & Finish
Chemical properties
Functional Checks
Milli-volt drop Test
IR – HV – IR Test
per NTPC Spec.
per NTPC spec

ITEMS/
COMPONENT
S/ SUB
Finish
SYSTEM
IS
ASSEMBLIY
Fuse ( IS Y Y Y Y
13703)
Control Y Y Y Y Y Y
Transformer
( IS : 12021)
Push Buttons ( Y Y Y Y Y
IS : 4794 )
Transducer ( Y Y Y Y Y Y
IEC : 60688)
MCB ( IS : Y Y Y Y Y
8828)
Breaker Y Y Y Y Y Y
Handling
Trolley
Synthetic Y Y Y Y Y
Rubber Gasket
(IS : 11149 )

8
CLAUSE NO.
LT Y Y Y Y Y Y Y Y Y Y
SWITCHGEAR
( IS : 8623 )
Notes:
1. This is an indicative list of tests / checks. The manufacturer is to furnish

a detailed Quality Plan indicating the practice and procedure along with
relevant supporting documents.
2. Makes of all major Bought Out Items will be subject to NTPC approval.

9
CLAUSE NO.
5) CABLING, EARTHING, LIGHTNING PROTECTION

MODULE NO. SQE-16 Page 1 of 1
ATTRIBUTES /
CHARACTERISTICS
Acceptance tests as per relevant standard

Routine tests as per relevant standard &
Paint shade, paint thickness, adhesion
Constructional feature as per NTPC

Bought out items/Bill of material
Galvanise Test (If Applicable)
Pre-treatment of sheet
Deflection test*
& specification
Surface finish
Specification
IP protection
specification
Proof load*
Dimension
Functional
HV & IR
ITEMS/COMPONENTS /
SUB SYSTEMS
Wall Mounted-Lighting Y Y Y Y Y Y Y Y Y Y Y
Panel (IS-513, IS:5,
IS:2629, 2633, 6745)
Switch box/junction box/ Y Y Y Y Y Y Y Y Y Y Y Y
Receptacles Panel (IS-
513, IS:5, IS:2629, 2633,
6745)
Cable glands(BS-6121) Y Y
Cable lug Y Y
Lighting wire (IS-694) Y Y
Flexible conduits Y Y Y
Conduits (Galvanise & Y Y Y Y Y
Epoxy) IS-9537 & IS-
2629, 2633, 6745
RCC Hume Pipe (IS-458) Y
Cable termination & Y Y Y
straight through joint (IS
13573)
Cable Trays, bends, tees, Y Y Y Y Y Y Y Y Y
crosses, Flexible
supports system &
accessories IS-513,
2629,2633,6745

12
CLAUSE NO.
Trefoil clamp Y Y
GI flats for earthing & Y Y Y Y Y
lighting protection (IS
2062, 2629, 6745,2633)
GI wire (IS-280) Y Y
Fire Sealing System ( BS Y Y Y
–476)
.Note:1.This is an indicative list of tests /checks. The manufacturer is to furnish a

detailed Quality Plan indicating the practice and procedure along with relevant
supporting documents.
2.* Deflection Test on cable trays and Proof Load test on cable trays support system
will be as per details given in the NTPC technical specification & approved MQP. The
above acceptance tests shall be done only on one sample from each size of offered lot.
This test is not applicable on bends, tees & crosses.
3. Make of all items will be subject to NTPC approval.

13
CLAUSE NO.
6) Control Cables
Sequential marking/ Batch marking/ surface finish/

Attributes /
Characteristics
relevant standard & NTPC specification

Anti termite coating on wooden drums
ageing on outer sheath & insulation
Routine & Acceptance Tests as per

looseness, gap between two wires
feature as per NTPC specification

T.S & elongation before & after
Armour coverage, cross over,
Constructional requirements
Spark Test(as applicable)
Dimension/surface finish
Lay length & Sequence

Chemical Composition
Mechanical properties
per relevant standard
Make, Type & T.C as
Thermal stability
cable length
FRLS Tests
Item / Components /
Sub System Assembly
Copper (IS-8130) Y Y Y Y Y
PVC insulation Compound Y Y Y Y Y

(IS: 5831)
FRLS PVC Compound Y Y Y Y Y
(IS-5831, ASTM-D2843,
IS10810( Part 58),
IEC-60754 Part-1)
Extrusion & curing Y Y Y
/Manufacturing of Core
Core Laying Y
Armour wire/strip Y Y Y
Inner sheath Y Y
Armouring Y Y
Outer Sheathing Y Y
Finished Cable (IS-5831, Y Y Y Y Y Y Y Y

ASTM-D2843, IS10810
(Part 58), IEC-60754 Part-
1, IEC 60332 part III cat B)
Wooden drum(IS-10418) Y Y Y
/Steel Drum
Notes:
1. This is an indicative list of tests / checks. The manufacturer is to furnish a
detailed Quality Plan indicating the practice and procedure along with
2. Make of all major Bought out items will be subject to NTPC approval.

14
CLAUSE NO.
ROUTINE TESTS Following routine tests shall be carried out on each

drum of finished cables for all sizes.
1) Conductor Resistance test

2) High voltage test
ACCEPTANCE Following Acceptance tests shall be carried out on

TESTS each size of cables, in the offered lot.
A) For Conductor (as per sampling plan mentioned in IS: 1554)
1) Annealing test (Copper)
2) Resistance test
B) For Armour Wires / Formed Wires ( If applicable ) (as per sampling plan
mentioned in IS: 1554)
1. Measurement of Dimensions
2. Tensile Tests
3. Elongation Test
4. Torsion Test For Round wires only
5. Wrapping Test
6. Resistance Test
7. Mass of Zinc coating test For G S wires / Formed wires
only
8. Uniformity of Zinc coating For G S wires / Formed wires

only
9. Adhesion test For G S wires / Formed wires

only
10. Freedom from surface defects
C) For PVC insulation & PVC Sheath (as per sampling plan mentioned in
IS: 1554)
1) Test for thickness
2) Tensile strength & Elongation before ageing (for tests after
ageing see “D”)

15
CLAUSE NO.
D) Ageing test:
Criteria Condition Test Requirements Remarks
PVC Samples as per relevant IS, from All sizes which The size which has maximum In case the size
insulati each size of cables in the offered meet the negative deviation from type does not meet
on & lot, shall be tested for tensile criteria test report values will be put the requirement
outer strength & elongation (before on accelerated ageing test. in accelerated
sheath: ageing). Tensile & elongation The samples shall be aged in ageing test
testing shall preferably be done air oven at temperature of then all sizes
with a computerized machine. 130ºc+/- 2ºc for 5 hours and (which had
The values will be compared with tested for TS & elongation. met the
corresponding values mentioned in Acceptance norms shall be as criteria) will be
the Type Test report accepted by per IS. put on ageing
NTPC. These values of Tensile test as per IS.
Strength & Elongation (before
ageing) should be within +/ - 15% Sizes which do Every size will be put on
of the corresponding values of not meet the ageing test as per IS. ----
Type Test report. (Please note that criteria
test values should be more than
the minimum values indicated in
relevant standard).
E) Following tests will be carried out on completed cables as per IS on each size:
1) Insulation resistance test ( Volume resistivity method )
F) Following tests shall be carried out on only one size of offered lot (comprising of all sizes):
1) Thermal stability test on PVC insulation and outer sheath
2) Oxygen index test on outer sheath
3) Smoke density rating test on outer sheath

4) Acid gas generation test on outer sheath
G) Flammability test as per IEC 60332 - Part- 3 (Category- B) on completed cable will be carried out as per
following sampling plan:
This test will be carried out using composite sampling i.e. irrespective of size;
cables of one particular type (i.e. armoured, unarmoured) will be bunched
together, as per calculations in line with the IEC. All sizes of armoured &
unarmoured cables shall be covered.
H) Following tests shall be carried on one length of each size (armoured & unarmoured) of offered lot:
1) Constructional / dimensional check, surface finish, length measurement,
sequence of cores, armour coverage, Gap between two consecutive armour
wires / formed wires, Sequential marking, drum / outer sheath extrusion’s
batch number marking
2) Measurement of Eccentricity & Ovality

16
CLAUSE NO.
7) LT Power Cables
Attributes /
Armour coverage, cross over, looseness, gap between two wires
Constructional requirements feature as per NTPC specification

Characteristics
Sequential marking/ Batch marking/ surface finish/ cable length
Routine & Acceptance Tests as per relevant standard & NTPC

T.S & elongation before & after ageing on outer sheath &
Make, Type & T.C as er relevant standard

Hot Set Test/ Eccentricity & Ovality

Thermal stability
specification
FRLS Tests
insulation
Item / Components /
Sub System Assembly
Aluminum (IS-8130) Y Y Y Y Y
XLPE Compound (IS-7098) Y Y Y Y Y
PVC insulation Compound Y Y Y Y Y
(IS: 5831)
(IS-5831, ASTM-D2843,
IS10810( Part 58),
IEC-60754 Part-1)
Extrusion & curing Y Y Y Y
/Manufacturing of Core
( PVC / XLPE)
Core Laying Y
Inner sheath Y Y
Armouring Y Y
Outer Sheathing Y Y
Power Cable (Finished) Y Y Y Y Y Y Y Y
(IS-5831, ASTM-D2843,
IS10810( Part 58), IEC-
60754 Part-1, IEC 60332
part III cat B)
Wooden drum(IS-10418) Y Y Y
/Steel Drum
Notes:
1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating
the practice and procedure along with relevant supporting documents.

17
CLAUSE NO.
ROUTINE TESTS Following routine tests shall be carried out on each drum of
finished cables for all types (PVC / XLPE insulated) & sizes.
ACCEPTANCE Following Acceptance tests shall be carried out on each size of

TESTS each type (PVC / XLPE insulated) of cables, in the offered lot.
A) For Conductor (as per sampling plan mentioned in IS: 1554 / 7098)
2) Tensile Test ( Aluminum)
3) Wrapping Test ( Aluminum)
4) Resistance test
B) For Armour Wires / Formed Wires ( If applicable ) (as per sampling plan mentioned in
IS: 1554 / 7098)
2. Tensile Tests
3. Elongation Test
5. Wrapping Test
6. Resistance Test
7. Mass of Zinc coating test For G S wires / Formed
wires only
8. Uniformity of Zinc coating For G S wires / Formed
wires only
9. Adhesion test For G S wires / Formed
wires only
C ) For PVC / XLPE insulation & PVC Sheath (as per sampling plan mentioned in IS: 1554
/ 7098)
2) Tensile strength & Elongation before ageing (for tests
after ageing see “D”)
3) Hot set test (For XLPE insulation)
D) Ageing test:

PVC Samples as per relevant All sizes which The size which has In case
insula IS, from each size of meet the maximum negative the size
tion & cables in the offered lot, criteria deviation from type test does not
outer shall be tested for report values will be put meet the
sheat tensile strength & on accelerated ageing requireme
h: elongation (before test. The samples shall be nt in
ageing). Tensile & aged in air oven at accelerate
elongation testing temperature of 130ºc+/- d ageing
shall preferably be 2ºc for 5 hours and tested test then
done with a for TS & elongation. all sizes
computerized Acceptance norms shall (which
machine. be as per IS. had met

18
CLAUSE NO.
The values will be the

compared with criteria)
corresponding values will be
mentioned in the Type put on
Test report accepted by ageing
NTPC. These values of test as
Tensile Strength & per IS.
Elongation (before
ageing) should be within Sizes which do Every size will be put on
+/ - 15% of the not meet the ageing test as per IS. ----
corresponding values of criteria
Type Test report.
(Please note that test
values should be more
than the minimum
values indicated in
relevant standard).
XLPE
Samples as per relevant IS, from each size of cables in the offered lot,will be put on
insula
ageing test as per IS.
tion
E) Following tests will be carried out on completed cables as per IS on each size of each
type (PVC / XLPE insulated)
F) Following tests shall be carried out on only one size of offered lot (comprising of all
sizes & types)
1) Thermal stability test on PVC insulation and outer sheath
G) Flammability test as per IEC 60332 - Part- 3 (Category- B) on completed cables as per
following sampling plan:
This test will be carried out using composite sampling i.e. irrespective of
size; cables of one particular type (i.e. armoured PVC insulated,
unarmoured PVC insulated, armoured XLPE insulated, unarmoured
XLPE insulated) will be bunched together, as per calculations in line
with the IEC. All sizes of PVC & XLPE insulated, armoured &
unarmoured cables shall be covered.
For one particular type, cables with OD less than or equal to 30 mm
shall be clubbed together in touching formation while cables with OD
greater than 30 mm shall be clubbed together leaving a gap equal to
OD of cable having least diameter. Cable OD shall be taken as
nominal overall diameter as per NTPC approved datasheet.
H) Following tests shall be carried on one length of each size of each type (PVC / XLPE
insulated) of offered lot:
1) Constructional / dimensional check, surface finish, length
measurement, sequence of cores, armour coverage, Gap between two
consecutive armour wires / formed wires, Sequential marking, drum /
Batch (outer sheath extrusion batch )number marking on sheath

19
CLAUSE NO.
8) MV (3.3 kV / 6.6. kV / 11 kV / 33 kV) Cables
Attributes /
Constructional requirements feature as per NTPC specification

Sequential marking/ Batch marking/ surface finish/ cable length
Characteristics
T.S & elongation before & after geing on outer sheath &
Make, Type & T.C as per relevant standard
relevant standard & NTPC specification

Metallic ( Cu ) Screening If applicable)
Hot Set Test/ Eccentricity & Ovality
looseness, gap between two wires
Routine & Acceptance Test as per

Thermal stability on outer sheath
Armour coverage, cross over,

FRLS Test
insulation
Item / Components /
Sub System Assembly
Aluminum (IS-8130) Y Y Y Y Y
Semiconducting Y Y Y
Compound
XLPE Compound Y Y Y Y
(IS-7098 Part-II)
(IS-5831, ASTM-D2843,
IS10810( Part 58)
,IEC-60754 Part-1)
Triple Extrusion & Y Y Y
curing /Manufacturing of
Core
Copper Tape Y Y Y Y
Polyster tape Y Y
Core Laying Y
Copper tapping Y Y Y
Inner sheath Y Y
Armouring Y Y
Outer Sheathing Y Y
Power Cable Y Y Y Y Y Y Y Y
(Finished)
Wooden drum(IS- Y Y Y
10418) /Steel Drum
Notes:
1. This is an indicative list of tests / checks. The manufacturer is to furnish a detailed Quality Plan indicating the
practice and procedure along with relevant supporting documents.

20
CLAUSE NO.
ROUTINE Following routine tests shall be carried out on each drum of

TESTS finished cables for all types & sizes.

7) Partial discharge test (for Screened cables only)
ACCEPTANCE Following Acceptance tests shall be carried out on each size of

TESTS each type (voltage rating) of cables, in the offered lot.
A) For Conductor (as per sampling plan mentioned in IS: 7098 Part II)
4) Tensile Test ( Aluminum)
5) Wrapping Test ( Aluminum)
6) Resistance test
B) For copper tape / Wires (as per sampling plan mentioned in IS: 7098 Part II)
1) Measurement of Dimensions
2) Conductivity check
B) For Armour Wires / Formed Wires ( If applicable ) (as per sampling plan
mentioned in IS: 7098 Part II)
12. Tensile Tests
13. Elongation Test
15. Wrapping Test
16. Resistance Test
17. Mass of Zinc coating test For G S wires / Formed wires
only
18. Uniformity of Zinc coating For G S wires / Formed wires
only
19. Adhesion test For G S wires / Formed wires
only
C) For XLPE insulation & PVC Sheath (as per sampling plan mentioned in IS: 7098
Part II)
4) Tensile strength & Elongation before ageing (for tests after
ageing see “D”)
5) Hot set test (For XLPE insulation)

21
CLAUSE NO.
D) Ageing test:
PVC outer Samples as per relevant IS, from All sizes which meet For PVC: The size which In case the size does
sheath : each size of each type (voltage the criteria has maximum negative not meet the
rating) of cables in the offered lot, deviation from type test requirement in
shall be tested for tensile strength & report values will be put accelerated ageing
elongation (before ageing). Tensile on accelerated ageing test then all sizes
& elongation testing shall test. The samples shall (which had met the
preferably be done with a be aged in air oven at criteria) will be put
computerized machine. temperature of 130ºc+/- on ageing test as
The values will be compared with 2ºc for 5 hours and per IS.
corresponding values mentioned in tested for TS &
the Type Test report accepted by elongation.
NTPC. These values of Tensile Acceptance norms shall
Strength & Elongation (before be as per IS.
ageing) should be within +/ - 15% of
the corresponding values of Type
Test report. (Please note that test Sizes which do not Every size will be put on
values should be more than the meet the criteria ageing test as per IS. ----
minimum values indicated in relevant
standard).
XLPE Samples as per relevant IS, from each size of each type (voltage rating) of cables in the offered lot, will be put on
Insulation ageing test as per IS.
E) Following tests will be carried out on completed cables as per IS on each size of each type
3) Partial discharge test ( for Screened cables only )
F) Following tests shall be carried out on only one size of offered lot (comprising of all sizes & types)
1) Thermal stability test on outer sheath

5) Flammability test as per IEC 60332 - Part- 3 (Category- B) on completed cable
G) Following tests shall be carried on one length of each size of each type of offered lot:
1) Constructional / dimensional check, surface finish, length measurement, sequence of cores, armour
coverage, Gap between two consecutive armour wires / formed wires, Sequential marking, marking
of drum no. / Batch number of outer sheath extrusion

22
CLAUSE NO.
INSTRUMENTATION CABLE
TESTS
Vol. Resistivity. at room & Elevated Temp. (A) ++

Tensile & Elongation before & after aging (A) ++
Outer-Sheathe/core marking, end sealing (A)
Swidesh chimney Test (SS-4241475) (A) ++

Constructional detail, dimensions (A)
Overall/Coverage/Continuity (A)
Conductor Resistance ® & (A)
Insulation Resistance ® & (A)
Electrical Parameters ** (A) +

Visual, Surface finish (A) +
Spark test report review ®

Persulphate Test (A) +
Thermal Stability (A) +
High Voltage ® & (A)
FRLS Test * (A) ++

ITEMS
1. Instrument
cable twisted and
shielded
Conductor(IS-8130) Y Y Y
Insulation(VDE-207) Y Y Y Y Y Y
Pairing/Twisting Y Y Y
Shielding Y Y Y
Drain wire Y Y Y Y Y
Inner Sheath Y Y Y Y Y Y
Outer Sheath Y Y Y Y Y Y
Over all cable Y Y Y Y Y Y Y Y Y
Cable Drums(IS- Y Y
10418)
Note : High Temp. cables shall be subjected to tests as per VDE-207(Part-6)
Compensating cables shall be checked for Thermal EMF/Endurance test as per IS 8784.
Note : This is an indicative list of tests/checks. The manufacture is to furnish a detailed
Quality Plan indicating his practice & Procedure along with relevant supporting
documents during QP finalization for all items.
Note : ® - Routine Test A - Acceptance Test Y - Test Applicable
Note : Sampling Plan for Acceptance test shall be as per IS 8784 (As applicable)
 * FRLS Tests: Oxygen / Temp Index ( ASTM D-2863), Smoke Density Rating (
ASTM – D 2843), HCL Emission ( IEC-754-1)
 ** Characterisitic Impedence, Attenuation, Mutual Capacitance, Cross Talk ( As
applicable)
+ Sample size will be One No. of each size/type per lot.
++ Sample size will be One No. sample for complete lot offered irrespective of size/type.

25
CLAUSE NO.
POWER SUPPLY FOR C&I SYSTEMS (UPS/BATTERY/BATTERY CHARGER/ACDB/DCDB)

TESTS
Visual/dimension/rating/ Paint Adhesion/ Thickness
General arrangement/BOM/make of components
Restart with PRI A.C and battery (separately)(R)
Tests as per standard &specification (R)&(A)

Out put voltage and frequency adj.range(A)
Parralel operation and current divison(R)
System transfer and retransfer (R)*

AC input faliure and return test (R)
Load transfer retransfer test (R) *
Relative harmonic content(R)

Premilinary light load test(R)
Input voltage variation (A)
Asynchronous transfer(R)
Load limiter operation (R)

Efficiency ,regulation(R)
Ripple content(R)
IR/HV(R)
/Mimic ®
ITEMS
(R)
UPS/CONVER
TER (IEC-146 Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y
PT-4)
VOLTAGE
Y Y Y Y Y Y Y Y
STABILISER
LEAD ACID
BATTERY(TUB Y
LAR)-IS-1651
LEAD ACID
BATTERY
Y
(PLANTE)-IS-
1652
NICKEL
CADMIUM
Y
BATTERY(IS-
10918/IEC-623)
SMF BATTERY Y
ACDB/DCDB Y Y Y Y
BATTERY
Y Y Y Y Y Y Y Y Y Y
CHARGER
R-Routine Test A- Acceptance Test Y – Test applicable
* Transfer time and Over shoot /under shoot during load & system transfer shall be recorded .
Note: 1) Detailed procedure of Environmental Stress Screening test shall be as per Quality
Assurance Programme in General Technical Conditions
2) This is an indicative list of tests/checks. The manufacturer is to furnish a detailed
quality plan indicating the Practices and Procedure adopted alongwith relevant
supporting documents.

26
CLAUSE NO.
12) STATION LIGHTING SQE_17

Item
Components
Paint Shade Thickness Adhesion & Finish
Routine Test as per relevant std and spec

Sub System
Acceptance Test as per relevant std and

Constructional Feature as per NTP spec
Assembly
Item to conform to relevant standard

Bought Out Items/ Bill of Material
Functional Check as per spec.

Make, Type , Rating/ TC
Pre-Treatment of sheat
Galvanization Tests
Dimension
HV & IR
IP Test
Attributes
spec
Characteristic
Luminaries (IS- Y Y Y Y Y Y
10322 Part-5
Sec.1 ( non –
LED type)
Electronic Y Y Y
Ballast Y
Lighting Wire Y
(IS-694) Y
Fans (IS-374) Y
Y
Pole (IS-2713) Y Y Y Y
Y
Lamps (IS-9800, Y Y Y
IS-9974)
Lighting Mast Y Y Y Y Y
(with raise & Y
lower lantern
type)
Wall Mounted Y Y Y Y Y Y Y Y Y Y Y Y
Lighting Panel
(IS-513, IS-5)

32
CLAUSE NO.
Switch Box/ Y Y Y Y Y Y Y Y Y Y Y Y
Junction
Box/Receptacle
s/ Local Push
Button Station /
Lighting Panel
(IS-513, 2629,
2633, 4759,
6745)
Cable Gland Y Y Y
(BS-6121)
Cable Lug (IS- Y Y Y
8309)
Flexible Conduit Y
Y
Lighting Y Y Y
Transformer (IS-
11171)
Epoxy & Y Y Y
Galvanised Y
Conduit (IS-
9537, 2629,
2633, 4759,
6745)

33
CLAUSE NO.
13) LED Luminaire Quality Requirements
1) LED modules to conform to IS: 16103 part 2. Manufacturer to issue

a certificate of compliance for the same.
2) Control gear to conform to IS 15885 part 2 section 13.
Manufacturer to issue a certificate of compliance for the same.
3) LED luminaire to conform to IS 16107 part 2 section 1.
4) LED luminaire marking to be as per IS 16107 part 2 section 1.
5) Acceptance tests as per IS 16107 part 2 section 1 to be carried out
on LED luminaire except long duration tests i.e. a) Chromaticity
coordinates & correlated color temperature (CCT); b) Color
rendering index (CRI). Manufacturer will submit a COC for above
tests i.e. CCT & CRI
6) LED driver make, model, type & rating may be as per
recommendations of LED module manufacturer.
Notes:
1. This is an indicative list of tests / checks. The manufacturer is to furnish
a detailed Quality Plan indicating the practice and procedure along
with relevant supporting documents.
2. Make of all major Bought Out Items will be subject to NTPC approval

34
CLAUSE NO.
15) SWITCHYARD
Attributes / Make, Routine & Functional

Characteristics model, Type Acceptance requirements as
& Rating, Test as per per NTPC
Test IS / IEC Specification
Certificate
Items/Components
Sub Systems
Circuit Breaker (IEC:62271- Y Y Y

100)
Hollow insulator
Y Y Y
(IEC:233/ IS:5621)
Isolator (IEC:62271-102) Y Y Y
Current Transformer Y Y
(IEC:60044/BS:3938/IS2705 Y
/ IEC: 61869)
Voltage Transformer
(IEC:186A /
Y Y Y
358/IS3156/IEC60044/ IEC:
61869)
Bus Post Insualtor
Y Y Y
(IEC:168 / 815 / IS:2544)
Disc,Pin & String Insualtor
Y Y Y
(IEC:383 / IS:731)
Surge Arrestor (IEC:99- Y
Y Y
4/IS:3070)
Hardware fittings for
Insulator Y Y Y
(IS:2486 / BS:3288)
Clamps & Connector
Y Y Y
(IS:10162 / 5561/ 617)
Aluminium Tube
Y Y Y
(IS:5082 / 2673 / 2678)
Conductor (IS:398) Y Y Y
Galvanised Steel Structures
Y Y Y
(IS:2062/2629/4759/6745)
Vibration Damper (IS:9708) Y Y Y

37
CLAUSE NO.
Attributes / Make, Type Routine & Functional

Characteristics Rating,and Acceptance requirements as
Model, Test Test as per per NTPC
Certificates relevant Specification
IS/IEC
Items/Components
Sub Systems
Transmission Line Pole Y Y Y

Control & Relay Panel Y Y Y
Protection Relays Y Y Y
Event Logger Y Y Y
Time Synchronising Y Y Y
Equipment
Transmission Line Pole Y Y Y
Relay Test Kit Y Y Y
Surge Monitor Y Y Y
Notes : 1) This is an indicative list of test/checks. The manufacture is to

furnish a detailed
Quality Plan indicating the practice and procedure along with
relevant supporting
documents during QP finalisation for all items.
2) All major Bought Out Items will be subject to NTPC approval.
FIRE EXTINGUISHERS
a) All fire extinguishers shall be tested as per relevant standard.
b) Performance / function test shall be carried out on sampling basis as per

relevant code / standard.

38
CLAUSE NO.
16)Energy Meter
Burn-In Test and Elevated Temperature
All routine & acceptance tests as per IS

Attributes / Characteristics
Conform to relevant Standard & NTPC
Dimensional check and Paint shade,
constructional features as per NTPC

thickness, adhesion & Finish checks
Make, Model, Type, Rating & Finish
Complete physical examination for
approved drgs & specification
Test as per specification

Items / Components /
Sub- assembly
13779
spec
Electronic Components Y Y
PCB for electronic cards Y
Electronic Cards Y Y Y Y
Terminal Blocks as per IS Y Y

13779
Instrument Transformer Y Y
CTs & PTs ( IS : 2705 &
IS 3156)
Sheet Steel ( IS : 513 ) Y Y
Synthetic Rubber Gaskets Y Y

IS 11149
Energy meter Y Y Y Y Y
IS 13779
Notes:
1. This is an indicative list of tests / checks. The manufacturer is to furnish a
detailed Quality Plan indicating the practice and procedure along with
2. Makes of all major Bought Out Items will be subject to NTPC approval.

39

Tendernotice 1 37 Compressed 301 377

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Tendernotice 1 37 Compressed 301 377

Uploaded by

Copyright:

Available Formats

MANUFACTURER’S

NAME AND ADDRESS INDICATIVE MANUFACTURING QUALITY PLAN PROJECT :

SL. CHARACTERISTICS TYPE OF REFERENCE ACCEPTANCE

4) Insulator type & Major Process 100% - -do- -do- -do- P - -

6) Main , Control & Major Process 100% - -do- -do- QC P - -

3) Incoming & outgoing Major Process 100% - -do- -do- QC P - -

COMPONENT CLAS QUANTUM FORMAT

2. Verification of overall Major Meas. 100% 1 Sample Approved GA Approved GA TC P W W

COMPONENT CLAS QUANTUM FORMAT

upto 33KV Rev No.: 0

Special Inspection Levels, S1

4 Door Gasket Panel Type Test Report of Degree of

upto 33KV Rev No.: 0

upto 33KV Rev No.: 0

upto 33KV Rev No.: 0

IR Test before & after

Solvent Test DO DO DO - DO DO STC V - -

Core 1 sample F01(8.2.

1 sample/ As per As per F01W(8. P/

Viton Rubber Dimension 1 sample/ P.O./Drg./Mfg.s P.O./Drg./Mfg. P/

COMPONENT TYPE QUANTUM FORMAT

Tear Index DO DO DO - DO DO STC V - - ERDA test

Transformer 1 Oil Shall be

Water content DO DO DO - DO Max.20 mg/Kg DO V - -

2.0 IN - PROCESS INSPECTION

Visual Inspection &

Vacuum Leakage check

Tan Delta @ 90⁰C

If applicable Fitment of Bellow DO DO DO - Drawing Drawing DO P - -

Bellow Pressing DO DO DO - 1.2Kg/cm² No Leakage DO P - -

a) Dimensions Major Physical 2Samples/lot 2Samples/lot Supplier drg. Supplier drg. TC / P V V

Pressure a) Visual Check Major Physical 100% 100% ITP-INW-9B ITP-INW-9B TC / P

a) Insulation resistance Critical Elect. 3 Manufacturer Manufacturer TC /

a) Visual check Major Visual Physical test Sample IEC 60099-4 P

FINAL INSPECTION & TESTING

INDICATIVE FIELD QUALITY PLAN

A Availability of QA& QC - A Physical Once prior to start of SR 

C Submission of schedule of - A Physical Once prior to start of SR 

2 EXCAVATION AND FILLING IN FOUNDATION WORKS

2.8 Degree Of Compaction Of Fill / Backfill

v Compacting As required C Physical At Random IS:456 SR 

ii Mixing, placement, application and C Physical Random in each shift SR

iii Compressive strength C Physical Random in each shift SR

i Materials and accessories- Oil B Each batch of delivery SR/MTC

Acceptance of the installation B Physical / Each installation SR

7.5 FLOOR FINISHES AND ALIED WORKS

7.5.1 Cement Concrete Flooring

7.5.3 Kota Stone, Granite and Marble

8.2 Sand cast iron / cast iron pipes

8.3 Sanitary fittings and fixtures

8.4 RCC Pipes

Physical One test per 200 cum of 

Physical One test per 250 SQM of 

10.3 Water Bound Macadam (Non-Bituminous)

iv Stripping value of aggregate (Immersion B Physical Initialy one set of 3 SR

vi Water sensitivity of mix A Physical Initialy one set of 3 SR 

vii Grading of aggregates B Physical One test per 25 cum of SR

viii Soundness ( Magnesium and Sodium A Physical Once per source by SR 

10.5 Tack Coat/ Prime coat/ fog coat

11.1 PRE-WELDING REQUIREMENTS

11.3 PRE HEATING (wherever applicable)

11.5 NON DESTRUCTIVE AND DESTRUCTIVE TESTING

11.6 FOUNDATION CHECKS

i Dimensions and levels- Shape, lines B Physical/ Each Foundation SR