CHEVROLET AVEO-Wave - 02 2006-2014 Interior Trim

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
2005 ACCESSORIES & EQUIPMENT
Interior Trim - Aveo
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications

Specification
Application Metric English
Door Pull Screw 3.5 N.m 31 lb in
Passenger Assist Handle Screws 3.5 N.m 31 lb in
Rear Seat Belt Anchor Bolts 38 N.m 28 lb ft
Rear Seatback Bolt 25 N.m 18 lb ft
Front Seat Belt Anchor Bolts 35 N.m 26 lb ft
Seat Belt Bracket Screws 10 N.m 89 lb in
Sun Visor Mounting Screws 1.5 N.m 13 lb in
Sun Visor Support Screws 1.5 N.m 13 lb in
Trim Panel Screws 3.5 N.m 31 lb in
REPAIR INSTRUCTIONS
HATCHBACK DOOR LOWER GARNISH MOLDING REPLACEMENT
Tools Required
J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .
Removal Procedure
Microsoft
Friday, July 31, 2009 1:08:31
1:08:27 PM Page 1 © 2005 Mitchell Repair Information Company, LLC.
2005 Chevrolet Aveo
Fig. 1: View of Lower Garnish Molding and Clips

Courtesy of GENERAL MOTORS CORP.
1. Open the hatchback door.

2. Remove the lower garnish molding clips using J 21104-B . See Special Tools .
3. Remove the lower garnish molding.
Installation Procedure
Microsoft
Friday, July 31, 2009 1:08:27 PM Page 2 © 2005 Mitchell Repair Information Company, LLC.
2005 Chevrolet Aveo
Fig. 2: View of Lower Garnish Molding and Clips

1. Install the lower garnish molding with the clips.

2. Close the hatchback door.
TRIM PANEL REPLACEMENT - FRONT DOOR
Tools Required
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 3: View of Door Pull Screw

1. Lower the front window.

2. Remove the door pull screw.
3. Remove the inside door handle.
4. Remove the screws at the base of the trim panel.
Microsoft
2005 Chevrolet Aveo
Fig. 4: Prying Off Trim Panel with J 2114-B

5. Pry off the trim panel using the trim remover J 21104-B (1). See Special Tools .
Microsoft
2005 Chevrolet Aveo
Fig. 5: Installing Trim Panel

1. Install the trim panel.
NOTE: Refer to Fastener Notice in Cautions and Notices.
2. Install the screws at the base of the trim panel.
Tighten: Tighten the trim panel screws to 3.5 N.m (31 lb in).
3. Install the inside door handle.
Microsoft
2005 Chevrolet Aveo
Fig. 6: View of Door Pull Screw

4. Install the door pull screw.
Tighten: Tighten the door pull screw to 3.5 N.m (31 lb in).
5. Raise the window.
TRIM PANEL REPLACEMENT - REAR DOOR
Tools Required
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 7: View of Rear Window Regulator, Door Pull Screw and Inside Door Handle
1. Lower the rear window.

2. Remove the rear window regulator handle. Refer to Window Regulator Handle Replacement - Door in
Doors.
3. Remove the door pull screw.
4. Remove the inside door handle.
Microsoft
2005 Chevrolet Aveo
Fig. 8: Prying Off Trim Panel with J 2114-B

5. Remove the rear door interior garnish molding.

6. Remove the screws at the base of the trim panel.
7. Pry off the trim panel using the trim remover J 21104-B (1). See Special Tools .
Microsoft
2005 Chevrolet Aveo
Fig. 9: Installing Trim Panel

1. Install the trim panel.
2. Install the screws at the base of the trim panel.
Tighten: Tighten the trim panel screws to 3.5 N.m (31 lb in).
Microsoft
2005 Chevrolet Aveo
Fig. 10: View of Rear Window Regulator, Door Pull Screw and Inside Door Handle
3. Install the rear door interior garnish molding.

4. Install the inside door handle.
5. Install the door pull screw.
Tighten: Tighten the door pull screw to 3.5 N.m (31 lb in).
6. Install the rear window regulator handle. Refer to Window Regulator Handle Replacement - Door in
Doors.
7. Raise the window.
COMPARTMENT TRIM PANEL REPLACEMENT - REAR
Removal Procedure
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2005 Chevrolet Aveo
Fig. 11: View of Rear Trim Panel and Plastic Retaining Clips
Remove the plastic retaining clips and the rear trim panel.
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2005 Chevrolet Aveo
Fig. 12: View of Rear Trim Panel and Plastic Retaining Clips
Install the rear trim panel with the plastic retaining clips.
TRIM PANEL REPLACEMENT - CARGO AREA REAR (NOTCHBACK)
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 13: View of Wheelhouse Trim Panel (Notchback)

1. Remove the rear seatback. Refer to Seat Back Replacement - Rear in Seats.
2. Remove the plastic retaining clips and the rear seatback panel.
3. Remove the plastic retaining clips and the wheelhouse trim panel.
Microsoft
2005 Chevrolet Aveo
Fig. 14: View of Wheelhouse Trim Panel (Notchback)

1. Install the wheelhouse trim panel with the plastic retaining clips.
2. Install the rear seatback panel with the plastic retaining clips.
3. Install the rear seatback. Refer to Seat Back Replacement - Rear in Seats.
TRIM PANEL REPLACEMENT - CARGO AREA REAR (HATCHBACK)
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 15: View of Electric Control Rearview Mirror Electrical Connector and Outside Mirror
Assembly
1. Remove the luggage compartment rear trim panel. Refer to Compartment Trim Panel Replacement -
Rear
2. Remove the clips and the wheelhouse trim panel.
Microsoft
2005 Chevrolet Aveo
Fig. 16: View of Electric Control Rearview Mirror Electrical Connector and Outside Mirror
Assembly
1. Install the wheel house trim panel with the clips.

2. Install the luggage compartment rear trim panel. Refer to Compartment Trim Panel Replacement -
Rear .
DOOR SILL PLATE REPLACEMENT - FRONT
Removal Procedure
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2005 Chevrolet Aveo
Fig. 17: View of Screws and Front Rocket Trim Panel

1. Remove the screw securing the front rocker trim panel.

2. Pry off the front rocker trim panel.
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2005 Chevrolet Aveo
Fig. 18: View of Screws and Front Rocket Trim Panel

Install the front rocker trim panel with the screw.
DOOR SILL PLATE REPLACEMENT - REAR
Removal Procedure
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2005 Chevrolet Aveo
Fig. 19: View of Screw and Rear Rocker Trim Panel

1. Remove the rear seat cushion and the rear seatback.
Refer to Seat Cushion Replacement - Rear .
2. Remove the screw securing the rear rocker trim panel.

3. Pry off the rear rocker trim panel.
Microsoft
2005 Chevrolet Aveo
Fig. 20: View of Rear Rocker Trim Panel and Screw

1. Install the rear rocker trim panel.

2. Install the rear rocker trim panel with the screw.
3. Install the rear seatback with the bolt.
Tighten: Tighten the rear seatback bolt to 25 N.m (18 lb ft).
4. Install the rear seat cushion.
Refer to Seat Cushion Replacement - Rear .
FLOOR CARPET DRYING
Microsoft
2005 Chevrolet Aveo
Fig. 21: View of Carpet Drying

If the carpet or the pad or insulator is wet, use the following criteria for drying or for replacing the components.
 For a 1-piece carpet assembly bonded to a cotton or a fiber padding, replace the entire assembly.
 For a 2-piece carpet assembly with a cotton or a fiber padding, replace the padding only. While the carpet
is out of the vehicle, dry the carpet using the method described below.
 For a 1-piece carpet assembly bonded to a foam padding or attached to a synthetic padding, dry the carpet
using the method described below.
 For a 2-piece carpet assembly with a synthetic padding, dry the assembly using the method described
below.
Drying Method
1. If you observe puddles of liquid on the carpet face, use a wet vacuum to remove the excess moisture.
2. Blot the face of the carpet with a towel in order to absorb as much moisture as possible.
3. Point a fan at the affected area and air dry the carpet.
CARPET REPLACEMENT
Microsoft
2005 Chevrolet Aveo
Removal Procedure

CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.
1. Disconnect the negative battery cable.

2. Remove the left and the right rear rocker trim panels.
Refer to Door Sill Plate Replacement - Rear .
3. Remove the bolts and the left and the right lower front seat belt anchors from the lower/center pillar.
4. Remove the left and the right lower B-pillar trim panels. Refer to Door Sill Plate Replacement - Rear .
5. Remove the front seats. Refer to Seat Replacement - Front Bucket in Seats.
6. Pry off the left and the right front rocker trim panels.
7. Remove the floor console. Refer to Console Replacement - Front Floor in Instrument Panel, Gages and
Console.
8. Remove the floor carpet.
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2005 Chevrolet Aveo

1. Install the floor carpet.

2. Install the floor console. Refer to Console Replacement - Front Floor in Instrument Panel, Gages and
Console.
3. Install the left and the right front rocker, trim panels.
4. Install the front seats. Refer to Seat Replacement - Front Bucket in Seats.
5. Install the left and the right lower B-pillar trim panels. Refer to Trim Panel Replacement - Lower
Center Pillar .
6. Install the left and the right lower front seat belt anchors to the lower/center pillar with the bolts.
Tighten: Tighten the seat belt anchor bolts to 35 N.m (26 lb ft).
7. Install the rear seatback. Refer to Seat Back Replacement - Rear .

8. Install the left and the right rear rocker trim panels. Refer to Door Sill Plate Replacement - Rear .
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2005 Chevrolet Aveo
9. Connect the negative battery cable.
HEADLINER REPLACEMENT
Removal Procedure
Fig. 24: View of Headliner and Plastic Retainers

1. Remove the passenger assist handles. Refer to Assist Handle Replacement .

2. Remove the coat hook. Refer to Coat Hook Replacement .
3. Remove the plastic retainers in the headliner on the driver's side.
Microsoft
2005 Chevrolet Aveo
Fig. 25: View of Windshield Pillar Trim Panel

4. Remove the sun visors. Refer to Sunshade Replacement .

5. Remove the interior courtesy lamp. Refer to Courtesy Lamp Replacement - Interior in Lighting
Systems.
6. Remove the left and the right windshield pillar trim panels.
Microsoft
2005 Chevrolet Aveo
Fig. 26: View of Left and Right Lower/Center Pillar Seat Belt Anchors
7. Remove the bolts and the seat belt anchors from the left and the right lower/center pillars.
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2005 Chevrolet Aveo
Fig. 27: View of the Top of Left and Right Upper/Center Pillar Trim Panels
8. Reposition the top of the left and the right upper/center pillar trim panels.
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2005 Chevrolet Aveo
Fig. 28: View of Headliner Along Rear Window and Plastic Retainers
9. Remove the left and the right rear quarter upper trim panels.
10. Remove the sunroof molding, if equipped.
11. Remove the plastic retainers in the headliner along the rear window.
12. Slide and tilt both front seats forward.
13. Pull the headliner down and turn it 45 degrees.
14. Remove the headliner through a rear door.
Microsoft
2005 Chevrolet Aveo
Fig. 29: View of Headliner Along Rear Window and Plastic Retainers
1. Recline both front seats.

2. Tilt the headliner on its side and slide it through a rear door.
3. Tilt and rotate the headliner until it is in position. Push it in place until the seals around the doors cover
the edges of the headliner.
4. Install the plastic retainers along the rear window.
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2005 Chevrolet Aveo
Fig. 30: View of Headliner and Plastic Retainers

5. Install the plastic retainers in the headliner on the driver's side.
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2005 Chevrolet Aveo
Fig. 31: View of the Top of Left and Right Upper/Center Pillar Trim Panels
6. Install the sunroof molding, if equipped.

7. Install the left and the right rear quarter upper trim panels.
8. Install the top of the left and the right upper/center pillar trim panels to the original position.
Microsoft
2005 Chevrolet Aveo
Fig. 32: View of Left and Right Lower/Center Pillar Seat Belt Anchors
9. Install the seat belt anchors with the bolts in the left and the right upper/center pillar panels.
Tighten: Tighten the upper/center pillar seat belt bolts to 38 N.m (28 lb ft).
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2005 Chevrolet Aveo

10. Install the left and the right windshield pillar trim panels.
11. Install the interior courtesy lamp. Refer to Courtesy Lamp Replacement - Interior in Lightning
Systems.
12. Install the sun visors. Refer to Sunshade Replacement .
13. Install the coat hook. Refer to Coat Hook Replacement .
14. Install the passenger assist handles. Refer to Assist Handle Replacement .
ASSIST HANDLE REPLACEMENT
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 34: View of Headliner Assist Handle and Screws

Remove the screws and the assist handle from the headliner.
Fig. 35: View of Headliner Assist Handle and Screws

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2005 Chevrolet Aveo
Install the assist handle to the headliner with the screws.
Tighten: Tighten the passenger assist handle screws to 3.5 N.m (31 lb in).
COAT HOOK REPLACEMENT
Removal Procedure
Fig. 36: View of Coat Hook On Passenger Assist Handle

Remove the coat hook from the passenger assist handle.
Microsoft
2005 Chevrolet Aveo
Fig. 37: View of Coat Hook On Passenger Assist Handle

Install the coat hook to the passenger assist handle.
SUNSHADE REPLACEMENT
Removal Procedure
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2005 Chevrolet Aveo
Fig. 38: View of Headliner Sun Visor and Screws

1. Remove the screws and the sun visor from the headliner.
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2005 Chevrolet Aveo
Fig. 39: View of Sun Visor Support and Screw

2. Remove the screw and the sun visor support from the headliner.
Microsoft
2005 Chevrolet Aveo
Fig. 40: View of Sun Visor Support and Screw

1. Install the sun visor support to the headliner with the screw.
Tighten: Tighten the sun visor support screw to 1.5 N.m (13 lb in).
Microsoft
2005 Chevrolet Aveo
Fig. 41: View of Headliner Sun Visor and Screws

2. Install the sun visor to the headliner with the screws.
Tighten: Tighten the sun visor screws to 1.5 N.m (13 lb in).
GARNISH MOLDING REPLACEMENT - WINDSHIELD PILLAR
Removal Procedure
Microsoft
2005 Chevrolet Aveo

1. Pry off the windshield pillar trim panel.

2. Disconnect the electrical connector.
Microsoft
2005 Chevrolet Aveo

1. Connect the electrical connector.

2. Install the windshield pillar trim panel.
GARNISH MOLDING REPLACEMENT - SIDE DOOR UPPER
Removal Procedure
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2005 Chevrolet Aveo
Fig. 44: View of Manual Remote Control Mirror and Escutcheon

Pry off the escutcheon.
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2005 Chevrolet Aveo
Fig. 45: View of Manual Remote Control Mirror and Escutcheon

Install the escutcheon.
TRIM PANEL REPLACEMENT - UPPER CENTER PILLAR
Removal Procedure
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2005 Chevrolet Aveo
Fig. 46: View of Upper Front Seat Belt Anchor

1. Remove the bolt and the upper front seat belt anchor.
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2005 Chevrolet Aveo
Fig. 47: View of Lower Center Pillar Trim Panel, Seat Belt Bracket, and Screws
2. Remove the lower center pillar trim panel. Refer to Trim Panel Replacement - Lower Center Pillar .
3. Remove the screws and the seat belt bracket.
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2005 Chevrolet Aveo
Fig. 48: View of Center Pillar Trim Panel

4. Pry off the upper center pillar trim panel.
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2005 Chevrolet Aveo
Fig. 49: View of Center Pillar Trim Panel

1. Install the upper center pillar trim panel.
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2005 Chevrolet Aveo
Fig. 50: View of Lower Center Pillar Trim Panel, Seat Belt Bracket, and Screws
2. Install the seat belt bracket with the screws.
Tighten: Tighten the seat belt bracket screws to 10 N.m (89 lb in).
Microsoft
2005 Chevrolet Aveo
Fig. 51: View of Upper Front Seat Belt Anchor

3. Install the lower center pillar trim panel. Refer to Trim Panel Replacement - Lower Center Pillar .
4. Install the upper front seat belt anchor with the bolt.
Tighten: Tighten the seat belt anchor bolt to 38 N.m (28 lb ft).
TRIM PANEL REPLACEMENT - LOWER CENTER PILLAR
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 52: View of Front Rocker Trim Panel, Rear Rocker Trim Panel, and Lower Center Pillar Trim
Panel
1. Reposition the rear portion of the front rocker trim panel and the front portion of the rear rocker trim
panel.
2. Pry off the lower center pillar trim panel.
Microsoft
2005 Chevrolet Aveo
Fig. 53: View of Front Rocker Trim Panel, Rear Rocker Trim Panel, and Lower Center Pillar Trim
Panel
1. Install the lower center pillar trim panel.

2. Install the front rocker trim panel.
3. Install the rear rocker trim panel to its original position.
TRIM PANEL REPLACEMENT - REAR QUARTER
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 54: View of Rear Quarter Trim Panel and Retaining Clips
Remove the plastic retaining clips and the rear quarter trim panel.
Microsoft
2005 Chevrolet Aveo
Fig. 55: View of Rear Quarter Trim Panel and Retaining Clips
Install the rear quarter trim panel with the plastic retaining clips.
TRIM PANEL REPLACEMENT - REAR QUARTER UPPER
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 56: View of Rear Upper Trim Paned & Rear Rocket Trim Panel
1. Remove the seat belt from the rear quarter upper trim panel.
2. Remove the rear rocker trim panel.
Refer to Door Sill Plate Replacement - Rear
3. Remove the rear quarter upper trim panel.
Microsoft
2005 Chevrolet Aveo
Fig. 57: View of Rear Upper Trim Paned & Rear Rocket Trim Panel
1. Install the rear quarter upper trim panel.

2. Install the rear rocker trim panel.
Refer to Door Sill Plate Replacement - Rear .
3. Install the seat belt from the rear quarter upper trim panel.
TRIM PANEL REPLACEMENT - REAR WINDOW SHELF
Removal Procedure
Microsoft
2005 Chevrolet Aveo
Fig. 58: View of Deck Lid Sill Plate Cover

1. Remove the rear seatback. Refer to Seat Back Replacement - Rear in Seats.
2. Remove the plastic retaining clips and the deck lid sill plate cover.
Microsoft
2005 Chevrolet Aveo
Fig. 59: View of Deck Lid Sill Plate Cover

1. Install the rear deck lid sill plate cover with the plastic retaining clips.
2. Install the rear seatback. Refer to Seat Back Replacement - Rear in Seats.
DESCRIPTION AND OPERATION

INTERIOR TRIM PANEL DESCRIPTION AND OPERATION
The interior trim panels are molded plastic and fasten with screws or plastic clips.
Pressure Relief Vent
When all the windows are closed and the ventilations system is ON, the addition of outside air to the interior of
the vehicle causes a positive pressure within the vehicle. In order to relieve the pressure, air is released through
2 pressure relief vents. The pressure relief vents are located at the rear quarter of the vehicle, behind the bumper
fascia.
Floor Console
The floor console fits over the tunnel in the floor of the vehicle and extends from under the center of the
instrument panel to the rear seat area. The front portion of the console contains the cigar lighter and the
transaxle shift lever. The rear portion of the console contains the parking brake lever, the power window
switches, if equipped, and a cupholder.
The sensing and diagnostic module (SDM) for the air bag system is located under the front part of the console.
Microsoft
2005 Chevrolet Aveo
Floor Carpet
The molded one-piece floor carpet goes over both the front and the rear floor pans.
Rear Compartment Security Cover - Hatchback
A rear compartment security cover is provided on the hatchback model. The security cover is attached to the
hatch and can be easily removed if more cargo space is needed.
SPECIAL TOOLS AND EQUIPMENT

SPECIAL TOOLS
Special Tools
Illustration Tool Number/ Description
J 21104-B
(KM 475-B) Weatherstrip Remover Universal
Microsoft

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2005 Chevrolet Aveo

2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo

2005 ACCESSORIES & EQUIPMENT

Interior Trim - Aveo

Fastener Tightening Specifications

J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .

Fig. 1: View of Lower Garnish Molding and Clips

1. Open the hatchback door.

Fig. 2: View of Lower Garnish Molding and Clips

1. Install the lower garnish molding with the clips.

TRIM PANEL REPLACEMENT - FRONT DOOR

J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .

Fig. 3: View of Door Pull Screw

1. Lower the front window.

Fig. 4: Prying Off Trim Panel with J 2114-B

Fig. 5: Installing Trim Panel

1. Install the trim panel.

NOTE: Refer to Fastener Notice in Cautions and Notices.

2. Install the screws at the base of the trim panel.

3. Install the inside door handle.

Fig. 6: View of Door Pull Screw

4. Install the door pull screw.

5. Raise the window.

TRIM PANEL REPLACEMENT - REAR DOOR

J 21104-B (KM 475-B) Weatherstrip Remover Universal. See Special Tools .

1. Lower the rear window.

Fig. 8: Prying Off Trim Panel with J 2114-B

5. Remove the rear door interior garnish molding.

Fig. 9: Installing Trim Panel

1. Install the trim panel.

NOTE: Refer to Fastener Notice in Cautions and Notices.

2. Install the screws at the base of the trim panel.

3. Install the rear door interior garnish molding.

COMPARTMENT TRIM PANEL REPLACEMENT - REAR

TRIM PANEL REPLACEMENT - CARGO AREA REAR (NOTCHBACK)

Fig. 13: View of Wheelhouse Trim Panel (Notchback)

Fig. 14: View of Wheelhouse Trim Panel (Notchback)

TRIM PANEL REPLACEMENT - CARGO AREA REAR (HATCHBACK)

1. Install the wheel house trim panel with the clips.

DOOR SILL PLATE REPLACEMENT - FRONT

Fig. 17: View of Screws and Front Rocket Trim Panel

1. Remove the screw securing the front rocker trim panel.

Fig. 18: View of Screws and Front Rocket Trim Panel

Install the front rocker trim panel with the screw.

DOOR SILL PLATE REPLACEMENT - REAR

Fig. 19: View of Screw and Rear Rocker Trim Panel

1. Remove the rear seat cushion and the rear seatback.

Refer to Seat Cushion Replacement - Rear .

2. Remove the screw securing the rear rocker trim panel.

Fig. 20: View of Rear Rocker Trim Panel and Screw

1. Install the rear rocker trim panel.

NOTE: Refer to Fastener Notice in Cautions and Notices.

3. Install the rear seatback with the bolt.

Tighten: Tighten the rear seatback bolt to 25 N.m (18 lb ft).

4. Install the rear seat cushion.

Refer to Seat Cushion Replacement - Rear .

FLOOR CARPET DRYING

Fig. 21: View of Carpet Drying

Fig. 22: View of Rear Rocker Trim Panel and Screw

CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

1. Disconnect the negative battery cable.

Refer to Door Sill Plate Replacement - Rear .

Fig. 23: View of Rear Rocker Trim Panel and Screw