You are on page 1of 46

इंटरनेट मानक

Disclosure to Promote the Right To Information


Whereas the Parliament of India has set out to provide a practical regime of right to
information for citizens to secure access to information under the control of public authorities,
in order to promote transparency and accountability in the working of every public authority,
and whereas the attached publication of the Bureau of Indian Standards is of particular interest
to the public, particularly disadvantaged communities and those engaged in the pursuit of
education and knowledge, the attached public safety standard is made available to promote the
timely dissemination of this information in an accurate manner to the public.

“जान1 का अ+धकार, जी1 का अ+धकार” “प0रा1 को छोड न' 5 तरफ”


Mazdoor Kisan Shakti Sangathan Jawaharlal Nehru
“The Right to Information, The Right to Live” “Step Out From the Old to the New”

IS 15633 (2005): Automotive vehicles - pneumatic tyres for


passenger car vehicles - diagonal and radial ply [TED 7:
Automotive Tyres, Tubes and Rims]

“!ान $ एक न' भारत का +नम-ण”


Satyanarayan Gangaram Pitroda
“Invent a New India Using Knowledge”

“!ान एक ऐसा खजाना > जो कभी च0राया नहB जा सकता ह”


है”

Bhartṛhari—Nītiśatakam
“Knowledge is such a treasure which cannot be stolen”
IS 15633:2005
[Superseding IS 10914 (Part 1) ;1991;1S 10914
“(Part 3) :1991, IS 10914 (Pati 5) :1095 and
IS 12441 (Part 1j: 19951

W’wRTmw
trm-t!wa-q
WmRni5r-mn mRRRTY–

n
wl-#N?kwmr’FTT$–
. Ilw

Indian Standard
AUTOMOTIVE VEHICLES — PNEUMATIC TYRES FOR
PASSENGER CAR VEHICLES — DIAGONAL AND
RADIAL PLY — SPECIFICATION

ICS 83.160.10

0 BIS 2005
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

December 2005 Price Group 9


-Automotive Tyres, Tubes and Rims Sectional Committee, TED 7

FOREWORD
This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Automotive
Tyres, Tubes and Rims Sectional Committee had been approved by the Transport Engineering Division Council.
The standards on pneumatic tyres of automotive vehicles which were earlier issued in various parts of standards
have-now been superseded and issued in three standards. The other standards tithe series are:
IS No. Title
15627:2005 Automotive vehicles — Pneumatic tyres for two and three-wheeled motor vehicles —
Specification
15636:2005 Automotive vehicles — Pneumatic tyres for commercial vehicles — Diagonal and radial
ply — Specification
The requirements of terms, definitions, nomenclature and methods of test, which were earlier covered by separate
“Indian Standards, have been included in the above standards.
This series of standards supersedes the following Indian Standards:
IS No. Title
10914 (Part 1): 1991 Automotive vehicles — Pneumatic tyres: Part 1 Terms definitions and nomenclature
first revision)
10914 (F%rt2) :1992 Automotive vehicles — Pneumatic tyres — Specification: Part 2 Truck, bus and light
truck tyre — Diagonal ply (second revision)
10914 (Part 3): 1991 Automotive vehicles — Pneumatic tyres — Diagonal ply — Specification: Part 3
Passenger car tyres (first revision)
10914 (Part4) :1992 Automotive vehicles — Pneumatic tyres —-Specification: Part 4 Scooters and scooter
derivates — Diagonal ply (second revision)
10914 (Part 5): 1995 Automotive vehicles — F!neumatic tyres: Part 5 Method of test for diagonal ply and
radial ply tyres @st revision)
11157:1984 Specification for pneumatic tyres for mopeds — Diagonal ply
12151:1987 Motorcycles tyres, diagonal ply — Specification
12441 (Part 1) :1995 Automotive vehicles — Pneumatic tyres: Part 1 Passenger car tyres — Radial ply —
Specification @st revision)
In preparing this standard, assistance has beenderived from the following standards:
AIS-044 (Part 2] Automotive vehicles — Pneumatic tyres for passenger car vehicles
ECE-R 30 Uniform provisions concerning the approval of pneumatic tyres for motor vehicles and
their trailers
Following Indian Standards may be referred for valve, valve accessories and terminology of automotive v-ehicles:
X3No. Title
9081:2001 Automotive vehicles — Valves and valve accessories for pneumatic’tyres — Specification
(third revision)
10939:2000 Designation system for tyr~ tube valves for automotive vehicles (first revision)
14272 (Part 1): 1995 Automotive vehicles — Types — Terminology: Part 1 Three and four wheelers

(Continued on third cover)


AMENDMENT NO. 1 AUGUST 2009
TO
IS 15633 : 2005 AUTOMOTIVE VEHICLES ― PNEUMATIC TYRES
FOR PASSENGER CAR VEHICLES ― DIAGONAL AND
RADIAL PLY ― SPECIFICATION
(Page 1, clause 1) ― Substitute the following for the existing clause:

‘1 SCOPE
This standard specifies the general, dimensional and performance requirements of new diagonal and radial
ply pneumatic tyres designed primarily, but not only for vehicles in categories M1, T1 & T2. However, it
does not apply to tyres designed for:
a) the equipment of vintage cars, and
b) competitions.’

(Page 6, clause 6.2.5.1) ― Add the following at the end:

‘If a Tubeless tyre version is approved its Tube version shall also deemed to be approved.’

(Page 14, clause D-1.2) ― Substitute the following for the existing matter:

‘Inflate it to the appropriate pressure as given (in kPa) in Table 13.’

(Page 15, Table 13) ― Substitute the following for the existing:

Table 13 Inflation Pressure for Load/Speed Performance


(Clauses 4.2.1 and D-1.2)

Sl Speed Diagonal (Bias-Ply) Tyres, kPa Radial Tyres, kPA Bias-Belted Tyres, kPa
No. Category
4 Ply 6 Ply 8 Ply Standard Reinforced Standard
(1) (2) (3) (4) (5) (6) (7) (8)
i) L, M, N 230 270 300 240 280 ―
ii) P, Q, R, S 260 300 330 260 300 260
iii) T, U, H 280 320 350 280 320 280
iv) V 300 340 370 300 340 ―
v) W ― ― ― 320 360 ―
vi) Y ―- ― ― 320 360 ―
(Page 16, Annex F, clause F-1.1) ― Substitute the following for the existing:

‘F-1.1 The test device, a standard block as shown in Fig. 2 and Fig. 3 (for reference), shall be used and is
forced against tyre side wall.’

Price Group 1
1
Amend No. 1 to IS 15633 : 2005
(Page 17, Fig. 2) ― Substitute the following for the existing figure:

All dimensions in millimetres.


FIG. 2 BEAD UNSEATING FIXTURES

(Page 17, Fig. 2) ― Insert the following new figure after Fig. 2:

3A
Material: Cast Aluminium 355
T-6 Condition
Finish – 1.3 Micrometer (µm)
All dimensions in millimetres.
FIG. 3 BEAD UNSEATING BLOCK ― Continued

2
Amend No. 1 to IS 15633 : 2005

3B
Material: Cast Aluminium 355
T-6 Condition
Finish – 1.3 Micrometer (µm)
All dimensions in millimetres.
FIG. 3 BEAD UNSEATING BLOCK

(Page 19, Annex H) ― Substitute the following for the existing:

Numeric 4.50 ― 12 4PR


Ply Rating
Nominal Rim Diameter
Code
Construction Code
Diagonal
Nominal Section Width
Code

Metric 215 70 S R 15
Nominal Rim Diameter
Code
Construction Code Radial
Speed Category Symbol
Nominal Aspect Ratio
Nominal Section Width
Code

Alpha F 78 ― 15
Numeric Nominal Rim Diameter
Code
(Bias) Construction Code
Diagonal
Nominal Aspect Ratio
Load
Alpha B R 78 14
Numeric Nominal Rim Diameter
Code
(Radial) Nominal Aspect Ratio
Construction Code Radial
Load

(TED 7)
Reprography Unit, BIS, New Delhi, India
3
IS 15633:2005

Indian Standard
AUTOMOTIVE VEHICLES — PNEUMATIC TYRES FOR
PASSENGER CAR VEHICLES — DIAGONAL AND
RADIAL PLY — SPECIFICATION
1 SCOPE g) Nominal Cross-section: Dimension when
“fittedto a specified rim.
This standard specifies the general, dimensional and
the performance requirements of new radial ply and 3.1.2 The nomenclature used is given in Fig. 1.
diagonal ply pneumatic tyres, designed for vehicles in
3.2 Snow Tyre — Tyre whose tread pattern and whose
categories M 1, T1 and T2.
structure are primarily designed to ensure in mud and
2 REFERENCE -fresh or melting snow a performance better than of an
ordinary (road-type) tyre. The tread pattern of a snow
The following standard contains provision, which tyre generally consists of groove (rib) andlor solid
through reference in this text constitutes provision of block elements more widely spaced than on an ordinary
the standard. At the time of publication, the edition (road-type) tyre.
indicated was valid. All standards are subject to
revision and parties to agreements based on this 3.3 Structure — Tyre technical characteristics of
standard is encouraged to investigate the possibility the tyre’s carcass. The following structu~es are
of applying the most recent edition of the standard distinguished in particular.
indicated below: 3.3.1 Diagonal or Bias-Ply — Stmcture in which the
IS No. Title ply cords extend to the beads and are laid at alternate
10694 Automotive vehicles — Rims — angles of substantially less than 90° to the .centre line
(Part 2): 1996 General requirement: Part 2 of the tread.
Passenger car (first revision) 3.3.2 Bias-Belted — Structure of diagonal (bias-ply)
type in which the carcass is restricted by a belt
3 TERMS, DEFINITIONS AND NOMENCLATURE
comprising two or more layers of substantially
3.1 Tyre — An annular toroidal shaped inflatable inextensible cord material laid at alternate angles close
envelope made of elastic -materials, natural andlor to those of the carcass.
synthetic rubber or a blend thereof, reinforced with a
3.3.3 Radial— Structure in which the ply cords extend
textile/steel cord fabric casing enclosing multi-coil wire
to the beads and are laid substantially at 90° to the
headings. The tyre is so made that it can be used by
centre lineofthe tread, the carcass being stabilized by
mounting and inflating on the appropriate rim.
an essentially inextensible circumferential belt.
3.1.1 Type of Pneumatic Tyre, means a category of
3.3.4 Reinforced or Extra Load — Tyre structure in
pneumatic tyres which do not differ in such essential
which the carcass is more resistant than that of the
respects as:
corresponding standard tyre.
a) Manufacturers name and brand name;
3.4 Bead — Part of a pneumatic tyre which is of such
b) Tyre-size designation;
shape and structure as to fit the rim and hold the tyre
c) Category of use: on it (see Fig. 1).
1) Normal Normal road use ~res;
3.5 Cord — Strands forming the fabric of the plies in
2) Special Special-use tyre, for example,
pneumatic tyre.
Tyre for mixed use (both on and off the
road); and 3.6 ply — Layer of rubber-coated parallel cords (see
3) Restricted speed Snow tyre; Fig. 1).
d) Structure [diagonal (bias-ply) (radial)]; 3.6.1 P& Rating—Tyre with its maximum recommended
e) Speed category; load when used in a specific type of service. It is an
f) Load indices or maximum load and ply rating; index of tyre strength and does not necessarily
and represent the number of cord plies in the tyre.
IS 15633:2005

---r

T_
RIM WIDTH (A)

SECTIONWIDTH (S)
F
NOMINAL RIM
DIAMETER (d) * OVER-ALLWIDTH
m

FIG. 1 NOMENCLATUREOF TYRE

3.7 Carcass — Part of a pneumatic tyre.other than the 3.14 Section Height — Distance equal to half the
tread and the rubber side walls whi~, when inflated, difference between the outer diameter of the tyre and
bears the load. the nominal rim diameter.
3.3 Tread — Part of a pneumatic tyre which comes 3.15 Nominal Aspect Ratio (Ra) — Hundred times
into contact with the ground, protects the carcass the ratio of the nominal section height to the nominal
against mechanical damage and contributes to ground section width of the tyre on its theoretical rim.
adhesion. 3.16 Outer Diameter — Overall diameter of an
3.9 Side Wall — Part of a pneumatic tyre between the inflated new pneumatic tyre.
tread and the bead. 3.17 Tyre-Size Designation — The description
containing the following:
3.10 Lower Area 01 Tyre — Area included between
the point ofmaximum section widtkofa tyre and area a) Nominal tyre section width code;
designed to be covered by the edge of rim. b) Nominal aspect ratio; and
c) Nominal rim diameter code.
3.11 Tread Groove — Space between two adjacent
ribs or blocks in the tread pattern. 3.18 Nominal Rim Diameter — Diameterof the rim
on which a tyre is-designed to be mounted.
3.-12 Section Width — Linear dist~ce between the
outside of the side walls of an inflated pneumatic tyre 3.19 Rim — Support for a tyre-and-tube assembly or
excluding elevations due to labelling (marking), for a tubeless tyre, on which thetyre beads are seated
decoration or protective bands or ribs. [see IS 10694 (Part 2)].

3.13 Overall Width — ‘Linear distance between the 3.20 Measuring Rim — Rim on which a tyre shall be
outsides of the sidewalls of an inflated pneumatic tyre, fitted for dimensional measurement purposes.
including labelling (marking), decoration and 3.21 Test Rim — Rim on which a tyre is required to
protective bands or ribs. be fitted for testing.

2
“IS 15633:2005

3.22 Chunklng — Breaking away of pieces of rubber 3.30.3 For speed higher than 240 km/h (tyres classified
from the tread. with speed category symbol ‘W’) the maximum load
ratin-g shall not exceed the percentage of the value
3.23 Cord Separation — Parting of the cords from
associated with the load index of the tyre with reference
their rubber coating.
to the speed capability of the car to which the tyre is
3.24 Ply Separation — Parting of adjacent plies. fitted given in Table 4.
3.25 Tread Separation — Pulling away of the tread
Table 4 Maximum Load Rating
from the carcass.
sl Maximum Speed Maximum Load Rating
3.26 Tread-Wear Indicators — Projections within No. krrr/h Percent
the tread grooves designed to give a visual indication
(1) (2) (3)
of the degree of wear of the tread.
i) 240 100
3.27 Load Index — A number associated to the ii) 250 95
reference mass a tyre can carry when operated in iii) 260 90
iv) 270 85
conformity with requirements governing utilization
specified by the manufacturer. The list of these indices
For intermediate maximum speeds linear interpolations
and their corresponding load given in Table 1 (see
of the maximum load rating are allowed.
Annex A).
3.28 Speed Category — Maximum speed which the 3.30.4 For speeds higher than 270 km(h (tyres
tyre can sustain, expressed by speed category symbol classified with speed -category symbol ‘Y’) the
given in Table 2 (see Annex A). maximum load rating shall not exceed the percentage
of the value associated with the load index of the tyre,
3.29 Tread Pattern Grooves with reference to the speed capability of the car to
3.29.1 Principal Grooves — Wide grocwes positioned which the tyre is fitted given in Table 5.
in the central zone of the tyre tread, which have the
tread-wear indicators located inside them (see 3.26). Table 5 Maximum Load Rating

3.29.2 Secondary Grooves —Supplementary grooves SI Maximum Speed Maximum -Load Rating
No. kmh Percent
of the tread pattern which may disappear in the course
(1) (2) (3)
of the tyre’s life.
i) 270 100
3.30 Maximum Load Rating — Maximum mass the ii) 280 95
tyre is rated to carry. iii) 290 90
iv) 300 85
3.30.1 For speed not exceeding 210 Icrrdbthe maximum
NOTE — For intermediate maximum speeds linear
load rating shall not exceed the value associated with interpolations of maximum load rating are allowed.
the load index of the tyre.
3.30.2 For speed higher than 210 km/h, but not 3.30.5 For -speeds lower or equal to 60 km/h the
exceeding 240 km/h (tyres classified with speed maximum load rating must not exceed the percentage
category symbol ‘V’) the maximum load rating shall of mass associated with the load index of the tyre with
not exceed the percentage of the value associated-with reference to the maximum design speed of the vehicle
the load index of the tyre with reference to the speed to which the tyre is to be fitted given in Table 6.
capability of the car to which the tyre is fitted given in
Table 6 Maximum Load Rating
Table 3.
SI Maximum MaximumL,oad L P. Increase
Table 3 Maximum Lead Rating No. , Speed Rating
kmh Percent kPa
S1No. Maximum Speed “MaximumLoad Rating
kmilr Percent (1) (2) (3) (4)
(1) (2) (3) i) 25 142 50
ii) 30 135 40
i) 215 98.5 iii) 40 125 30
ii) 220 97 iv) 50 115 20
iii) 225 95.5 v) 60 110 10
iv) 230 94
v) 235 92.5
vi) 240 91 3.30.6 For speeds in excess of 300-km/h, the maximum
load rating must not exceed the mass specified by the
For intermediate maximum speeds linear interpolations tyre manufacturer with reference to the speed capacity
of the maximum load rating are allowed. of the tyre. For intermediate speeds between 300 ladh

3
1S 15633:2005

and the maximum speed permitted by the tyre 4.1.2.1.2 For the existing types of tyres whose
manufacturer, a.linear interpolation of the maximum designation is given in COI2 of Tables 7 to 12 of
load rating applies. Annex B, the section width shall be deemed to be that
3.31 Theoretical Rim — An imaginary rim the width given opposite the tyre designation in those tables.
of which would be X times the nominal section width 4.1.2.1.3 The actual measured overall width of the tyre
of a tyre. The value of X shall be specified by the tyre may be less than the section width determined as
manufacturer. detailed in 4.1.2.1.1 and 4.1.2.1.2.

4 TEST REQUIREMENTS 4.1.2.1.4 The measured overall width may exceed by


value of 4 percent in case of radial ply tyre and by 6
4.1 Tyre Dimensions
percent in case of diagonal (bias-ply) tyres.
4.1.1 Tyre dimensions and profiles shall be compatible
4A .2.2 Outer diameter of the tyre
with the appropriate rims. The tyre dimensions, namely
section width and outer diameter shall meets the 4.1.2.2;1 The outer diameter of the tyre shall be
requirements given in Tables 7, 8, 9, 10, 11 and 12. calculated by using fotlowing formula:
Method of measurement is given in Annex C.
D=d+2H
4.1.1.1 Section width of tyre — Tyre size designation where
shall be as per Tables 7 to 12 given in Annex B, the
D = outer diameter expressed, in mm;
section width shall be deemed to be that opposite the
tyre size designation in those tables. d = nominal rim diameter expressed, in mm;

NOTE — Adjustment to tyre section width/overall width — H = nominal tyre height = S, x 0.01 R,;
Within the parameters of specified permissibility of a wider or S, = nominal section width; and
narrower rim than the recommended rim size, the guide]ines
for the necessary adjustment are — Sectional width or overall
R.= nominal aspect ratio as set out in the
width: 5 mm increase or reduction (as applicable) for every description on the tyre sidewall.
0.50 difference in nominal rim width,
4.1.2.2.2 For the existing types of tyres whose
4.L1.2 Tyre outer diameter designation is given in co} 2 of Tables 7 to 12 of
Annex B, the outer diameter shall be deemed to be
Tyre size designation shall be as per Tables 7 to 12
that given opposite the tyre designation in those
given in Annex B. The outer diameter shall not exceed
tables.
the minimum and maximum diameter values specified
in Annex B. 4.1.2.2.3 The outer tyre diameter-shall not be outside
the minimum and maximum diameter values obtained
4.1.2 For the sizes listed in Annex B, but tolerance are
from the following formulae:
not given and the tyres sizes which are not listed in
Tables 7 to 12 of Annex B, the section width and outer DMin= d + (2H x a)
diameter shall be calculated by using following
D ~,X=d+(2HXb)
formulae,
where
4.1.2.1 Section width of tyre
a) For the sizes listed in Annex B
4.1.2.1.1 The section width shall be calculated by using
H= 0.5 (D – d,) for references (see 4.1.2.2.1)
following formula:
b) For other sizes which are not listed in Annex B
S=S,+K(A-A,) Hand dare as defined in-4.l.2.2.l
where c) Coefficients a and b are respectively
S = section width expressed measured on Coefficient a = 0.97
measuring rim, in mm; Radial Diagonal
S, = nominal section width as set out on the tyre Coefficient b for 1.04 1.08
sidewall in the tyre size designation, in mm; ordinary (road type)
A = width of the measuring rim as shown by the normal use tyres
manufacturer in the technical specification, d) For snow tyres the overall diameter (DMJ
in mm; and established in conformity with the above may
,4,= .L,.,...:..:--l ..:- . . . ..I.L . . ..-...... --A :- -–
UICXJIGL1&iU 11111 WIUU1 GA~IGSSCU, 111 111111. be exceeded by 1 percent.
A, shall be taken to equal S, multiplied by
4.2 Load/Speed Performance Test
the factor X as specified”by the manufacturer,
and K shall be taken to equal 0.4. 4.2.1 The sample shall conform to the requirements

4
IS 15633:2005

given in 4.2.3 and 4.2.4 when tested as per the method these cannot be confused with the rubber ridges
given in Annex D (see Table 13). between the ribs or blocks of the tread. However, in
the case of tyres dimensions appropriate for mounting
4.2.2 Where application is made for tyres identified
on rims of a nominal diameter code < 12 or less,
by means of letter code ‘ZR within the size designation
minimum four numbers tread-wear indicators shall be
and suitable for speed over 300 kmfh, the above loadJ
accepted.
speed test is carried out on one tyre at the load and
speed conditions marked on the tyre. Another loadl 4.5.2 The tread-wear indicators .must provide.a means
speed test must be carried out on a second sample of
of indicating with a tolerance of ~~’~ mm, when the
the same tyre type at the load and speed conditions
specified as maximum by the tyre manufacturer. tread grooves are no longer more thh 1.6 mm deep.

4.2.3 A tyre which after undergoing the loadlspeed 4.5.3 The height of tread-wear indicators is determined
test does not exhibit any tread separation, ply by measuring the difference between the depth, from
separation, cord separation, chunking or broken cords the tread’s surface, to the top of the tread-wear indicator
shall be deemed to have passed the test. However, a and to the bottom of the tread groove close to the slope
tyre marked with speed category symbol ‘Y’ which, at the base of the tread-wear indicator.
after undergoing the relevant test, does exhibit partial NOTE — The tyre shall be considered unsafe for service on
chunking due to the specific test conditions is deemed road when remain worn skid depth~eaches minimum value of
1.6 mm at any part of the tread circumference.
to have passed the test.
4.6 Tyre.Strength Test
4.2.4 The outer diameter of tyre measured at least 6 h
after the load/speed performance test, shall not differ 4.6.1 The sample when tested as per the method given
from the outer diameter as measured before the test by in Annex G shall meet the requirements specified in
more than &3.5 percent. Table 17 and Table 18 (as applicable).

4.3 Endurance Test 5 MARKINGS


4.3.1 The sample shall conform to the reqtiirements Tyre shall be permanently and legibly marked on both
specified in 4.3.2 when tested as per the method given the sides of their sidewalls in the case of symmetrical
in Annex E (see Table 14). tyre and at least on the outer sidewall in the case of
asymmetrical tyre shall bear following markings:
4.3.2 A tyre which after undergoing the endurance
performance test shall not exhibit any tread separation, a) Make (manufacturers name) or trade-name
ply separation, cord separation, chunking or broken shall be placed at least on one side wall;
cords. b) Tyre size designation given in 3, 17;
4.4 Bead Unseating Resistance Test for Tubeless c) An indication of the structure as follows:
Tyre 1) On diagonal (bias-ply) tyres: no marking
or character ‘_’, or the letter ‘D’ placed
4.4.1 Tubeless tyre sample shall conform to the in front of the rim-diameter marking.
requirements specified in 4.4.2 and 4.4.3 (as
2) On radial-ply tyres: the letter ‘R placed
applicable) when tested as per the method given in
in front of the rim-diameter marking and,
Annex F.
optionally, the word ‘RADIAL’.
4.4.2 The minimum bead unseating resistance value 3) On bias — Belted tyres, the letter ‘B’
at any measuring point -shall not be less -than the placed in front of the rim-diameter
value given in Annex F (see Table 15 and Table 16 marking, and in addition the word ‘BIAS-
as applicable). BELTED’ .
4.4.3 In the case of the tyre of which the load capability 4) On radial— Ply tyres suitable for speeds
index is not madced, it shall be classified according to higher than 240 km/h the letter ‘R’,
the mzximum load capability corresponding to load placed in front of the rim diameter
capability index. marking, may be replaced with ‘ZR’.
d) The speed-category symbol (or symbols):
4.5 Tread-Wear -Indicators
1) An indication of the tyre’s nominal speed
4.5.1 The pneumatic tyre shall include not less than category in the form of the symbol given
six transverse rows of wear indicators, approximately in 3.28.
“ equally spaced and situated in the principal grooves of 2) Tyres suitable for -speeds in excess of
the tread. The tread-wear indicators shall be such that 300 km/h must be marked with the

5
IS 15633:2005

service description (load index and selection shall be made at the discretion of the
speed symbol) corresponding to the certifying authority based on the family of tyres
performance upto 300 km/h. specified in 6.2.5.2.
e) The inscription ‘M+S’ or ‘M.S’ or ‘M&S’ “in
6.2.3 Changes in the technical specification of already
the case of snow tyre;
type approved tyres.
f) The load-capacity indices given in Annex A
m maximum load carrying capacity-and ply 6.2.3.1 Every functional modification in technical
rating (if applicable); specification declared in accordance with 6.2.2 shall
be intimated to the certifying authority
g) Maximum permissible tym pressure in kPa
or bar or kg/cm2 or any combination of this 6.2.3.2 The certifying authority -may then consider,
units; whethe~
h) The word ‘TUBELESS’ if the tyre.is designed
a) Tyre with modification complies with
for use without an innerlube;
specified requirement, or
j) Manufacture’S Code (May be placed on one
side wall); b) Any further verification is required.
k) Week and Year code (Code only in the”form For considering whether any fhrther verification is
of ‘2504’ which indicates 25th week of required or not (criteria for extension of type approval)
year 2004) or Month and Year code of specified in 6.2.5 shall be used.
manufacture (Code only in the form of ‘MAR
04’ which indicates March month of year 6.2.3.3 In case of 6.2.3.2(b), checks for those
2004); parameters which are affected by the modifications,
only need to be carried out.
m) In the case of tyres which can be regrooved,
symbol ‘U’ at least 20 mm in diameter, or the ‘6.2.4 In the event of6.2.3.2(a) or in the case of 6.2.3.2(b)
word ‘REGROOVABLE’, -moulded on the after successfi.d compliance to the requirements, a
sidewall; and certificate of compliance shall be validated for the
n) The inscription M% or M.S or M&S in the modified version, as applicable.
case of a snow tyre.
6.2.5 Criteria for Extension of Type Approval
5.2 Examples of tyre size designation given in
Annex H, 6.2.5.1 In case the changes cause the tyre to be outside
the approved family/range of tyres, the verification
5.3 Tread-wear indicators marking shall be provided shall be carried out for establishing compliance of the
at minimum six/four (as applicable) places along the changed parameters to the requirements specified in
circumference to give indication to the user for location this standard.
of tread-wear indicator.
6.2.5.2 Family/Range of tyres would mean tyres,
5.4 The markings given in 5.1 shall be moulded into which do not differ in the aspects listed below, but
or on the tyres. These shall be clearly legible and having different brand names/trade-name/trade
situated in the lower area of the tyre on at least one of descriptions or trade-marks:
its sidewalIs, except for the inscription given in 5.1 .The
layout for tyre markings is given in Annex J. a) Registered name of company;
b) Country of origin;
6 CRITERION FOR TYPE APPROVALiTYPE c) Location of manufacturing facility;
TEST
d) Application category (road or off road or
6.1 Tyre(s) shall meet the test requirements when tested snow);
as per schedule given in Table 19. e) Construction type (standard or reinforced);
6.2 Type Approval Procedure o Structure (diagonal or radial or bias belted);
g) Tyre size designatio~
6.2.1 Application for type approval to be submitted
by the manufacturer. h) Speed category;
j) Tube or tubeless;
6.2.2 The application for type approval shall contain
k) Load index (or load capacity);
at least the technical information as specified in
Annex K. For type approval of tyre belonging.to one m) Ply rating of diagonal ply tyres; and
family of tyre, brand of the tyre to be selected for type n) Fabric material —Nylon/Polyester/Polymide -
approval shall be left to certi~ing authority. Worst case (one type).

6
IS 15633:2005

7 CONFORMITY OF PRODUCTION TESTS/ manufactured as to conform to requirements set forth


ACCEPTANCE TESTS in Table 20.
7.1 Periodic testing and approval of each type of tyre 7.4 The production and quality assurance system shall
as~er the approved family of tyres in 6.2.5.2 shall be meet all the requirements laid out by certifying
carried out. The approval marking shall be made only authority
on the tyres of that approved family and the same shall
8 BLS CERTIFICATION MARKING
not get extended to other families of tyres, unless tyres
from out of that undergone the same testing and type The product may also be marked with the Standard
approval for that family of tyre. Mark.

7.2 The authority which has granted type approval may 8.1 The use of the Standard Mark is governed by the
at any time verify the conformity control methods provisions of the Bureau ofhdian Standards Act, 1986
applied in each production facility. For each production and the Rules and Regulations made thereunder. The
details of conditions under which the license for the
facility, the normal frequency of these verifications
use of the Standard Mark may be granted to
shall beat least once everytwo years.
manufacturers or producers maybe obtained horn the
7.3 The tyres approved under this standard shall be so Bureau of Indian Standards.

7
IS 15633:2005

ANNEX A

(Clauses 3.27 and 3.28)

LOAD INDICES AND SPEED CATEGORY SYMBOLS

Table 1 Load Indices


(Clause 3.27)

Load Corresponding Load Corresponding Load Corresponding Load Corresponding


Index Maximum Load Index Maximum Load Index Maximum Load Index Maximum Load
to be Carried to be Carried to be Carried to be Carried
kg kg kg kg
(1) (2) (1) (2) (1) (2) (1) (2)
o 45 31 109 62 265 93 650
1 46.2 32 112 63 272 94 670
2 47.5 33 115 64 280 95 690
3 48.7 34 118 65 290 96 710
4 50 35 121 66 300 97 -730
5 51.5 36 125 67 307 98 750
6 53 37 128 68 315 99 775
7 54.5 38 132 69 325 100 800
8 56 39 136 70 335 lQ1 825
9 58 40 140 71 345 102 850
10 60 41 145 72 355 103 875
11 61.5 42 150 73 365 104 900
12 63 43 155 74 375 105 925
13 65 44 160 75 387 106 950
14 67 45 165 76 400 107 975
15 69 46 170 77 412 108 1000
16 71 47 175 78 425 109 1030
17 73 48 180 79 437 110 1060
18 75 49 185 80 450 111 1090
19 77.5 50 190 81 462 112 1120
20 .80 51 195 82 475 113 1150
21 82.5 52 200 83 487 114 1 ~80
22 85 53 206 84 500 115 1215
23 87.5 54 212 85 515 116 1250
24 90 55 218 86 530 117 1285
25 92.5 56 .224 87 545 1}8 1320
26 95 57 230 88 560 I 19 1360
27 97.5 58 236 89 580 120 1400
28 100 59 243 90 600
29 103 60 250 91 615
30 106 61 257 92 630

Table 2 Speed Category Symbol and Maximum Speed


(Clause 3.28)

Slmo. Speed Category Symbol Maximum Speed


kmib
(1) (2) (3)

O L 120
ii) M 130
iii) N 140
iv) 150
v) : 160
vi) R 170
vii) s 180
viii) T 190
ix) u 200
x) H 210
xi) v 240
xii) w .270
xiii) Y 300

8
1S 15633:2005

ANNEX B
(Ch.fses4.1.1,4.1.1.1,4.1 .l.2and4.l.2)
GENERAL DATA AND LOAD INF-LATION PRESSURES

Table 7 Passenger Car Tyres (Diagonal Ply)


’95’ Super Balloon Series 13 and Smaller Rim Diameter Codes General Dimension Data
(Clauses 4.1.1,4.1 .l.l,4.1.1.2,4.1 .2,4.1.2.1 .2and4.l.2.2.2j

SI Tyre Size Ply Rim New Tyre — Inflated


No. Designation Rating Ree Section Width,mm Overall Dkrrneter, mm Maximum ‘Maximum
m Design Minimum Maximum Design Minimum Maximum Load Cold I.P.’)
width width width diameter diameter diameter kg kPa
(1) (2) (3) (4) (5) (6) (7) (8) (9) (lo) (11) (12)
3~J 132 127 }40
i) 5.20-10 6 ~ 508 500 526 275 210
E E z
3~J 122 117 130
ii) 4.50-12 6 ~ 529 522 545 255 210
E E 135
3)4J 132 127 I40
iii) 5.20-12 6 ~ 558 550 576 310 210
E E E
3)4J 132 127 140
iv) 5.20-13 6 ~ 582 574 600 335 210
E = E
4J 145 I39 I54
v) 5.60-13 6 600 592 619 385 210
G % G E
4J I50 444 159
vi) 5.90-13 6 — 616 607 636 425 210
4 Y>J % G G
163 156 I73
vii) 6.40-13 6’ ~ 642 633 664 465 210
5K or J G z E J

i] Inflation pressure.

Table 8 Passenger Car Tyres (Diagonal Ply)


’95’ Super Balloon Series 14 and 15 Rim Diameter Codes General Dimension Data
(Clauses 4. I.l,4.1,1.1,4.1.1.2,4 .l.2,4.1.2.1.2 and4.l.2.22)

SI Tyre Size Ply Rim New Tyre — Inflated


No. Designation Rating Ree Section Width, mm Overall Dkuneter, mm Maximum Maximum
n Design Minimum Maximum Design Minimum Maximum Load Cold LP.l)
width width width diameter diameter diameter kg kPa
(1) (2) (3) (4) (5) (6) (7) (8) (9) (lo) (11) (12)
3~J 132 127 140
O 5.20-14 6 ~ 612 604 630 375 210
* E G
4J 145 139 154
ii) 5.50-14 6 — 626 618 645 405 210
4~J E G E
4J 150 144 159
iii) 5.90-14 6 642 633 662 440 210
~ E G E
4J 145 139 154
iv) 5.60-15 6 — 650 642 669 425 - 210
4~J G G G
4J 150 144 I59
v) 5,90-15 6 — 668 659 688 460 210
4~J G G 164
4~J 163 156 I73
vi) 6.40=15 6 692 683 714 520 210
5J G E E
4~J 170 163 180
vii) 6.70-15 6 710 700 733 560 210
T E -G G

1) Inflation pressure.

9
1S 15633:2005

Table 9 Passenger Car Tyres (Diagonal Ply)


’88’ Low Section Series General Dimension Data
(Chmses4.1.1,4.1.1 .1,4.1.1 .2, 4.1.2,4 .1.2.1.2 and4.1 .2.2.2)

SI Tyre Size Ply Rim New Tyre — Inflated


Nr). Designation Rating ‘Ret Section Width, mm Dverall Dh3rneter,mm Maximum Maximum
Alt Design Minimum Maximum Design Minimum Maximum Load Cold I.P.’]
width width width diameter diameter diameter kg kPa
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12)

i) 7.25-13 6 ~ g g g 654 644 677 545 210


5)4J
5J 178 171 189
ii) 7.00-14 6 668 659 690 545 210
5~J
— % iii 194
5~J 190 182 201
iii) 7.50-14 6 — 688 678 711 600 210
6J G 187 56

‘1 Inflation pressure.

Table 10 Passenger Car Tyres (Diagonal Ply)


’82’ Super Low Section Series General Dimension Data
(C/auses 4.1.1,4.1.1 .1, 4.1.1 .2,4.1.2,4.1.2.1.2 and4.1 .2.2.2)

1 s] Tyre Size Ply I Rim I New Tvre — Inflated I


No. Designation Rating

‘~
mm I Maximum I Mazimum i

1 I I
Minimum daximum Load Cold I.P.’)
width diameter kg kPa
- I 1

(1) (2) (3) (4) (5) (6) (lo) I (11) (12)


4
i) 5.65-12
z
4J 131 126 139
I
522
I 515

4 340 165
ii) 6.15-13 4j4J 157 151 600
z G G

iii) 6.95-14 6 —
5J
5)4J
6J
178
E
171
176

200
Ft=t=
220
658 515 2}0

iv) 8.25-14 6 6K g 690 680 713 660 210


5)4J i% 215

‘‘ Inflation pressure.

Table 11 Passenger Car Tyres (Diagonal Ply)


Alpha-Numeric ’78’ Series G-eneral Dimension Data
(C/auses 4.1.1,4.1.1.1,4 .l.l.2,4.1.2,4.1.2 .l.2and4.1 .2.2.2)

SI Tyre Size Ply Rim New Tyre —.hstlated


Nrs. Designation Rating Ree
Section Width, mm Overall Diameter, mm Maximum Maximum
Design Minimum Maximum Design Minimum Maximum Load Cold I.P.’)
width width width diameter diameter diameter kg 4cPa
(1) (2) (3) (4) (5) (6) (7) (8) (9) (lo) (11) (12)
4 565 180
i) F78-15 5!4J 196 I88 206 697 688 706
z z %

‘) Inflation pressure.

10
IS 15633:2005

Table 12 Millimetric Sizes of Passenger Car Tyres (Radial Ply)


General Dimension
(Clause.s 4.1.1,4.1.1.1,4 .l.l.2,4.l.2, 4.1.2.1.2 and4.1.2.2.2)

-s1 Tyre Sii Rec Rim ~ New Tyre— Inflated


No. Designation Measuring Section Width, mm Overall Dknwter, mm Maximum Maximum
Rim is Cold I.P?
Undemored Design Minimum Maximum Design IWnimum Maximum LQsd
width width width diameter diameter diameter kg kPa
(1) (2) (3) (4) (5) (6) (7) (8) (9) (lo) (11)
’80’ Series
4J 145 139 152
i) 145/80 R1O @ 486 479 493 325 240
E K 157
3!4J 1-33 128 140
ii) 135/80R12 521 515 527 315 240
T E E 145
4J 145 139 152
iii) 145/80 R12 ~ 537 530 544 375 240
150 144 157

47iJ 157 151 165


iv) 155f80R12 553 546 560 412 240
T E G G
4J .145 r39 152
v) 145/80-R13 ~ 562 555 569 387 240
E 144 157
157 151 165
vi) lfi/80”R13 4%J 578 571 585 437 240
E E E-6
4!4J .165 158 173
vii) 165/80 R13 594 586 602 487 240
-Y E G E
5J 177 170 186
viii) 175/80 R13 610 602 613 530 240
G = E K
4J 145 139 152
ix) 145/80 R14 ~ 588 581 595 412 230
E E Y
4%J 157 151 165
x) 155/80 R14 604 597 61-1 450 230
T E G 170
4%J 165 158 173
xi) 165/80 R14 620 612 628 515 “240
T 6 163 178
5J 177 170 186
xii) 175/80 R14 636 fi28 644 560 240
G E 175 191
4!4J 165 158 173
xiii) 165/80 R15 645 637 653 530 230
T E = K
5%J 196 188 206
xiv) 195/80 R15 693 684 702 710 240
T % E G
’75’ series
6J 216 208 227
xv) 215175R15 ~ 703 693 713 800 240
211 z 222
6%J 235 226 244
xvi) 235175R15 733 722 744 925 240
T z G 249
6J 223 214 234
xvii) 225/75 R16 744 733 754 900 240
m E % 239
’70’ Series
145 139 151
xviii) 145/70 R12 -& 509 503 515 325 240
G G E
4%J 157 151 163
xix) 155/70R12 523 516 530 365 240
%- 162 156 168

11
1S 15633:2005

Table12 (Continued

sl Tyre Size Rec Rim Siies New Tyre — Inflated


No. Designation Measur~ Section Width, mm OverallDhneter, mm Maximum Maximum

z
Rim is
Klnimum Maximum Design Mhmmn Maximum Load Cold I.P.))
Underscored ~~tin
width width diameter diameter diameter kg kpa
T (5) (6) (7) (8) (9) (lo) (11)

xx) 534 528 540 345 240

4%J
I
xxi) 155/70R13 157
m- E

xxii) 165/70 R13 > 170


4!4J K
I I

xxiii) 175/70 R13


G
5J 177
E
170
E I 184
%
576 369 583
I
475 240

xxiv) 175/70.R14 5J 177 602 595 609 500 240


++ m E

_5~J
I
xxv) 185/70 R14 189 616 608 624 560 240
6J G

xxvi) 195/70 R14


G
6J
I 201
G
193
E I 209
G
630 622 638 615 240

193 ] 209

=-H--l+
xxvii) 655 647 663 630 240
Kilm
xxviii)
1- 219
%
237
241
697 688 706 800 240

I
xxix) 265/70 R15 8J 272 753 742 764 1060 240
ZTJ G

xxx) 235/70 R16 7J


&j I 240
E
272
230
z I 250
z
736 726 746 925 240

=--E
xxxi) 265170R16 8J 778 767 789 1120 240
m Z7
’65’ Series

xxxii) 155/65 R13 4%J 157 532 526 ’538 365 240
++ --K E

xxxiii) 544
I
1
538
I
!
550
I
I
412
I
)
240

xxxiv) 185/65 R13 5%J


x- I 189
=
181
E% I
197
z
570 563 577 515 240

Xxxv) 165/65 R14 5J 170 570 564 576 437 240


m G

xxxvi) 175165R14 5J 177 170 184 584 577 591 475 240
G E E G
5%J 189 197
xxxvii) 185/65 R14
++ T z E
596
I 589
I 603
I 530
I 240

6J 201 209
Xxxvtit) 195/65 R15
m I % ZE
635 627 643 615 240

=4-=4-=
647 639 655 670 240

185/60 R13 5%J


z I
189
E
m 12
552 545 559 450 240
IS 15633:2005

Table 12 (Concluded)

sl Tyre Size IecRim Sizes New Tyre — Inflated


No. Designation Measur~ Section Width, mm Overall Dhsneter, mm I Maximum I Maximum
Rlm is
Underscored m@i- Mksimum Maximum Load Cold I.P.lJ
diameter diameter diameter kg kPa
(1) (2) (3) * (7) (8) (9) (lo) (11)
5!AJ 189
I 1-
xii) 185160R14 181 197 578 571 585 475 240
+/ 6J 194 E 202

Fxliii) ] 205/60R15
6J
5!AJ
6J
201
196 1-1-193
188
209
204
615

627
608

620
622

634
560

615
240

240
I 5!4J

- 6J
5!AJ %-i-+
652 645
I 659
I 630
I 240

6%J 221 212


1-1-
Xiv) 215/60 R16 230 664 656 672 690 240
6J 216 207 225

xlvi) 225160R16 6%J


6J
7!AJ
228
.223 1-1-219
214
237
232
676 668 684 750 240

=-l-=-E
xlvii) 255160R17 738 729 I 747 I 925 I 240
7J
’55’ Series

xlviii)

xlix)
205/55 RI 6

215/55 R16
6%J
6J
214
209
205
1-1-
200
223
218
632

642
=-H-=-k
635 649 615 240

F
F
’50’ Series w 654 647
I 639
I 670
I 240

T
Ii)

Iii)
225/50 R16

’45’ Series

255/45 R17 8%J


8J
w1-1-
255
250
245
240
265
260
632

662
625

655
639

671
630

750
240

240

‘)Inflation pressure.

13
ANNEX C

(Ckzuse 4.1.1)
METHOD OF MEASURING PNEUMATIC TYRES

C-1 Mount the tyre on the measuring rim specified by e) Inflate T-tyre temporary spare tyres; to
the manufacturer and inflate it to a pressure of 3 to 3.5 4.2 bar.
bar.
C-2 Condition the tyre, mounted on its rim, at the
C--1.1 Adjust the pressure as follows: ambient room temperature for not less than 24 h.
a) Inflate standard bias-belted tyres to 1.7 bar C-3 Readjust the pressure to the level specified
(170 kPa), in C-1,1.
b) Inflate diagonal (bias-ply) tyres tomaximum C-4 Measure the overall width by calliperat six equally.
inflation pressure for that tyre size spaced points, taking the tliclmess of the protective ribs
Ply Pressure (&w) or bands into account. The highest measurement so
Rating Speed Category obtained is taken as the overall width.

m
L,M, N IP, Q, R, SIT, U, I-I,V C-5 Determine the outer diameter by measuring the
maximum circumference and dividing the figure so
obtained by n (3.1416). The tyre overall diameter shall
be calculated by using the following formula:

DO=~
7r
c) Inflate standard radial tyres to 1.8 bar
where
(180 lcPa),
DO= tyre overall diameter, in mm; and
d) Inflate reinforced tyres to 2.3 bar (230 kPa),
and C = circumference of tyre trea~ in mm.

ANNEX D

(Clause 4.2.1)

PROCEDURE FOR LOAIYSPEED PERFORMANCE TESTS

D-1 PREPARING THE TYRE axle and press it against the outer face of a smooth
wheel 1.70 m * 1 percent or 2.0 m ● 1 percent in
D-1.l Mount a new tyre on the test rim specified by
diameter.
the manufacturer.
D-2.2 Apply to the test axle a load equal to 80 percent
D-1.2 Inflate it to the appropriate pressure as given (in
Qf
bar) in Table 13.
a) Maximum load rating equated to the load
D-1.3”The manufacturer may request, giving reasons,
capacity index for tyres with speed symbols
the use of a test-inflation pressure differing from those
L to H inclusive.
given in D-1.2. In such a case the tyre shall be inflated
to that pressure. b) Maximum load rating associated with a
maximum speed of 240 km/h for tyres speed
D-1.4 Condition the tyre-and-wheel assembly at test- symbol V (see 3.30.2).
room temperature for not less than 3 h. c) Maximum load rating associated with a
D-1.5 Readjust the tyre pressure to that specified maximum speed of 270 km/h for tyres with
in D-1.2 or D-1.3. speed symbol W (see 3.30.3).
d) Maximum load rating associated with a
D-2 TEST PROCEDURE maximum speed of 300 km/h for tyres
D-2. 1 Mount the tyre-and-wheel assembly on a test with speed symbol Y (see 3.30.4).

14
IS 15633:2005

Table 13 Load/Speed Performance


(Clauses 4.2.1 andD-1 .2)

SI Speed Category Diagonal (Bias-Ply) Tyres Radial Tyres Bias-Belted


No.
~ ~ ‘Yres
‘ta”dard
Reinforced
(1) (2) (3) (4) (5) (6) (7) (8)

i) L, M, N 2.3 2.7 3.0 2.4 2.8 —


ii) P, Q,~S 2.6 3.0 3.3 2.6 3.0 2.6
iii) T, U, H 2.8 3.2 3.5 2.8 3.2 2.8
iv) V 3.0 3.4 3.7 3.0 3.4 —
v) w — — — 3.2 3.6 —
vi) Y — — — 3,2 3.6 —

D-2.3 Throughout the test the tyre pressure must not maximum speed in the case of the smooth
be corrected and the test load must be kept constant. wheel having 2 m + 1 percent in diameter.
-D-2.4 During the test the temperature in the test-room However, for tyres suitable for maximum
must be maintained at between 20°C and 40°C.or at a speed of 300 km/h (speed symbol Y), the
higher temperature, if the manufacturer agrees. duration for the test is 20 min at the initial
test speed step and 10 min at the last speed
-D-2.5 Carry the test through, without interruption in
step.
conformity with the following particulars:
D-2.6 However, -in case of a second testis performed
a) Time taken to pass tlom zero speed to initial
to assess the top performances of a tyre type suitable
test speed for 10 min.
for speed above 300 kmih, the procedure shall be
b) Initial test speed prescribed maximum following.
speed for the type of tyre (see 3.28), less
40 km/h in the case of the smooth wheel However, in case of a second test is performed to assess
having 1.70 m~,l percent in diameter or less the top performances of a tyre type suitable for speed
30 kmlh in the case of the smooth wheel above 300 km/h, the procedure shall be following.
having 2 m ● 1 percent in diameter. D-2.6.1 Apply to the test axle a load equal to 80 percent
c) Successive speed increments for 10 km/h. of the maximum load -rating associated with the
d) Duration of test at each speed step except the maximum speed specified by the tyre manufacture.
last for 10 min.
D-2.6.2 Test shall be run without interruptions in
e) Duration of test at last speed step for 20 min. accordance with the following
f) Maximum test speed. prescribed maximum
a) 10 min to build up from zero to the maximum
speed for the type of tyre, less 10 km/h in the
case of the smooth wheel having 1.7 m * 1 speed specified by the tyre manufacturer.
percent in diameter or equal to the prescribed b) 5 min at the maximum test speed.

ANNEX E

(Clause 4.3.1)
PROCEDURE FOR ENDURANCE TEST

E-1 APPARATUS E-1.l Preparation of Tyre for the Test

The test wheel shall be a flat-smooth-faced wheel Condition the inflated tyre/rirn-wheel assembly in an
having diameter of 1.7 m + 1percent. The surface width ambient atmosphere 20”C to 40°C or higher, if
of the wheel shall be more than the loaded tyre tread acceptable to the tyre manufacturer for a minimum
width. The air surrounding the tyre during the test shall period of 3 h. Readjust if necessary, the tyre pressure
be at a temperature of 20”C to 40”C, or at a higher to the original inflation pressure immediately before
temperature if acceptable to the tyre manufacturer. the test.

15
IS 15633:2005

E-1.2 Test Procedure face of thetest drum attheinitial (stage I)test load,
followed by the test .Ioads stage 2 and 3, as those
Mount the conditioned tyre/rim-wheel assembly on a
specified in Table 14.
test machine axle and press the tyre tread against the

Table 14 Endurance Test Parameters (T_est_IMlation Pressure 180 I@a)


(Clauses 4.3.1 and E-1.2)

sl Test Load Maximum Load Capability x Percentage of


No. kg Maximum Load

(1) (2) (3)


Test speed, krdh 81
c .
Test -stage Test period~ -Percentage of maximum rated load

O 1 4 85
ii) 2 6 90
iii) 3 24 1-00

ANNEX F

(Clauses 4.4.1 and 4.4.2)


PROCEDURE FOR BEAD UNSEATING RESISTANCE TEST

F-1 PREPA-RATION OF TYRE points approximately equally spaced around the


circumference of the tire, and the load for each
Wash the tubeless test tyre for passenger car at the
measurement shall be recorded.
beads, and mount it, as a rule, on a recommended
painted rim as specified in applicable specifications
Table 15 Minimum-Bead Unseating Resistance
without the use of lubricant or adhesive. Inflate the
Value (Tubeless Tyres)
tyre to inflation pressure of 180 kPa. Allow it to stand
(Uzuses 4.4.2 and F-1.2)
at the room temperature for at least 3 h and then readjust
its pressure to the original inflation pressure. S1 NominalSeetion NominalSection Nominalsection
No. Width Under 160 Width 160 to 205 Width 205 or
-F-l. 1 Test Device Exclusive More
The test device is a standard block as shown in Fig. 2 (1) (2) (3J (4)
(for reference) shall be used and is.forced against tyre i] 6670 N 8890 N 11120N
side wall. (680-kgf) (905 kgf) (1 135 kgfi

F-1.2 Test Procedure


Table 16 For Tyres Load Index is not Marked
With the tyre and wheel mounted in the suitable fixture,
(Clauses 4.4.3 and F-1.2)
the load shall be applied through the standard block to
the centre of sidewall at a rate of 30 + 1.5 mm/min S1 Load Capability Load Capability Load capahh~
with the load arm substantially parallel to the tyre and No. Index 75 or Index 76 to 92 Index 93 or
Less More
rim assembly at the time of engagement. Increase the
(1) (2) (3) (4)
load until the bead unseats or until the applicable
loads specified in Tables 15 and 16 are met. The i) 6670 N 8890 N 11 120N
(680 kgf) (905 kgt) (1 135 kgf)
measurement of load shall be made at least four

16
IS 15633:2005

39 (rep)
10° 10°

\
7
1-41 146

-1
60. R 25
SECTION A -A B~
TANGENT
$
SECTION B - B

MATERIAL: CAST ALUMINUM 355


T-6 CONDITION
FINISH -50 MICRO INCH

FIG. 2 DIAGRAM OF BEAD UNSEATING BLOCK DIMENSIONS IN INCHES

17
IS 15633:2005

ANNEX G

(Clause 4.6.1)
PROCEDURE FOR TYRE STRENGTH TEST (PLUNGER TEST)

G-1 APPARATUS breaks or the plunger is stopped by the rim(bottoming


of the plunger against the rim), in which case the tyre
The equipment consists of a cylindrical steel plunger,
shatl be deemed to have passed the test regardless of
having a hemispherical end of a diameter specified in
energy value. Measurement of force and penetration
Table 17 and Table 18 and a device to force the plunger
at break (or bottoming against the rim) shall be made
rod into a tyre at the rate 50 + 1.5 mm/min.
at 5 points nearly equally spaced around the tyre
G-1. 1 Preparation of Tyre for the Test circumference. The arithmetic mean energy absorbed
shall be calculated from the five ener~ vrdues obtained
The tyre with a tube shall be mounted and inflated on at the break, using the formula given in G-1.3.
a test rim of the recommended size and shall be
conditioned at approximately the temperature of the G-1.3 Formula for Calculating the Breaking Energy
room in which the test is to be conducted for at least
3 h after which the pressure shall be adjusted, if
necessary, to the test inflation pressure specified in
Table 17 and Table 18. where

G-1.2 Test Procedure W = energy at break (or bottoming), in J (Joule);


F = force at break (or bottoming), in N; and
The plunger rod shall be forced into the tread of the
.P = penetration at break (or bottoming), in mm.
tyre/wheel assembly mounted as specified in G-1.l.
Perpendicularly over a tread elementat the centerline G-1.4 As an option, for purpose of conformity, if the
of the tread, or as near as possible to avoiding plunger energy measurements meet or exceed the
penetration into a tread groove. The rate of travel of minimum value specified, it is not necessary to
the plunger; shall be 50 + 1.5 mm/min until the tyre continue penetration of the plunger to break the tyre.

Table 17 Static Breaking Energy-for Passenger Car Tyres (Diagonal Ply)


(Clauses 4.6.1 and G-1)

SI Tyre Size Ply Rating Plunger Diameter Inflation Pressure Minimum Breaking Energy
No. mm kPa / A
Y
Rayon Nylon
J (kg-cm) J (kg-cm)
(1) (2) (3) (4) (5) (6) (7)
i) Up to 6.00 (Nominal section) 4 19* 0.2 165 113.(1 152) 181 (1 845)
6 19+0,2 195 169 (1 723) 271 (2 763)
ii) Above 6.00 (Nominal section) 4 19* 0.2 195 186 (1 896) 294 (2 998)
Including F78-15 6 19*0.2 195 280 (2 852) 441 (4 497)
8 19 ● 0,2 220 373 (3 802) 588 (5 996)

NOTES
1 Recommended rim sizes shall be used for the breaking energy test.
2 ForF78-I54PR bretiing energy tesL inflation pressure will be 170 kPa.

Table 18 Static Breaking Energy for Passenger Car Tyres.(Radial Ply)


(Clauses 4.6.1 and G-1)

S1No. Tyre Size Nominal -Plunger Diameter Inflation Pressure Minimum Breaking Energy
Section Width mm kpa J (kg-cm)
(1) (2) (3) @) (5)
i) Under 160 19* 1.6 180*5 220 (2 245)
ii) 160 or more 19+ 1.6 180+5 295 (3 010)

18
IS 15633:2005

Table 19 “Type Test Schedule


[Clause 6.1)

S1No. Tests Tyre 1 Tyre 2 Tyre 3 Tyre 4


(1) (2) (3) (4) (5) (6)
O Tyre marking 4 — — .
ii) Tyre dimensions 4 — — —
iii) Tread wear indicator 4 — — .-
iv) Tyre strength test 4 — ..
v) Endurance test — : .
vi) Load/Speed performance test — — 7
vii) Bead unseating resistance test for tubeless tyre — — — 7

Table 20 Conformity of Production Test


(Clause 7.3)

S1No. Tests Tyre 1 Tyre 2 Tyre 3 Tyre 4


(1) (2) (3) (4) (5) (6)

O Tyre marking 4 — — —
ii) Tyre dimensions — — —
iii) Tread wear indicator : — — —
iv) Tyre strength test + — —
v) Endurance test — 7 —
vi) Load/Speed performance test — — 7
vii) Bead unseating resistance test for tubeless tyre — — — T

ANNEX H

(Clause 5.2)

TYRE SIZE DESIGNATI(3N

Numeric 4.50 -12 4PR


Ply rating
Nominal rim diameter code
~ Nominal section width code

Metric 215 -S R 15
Nominal rim diameter code
Radial
~ Speed category symbol
Nominal section width code

Alpha Numeric (Bias)


Nominal rim diameter code
Nominal aspect ratio
Load

Alpha Numeric (Radial) B R ’78 14


Nominal rim diameter code
Nominal aspect ratio
Radial
m Load

19
IS 15633:2005

ANNEX J

(Clause 5.4)
ARRANGEMENT OF TYRE MARKINGS

J-1 THESE MARKINGS DEFINE A PNEUMATIC


TYRE

1 1 1
Ib 185/70 R14 89T ‘~ TUBELESS ~

t
1 t t

I c MAR 02 220 kPa (2.25 kglcm’)


k
C12

t t

b = 6 mm, Min.
c = 4 mm, Min.

a) Nominal section width of 185; a) Size designation, comprising the nominal


b) Nominal aspect ratio of 70; section width, the nominal aspect ratio, the
c) Radial-ply structure R, type-of-structure symbol (where applicable)
and the nominal rim diameter shall be
d) Nominal rim diameter of 14;
grouped as shown in the above example:
e) Load capacity of 580 kg, corresponding to 185/70 R14;
Ioad index 89 in Annex B to this regulation;
b) Load index and the speed category symbol
f) Speed category T (maximum speed 190 kdh); shall be placed together near the size
g) Fitting without an inner tube (tubeless); designation. They may either precede or
h) Manufactured during the month March of the follow it or be placed above or belowl; and
year 2004; and c) Symbol Tubeless, Reinforced, and M+S may
j) Maximum pressure of220 kpa or 2.25 kg/cm2. beat a distance from-the size designation.
NOTE — Arrangement of markings relates only to the
J-2 The positioning and order of the markings tyre designation. Other markings location wit] be left
constituting the tyre designation shall be the following: to the discretion of the tyre manufacturer,

ANNEX K

(Clause 6.2.2)

INFORMATION TO BE SUBMITTED FOR TYPE APPROVAL OF TYRES

1. Manufacturer’s name and address 9. Strwture: diagonal (bias-ply/bias-belted/


2. Telephone No. radial)
3. FAX. No. 10. Speed category
4. E-mail address 11. Load index of the tyre/maximum load carrying
5. Contact person capacity (kg)
6. Tyre-size designation 12. Whether the tyre is to be used with or without
7. Trade-name or mark an inner tube
8. Category of use (nmnal/special/snow) 13. Whether the tyre is normal or reinforced

20
IS 15633:2005

14. Ply-rating number of tyres for (for code allowed for that maximum speed. Applicable
designated tyres) only for tyres identified by means of letter
15. Overalls ectionw.idth( mm) code “V” within fhe size designation and
16. Overall diameter (mm) suitable for speeds over 240-km/h or for tyres
17. Rim on which tyre can be mounted identified by means of letter code Y?’ within
18. Measuring rim and test rim the size designation and suitable for speeds
over 270 kmlh
19. Inflation pressure (bar)
22. Intended for use on (type of vehicle)
a) Inflation pressure corresponding to
maximum load carrying capacity 23. Numbers and height of tread wear indicator
b) Test and measurement pressures 24. Type of tread pattern (Lug or rib)
20. Factor X referred to in 3.31 incase of 25. Drawing or photograph in triplicate identi~ing
theoretical (imaginary) rim, if applicable tyre tread pattern, side wall marking and
21. Maximum speed permitted by the tyre relevant dimensions of inflated tyre mounted
manufacturer and the load carrying capacity on the measuring rim.

ANNEX L
(Fiwewmi)

COMMITTEE COMPOSITION
Automotive Tyres, Tubes and Rims Sectional Committee, TED 7

Organization Representative(s)

Central Institute of Road Transport, Pune SHRIA. S. LAKRA(Chairman)


SHRJP. S. MONOLI(Alternate)
All India Motor Transport Congress, New Delhi SW CHJITARANIAN
DAS
Automotive Tyre “Manufacturers Association (ATMA), New Delhi SHRJN. GANESH
SHJUD. RAVINDRAN
(Alternate)

Ashok Leyland Ltd, Chennai SHRJ R. C. BALAKRJSHANAN


SHRJC. SUNDARSANAN(Alternate)

Association of State Road Transport Undertaking, New Delhi SHRJP. S. SHRJMALI


Smu S. K. PATRA(Alternate)
Automotive Research Association of India, Pune SHRIN. V. KARANTH
SHRJA. R. ARANKALLE
(Alternate)

Bajaj Auto Ltd, Pune Strro C. Y. DESHPANDE


Smu T.. M. BALARAMAN
(Alternate)

Bajaj Tempo Ltd, Pune Ssuu V. V. DESHPANDE


SHRJS. M. PARANJAPE
(Alternate)

Indian Tyre Technical Advisory Committee, New Delhi SHRJT. R. GOPALkKRISHNAN


SHRJT. FALCAO(Alternate)

Controllerate of Quality Assurance (Vehicles), Ahmednagar SHRJA. R. KOLKARNI


MAJORDEEPAKSHARMA
(Mterrrate)

Defence Research and Development Estt (DRDO), Ahmednagar SHRJ R. C. SETHI


Smu N. KARUPPAIAH
(Alternate)
>-
Department of Industry Policy and Promotion, New Delhi SHRJSusmr. KUMAR
SHRJV. K. JAIN(Alternate) i

Directorate General of Supplies and Disposals, New Delhi SHRIR. C. SHARiWIA


Escorts Tractors Ltd (Research and Development Centre), Smu A. V. ALEXANDER
Faridabad SHRJVIVEKGOPTA(Alternate)

21
IS 15633:2005

Organization Representative(s)

Fiat India Pvt Ltd, Mumbai SHRIV. MURUGAN

HMT Ltd, Pinjore SHRJALO~


NIGAM
SsnuP. K. AGGARWAL
(Alterrrute)
Hyundai Motor India Ltd, Chennai SHRIA. P. GANDHI

Maruti Udyog Ltd, Gurgaon SHRt DEEPAKKUMAR


SmuD. N. IIAvE(Alternate)
Mahindra and Mahindra Ltd, Nasik SHRJKAILASHJAT
Ministry of Defence, Jabalpur SHRJT. K. BASU
SHRJY. SOMRA(Alternate)

Ministry of Surface Transport (Transport Wing), New Delhi DIRECTOR


(TECHNICAL)
Ordnance Factory Board, Kolkata SHRIANURSINGH
Mu Y. SOMRA(Alternate)

Schrader Duncon Limited, Mumbai %-NOp. p. pRABHU


SHRJP. .J. SmrrY (Alternate)
Society of Indian Automobile Manufactures, New Delhi SHRSRAJATNANDI

Tat? hlotors Ltd. Pune SHRJS. P. MOOKERJEE


Srrar P. K. BANSRJES(Alternate)
Toyota Kirloskar Motor India Ltd, Bangalore SHIUSACHIOYANAZABI

Tractor Manufacturer’s Association, New Delhi SHRJT. C. GOPALAti


SHRJN. L. K. MALHOTRA(Alternate)

Triton Valves Ltd, Mysore SHRJS. ?VIALLIKAKJW4AIAH


Smu S. RAMESH(Alternate)

Wheels India Ltd, Chenrmi SHRJV. CHAKRARAJAN


(Ahernafe)
SHRIS. MUTHUKIUSHNAN

Yamaha Motor India Pvt Ltd, Faridabad SHRIK. C. JAIN


SSDUR. K. G(JPTA(Alternate)

BIS Directorate General SHRJP. C. JOSHJ,Dkector and “Head (TED)


[Representing Director General (EEoflcio Member)]

Member Secretay
SW R. R. SINGH
Deputy Director (TED), BIS

22
(Continued>om second cover)

In this standard S1units have been used, the unit of force, in Newton(N), of tyre load, in kilogram (kg) and of
pressure, in Pascal ( Pa ). Their relationships are given below for information:
1 kgf = 9.80665 N
1 kg flcmz = 98.066 kPa
The composition of the Committee responsible for formulation of this standard is given in Annex L.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with
IS 2:1960 ‘Rules for rounding oft%umerical values (revised,)’. The number of significant places in the rounded
off value should be the same as that of the specified value in this standard.
Bureau of Indian Standards

BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods and
attending to connected matters in the country.

Copyright

BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the fkee use, in the course of implementing
the standard, of necessary details, such as symbols and sizes, type or grade designations. Enquiries relating to
copyright be addressed to the Director (Publications), BIS.

Review of Indian Standards

Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards: Monthly Additions’.

This Indian Standard has been developed from DOG:No. TED 7 (404).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

BUREAU OF INDIAN STANDARDS


Headquarters:

Manak Bhavan, 9 Bahadur.Shah Zafar Marg, New Delhi 110002


Telephones: 23230131,23233375,2323 9402 website : www.bis.org.in

Regional Offices: Telephones

Central : Manak Bhavan, 9 Bahadur Shah Zafar Marg 23237617


NEW DELHI 110002 { 23233841

Eastern : 1/14 C.I.T. Scheme VII M, V.I.P. Road, Kankurgachi 23378499,23378561


KOLKATA 700054 { 23378626,23379120

Northern : SCO 335-336, Sector 34-A, CHANDIGARH 160022 2603843


{ 2609235
Southern : C.I.T. Campus, IV Cross Road, CHENNAI 600113 22541216,22541442
{ 22542519,22542315

Western : Manakalaya, E9 IvlIDC, Marol, Andheri (East) 28329295,28327858


MUMBAI 400093 { 28327891,28327892

Branches : AHMEDABAD. BANGALORE. BHOPAL. BHLJBANESHWAR. COIMBATORE. FARIDA13AD.


GHAZIABAD. GUWAHATI. HYDERABAD. JAIPUR. KANPUR. LUCKNOW. NAGPUR.
NALAGARH. PATNA. PUNE. RAJKOT. THIRUVANANTHAPURAM. VISAKHAPATNAM.

‘Printedat Simco ‘PrintingPress, Delhi

You might also like