AUXILIARIES CONTROL

§ 32-bit multiprocessor to control the following
subsystems:
- hydraulic and neumatic subsystems.
- greasing subsystems.
SUPERVISION SYSTEM
§ Communication with other control systems is carried out by:
- TCP/IP local bus for communication with other control systems
belonging to level 0 and communication with level 2.
- Interbus S field bus for the communication with the drive
control systems.
- Interbus S field bus for the communication with the imputs/
outputs remotes.
COLD ROLLING MILL

Man machine interface for process control and supervision based on compatible PC s. It realizes the following functions:

§ process data handling and visualization.

§ alarm display and management.
§ process diagnosis.
§ trending of process variables.
§ start-up condition displays.

DRIVES CONTROL
SYSTEM
Ingeteam Industry has developed a family of products for controlling drives: S K I N PAS S AND
§ MOTOCON DC for d.c. motors REVERSING ROLLING MILL
§ MOTOCON AC - frequency inverters with scalar and vectorial control - for asynchronous a.c. motors.
§ MOTOCON Direct for cycloconverter control of very large a.c. motors.

MOTOCON products carry out the following standard functions: speed, current and torque control.
These functions are subordinated to others in the master control and auxiliaries control.

SCOPE OF SUPPLY

Ingeteam Industry supply includes:

§ electrical equipment: § and also:

- Motors. - Engineering.
- Drive control. - Erection.
- Auxiliary electrical equipment. - Commissioning.
- Master control system. - Project coordination.
- Technological control system. - Documentation (EPLAN and AUTOCAD).
- Auxiliaries control (PLCs). - Training.
- Supervision system.

Ingeteam Industry

industry
 TECHNOLOGICAL CONTROL SYSTEM
Reducing maintenance and operating cost,
The technological control system has a direct impact in § 32-bit multiprocessor control system to perform the
increasing productivity and improving product quality the product quality and process efficiency. flatness fast closed loop control:
- tilting control.
are the imperatives of today s iron and steel industry, In addition to its fast loop control, it integrates in a very
precise and efficient manner the sensors and actuators - bending control.
which INGETEAM INDUSTRY fully shares with its customers. utilized in the process considering compensation - shifting control.
functions.
- cooling control.
The main features are the following:
§ Interfaces to transducers:
MAIN FEATURES OF THE CONTROL SYSTEM § 32-bit multiprocessor control system to perform the - position.
thickness fast closed loop control:
Ingeteam Industry automation system for cold rolling - presure.
- position control.
mills presents the following characteristics: - thickness.
- rolling force control.
§ Functionally hierarchized § Powerful - speed.
- "feedback" control.
Level 0: functions for drive control Integrated of 32-bit multiprocessors. - flatness.
- "feedforward" control.
Level 1: functions for control of all actuators according § Ergonomic § Communication with other control systems is carried
- "mass flow control".
to level 2 setpoints in order to obtain a high out by:
Operation graphic interfaces based on Windows. - tension control.
quality product. - TCP/IP local bus for communication with other
Programming according to IEC 1131-3 standard - compensation funtions: bending, eccentricity and oil
Level 2: functions for optimization and presetting of control systems belonging to level 0 and
languages. film.
mill conditions , pass schedules, data communication with level 2.
logging, reports ... § Total supervision - DCR control: elongation control. - RS232/RS485 for communication with the
Level 3: functions for production management. Displays for complete control and supervisi! n of the diagnostic and parametrization system - DIPAS -.
process.
§ Flexible Setpoints - level 2 Setpoints - level 2
Reversing rolling mill
Decentralized and distributed control as well as § Diagnosis Technological functions
Skin Pass
Technological functions
modular architecture. Displays for troubleshooting. Flatness control

- tilting Bending control

§ Standard - bending
Based on open systems with interfaces to other - shifting
control systems. - cooling Elongation control

Thickness control +/- tilting

- monitor control HGC

Level 1 Level 2 Level 3
- mass flow control - position
Common for level1 Thickness Gauge Pass Schedule
Supervision and Control
and level 2 Computer Computer - rolling force
HGC
Production
management - position

- rolling force
+/- bending
speed thickness
OPERATOR MT OPERATOR MT

+/- shifting
thickness flatness
TCP/IP tension

Technological Control System Mill Master

Mill Auxiliaries

RS232
SISTEAM M SISTEAM M SISTEAM M
DIPAS Interbus S Interbus S
MASTER CONTROL
Level 0
The multiprocessor control system ensures a good digital § Communication with other control systems is carried
- position transductors control of both the tension and the speed of the strip. out by:
MOTOCON AC MOTOCON AC
- tochometers
- Stands - hydraulic station
- TCP/IP local bus for communication with other
- tensiometers § It realizes the following functions:
- thickness gauge Interbus S - Uncoiler Interbus S control systems belonging to level 0 and
- flatness gauge - Coiler - generation of setpoints and ramps for speed and communication with level 2.
- ...
torque.
- Interbus S field bus for the communication with the
- additional regulation fast loops. drive control systems.
I/O M I/O M - automatic sequences.
remote remote - Interbus S field bus for the communication with the
imputs/outputs remotes.