You are on page 1of 55

VALID FOR :

Therapy AND +nCPAP model

VERSION 1.07
Service manual Revision History

Version Change

1.00  first edition

1.01  connections for nurse call

 Chapter - Calibration removed. Test and calibration now in separate


document
1.02  6.1 Serial number description
 7.1 Information maintenance internal battery
 12.1.5 replacing battery

 Minor changes
1.03  Chapter “SW update” revised

 Battery board now called “ power board “


 Chapter 10.4 renamed in: Processor port connections
1.04  Delete chapter 10.4.4 - 10-4.6 PIC Processor upgrade
 See new Document: “Processor update instruction”

 8.5 RS232 not for CO2


 8.5.2 power connector / corrected
 8.6.2 NEW mainboard 1.3
 8.8.2 blender V2
1.05  8.9 Internal tubing / NEW
 10.2 removed. See new document: fabian update instruction
 10.3.4 Removed. See new Document: Processor update instruction
 12.2 NEW. Error codes

1.06  Chapter 12.2 revised

1.07  New Chapter 10.3

2 / 55
SM fabian-evolution-1.07NEU_MBU.docx
Manufacturer:

ACUTRONIC Medical Systems AG


Fabrik im Schiffli
8816 Hirzel / Switzerland

Phone: +41 44 729 70 80


Fax: +41 44 729 70 81
E-Mail: info@acutronic-medical.ch
www.acutronic-medical.ch

3 / 55
SM fabian-evolution-1.07NEU_MBU.docx
Table of Contents
1) Preface................................................................................................................. 7

2) CMOS Handling Precautions ............................................................................... 8

3) Warranty .............................................................................................................. 8

4) Maintenance ........................................................................................................ 9

5) Liability for proper function and damage ............................................................ 10

6) Hardware Revision ............................................................................................. 11


6.1 Serial number description: ........................................................................... 11
6.2 Revision History........................................................................................... 11
6.3 Software / Firmware Revision ...................................................................... 12

7) Service and maintenance intervals .................................................................... 13


7.1 Maintenance internal battery ....................................................................... 14

8) fabian components ............................................................................................. 15


8.1 Manifold Ports ( + nCPAP ) ......................................................................... 15
8.2 Manifold Ports ( therapy ) ............................................................................ 15
8.3 Manifold backside ( + nCPAP ).................................................................... 16
8.4 Manifold backside ( therapy ) ...................................................................... 17
8.5 Rear Panel .................................................................................................. 18
8.5.1 External alarm connector ( Nurse call ) ................................................. 19
8.5.2 12 - 24 V DC Connector ........................................................................ 20
8.6 Mainboard ................................................................................................... 21
8.6.1 Mainboard Rev. 1.2............................................................................... 21
8.6.2 Mainboard Rev. 1.3............................................................................... 22
8.6.3 Pressure sensor mainboard 1.3 ............................................................ 23
8.6.4 Mainboard – Watchdog LED - ............................................................... 24
8.7 Power board – overview - ............................................................................ 25
8.8 Proportional gas blender ............................................................................. 26
8.8.1 p blender ( Board Rev. 1.1 ) HW Rev. 1.0 ............................................ 26
8.8.2 p blender V2.......................................................................................... 27
8.9 Internal tubing .............................................................................................. 28

9) Pneumatic diagrams / Drawings ........................................................................ 29


9.1 Proportional blender .................................................................................... 29
9.1.1 Proportional blender - drawing – ......................................................... 30
9.2 Manifold ....................................................................................................... 31
9.2.1 Manifold - drawing – ............................................................................. 32

4 / 55
SM fabian-evolution-1.07NEU_MBU.docx
10) Software update Instruction ............................................................................... 33
10.1 Required tools for update ............................................................................ 34
10.2 Software Update .......................................................................................... 35
a. Configure USB update ( AcuInstall.ini ) ................................................... 35
10.3 Processor port connections ......................................................................... 36
10.3.1 PIC Connector Mainboard ................................................................. 36
10.3.2 PIC Connector Blender ...................................................................... 37
10.3.3 PIC Connector Power board .............................................................. 38
10.3.4 PIC Processor upgrade ..................................................................... 39

11) Tools / Repair Info .............................................................................................. 40


11.1 Alarms OFF ................................................................................................. 40
11.2 Required Tools ............................................................................................ 40

12) Repair / HW upgrade instruction ........................................................................ 41


12.1.1 Exchange of fuses ............................................................................. 41
12.1.2 Replacing Air and O2 inlet filters ........................................................ 42
12.1.3 Replacing Oxygen sensor.................................................................. 42
12.1.4 Replacing the exhalation valve membrane ........................................ 43
12.1.5 Replacing battery pack ...................................................................... 44
12.2 Error codes .................................................................................................. 45
12.2.1 Blender codes .................................................................................... 45
12.2.2 Watchdog / Software ......................................................................... 46
12.2.3 Hardware ........................................................................................... 46

13) Calibration .......................................................................................................... 47


13.1 Calibration - tools......................................................................................... 47
13.2 Service Mode Screens ................................................................................ 48
13.2.1 System............................................................................................... 48
13.2.2 Calibration ......................................................................................... 48
13.2.3 Blenderboard ..................................................................................... 49
13.2.4 Monitor PIC........................................................................................ 50
13.2.5 Accuboard ......................................................................................... 51
13.2.6 Valves ................................................................................................ 51
13.2.7 Display ............................................................................................... 52
13.2.8 Settings.............................................................................................. 52
13.2.9 Interfaces ........................................................................................... 53
13.2.10 Licensing ........................................................................................... 54

14) AcuLink / PDMS / Network connection............................................................... 55

15) Complete Device Check..................................................................................... 55

16) System - check .................................................................................................. 55

17) Spare parts ........................................................................................................ 55

5 / 55
SM fabian-evolution-1.07NEU_MBU.docx
18) Technical Specifications..................................................................................... 55

6 / 55
SM fabian-evolution-1.07NEU_MBU.docx
1) Preface

This service manual is intended for use by ACUTRONIC Medical Systems AG trained and authorized
service personnel.

ACUTRONIC Medical Systems AG does not condone or approve of service activity on its products by
other than ACUTRONIC Medical Systems AG trained or authorized personnel and ACUTRONIC
Medical Systems AG is not responsible for any unauthorized repairs or modifications, or any repairs or
modifications made by unauthorized procedures.

Use of the incorrect part, or failure to exercise due care in the installation, removal, servicing, checkout
or calibration of parts and equipment or the use of unauthorized accessories, may result in damage to
the equipment which may in turn result in damage in property and injury (including death) to persons.
The purchaser and installer of these parts shall bear full responsibility and liability for the above.

All maintenance performed within the applicable warranty period must be authorized in advance by a
ACUTRONIC Medical Systems AG service representative in order to retain the warranty status of the
subject unit.

Statements in the operating instructions preceded by words “Warning,” “Caution,” and “Note” carry
special significance. The definitions of these words are as follows:

WARNING !

Means there is a possibility of injury to oneself or others

CAUTION !

Means there is a possibility of damage to the instrument or other property

NOTE !

Indicates points of particular interest for more efficient and convenient operation.

7 / 55
SM fabian-evolution-1.07NEU_MBU.docx
2) CMOS Handling Precautions

The following precautions must be observed whenever a circuit board or an integrated circuit is handled.
Failure to do so may result in serious damage to the fabian.

Place fabian and parts on a grounded, conductive work surface

Ground yourself (with a strap having about 1 MOhm resistance )

Ground the frame of any test instrument or soldering iron to be used

If any circuit boards are to be stored or transported, enclose them in conductive (anti-static) envelopes

3) Warranty

We warrant that this product is free from defects in material and workmanship and, when properly used, will
perform in accordance with applicable specifications. If within one year after the original shipment it is found
not to meet this standard, it will be repaired, at Acutronic Medical Systems AG option, or replaced at no
charge when returned to an Acutronic Medical Systems AG service facility. Any modification to the
equipment or rework or repair by other than Acutronic Medical Systems AG approved personnel will render
this warranty null and void. Acutronic Medical Systems AG shall not be liable for any indirect, special or
consequential damages, even if notice has been given of the possibility of such damages.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED,


INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE.

The policy of Acutronic Medical Systems AG is to maintain product repair capability for a period of ten years
after the original shipment and to make this capability available at the then prevailing schedule of charge.

All maintenance performed within the applicable warranty period must be authorized in advance by a
ACUTRONIC Medical Systems AG service representative in order to retain the warranty status of the
subject unit

8 / 55
SM fabian-evolution-1.07NEU_MBU.docx
4) Maintenance

fabian is a Neonatal and Infant Ventilator and classified as Il b according all applicable requirements
th
for Medical Products according 93/42 EWG council of European Union dated June 14 , 1993 for
Medical Products.

1.) The apparatus must be inspected by experts at regular 12 months interval.

2.) We recommend obtaining a service contract with ACUTRONIC Medical Systems AG exclusive
distributor in your country.

3.) Repairs and general overhaul on the apparatus may only be carried out by ACUTRONIC Medical
Systems AG Service.

4.) Only original ACUTRONIC Medical Systems AG spare parts may be used for maintenance.

5.) Power connection: The apparatus is to be used only in rooms with mains power supply
installations complying with national standards. The standards laid down in IEC-601/1 Safety for
Medical Electrical Equipment, are applicable for electrically powered equipment.

9 / 55
SM fabian-evolution-1.07NEU_MBU.docx
5) Liability for proper function and damage

The liability for proper function of the apparatus is irrevocably transferred to the owner or operator to
the extent the apparatus has been serviced or repaired by personnel not employed or authorised by
ACUTRONIC Medical Systems AG Service or when the apparatus was used in a manner not
conforming to its intended use.
ACUTRONIC Medical Systems AG cannot be held responsible for damage caused by non-compliance
with the above mentioned recommendations. The warranty and liability provisions of the terms of sale
and delivery of ACUTRONIC Medical Systems AG are likewise not modified by the recommendations
mentioned above.

ACUTRONIC Medical Systems AG

Service: measures to maintain desired condition


Repair: to restore desired condition
Maintenance: inspection, service and if applicable, repair

10 / 55
SM fabian-evolution-1.07NEU_MBU.docx
6) Hardware Revision

6.1 Serial number description:

Example: AN10AA-0001
A: only for internal use
N: Model N – fabian +nCPAP evolution
T – fabian therapy evolution
H – fabian HFO
K – fabian HFO without HFO Module

10 HW Revision 10 – 1.0
11 – 1.1 etc.
AA Date of manufacture A – January A - 2012
B – February etc. B – 2013 etc.
0001 Sequential number

6.2 Revision History

Rev. Change

Without external 12 – 24 VDC power capability. Connector is allready


1.0
mounted but not connected inside the unit.

1.1 External power connector with integrated filter

2.0 ( only therapy ) New Mainboard

Colour coded internal tubing

11 / 55
SM fabian-evolution-1.07NEU_MBU.docx
6.3 Software / Firmware Revision

This service manual covers the following Software and Firmware revision

Firmware Version Version

NetDCU Kernel 1.27

HMI Software ≥ 1.1.0

Conductor / Controller PIC ≥ 3.3.16

Monitor PIC ≥ 3.9.15

Alarm PIC ≥ 3.02

Blender PIC ≥ 5.2

Accu PIC ≥ 5.3

12 / 55
SM fabian-evolution-1.07NEU_MBU.docx
7) Service and maintenance intervals

Always clean and disinfect equipment or equipment components prior to any maintenance – including
when returning the equipment for repair.

Every 6 month
Perform the following work:
 Air filter ,replace if necessary ( located in upper housing lid )

















Maintenance and the safety check may only be carried out by specialists trained by
Acutronic, who have suitable measuring equipment and test facilities.

13 / 55
SM fabian-evolution-1.07NEU_MBU.docx
7.1 Maintenance internal battery

The internal battery is maintenance free !

Under normal use the battery has no wear and tear.

Due to the high quality of the battery and environmental reasons a regular
battery replacement is not required.

Check the capacity of the battery annually

A full charged battery must have an operating time of 2 hours.

+nCPAP model:
Mode: IPPV, paediatrics standard settings, gas supply connected

Therapy model:
Mode: DuoPAP, Standard Settings, gas supply connected

If the Capacity should be lower, the battery must be changed.


See chapter: Replacing battery pack

14 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8) fabian components
8.1 Manifold Ports ( + nCPAP )

1 Inspiration tube port


2 Connection for nCPAP system
3 Pressure measurement tube / prox.
4 Expiration tube port

8.2 Manifold Ports ( therapy )

1 Inspiration tube port for nCPAP System or O2 Therapy


2 Pressure measurement tube / prox.

15 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.3 Manifold backside ( + nCPAP )

1 Calibration poti ( pinsp. 0 mbar )

2 Calibration poti ( pinsp. 60 mbar )

3 Pressure sensor ( p insp. )

4 Pressure sensor ( proximal )

5 Connector to Mainboard

6 Exhalation valve coil

7 Safety valve coil

8 Tube with restrictor to blender ( purge flow )

9 Pneumatic pressure relief valve ( approx. 100 mbar )

10 Inspiratory tube port

16 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.4 Manifold backside ( therapy )

Only HW Revision ≤ 1.1

From HW Rev. 2.0 the pressure sensors are located on the mainboard

1 Calibration pot ( pinsp. 0 mbar )

2 Calibration pot ( pinsp. 60 mbar )

3 Pressure sensor ( p insp. )

4 Pressure sensor ( proximal )

5 Connector to Mainboard

6 Proximal connector

7 Inspiratory port

17 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.5 Rear Panel

1 Mains connection with fuse holder


2 Terminal studs for potential equalization
3 Connection for external voltage supply 12 – 24V DC
4 Nurse call ( opener or closer)
5 Connection for flow sensor ( not fabian therapy )
6 Network connection for data management
7 USB connection for data output (log file) and system update.
8 RS232 interface, PDMS
9 Connection for compressed air supply
2.0 – 6.5 bar / 40 l/min
10 Connection for medicine nebulizer (option)
11 Oxygen sensor
12 Connection for extracorporeal trigger (option)
13 Connection for O2 supply
2.0 – 6.5 bar / 40 l/min

18 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.5.1 External alarm connector ( Nurse call )

PIN
2-1 Normal open ( NO )
2-3 Normal closed ( NC )

External alarm plug

Art. Nr. 99-0405-00-03 ( manufacturer )


Other versions available

Typ Manufacturer
Series 712 ( 3 pin ) Binder ( www.binder-connector.de )

19 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.5.2 12 - 24 V DC Connector

The fabian evolution can likewise be operated with an external power supply.
An external supply with a voltage of 12 – 24 volts must be connected to the back of the device in this
case.

Rear connection of the external power supply.

Plug:
Manufacturer: Binder
Series 680, 4 pin

PIN
1/2 GND
3/4 + 24 V DC

View on soldering side ( Plug )

20 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.6 Mainboard

8.6.1 Mainboard Rev. 1.2

This Revision can be used in fabian +nCPAP evolution.


For use in fabian therapy evolution the manifold must be fitted with manifold PCB

Mainboard with mounted netdcu board ( upper right )

21 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.6.2 Mainboard Rev. 1.3

This Revision can be only used in fabian therapy evolution.

22 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.6.3 Pressure sensor mainboard 1.3

23 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.6.4 Mainboard – Watchdog LED -

A watchdog circuit monitors the processors of the device.


The led lights up when the processor is ok.

D600 Monitor PIC


D601 Controller PIC
D602 NetDCU
D603 Alarm PIC

24 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.7 Power board – overview -

LED 1 “Power OFF” LED


LED 2 ON 5V OK
LED 3 ON 12 V OK
LED 4 Flashes Power board in normal condition
State of charge
OFF Unit in Battery mode
LED 5 Flashes ( quickly ) Battery failure / Battery disconnected
Flashes ( 1 / sec ) Charging
Flashes ( 1 / min ) Battery full / Unit in mains operation
F2 24V connection ( 3 AT )
F3 Safety OFF function ( 3 AT )

25 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.8 Proportional gas blender

8.8.1 p blender ( Board Rev. 1.1 ) HW Rev. 1.0

1 Gas inlet O2

2 Gas inlet Air

3 Pressure regulators

4 O2 Calibration valves

5 Pressure sensors

6 Proportional valves

7 Pneumatic Pressure relief Valve ( nCPAP, approx . 450 mbar )

8 Outlet to pressure sensor prox. ( purge flow )

9 mixed Patient gas ( connection to O2 Sensor )

10 calibration gas ( connection to O2 Sensor )

11 Flow sensors

26 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.8.2 p blender V2

1 Gas inlet O2

2 Gas inlet Air

3 Pressure regulators

4 O2 Calibration valves

5 Pressure sensors

6 Proportional valves

7 Pneumatic Pressure relief Valve ( nCPAP, approx . 450 mbar )

8 Purge flow connector ( only fabian +nCPAP )

9 mixed Patient gas ( connection to O2 Sensor )

10 calibration gas ( connection to O2 Sensor )

11 Flow sensors

27 / 55
SM fabian-evolution-1.07NEU_MBU.docx
8.9 Internal tubing

Colour coded from Serial number:

fabian +ncPAP evolution SN 0497


fabian therapy evolution SN 0347

RED: mixed gas to patient


BLUE: purge flow ( only fabian +nCPAP )
YELLOW: proximal pressure sensor
GREEN: Pinsp. Pressure sensor

28 / 55
SM fabian-evolution-1.07NEU_MBU.docx
9) Pneumatic diagrams / Drawings

9.1 Proportional blender

29 / 55
SM fabian-evolution-1.07NEU_MBU.docx
9.1.1 Proportional blender - drawing –

30 / 55
SM fabian-evolution-1.07NEU_MBU.docx
9.2 Manifold

31 / 55
SM fabian-evolution-1.07NEU_MBU.docx
9.2.1 Manifold - drawing –

32 / 55
SM fabian-evolution-1.07NEU_MBU.docx
10) Software update Instruction

A Software “update” can also be an “ upgrade “ with new features.

The fabian Ventilator uses a basic pneumatic structure that is controlled by two PIC micro
controllers on the main board.

A single board computer (CPU) on the main board provides the user interface and
supervises the pneumatic controllers.

The ventilator can be used in different operating (ventilation) modes that are completely
software controlled.

The control of the fabian evolution essentially consists of following component

located Update via Processor

User Interface Mainboard USB RISC


NetDCU

Controller PIC / Mainboard USB or PIC18F2520


Conductor PIC ICSP

Monitor PIC Mainboard USB dsPIC33FJ128GP706

Alarm PIC Mainboard ICSP PIC16F627A

Power board PIC Power board RJ11 PIC18F2520

Blender PIC Blender board ICSP dsPIC33FJ128GP706

33 / 55
SM fabian-evolution-1.07NEU_MBU.docx
10.1 Required tools for update

USB Stick for upgrade the following modules :


- HMI Interface
- Controller PIC
- Monitor PIC
- HFO PIC

Processor programmer:
“ICD 3” “ or “Softlog” Programmer with ICSP Adapter,
Windows PC ( XP or Windows 7 ) with installed MBLAP ( ICD3) or ICP (Softlog) Software for
upgrade the following modules:

- Alarm PIC
- Power board PIC
- Blender PIC

Microchip ICD 3 programmer

Softlog portable programmer ( available from Acutronic # 7215 )

PICkit 3 programmer ( available from Acutronic # 7327 )

After an update a calibration of the device is


mandatory

34 / 55
SM fabian-evolution-1.07NEU_MBU.docx
10.2 Software Update

See Document:

fabian update instruction

a. Configure USB update ( AcuInstall.ini )

On the USB update stick in the folder:

\SETUP\

you will find the file: AcuInstall.ini

With help of this file, the update process can be adjusted.

There are the following settings are available:

MANUAL: enables the manual installation, does not read the [CONFIGURATION]

AUTO: installs the update using the current configuration of NetDCU,


does not read the [CONFIGURATION]

CONFIG: installs the update with new configuration settings of [CONFIGURATION]

COLDBOOT: for production or a complete first installation

DISPLAYCAL: calls only the display calibration, does not read the [CONFIGURATION]

Open the file with an editor program.

Look for this entry:

INSTALLTYPE=

Change the entry after “Installtype=”

Save the new Acuinstall.ini

Perform the update

35 / 55
SM fabian-evolution-1.07NEU_MBU.docx
10.3 Processor port connections

10.3.1 PIC Connector Mainboard

Blender , Alarm and Power board processors cannot be updated via USB.
To update the those PIC you need a ICD3 or Softlog programmer.

The following pictures show the connections of the processors.

36 / 55
SM fabian-evolution-1.07NEU_MBU.docx
10.3.2 PIC Connector Blender

PIC Processor Blender rev.1.1 / 1.2

37 / 55
SM fabian-evolution-1.07NEU_MBU.docx
10.3.3 PIC Connector Power board

38 / 55
SM fabian-evolution-1.07NEU_MBU.docx
10.3.4 PIC Processor upgrade

See Document:

Processor update instruction

39 / 55
SM fabian-evolution-1.07NEU_MBU.docx
11) Tools / Repair Info
11.1 Alarms OFF

During repair and troubleshooting it is possible to disable the system and patient
alarms.

Simultaneously press and and hold for approx. 5 sec.


In the upper right corner the symbol will appear.

From now on ALL alarms are disabled till you press the buttons again or restart the
Unit.

11.2 Required Tools

- Philips screwdriver PH 1 / PH 2
- Screwdriver size 0.8
- Allen key 4 mm / 8mm
- Socket key 5 mm / 5.5 mm / 6 mm
- ESD set

40 / 55
SM fabian-evolution-1.07NEU_MBU.docx
12) Repair / HW upgrade instruction

12.1.1 Exchange of fuses

General note:
Fuses shall be replaced by fuses of the same type and value indicated on fabian only.
ACUTRONIC Medical Systems AG recommends the exchange of fuses by authorised
service personnel only.

The main fuses are located in the fuses compartment of the power entry module at the rear
panel of fabian.

Procedure:
1. Disconnect power cord from machine to avoid electrical shock!
2. With a forceps, open the fuses compartment. Pull out the drawer, which contains the
fuses.
3. Exchange the fuses with fuses of the same type and value.
4. Install the compartment back.
5. Make sure, that the arrow directs to the right side.
6. The correct values for the fuses are indicated on the label above the power entry
module.

41 / 55
SM fabian-evolution-1.07NEU_MBU.docx
12.1.2 Replacing Air and O2 inlet filters

1) Unscrew filter from NIST housing


2) Remove the filter
3) Install a new filter

New filter Version:


Part. No.: 3697

12.1.3 Replacing Oxygen sensor

1. Loosen the screws to open the O2-sensor


flap.
2. Remove the cable from the O2-sensor.

3. Unscrew the O2-sensor.

4. Replace it with a new sensor.

5. Connect the O2-sensor with the plug

6. Connect the O2-sensor flap and retighten the


screws

Switch on fabian.
Calibrate the oxygen sensor at 21 vol. %
and 100 vol. %.

42 / 55
SM fabian-evolution-1.07NEU_MBU.docx
12.1.4 Replacing the exhalation valve membrane

! Make sure the membrane is correctly aligned !

43 / 55
SM fabian-evolution-1.07NEU_MBU.docx
12.1.5 Replacing battery pack

The internal battery is maintenance free !

Under normal use the battery has no wear and tear.

If a replacement is necessary please follow these steps:

1. Replace battery
2. Connect mains power AND gas supply
3. Start fabian and let the fabian run until the battery is fully charged
4. Remove mains power supply
5. Let the fabian run until the unit shuts off
6. Follow steps 3 – 5 two more times
7. Now the battery pack is ready to use

44 / 55
SM fabian-evolution-1.07NEU_MBU.docx
12.2 Error codes

12.2.1 Blender codes

CODE PROBLEM CAUSE

Connection Problem - Check connection cable


0
Blender / Mainboard

1 AIR control - Proportional valve


- Pressure sensor
- Blender PCB
2 O2 control - Blender flow sensor
- Pressure regulator

3 Override Voltage Proportional valve - 24 Volt fail ( PIN 7,8,9 )

Communication between blender / - Blender PCB


4 Mainboard - Mainboard
- Connection cable

- Contact problem
8 Hot wire Air AIR : U101, L100, R117,
118, T101, R113
- Contact problem
O2 : U101, L101, R119,
16 Hot wire O2 120, T102, R114
- Blender Flow sensor

- Contact problem
24 Hot wire Air AND O2 U101, L100, L101
- Blender Flow sensor

FRAM / Memory check - Try to load new Software


32
- Blender PCB

Zero calibration - Proportional Valve ( Leak )


64
- Blender Flow sensor

128 / 160 FRAM - Blender PCB

45 / 55
SM fabian-evolution-1.07NEU_MBU.docx
12.2.2 Watchdog / Software

CODE PROBLEM CAUSE

WDST_0 User Interface - Software

WDST_1 Controller PIC


- PIC
WDST_2 Monitor PIC - Mainboard
- Multiplexer
WDST_3 Alarm PIC

12.2.3 Hardware

Message CAUSE

Safety relay defect - Mainboard

Voltage monitoring - Power board


- Mainboard

SPI Interface
DIO Interface
COM Interface - NetDCU
PIF Interface - Mainboard
I2C Interface

Serial Terminal interface - AcuLink communication

Cooling fan defect - Cooling fan

Low physical memory - please reboot! - NetDCU

- Battery
Battery defect - Connection Battery / power
board

46 / 55
SM fabian-evolution-1.07NEU_MBU.docx
13) Calibration

Detailed calibration and test instruction in Document:

Test instruction fabian

13.1 Calibration - tools

Special test procedures and instruments are required to perform the testing.
Only use test instrument which is regularly checked and calibrated by certified calibration service, to
guarantee that they have the required accuracy.

The following equipment is required:

- Respirator tester f.e.PF300 flow analyser (IMT)


- fabian test lung ( part no. 1116 )
- Test lung small ( part no.: 7204 )
- Miniatur pressure regulator. Range approx. 60 mbar f.e. Aircom Art No.: R900-3,5WK
- Electrical safety tester

WARNING

Hazardous voltages exist within the ventilator. Always observe appropriate safety
precautions when working on the ventilator while the machine is connected to an
electrical power source to prevent possible accidental injurious electrical shock.

WARNING

After calibration and/or replacement of any assembly(ies), always repeat the


complete test procedure according the fabian checklist.

47 / 55
SM fabian-evolution-1.07NEU_MBU.docx
13.2 Service Mode Screens

13.2.1 System

13.2.2 Calibration

48 / 55
SM fabian-evolution-1.07NEU_MBU.docx
13.2.3 Blenderboard

Flow Correction default setting is 1.000.

Only change at the direction of Acutronic

49 / 55
SM fabian-evolution-1.07NEU_MBU.docx
13.2.4 Monitor PIC

Data of Oxygen Cell:


522 21 Vol%O2, Sensor new ( typical )
435 – 626 21 Vol%O2, Sensor new ( range )
≤ 327 Sensor nearly defect ( at 21% )
Oxy1 ≤ 246 Sensor defect ( at 21% )
Oxy2 ≥ 839 Sensor defect ( at 21% )
≤ 1561 Sensor nearly defect ( at 100 % )
≤ 1172 Sensor defect ( at 100 % )
≥ 4000 Sensor defect ( at 100 % )
≤ 65 Sensor disconnect, Cable broken
P – Air
Dynamic condition 2300 ± 100 ( approx. 1.6 bar )
P – O2

0 mbar 570 ±10


P mix
60 mbar 2400 ±10

50 / 55
SM fabian-evolution-1.07NEU_MBU.docx
13.2.5 Accuboard

13.2.6 Valves

- Perform a “ Burn In “ after replacing the O2 calibration valves for 15 minutes.

51 / 55
SM fabian-evolution-1.07NEU_MBU.docx
13.2.7 Display

- Same function as in the user menu

13.2.8 Settings

- Switch Nursecall ON /OFF


- Load and save User settings

52 / 55
SM fabian-evolution-1.07NEU_MBU.docx
13.2.9 Interfaces

53 / 55
SM fabian-evolution-1.07NEU_MBU.docx
13.2.10 Licensing

The Licensing is done by Acutronic at factory side.


Should it be necessary to re-enter the keys, please contact Acutronic.

It is also possible to setup the keys via the update USB stick.

The license key (available from Acutronic) must be located in the following directory
on the USB update stick
\ LICENSE
Start fabian in manual update mode.

54 / 55
SM fabian-evolution-1.07NEU_MBU.docx
14) AcuLink / PDMS / Network connection

Please find the instruction how to use :


- AcuLink
- PDMS
- IVIO
- Network

In the Documentation:
- acuLink Protocol Definition
- acuLink IVOI Protocol Definition

15) Complete Device Check

See Document:
fabian evolution Test Record
16) System - check

See User manual

17) Spare parts

See Document:
fabian evolution Spare parts
18) Technical Specifications

See User manual

55 / 55
SM fabian-evolution-1.07NEU_MBU.docx

You might also like