BeneFusion SP5 Service Training

Version：V1.0
Benefusion SP5– Syringe pump
NO.: MSK-17004-Benefusion SP5
Benefusion SP5–
By Service Engineer Infusion
Mindray pump
Medical Indonesia
Benefusion SP5 Introduction

Appearance
Syringe pump
Benefusion
SP5
 Benefusion SP5 Appearance-Front view
Push box:
Syringe : Simple and flexible installation
5/10/20/30/50/60ml syringes
Alarm light:
Distance can be seen, the user
can quickly notice

3.5 inches LCD screen : Keypad:

Distant view, easy to see the interface Simple and fast to operater
information

Horizontal flat design:

pump easier for overlay, and more save a space
Benefusion SP5 Appearance-Back view

Battery box:
Easy to replace battery

RS232:
AC IN Data transfer to PC/software upgrade/update the Dock
system
Nurse call;
DC IN
 Benefusion SP5 Appearance-side view

Folding machine card slot: Easier

Pump superposit to another pump

Safe lock:
Safer ⚫Make the pump superposition of safer, more reliable
 Benefusion SP5 Operation-Key function introduction
A total of 12 buttons

Button Icon Function description

Short press to power on, press for 3 seconds to power off.

POWER
At non-running state, press to enter standby mode.

START start the infusion

Press to stop the infusion.

STOP
Clear the alarm such as obstruction, bubbles alarm, etc.,
 Benefusion SP5 Operation-Key function introduction
Button Icon Function description

CLEAR/BAC
K Edit state, press to clear values.

For high/middle level alarm, press to eliminate the alarm sound for
SILENCE
2 minutes, for low level alarm, press to clean the alarm.

Infusion process, click this button to accelerate infusion.

BOLUS
Stop state, press this button to purge.

Direction Used to adjust the numerical or double line up and down.

OK Used to confirm the input value.

Press this button to enter setting interface,

MENU At running state, long press to lock keypad, long press the unlock
again.
Benefusion SP5 Operation

Operation
Syringe pump
Benefusion
SP5
 Benefusion SP5 Operation-BOOT Self testing

⚫ BOOT Self testing:exception

⚫ Self testing progarm: Memory, communication, alarm lamp, power supply, the pressure
coefficient, etc.;

⚫ Maximum guarantee the machine running normally before set parameters, to ensure
safety in advance.
Benefusion SP5 operation-installation and setting
Benefusion SP5 Operation-Start and finish
 Benefusion SP5 Infusion Mode

Press “Menu” to enter [Main Menu]→[Select Mode].

 Benefusion SP5 Alarm

High-level Alarm: Occlusion, KVO Finish, Complete, System Error, Syringe

empty（only SP5）, Syringe disengaged（only SP5）

Mid-level Alarm: No operation, Low Battery,

System Error, No Battery Inserted

Low-level: nearly empty,Nearly Complete,

Standby Complete,AC Power Disconnection

⚫ Alarm cannot be cancelled, Unless human intervention;

⚫ A variety of alarm information can be timely and accurate response, to
ensure the safety of the patient;
⚫ High,Mid level alarm,press the CLEAR button, alarm clear for two minutes,
and there are new alarm will break the alarm clear during;
⚫ Low-level alarm when press the CLEAR button, the alarm is cleared.
Benefusion SP5 Alarm-Reasons and Action
Benefusion SP5 Alarm-Reasons and Action
Benefusion SP5 Bolus
Under running state:

• Press and hold

Manual “Bolus”button
Bolus

• Press “Bolus”button
Automatic • Set bolus parameters
Bolus • Press“ “ to auto
bolus.

Bolus Rate:0.10-2000ml/h
Benefusion SP5 DPS & Anti-Bolus

DPS(Dynamic Pressure Scanning):

During the infusion, the bottom-right
corner of the Run screen
demonstrates real-time pressure

Anti-Bolus:
When [Downstream occlusion]
alarm is triggered, the motor is
reversed, and the
pressure is then released to prevent
patient.
 Benefusion SP5 KVO

KVO (Keep Vein Open) means to keep the vein open, during which the
infusion pump continues infusion at a very low rate after finishing the
infusion in order to prevent blood backflow or vascular blockage.

1. Select [Main Menu]→[General Option]→[KVO rate].

2. Select [KVO rate]: 0.1-5.0ml/h is adjustable, the increment is
0.1ml/h.
Benefusion SP5 Principle

Principle
Syringe pump
Benefusion
SP5
 Benefusion SP5 Principle-Instruction
Syringe Plunger holder

Motor
Leadscrew

Gears & cogs to turn the

leadscrew
Direction of movement

Microcomputer control system sends pulses stepper motor rotation,stepper motor drive
screw rotation movement into linear motion,push the syringe piston for injection
liquid,injection liquid in the syringe into human body.

Motor
Leadscrew

22
Benefusion SP5 Principle-Hardware(Microcomputer)
 Benefusion SP5 Principle-Hardware(Microcomputer)
Host control Host CPU

Monitoring Slave CPU Main control board PCBA

Power control Power chip

Key scan Key CPU Keyboard PCBA

Machine contains 4 master chip(CPU) separate responsible for master control,

monitoring, power control, key scan,the masterCPU,slave CPU dual backup
date,ensure the safety of operation.
Benefusion SP5 Principle-Hardware(Microcomputer)
Main control board PCBA

◆Main control responsible for LCD display drive,speaker alarm

circuit,nurse call,Dock in the detection and CPU and power,key CPU,slave
CPU and UART communication and other functions.
◆Monitoring module make up by slave CPU, stepper motor drive circuit,
encoder detection circuit, pressure detection circuit, detection circuit, the
flange of the reign of syringe detection circuit, etc.
◆Power part includes ACDC conversion module,switch machine control
circuit,DC power conversion circuit, power management CPU,spare sound
and light alarm circuit, battery charging and discharging management
circuit, etc.
 Benefusion SP5 Principle-Hardware(Microcomputer)

Keyboard PCBA：
◆Key management section is responsible for (a total of 12 key, the power
switch directly to the CPU power supply module, other key by management
CPU) scanning processing, alarm lamp driver, LCD backlight control (8
gears adjustable), and other functions

Pressure-board PCBA：
◆Pressure-detect board including detection circuit and detection circuit of
the reign of syringes, responsible for process pressure sensor signal and the
syringe in detecting signal and sends the information to the monitoring
section.
Benefusion SP5 Installation

Calibration
Infusion Pump
Benefusion SP5
 Benefusion SP5 Maintenance-syringe calibration
Before use non-defined syringe brand,we should make the calibration in System
Maintenance.

1.Select the syringe Size;

2 .Pull the syringe to the full dimensions and install

them on the syringe pump;

3.Press the start key automotive scale position

0, calibration is complete.
 Benefusion SP5 Maintenance-sensor calibration

The purpose of calibration:Because there is mechanical error between short potentiometer (user Identity
syringe size) and emptying position in each machine, in order to identify the outer diameter of the syringe
and syringe emptying position more precise, each machine will calibrate the displacement sensor at the
System Maintenance.
Registration mast close Short potentiometer and empty tool:32mm
Short potentiometer and empty tool: 13.5mm
to the upper cover

1.Standrad1 2.Standard2 3.Empty position

SP5 Operation & Calibration Video
© 2011 Mindray Confidential
Benefusion SP5 Maintenance and Repair

Detection
Syringe pump
Benefusion SP5
 Benefusion SP5 Maintenance-AD value
The instruction of AD value screen：System Maintenance-password(6686)—sensor AD value

BAT : The battery value

VDD : 5V voltage
VCC : 5V voltage
EDC : DC power supply，Multi-channel
Buffered Serial Port
ACDC : 15V regulated power supply
VMM : Motor voltage 24V
VGC : Gold capacitance voltage 5V

Pre : Pressure Value

Coder: Encoder light coupling
Shift : Displacement of the coupling of light
Ins : Syringe installation, wing handle, nut
Dstep : Lose count, Encoder testing and the
actual value difference
Odia : Short potentiometer AD value
 Benefusion SP5 Maintenance-AD value
⚫The value of ins shows the following 3 sensor AD value

Sensor interface
AD value corresponds to
based on which order of
Natural state natural state several binary

Convex edge detection optocoupler

（pull the handle at short potentiometer）Retain 1 Highest level
Screw clutch optocoupler (push the
handle of slider） Retain 0 Middle level
Pressure detection optocoupler (install
syringe) Retain 1 Lowest level

ODia means AD value of short potentiometer, pull the short potentiometer handle smoothly, the ODia value will be
larger, the scope should be between 0-4095；

Shift table shown emptying detection optocoupler AD value (ie: similar long potentiometer SK pump), consisting of a
total of four optocouplers, four optocoupler corresponding four binary digits, the machine leftmost lowest position,
each optocoupler outputs AD when the block is 1, the output is not blocked when AD is 0;

Pre table AD showing pressure sensor output value, when the pressure to the pressure sensor, this value should be
increased;

Code table code shown optocoupler output disc detection AD value, under normal circumstances, the motor rotates,
this value should be between 0,1,2,3 cycle；
Benefusion SP5 Maintenance and Repair

Upgrade
Syringe pump
Benefusion SP5
 Benefusion SP5 Maintenance-Upgrate

Login PW:25931501

Multifunction
serial port line

Add New Brand/Extract History/ System software upgrade PC tool

Please refer to PC Tool Operator’s Manual for procedure.

Benefusion SP5 Maintenance and Repair

Troubleshooting
Syringe pump
Benefusion
SP5
 Benefusion SP5 Malfunction Causes and Elimination

Symptom Possible Causes Fault Elimination

Keep the same 1.Malfunction of pressure sensor 1.Replace pressure sensor;

pressure value 2.Malfunction of pressure test board 2.Replace pressure test board

Pressure over 1.Malfunction of pressure sensor 1.Replace pressure sensor;

range 2.Malfunction of pressure test board 2.Replace pressure test board

Can’t identify 1.short potentiometer slip handle and 1.mechanical card sets short
the syringes mechanical card sets out;2.Malfunction potentiometer slip handle；
of short potentiometer 2.Replace short potentiometer

Flange detect 1.Malfunction of flange detect Repair wire or replace flange detect
failure board
 Benefusion SP5 Malfunction Causes and Elimination

Symptom Possible Causes Fault Elimination

Malfunctio 1.Malfunction of motor test board； 1.Replace motor test board;

n of pump 2.Bad connect with motor wire; 2.Repair or replace the motor wire；
motor 3.Malfunction of stepper motor 3.Replace main board；
circuit 4.Replace pump motor；
4.Malfunction of pump motor；

Detecting 1.Bad connect with screw clutch 1.Repair or replace the FPC wire；
FPC； 2.Repair or replace the 6Pin wire；
faulty in
2.Bad connect with 6Pin wire； 3.Replace pressure test board
syringe
3.Malfunction of pressure test board
placing.

Screw 1.Bad connect with screw clutch 1.Repair or replace the FPC wire；
FPC wire； 2.Replace screw clutch board；
clutch fault
2.Malfunction of screw clutch board
detection
Benefusion SP5 Maintenance and Repair

Disassembly
Syringe pump
Benefusion
SP5
Benefusion SP5 Disassembly-Whole structure
S/ QT
N Part Number Part Name & Spec Y
Multi-channel pumps hasp (common
1 115-021570-00 mode material) 1
Multi-channel pumps hasp (common
2 043-004208-00 mode material) 1
3 043-004180-00 Multifunction interface cover 1
Pan head screw M3x8(GB/T818)
4 030-000305-00 Nickel-plated steel double gasket 16
5 115-021569-00 SP5 UP cover assembly 1
6 115-021563-00 SP5 pump body assembly 1
7 049-000662-00 SP5 slider screw rubber plug 3
8 049-000664-00 Foot pad 4
9 115-021571-00 SP5 door assembly 1
Wire FPC electron wire 10P
separation distance 1.0mm
10 050-001401-00 length120mm 1
11 009-002714-00 Strap,3x150mm 2

Wire electron wire 12P double head

connection wire separation distance
12 009-004120-00 2.0mm length100mm 1
Benefusion SP5 Dismounting-complete machine
M3*8 Screws
Benefusion SP5 Dismounting-door components
 Benefusion SP5 Dismounting-Pump body storing
Encoder detection optocoupler cJ8

M3*8 double gasket screw

Cut the strap

M3*8 double gasket screw

JP1

JP10

Earth wire
Benefusion SP5 Dismounting-Pump body
Cut the strap
J1connector

PT3*8 self-tapping screw

Benefusion SP5 Dismounting-compression box
Pressure sensor
Cover on the center of optocoupler

PT3*8 self-tapping screw

THANK YOU!