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SM - Fabian Evolution 1.07 LR
SM - Fabian Evolution 1.07 LR
VERSION 1.07
Service manual Revision History
Version Change
Minor changes
1.03 Chapter “SW update” revised
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Manufacturer:
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Table of Contents
1) Preface................................................................................................................. 7
3) Warranty .............................................................................................................. 8
4) Maintenance ........................................................................................................ 9
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10) Software update Instruction ............................................................................... 33
10.1 Required tools for update ............................................................................ 34
10.2 Software Update .......................................................................................... 35
a. Configure USB update ( AcuInstall.ini ) ................................................... 35
10.3 Processor port connections ......................................................................... 36
10.3.1 PIC Connector Mainboard ................................................................. 36
10.3.2 PIC Connector Blender ...................................................................... 37
10.3.3 PIC Connector Power board .............................................................. 38
10.3.4 PIC Processor upgrade ..................................................................... 39
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18) Technical Specifications..................................................................................... 55
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1) Preface
This service manual is intended for use by ACUTRONIC Medical Systems AG trained and authorized
service personnel.
ACUTRONIC Medical Systems AG does not condone or approve of service activity on its products by
other than ACUTRONIC Medical Systems AG trained or authorized personnel and ACUTRONIC
Medical Systems AG is not responsible for any unauthorized repairs or modifications, or any repairs or
modifications made by unauthorized procedures.
Use of the incorrect part, or failure to exercise due care in the installation, removal, servicing, checkout
or calibration of parts and equipment or the use of unauthorized accessories, may result in damage to
the equipment which may in turn result in damage in property and injury (including death) to persons.
The purchaser and installer of these parts shall bear full responsibility and liability for the above.
All maintenance performed within the applicable warranty period must be authorized in advance by a
ACUTRONIC Medical Systems AG service representative in order to retain the warranty status of the
subject unit.
Statements in the operating instructions preceded by words “Warning,” “Caution,” and “Note” carry
special significance. The definitions of these words are as follows:
WARNING !
CAUTION !
NOTE !
Indicates points of particular interest for more efficient and convenient operation.
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2) CMOS Handling Precautions
The following precautions must be observed whenever a circuit board or an integrated circuit is handled.
Failure to do so may result in serious damage to the fabian.
If any circuit boards are to be stored or transported, enclose them in conductive (anti-static) envelopes
3) Warranty
We warrant that this product is free from defects in material and workmanship and, when properly used, will
perform in accordance with applicable specifications. If within one year after the original shipment it is found
not to meet this standard, it will be repaired, at Acutronic Medical Systems AG option, or replaced at no
charge when returned to an Acutronic Medical Systems AG service facility. Any modification to the
equipment or rework or repair by other than Acutronic Medical Systems AG approved personnel will render
this warranty null and void. Acutronic Medical Systems AG shall not be liable for any indirect, special or
consequential damages, even if notice has been given of the possibility of such damages.
The policy of Acutronic Medical Systems AG is to maintain product repair capability for a period of ten years
after the original shipment and to make this capability available at the then prevailing schedule of charge.
All maintenance performed within the applicable warranty period must be authorized in advance by a
ACUTRONIC Medical Systems AG service representative in order to retain the warranty status of the
subject unit
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4) Maintenance
fabian is a Neonatal and Infant Ventilator and classified as Il b according all applicable requirements
th
for Medical Products according 93/42 EWG council of European Union dated June 14 , 1993 for
Medical Products.
2.) We recommend obtaining a service contract with ACUTRONIC Medical Systems AG exclusive
distributor in your country.
3.) Repairs and general overhaul on the apparatus may only be carried out by ACUTRONIC Medical
Systems AG Service.
4.) Only original ACUTRONIC Medical Systems AG spare parts may be used for maintenance.
5.) Power connection: The apparatus is to be used only in rooms with mains power supply
installations complying with national standards. The standards laid down in IEC-601/1 Safety for
Medical Electrical Equipment, are applicable for electrically powered equipment.
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5) Liability for proper function and damage
The liability for proper function of the apparatus is irrevocably transferred to the owner or operator to
the extent the apparatus has been serviced or repaired by personnel not employed or authorised by
ACUTRONIC Medical Systems AG Service or when the apparatus was used in a manner not
conforming to its intended use.
ACUTRONIC Medical Systems AG cannot be held responsible for damage caused by non-compliance
with the above mentioned recommendations. The warranty and liability provisions of the terms of sale
and delivery of ACUTRONIC Medical Systems AG are likewise not modified by the recommendations
mentioned above.
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6) Hardware Revision
Example: AN10AA-0001
A: only for internal use
N: Model N – fabian +nCPAP evolution
T – fabian therapy evolution
H – fabian HFO
K – fabian HFO without HFO Module
10 HW Revision 10 – 1.0
11 – 1.1 etc.
AA Date of manufacture A – January A - 2012
B – February etc. B – 2013 etc.
0001 Sequential number
Rev. Change
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6.3 Software / Firmware Revision
This service manual covers the following Software and Firmware revision
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7) Service and maintenance intervals
Always clean and disinfect equipment or equipment components prior to any maintenance – including
when returning the equipment for repair.
Every 6 month
Perform the following work:
Air filter ,replace if necessary ( located in upper housing lid )
Maintenance and the safety check may only be carried out by specialists trained by
Acutronic, who have suitable measuring equipment and test facilities.
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7.1 Maintenance internal battery
Due to the high quality of the battery and environmental reasons a regular
battery replacement is not required.
+nCPAP model:
Mode: IPPV, paediatrics standard settings, gas supply connected
Therapy model:
Mode: DuoPAP, Standard Settings, gas supply connected
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8) fabian components
8.1 Manifold Ports ( + nCPAP )
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8.3 Manifold backside ( + nCPAP )
5 Connector to Mainboard
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8.4 Manifold backside ( therapy )
From HW Rev. 2.0 the pressure sensors are located on the mainboard
5 Connector to Mainboard
6 Proximal connector
7 Inspiratory port
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8.5 Rear Panel
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8.5.1 External alarm connector ( Nurse call )
PIN
2-1 Normal open ( NO )
2-3 Normal closed ( NC )
Typ Manufacturer
Series 712 ( 3 pin ) Binder ( www.binder-connector.de )
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8.5.2 12 - 24 V DC Connector
The fabian evolution can likewise be operated with an external power supply.
An external supply with a voltage of 12 – 24 volts must be connected to the back of the device in this
case.
Plug:
Manufacturer: Binder
Series 680, 4 pin
PIN
1/2 GND
3/4 + 24 V DC
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8.6 Mainboard
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8.6.2 Mainboard Rev. 1.3
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8.6.3 Pressure sensor mainboard 1.3
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8.6.4 Mainboard – Watchdog LED -
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8.7 Power board – overview -
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8.8 Proportional gas blender
1 Gas inlet O2
3 Pressure regulators
4 O2 Calibration valves
5 Pressure sensors
6 Proportional valves
11 Flow sensors
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8.8.2 p blender V2
1 Gas inlet O2
3 Pressure regulators
4 O2 Calibration valves
5 Pressure sensors
6 Proportional valves
11 Flow sensors
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8.9 Internal tubing
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9) Pneumatic diagrams / Drawings
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9.1.1 Proportional blender - drawing –
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9.2 Manifold
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9.2.1 Manifold - drawing –
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10) Software update Instruction
The fabian Ventilator uses a basic pneumatic structure that is controlled by two PIC micro
controllers on the main board.
A single board computer (CPU) on the main board provides the user interface and
supervises the pneumatic controllers.
The ventilator can be used in different operating (ventilation) modes that are completely
software controlled.
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10.1 Required tools for update
Processor programmer:
“ICD 3” “ or “Softlog” Programmer with ICSP Adapter,
Windows PC ( XP or Windows 7 ) with installed MBLAP ( ICD3) or ICP (Softlog) Software for
upgrade the following modules:
- Alarm PIC
- Power board PIC
- Blender PIC
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10.2 Software Update
See Document:
\SETUP\
MANUAL: enables the manual installation, does not read the [CONFIGURATION]
DISPLAYCAL: calls only the display calibration, does not read the [CONFIGURATION]
INSTALLTYPE=
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10.3 Processor port connections
Blender , Alarm and Power board processors cannot be updated via USB.
To update the those PIC you need a ICD3 or Softlog programmer.
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10.3.2 PIC Connector Blender
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10.3.3 PIC Connector Power board
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10.3.4 PIC Processor upgrade
See Document:
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11) Tools / Repair Info
11.1 Alarms OFF
During repair and troubleshooting it is possible to disable the system and patient
alarms.
From now on ALL alarms are disabled till you press the buttons again or restart the
Unit.
- Philips screwdriver PH 1 / PH 2
- Screwdriver size 0.8
- Allen key 4 mm / 8mm
- Socket key 5 mm / 5.5 mm / 6 mm
- ESD set
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12) Repair / HW upgrade instruction
General note:
Fuses shall be replaced by fuses of the same type and value indicated on fabian only.
ACUTRONIC Medical Systems AG recommends the exchange of fuses by authorised
service personnel only.
The main fuses are located in the fuses compartment of the power entry module at the rear
panel of fabian.
Procedure:
1. Disconnect power cord from machine to avoid electrical shock!
2. With a forceps, open the fuses compartment. Pull out the drawer, which contains the
fuses.
3. Exchange the fuses with fuses of the same type and value.
4. Install the compartment back.
5. Make sure, that the arrow directs to the right side.
6. The correct values for the fuses are indicated on the label above the power entry
module.
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12.1.2 Replacing Air and O2 inlet filters
Switch on fabian.
Calibrate the oxygen sensor at 21 vol. %
and 100 vol. %.
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12.1.4 Replacing the exhalation valve membrane
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12.1.5 Replacing battery pack
1. Replace battery
2. Connect mains power AND gas supply
3. Start fabian and let the fabian run until the battery is fully charged
4. Remove mains power supply
5. Let the fabian run until the unit shuts off
6. Follow steps 3 – 5 two more times
7. Now the battery pack is ready to use
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12.2 Error codes
- Contact problem
8 Hot wire Air AIR : U101, L100, R117,
118, T101, R113
- Contact problem
O2 : U101, L101, R119,
16 Hot wire O2 120, T102, R114
- Blender Flow sensor
- Contact problem
24 Hot wire Air AND O2 U101, L100, L101
- Blender Flow sensor
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12.2.2 Watchdog / Software
12.2.3 Hardware
Message CAUSE
SPI Interface
DIO Interface
COM Interface - NetDCU
PIF Interface - Mainboard
I2C Interface
- Battery
Battery defect - Connection Battery / power
board
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13) Calibration
Special test procedures and instruments are required to perform the testing.
Only use test instrument which is regularly checked and calibrated by certified calibration service, to
guarantee that they have the required accuracy.
WARNING
Hazardous voltages exist within the ventilator. Always observe appropriate safety
precautions when working on the ventilator while the machine is connected to an
electrical power source to prevent possible accidental injurious electrical shock.
WARNING
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13.2 Service Mode Screens
13.2.1 System
13.2.2 Calibration
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13.2.3 Blenderboard
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13.2.4 Monitor PIC
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13.2.5 Accuboard
13.2.6 Valves
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13.2.7 Display
13.2.8 Settings
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13.2.9 Interfaces
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13.2.10 Licensing
It is also possible to setup the keys via the update USB stick.
The license key (available from Acutronic) must be located in the following directory
on the USB update stick
\ LICENSE
Start fabian in manual update mode.
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14) AcuLink / PDMS / Network connection
In the Documentation:
- acuLink Protocol Definition
- acuLink IVOI Protocol Definition
See Document:
fabian evolution Test Record
16) System - check
See Document:
fabian evolution Spare parts
18) Technical Specifications
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