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REFURBISHMENTS AND
REPLACEMENTS
ENGINEERING JUSTIFICATION PAPER
RIIO-ED2
1. SUMMARY TABLE
Output references/type
Cost £20.8m+
£10.82m £10m+
Changing an RTU is labour intensive, requiring significant re-wiring on site. The ideal time to replace an
RTU is when other works are proceeding on site which need to undertake the rewiring works. We
therefore propose to coordinate the RTU replacements with our programme of protection refurbishment,
primary asset replacement and with the OTN Rollout.
In ED2, we also need to enhance the information we gather about our network. We already gather
information about the current flow in almost every HV and EHV feeder, but this reading is often not
directional. For many years, power flow was always in the same direction, so there was no need to gather
this information. The increase in Distributed Energy Resources and power electronics on the network can
cause bi-direction power flows and power quality issues; which need regularly monitored. In ED2, we will
enhance our monitoring to provide directional power flows whenever we replace protection sytems and we
will install power quality monitoring at all grid substations and at all primary substations with embedded
generation. Wherever possible, we will install power quality monitoring as standard on new substation
switchgear. Where no works are planned on primary assets in a particular area, we will undertake the
power quality works in parallel with protection works, substation SCADA works and/or the OTN Rollout to
maximise efficiency.
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Table of Contents
1 Summary table ............................................................................................................................. 2
3 Introduction ................................................................................................................................. 5
4 Background Information.............................................................................................................. 5
4.1 ED1 approach ....................................................................................................................................... 5
4.2 Communication Protocols.................................................................................................................... 6
4.3 Enhanced Monitoring Requirements ................................................................................................... 7
4.4 Active Network Management .............................................................................................................. 7
5 Optioneering ................................................................................................................................ 8
5.1 RTU Replacement Options ................................................................................................................... 8
5.1.1 Do Nothing. 8
5.1.2 Need Based Replacement 8
5.1.3 Proactive Replacement 8
5.2 Enhanced Monitoring: Directional Power Flow Options ..................................................................... 9
5.3 Power Quality Monitoring Options ...................................................................................................... 9
5.4 Enhanced Monitoring Technical Options ........................................................................................... 10
8 Conclusion .................................................................................................................................. 14
REFERENCES: ............................................................................................................................................ 14
A key component in the SCADA system is the substation Remote Terminal Unit (RTU). The RTU is the unit
which changes hard-wired electrical signals into a telecommunications protocol for external transmission –
or visa-versa.
4. BACKGROUND INFORMATION
4.1 ED1 APPROACH
At the start of RIIO-ED1, the following legacy Operational IT equipment was identified as requiring
replacement, upgrading or addition:
Most of this work has been completed. We have standardised on DNP3 protocol and have transitioned
5000 devices from EWISP+ to DNP3. Completing the transition away from EWISP+ remains a central
element of our ambition. A number of primary substation sites remain to be transitioned to DNP3 but it is
proposed to align these works with other project works and no additional funding is sought to complete the
migration in ED2.
Two other elements of the ED1 business plan have not been delivered in full. T100 RTUs remain in our
pole-mounted GVRs. This is a pragmatic decision based on the age of the GVR fleet and the difficulties
faced in engineering a new RTU into the available space and with the auxiliary supplies. Sufficient spare
T100 RTUs have been retained to establish a fix-on-fail strategy for the GVR fleet for the remaining life of
these units.
• Resources had to be diverted to concentrate on the replacement of the Paknet radio system
following an end of life notice from the supplier of the system.
• The replacement strategy needed a fundamental rethink as we moved into a world of Distribution
System Operator and started looking at a widescale deployment of Active Network Management.
A like for like replacement for the RTU was no longer considered the optimum solution. It is likely
that every site will require an Active Network Management capability in the future. Rather than
requiring additional hardware to deliver this capability, we have engineered a solution where the
substation RTU can provide the additional functionality.
• The development of IEC 61850 protocol changes the role of the substation RTU. We are
engineering an architecture for an IEC 61850 substation which will help drive down future costs.
• We need to enhance monitoring on our network to accommodate the increase in Low Carbon
Technologies.
• The availability of a low-cost upgrade to C10 RTUs to convert them into C10e RTUs, enabling IP
connectivity and allowing an extension of life for the RTUs.
Additional works undertaken during ED1 include the implementation of a new asset management software
package known as IPS. IPS supports configuration management of RTUs, which is increasingly essential
with bespoke firmware being deployed for Active Network Management. IPS enhances our data-driven
approach to our SCADA asset management in RIIO-ED2 and is a component of our Cyber Resilience
strategy.
The following definition clarifies the two major 61850 based data types used:
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GOOSE –Generic Object Oriented Substation Event–Real time data sharing information between devices -
used predominantly for tripping, inter-tripping, control, or interlocking protection functions which will have
the highest priority among the network traffic.
MMS –Manufacturing Message Specification–Communication data similar to the existing hardwired /DNP
3.0 control, status, alarm, and analogue signals from IEDs to RTUs
The use of IEC61850 technology within Distribution is presently approved for communication migration
from DNP 3 (MMS) and for GOOSE based protection schemes. At present, IEC61850 is being trialled and
used only within a substation site. GOOSE based protection interlocks must always have a legacy
hardwired redundancy built in by design. Once the performance is proven, possibly during the ED2 period,
the hardwired interlocks can be removed, and additional functionalities can be added. 61850 based
communication standard will also be explored beyond station level to communicate directly to the
Distribution Management System. This would eliminate the conversion from 61850 to DNP 3.0 at RTU level.
No additional costs are sought for 61850 roll-out in ED2 as it will only be progressed if we can achieve
efficiencies. We expect to start to realise savings from the deployment of 61850 in the ED3 review period.
Many Low Carbon Technologies are based on power electronics. Such devices often have a high switching
frequency and can cause distortion on our system. Such distortion is described as power quality and is
measured as harmonic content. We have very limited harmonic analysis on our networks today, which
makes it difficult to spot and resolve issues.
We have taken an innovative approach to future deployments by establishing a new RTU which can
perform the functions of both the traditional substation RTU and the ANM controller. This optimises
delivery, and ensures that all new RTU installations are ANM ready.
5.1.1 DO NOTHING
In many cases, do nothing is a valid option in terms of RTU replacement today. To retain existing services,
we would “fix on fail” only. An RTU failure does not result in an immediate loss of supplies but does
considerably increase risk. Without a functioning RTU, we have no remote control of the network, no
visibility of faults and hence no possibility of automation schemes. This results in an increase in time-off
supply for our customers in the event of a fault and may result in Distributed Energy Resources being
constrained unnecessarily. However, RTU faults are rare, with most faults being due to the
telecommunications circuit rather than the RTU.
Some RTUs are not capable of operating using Internet Protocol (IP). Such RTUs cannot be deployed on
modern IP based telecommunications. Doing nothing would require us to retain legacy communications,
increasing operational cost and risk of telecoms failure.
If additional functionality is to provide Active Network Management as part of a minimum scheme for a
new flexible connection, then the costs would be allocated to the connection project and not here.
It also ensures that we take full advantage of the reliability improvements which can be achieved by
switching to IP connectivity.
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5.2 ENHANCED MONITORING: DIRECTIONAL POWER
FLOW OPTIONS
Deployment Description Cost Comments
Option
Do nothing Do not install any additional monitoring £0 Not an acceptable option as
to establish directional power flows. this would make
management of an active
system very difficult.
Natural Technical specifications already include £0 Would take a further 30 years
directional power flow as standard. A to achieve full deployment of
natural roll-out of additional monitoring directional power flows.
as sites are refurbished.
Targeted Use data analysis tools to calculate £500k Targets additional works
power flow direction wherever possible where it is most needed. May
and seek to deploy additional miss reverse power flow
monitoring only on feeders with caused by generation behind
embedded generation. the meter (such as domestic
solar or vehicle to grid).
Widescale Deploy monitoring to establish >£5m Requires widescale protection
directional power flow on every HV and replacement / enhancement.
EHV feeder in ED2.
There is no change in OpEx costs associated with any option, as the number of sites, and overall number of
RTUs does not change from the present position.
No attempt is made to value the benefits associated with ANM readiness, enhanced monitoring or reduced
protection costs as a result of the Substation SCADA works. Benefits focus on CI/CMLs only. The Do
Nothing option will result in steadily increasing CI/CML as a result of increased communication failures and
hence failures of existing automation schemes. All other options are assumed to provide some CML benefit
through improved performance of RTUs. Where we are unable to restore customers through remote
operation, power outages are extended by travelling time to site (assumed at 60 minutes). Such RTU
failures are rare and the Cost Benefit Analysis assumes such events occur once in 25 years at each site (0.2
fault rate * 0.2 probability).
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Option Expenditure Cost (£m) Benefits over NPV (45
type 10 years (£m) years) (£m)
Do Nothing CAPEX 0 0 -17.64
Natural CAPEX 5.86 3.13 -2.50
Targetted CAPEX 10.82 6.31 -4.17
Widescale CAPEX 28.65 9.33 -17.14
There are three drivers for a targeted RTU replacement: primary asset replacement, protection
replacement or OTN Rollout.
We have developed a standard common services panel for substation deployment. This panel includes the
telecommunications equipment required to roll-out the Operational Technology Network (OTN) along with
the substation RTU. By undertaking RTU rollout in conjunction with the OTN, there is no additional cost for
establishing the RTU panel, telecommunications, or supplies.
Protection relay replacement will involve site rewiring to the RTU. By coordinating the RTU change with the
protection works, the site wiring cost is avoided.
Our approach to RTU replacement in ED2 is summarised in the table below. Details of the sites selected for
RTU replacement are in Appendix A.
RTU Type AHI RTU Health Notes Approach in ED2 Unit SHEPD SEPD
Cost
(,000s) No. of Total No. of Total
Units Cost Units Cost
(,000s) (,000s)
C10e 2 IP enabled. Good Transfer communications to OTN when £0 66 £0 149 £0
reliable service. enabled, but no further works.
RTU no longer
manufactured but
support available
for ED2 period.
C10e 3 IP enabled. Out of Where protection is being upgraded £8.68 9 £90 15 £150
(upgrade from support. and OTN is being installed: RTU change
C10) to be undertaken in parallel.
C10 4 RTU out of Where protection is being upgraded £8.68 31 £269 70 £608
support. Not IP and OTN is being installed: RTU change
enabled. to be undertaken in parallel.
Any Major Upgrade RTU changed and OTN installed in £8.68 40 £347 80 £695
planned at site parallel with primary asset project
Where a primary substation has embedded generation and does not have directional indications, we will
install a power quality monitoring device on the transformer incomer circuit breakers to provide both
harmonic analysis and directional power flow. Costs are included in the Power Quality Monitoring section
below.
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6.3 POWER QUALITY MONITORING
We propose a targeted approach to the deployment of Power Quality Monitoring in ED2. The Power
Quality Monitoring is integrated with protection works and therefore will be delivered in parallel with
protection replacement whenever possible. The harmonic analysis data requires much higher
telecommunications bandwidth than other aspects of substation SCADA. It is therefore preferred to utilise
the OTN at sites where Power Quality Monitoring is to be installed.
Power Quality Monitors will be deployed on all transformer (LV side) circuit breakers at each grid
substation in SEPD and on the transformer (LV side) circuit breakers at all primary substations with
embedded generation in their associated HV networks, (in the SHEPD area, EHV transformer incomer
circuit breakers are owned by SSEN Transmission).
Wherever possible, this work shall be coordinated with planned protection refurbishments.
(424_SSEPD_NLR_PROTECTION).
Where works are already planned at a substation as a result of primary asset replacement, no costs are
included in this paper.
We expect to install Power Quality Monitoring at 300 sites in ED2, at a cost of £6,560 per site.
We have taken an innovative approach to future deployments during ED2 by establishing a new RTU which
can perform the functions of both the traditional substation RTU and the ANM controller. This optimizes
delivery and ensures that all new RTU installations are ANM ready. Two types of ANM upgrades that will be
necessary are Primary/Grid substation RTUs and the Secondary substation RTUs.
We expect to Perform ANM upgrades at 30 Primary/Grid sites in ED2, at a cost of £25,350 per site and 100
Secondary sites at a cost of £4,710 per site.
This enhanced monitoring and data management needs three basic challenges to be addressed. The
hardware to collect data such as an industrial PC, cyber threat, and the GPS time misalignment. As part of
this enhanced monitoring and to enable the Open data vision we are proposing the deployment of the
industrial PCs in strategic sites with secure features and the GPS time sync solutions to address the
challenges during ED2.
Development of the necessary solutions is ongoing. We will be ready to rollout solutions in the latter half of
ED2, in parallel with other project works. We will install industrial PCs at 252 sites at a cost of £4,900 per
site.
Solving the GPS time alignment and development using Secure by Design principles will be ongoing through
the early years of ED2. Development of Intrusion Detection Systems are included within our Cyber
Resilience_OT Plan. Costs are included here for the rollout of systems in line with other SCADA upgrades in
the latter half of ED2. These requirements will add £1.49m and works will be completed in parallel with the
industrial PCs.
The option for widescale replacement of RTUs would require an increase in resource which may not be
deliverable in the ED2 period.
8. CONCLUSION
This Engineering Justification Paper sets out the need for replacement and refurbishment of substation
SCADA systems as part of our commitment to a manage a Safe and Resilient Network. Although a natural
deployment in conjunction with other works has a marginally better NPV, we are proposing a Targeted
deployment to help accelerate progress to Net Zero.
Option Expenditure Cost (£m) Benefits over NPV (10 NPV (45
type 10 years (£m) years) (£m) years) (£m)
Targetted CAPEX 10.82 6.31 -0.19 -4.17
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REFERENCES:
• Electricity Safety, Quality and Continuity Regulations 2002
• STCP 27-01 System Performance Monitoring
• IEEE C37.118
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Panel mount Fanless Industrial type DIN rail/ Panel mount -
Industrial PC Industrial / Substation PC with Virtualisation
with options - Web HMI and data access from Plants £4.90 84 £412 168 £824
Virtualisation
options
Non-core OT assets Cyber security and Time
Non-core OT
sync solutions deployment (Software /
assets Cyber
Hardware) - Ex: IPS (Intrusion Prevention
security and £27.16 25 £679 30 £815
Systems) and IDS (Intrusion Detection systems) -
GPS Time sync
Trial and BAU adoption over ED2 and to deploy
solutions
GPS Time sync solutions
Totals £4,313 £6,508
SSEN
2021 price list 2020 price list
average
List price cost
GE Siemens assumption
per Unit
Power Quality Monitoring M365 POWER QUALITY £4.35 £3.65 4.000
solutions ANALYZER
Install /commissioning
cost 2.205
Sundries 0.352
Total 6.557
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Local Control Units - £ xxxxx
Framework costs 2021 -
Schneider LCU with Cables
and RTU
Intrusion/Detection Sytem
Cost with 1 year license £25
Install costs 5 days estimated
Install and
commissioning
£1.92 costs
Total £27
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Redmoss Primary 935 C10 SCHNEIDER - FLOOR
+ DNP3
Rothes Primary 459 C10 SCHNEIDER
Salen Primary 315 C10 SCHNEIDER
Sanday Primary 685 DNP3
Skene Primary 941 C10 SCHNEIDER
St Nicholas Primary 958 DNP3
Stonehaven Primary 945 C10
Strachur Primary 382 DNP3
Tain Primary 546 C10 SCHNEIDER
Thimblerow Primary 248 REMSDAQ
Tumblin Primary 790 C10
Uig Primary 640 C10 SCHNEIDER
Walton 025 DNP3 FASTFLEX(MARK II)
BATH ROAD
Primary BRDE C10
EAST
C10
Primary BRIDGE ROAD BRIR
C10e/hd
C10
Primary CANAL BANK 2 CANB
C10ev2
C10
Primary GREENFORD GREE
C10ev2
C10e/hd
Primary HILLINGDON HIIN
C10
C10
Supergrid IVER 132KV IVES
C10
Primary KIDMORE END KIDE C10
Supergrid LALEHAM LALE C10
C10ev2
LEAMINGTON
Primary LEAP C10
PARK
C10ev2
C10e/hd
LITTLE
Primary LITM C10
MARLOW
C10eV2
Grid LONGFORD LOFO C10
Grid LOUDWATER LOUD C10
C10e/hd
C10ev2
Primary NORTHUMBERL NORA
C10e/hd
AND AVENUE
C10
Primary NUFFIELD NUFF C10
C10
Primary PERIVALE PERI C10ev2
C10
Grid STAINES STAI
C10
Primary STOK C10
STOKENCHURCH
C10ev2
C10
Grid
THATCHAM THAT C10e/hd
Primary
C10ev2
C10ev2
Primary TRASH GREEN TRAG C10
C20
Primary UXBRIDGE UXBR C10
C10ev2
Supergrid WILLESDEN WISD C10
Primary ALDERTON ALDE C10
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Primary ALRESFORD ALRE C10
Grid C10
ALTON ALTO
Primary C10
C10
Primary ASCOT ASCO
C10e
Primary BEENHAM BEEN C10
C20
Primary BEMERTON BEME C10ev2
C10ev2
C10ev2
C10e/hd
Primary BICESTER BICE
C10
C10
Primary BILLINGSHURST BILL C10
Primary BITTERNE BITT C10
Primary BLANDFORD BLAN C10
C10e/hd
Grid
BOURNE VALLEY BOUV C10
Primary
C10
Primary BOURTON BOUR C10
Supergrid BRAMLEY BRLE C10
BROCKHAMPTO
Primary BROC C10
N
Primary BROMHAM BROM C10
Primary BUSHEY BUSH C10
GridPrim C10ev2C10C10e/hdC10C1
CAMBERLEY CAMB
ary 0ev2C10e
CHANDLERS
Primary CHAN C10
FORD
C10eV2
Grid
CHICHESTER CHHE C10
Primary
C10eV2
Supergrid C10ev2
Grid CHICKERELL CHIC C10e/hd
Primary C10ev2
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Primary HAMBLE HAMB C10
Primary HARESTOCK HAST C10
C10e/hd
Primary HARWELL HARW
C10
C10ev2
Primary HASLEMERE HASL
C10
HASLINGBOURN
Primary HABO C10
E
C10eV2
Grid HAVANT HAVA C10
C10eV2
Primary HAWLEY HAWL C10
C10ev2
Grid C10e/hd
HEADINGTON HEAD
Primary C10ev2
C10
Primary HILSEA HILS C10
C10
Primary HINCHESLEA HINC
C10ev2
C10
Primary HITCHES LANE HITL
C10ev2
C10
Primary HOEFORD HOEF
C10e
Primary HOMINGTON HOMI C10
Primary HOOK HOOK C10
C10
Grid
HUNSTON HUNS C10eV2
Primary
C10eV2
HURSTBOURNE
Primary HURT C10
TARRANT
Primary KEMBLE RAF KEMB C10
Primary KENNINGTON KENN C10
Primary KIDDINGTON KIDD C10
GridPrim
LANGLEY LANG C10ev2C10C10ev2
ary
PLESSEY
Primary PLET C10
TITCHFIELD
Primary POOLE POLE C10
Primary PORTLAND PORT C10
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Grid C10eV2/hd
PORTSMOUTH PORP
Primary C10eV2
PRESTON
Primary PREC C10
CANDOVER
Primary PULHAM PULH C10
Primary PURBROOK PURB C10
Primary RISSINGTON RISS C10
Primary ROMSEY ROMS C10
Primary ROSE GREEN ROSG C10
Primary RYDE RYDE C10
Grid C10ev2
UPTON UPTO
Primary C10e/hd
WOOTTON
Primary WOOB C10e/hd
BASSETT
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9.5 APPENDIX-A6 SEPD – T100 REPLACEMENT
Short Code Sub Name Manufacturer Name
ARRN01 ARRETON NURSERIES GENERATION Schneider T100
AXMI01 AXMINSTER - now moved to Bmth Line 10 Schneider T100
AXMI01 AXMINSTER Schneider T100
BOUFEP T100 LOCAL FEP RTU Schneider T100
DFPV01 DURRANTS FARM PV GENERATION Schneider T100
GOLS01 GOLDEN SQUARE Schneider T100
GROD01 GROSVENOR DOCK Schneider T100
HILI01 HILSEA INCINERATOR Schneider T100
HLOW01 HARLOW Schneider T100
MALW01 MALWOOD Schneider T100
MODR01 MOD RATFYN Schneider T100
MOGD01 MOGDEN Schneider T100
NEWD01 NEW DOCKS Schneider T100
NEWFEP T100 LOCAL FEP RTU Schneider T100
NHYFEP T100 LOCAL FEP RTU Schneider T100
OXFFEP T100 LOCAL FEP RTU Schneider T100
PDCM01 PDC MANNINGS HEATH Schneider T100
PLTG01 PLESSEY TITCHFIELD GENERATION Schneider T100
POREFEP2 T100 LOCAL RTU WYMERING FEP Schneider T100
RILG01 RINGWOOD LANDFILL GENERATION Schneider T100
ROLR01 ROLLS ROYCE Schneider T100
SFPV01 STONE FARM PV GENERATION Schneider T100
SLOFEP T100 LOCAL RTU Schneider T100
STAL01 ST. ALBANS Schneider T100
TRLG01 TRIGON FARM LANDFILL GENERATION Schneider T100