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Papers from the 13th Youth Academic Exchange Conference of China Water Resources and Hydropower Research Institute

Article ID:

Guangdong Qingyuan Pumped Storage Power Station Computer Monitoring System

Bai Jianfei 1, Liu Xiaobo 1, Zhao Yongfei 1, Peng Yumin 2, Wang Dekuan 1, Zhang Xuefeng 2, Hu Zhibin 1

(1. Beijing Zhongshuike Hydropower Technology Development Co., Ltd. Beijing 100038, 2. Peak shaving and frequency modulation power generation company Qingyuan Pumped Storage Power Generation Co., Ltd. Guangdong Qingyuan 511853)

Abstract: This article introduces the application of the H9000 computer monitoring system in Qingyuan pumped storage power station in Guangdong, and introduces the system development, control

Process, system characteristics, main structure of the system, focusing on the main system structure and on-site operation experience and experience.

Keywords: pumped hydro storage; computer monitoring system, H9000; localization

CLC classification number: TP Document identification code: A

1 Introduction

Guangdong Qingyuan Pumped Storage Power Station is located in Taiping Town, Qingxin County, Qingyuan City, Guangdong Province, and is located in the northwest of the Pearl River Delta. The hub project consists

of upper reservoir, lower reservoir, water transmission system, underground powerhouse cavern group and switch station. The water delivery system adopts a one-pipe-four-machine solution. The maximum gross hydraulic head of

the power station is 504.5m. It is equipped with 4 vertical single-stage mixed-flow reversible water pump turbine-generator motor units with a single unit capacity (power generation mode) of 320MW. It is currently the largest pumped

storage unit with the largest single unit capacity in China. The total installed capacity of the power station 1280MW. It is a pumped storage power station with daily regulation. Its main tasks are peak regulation, valley filling, frequency

regulation, phase regulation and emergency backup. The main operating conditions of Qingyuan Pumped Storage Power Station are power generation and water pumping,

which include multiple operating conditions and operating modes. The operating conditions and operating modes need to be converted to each other. Due to the many operating conditions of the unit, frequent conversions

and high reliability requirements, higher requirements are placed on the computer monitoring system of the pumped storage unit. The computer monitoring system of the power station adopts the H9000 V4.0 system of Beijing

Zhongshuike Hydropower Technology

Development Co., Ltd. The H9000 V4.0 system is a domestically produced software product with 100% intellectual property rights. At present, all four units have been successfully put into commercial operation. The

H9000 computer monitoring system plant-level system and network equipment are put into operation simultaneously with the first unit. Other units of the monitoring system are put into operation simultaneously with the controlled

equipment. The development and application of the CSCS system will be introduced below.

2 System structure

2.1 System main network topology The

main network structure of the monitoring system adopts a ring plus star dual network structure. The main network is a double-ring network. Since the upper and lower warehouse LCUs are far away from the factory building,

Remotely, the public LCU6 in the factory is connected to the upper warehouse LCU8 in a star type, and the switch station LCU7 is connected to the lower warehouse LCU9 in a star type. The overall structure of the system is shown in Figure 1.

2.2 LCU structure

LCU is an important part of the monitoring system, responsible for on-site data collection and analysis, communication, on-site single-step operation and other tasks, and has high reliability requirements. In particular, the

unit LCU has to undertake tasks such as starting the water pump under operating conditions. It needs to monitor the excitation, governor main transformer cooler, excitation transformer, ball valve control cabinet, and tailrace gate

control cabinet. It also needs to communicate with the protection device, AC sampling device, and electrical The meter realizes communication. The main communication implementation methods are: 1) The main chassis and the

remote chassis are connected through the PROFIBUS-DP field bus; 2) (The communication with the generator-transformer group protection, excitation regulator, and AC sampling is implemented through the PROFIBUS-DP field

bus; 3 ) with main transformer cooler, governor hydraulic device, ball valve control cabinet,

Received date: Not published publicly.

About the author: Bai Jianfei (1978-), female, native place, senior engineer, mainly engaged in the research and development of computer monitoring systems for hydropower plants. jkbaijf@iwhr.com

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The tailrace gate control cabinet communicates through PROFINET industrial Ethernet; 4) It communicates with the speed regulator, electricity meter, and oscillation device through the MODBUS serial port

Communication implementation. The LCU communication structure is shown in Figure 2.

Remote control building of superior dispatch department

dispatch center layer

Large screen projection

equipment
Power station NIS system

Automatic fire alarm system/ ventilation and air

3# Telecontrol conditioning control system/

1# Telecontrol
1# Comprehensive
workstation workstation
Management Workstation

Central control room LCU

data server application server operator workstation Engineer workstation voice alarm 4# Telecontrol
2# Telecontrol
2# Comprehensive fieldbus
1#ÿ2# 1#ÿ2# 1#ÿ2# 1#ÿ2# workstation workstation
Management Workstation
workstation

100/1000M

Ethernet 3# Operator
Underground workshop workstation
Power station central control layer 100/1000M

Ethernet

Current stratum
printer
subdleif

subdleif

subdleif

subdleif
subdleif

subdleif

subdleif
subdleif

subdleif
1# Unit LCU 2# Unit LCU 3# unit LCU 4# unit LCU Unit common LCU Public LCU in the factory

Protection/ Protection/ Protection/

Protection/
Hydraulic measurement/inlet and outlet gate /
SCF/ Switchyard GIS/
excitation/ excitation/ excitation/ Hydraulic
excitation/ Plant power/In-plant GIS/Protection/In-plant upper storage power distribution/upper
protection measurement/ inlet and protection /switchyard
speed speed speed
speed public and auxiliary equipment/In-plant storage DC /...
/...
regulation/ outlet gate /download DC /...
regulation/ regulation/ regulation/ emergency backup power supply/In-plant DC/...
ball valve/ tail gate power distribution/
ball valve/ tail gate ball valve/ tail gate ball valve/ tail gate

/... download DC /...

/... /... /...
UPS1

UPS UPS UPS

UPS2

Underground workshop

Shangku Drop into the library

switch station

Figure 1 Structure of computer monitoring system of Qingyuan energy storage power station

3 Control process

(1) Pumped storage units have many processes, frequent conversions between processes, and high reliability and real-time requirements.

Pumped storage units include shutdown (S), spinning reserve (SR), generation (G), generation phase regulation (GC), pumping (P), pumping regulation

There are 6 steady states including phase (PC) and 3 transient states including line charging (LC), back-to-back drag (L) and black start (BS). As shown in Figure 3 [2].

The unit has many operating conditions and frequent and complex conversions.

Among all processes, the starting process of the water pump is more complicated. There are currently two main ways to start a water pump: variable frequency starting device (SFC)

and back-to-back (BTB). When using the SFC startup mode, the LCU, SFC and common LCU of the unit to be started communicate and coordinate with each other, involving

There are many equipments and the process is complicated. When starting in BTB mode, the LCU of the driving unit, the LCU of the towed unit and the common LCU of the unit need to be related to each other.

Intercommunication and coordination involve more equipment and more complex processes.

(2) The amount of communication data between pumped storage LCUs is large, and the data is used for control processes, which places high requirements on communication between LCUs.

Taking unit data exchange as an example, for conventional unit LCU, the switching value calculation points of a unit LCU are about 100 points. For large or giant units,

Type unit, the LCU switching value calculation point of a unit is about 300. The LCU switching value calculation points of a unit for cleaning and storage have exceeded 3,000 points.

For data collection and control, strict logic and rigor are required.

(3) Unit “Three Checks and One Rejection” control procedure

According to the results of Qingyuan energy storage adjustment and maintenance calculations, the hydraulic system can withstand the pressure impact of load shedding when four units generate electricity at the same time. But if three

The unit is shedding load normally but one unit refuses to move, which may cause strong impact and damage to the waterway. In order to reduce the unit's three passes and one rejection as much as possible

The probability of occurrence of the situation requires designing corresponding trip action logic.

(4) LCU realizes all general switching software SOE functions

The displacement alarm function is very important for accident analysis. For important accident signals, set 80-point hardware SOE to distinguish important accident signals.

The rate is 1ms.

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Due to the large number of monitoring signals in Qingyuan energy storage power station, the unit LCU hardware input switching points (excluding SOE points) exceed 600 points.

The count and communication volume exceed 3,000 points. We call switching quantities other than SOE (including scanning input quantities, calculation points, and communication quantities) general switches.

quantity. In order to facilitate fault analysis, it is necessary to realize the displacement alarm of general switch values, that is, the software SOE function. In the Qingyuan energy storage project, we

We have developed all general switch software SOE functions and have successfully put them into operation on site. The software SOE resolution of the unit LCU is less than 30ms, public,

The software SOE resolution of LCUs such as switch stations is less than 10ms.

HMI
1P

1P

CPU dual-machine hot standby chassis

2

2
UPC
B
UPC
A

P3 P4

PROFINET switch
P1 P2

optical fiber optical fiber optical fiber optical fiber

P1 P1 P1 P1
P1R P2R P3

X1 P2 P2 P2
P2

SMP1
IM151-8 DP Unit procurement 1 CPU CPU CPU CPU
Excitation 1
Interface module master module

Main transformer air cooler control Governor hydraulic device Ball valve control cabinet Tailrace gate control cabinet

Profibus-DP
P1R P2R P3

X1

ANYBUS
IM151-8 MODBUS to DP
SMP2 SMP3
DP
interface module Protect Excitation 2
Master module unit procurement 2 Main transformer communication

MODBUS

A B GND A B GND A B GND

TH1 TH2 TH3 Oscillation
Smart electricity meter Smart electricity meter Smart electricity meter

Figure 2. Communication structure of unit LCU

4 system features

(1) Application of automatic power generation control (AGC) and pump joint control (PJC)

Develop automatic generation control (AGC) to optimize power generation conditions, and develop pump joint control (PJC) to optimize water pump conditions.

The working conditions are jointly controlled, and the power generation working conditions and water pump working conditions are controlled according to the preset optimization strategy to realize the automatic power generation working conditions and water pump working conditions of the unit.

dynamic control.

(2) Use sequential function chart

The sequence control and logic main program of LCU adopts the sequential function chart programming method, which is conducive to realizing seamless and fast manual single-step execution and automatic execution.

Quick switching is convenient for on-site installation and debugging.

(3) Data collection security measures

Collection equipment status monitoring; collection equipment communication channel status monitoring; “two out of three” processing of key control process data to ensure

verify the reliability of the data.

(4) Control safety measures

- In SFC starting mode, set up logical blocking with the outlet circuit breaker and starting knife switch of the towed unit;

- In the BTB starting mode, the generator outlet circuit breaker, starting knife switch, and drag knife between the towing machine and the towed machine, and between the two machines

The gate has blocking logic;

- For the control of key equipment, a combination of software logic blocking and hard wiring logic blocking is used to ensure the accuracy of operations;

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- Monitor the sequence control time of each step. If the predetermined time is exceeded, the Emergency Shutdown (ESD) procedure will be executed. (5) A fault diagnosis function

module is added to the human-machine interface at the factory station level to provide convenient means for fault diagnosis and accident analysis.

Figure 3 Conversion diagram of operating conditions of Qingyuan energy storage power station units

5 Engineering experience and understanding

5.1 Clear goals

It is necessary to learn from the experience and lessons learned in the construction of monitoring systems for pumped storage power stations at home and abroad to meet the needs of the power grid and Qingyuan energy storage electromechanical equipment and processes.

According to the requirements of the transition process, the monitoring system functions, reliability, performance indicators and other aspects have reached the first-class level at home

and abroad. 5.2 Measures in place

In order to achieve the above goals, software engineering methods are used for development, and attention is paid to defining the scope and goals of the project during the startup phase. Specifically, the following

measures were taken: (1) Extensive

research and multiple visits to relevant domestic energy storage power stations to understand the commissioning test phase and operation experience; (2) Fully communicate with the

mechanical and electrical general contractor to reasonably determine the scope of the monitoring system project, Determine the goals of each stage and determine the relationship with other

system interface.

(3) Convene technical coordination meetings regularly, and adopt the form of in-depth participation in joint development with owners, mechanical and electrical contractors, designers, etc., to determine

Clarify the characteristics, requirements and interfaces of each major equipment, and gradually refine the control process.

(4) Carry out a clear division of labor for the monitoring system development tasks, determine the interface, progress, and goals of the tasks, and make timely adjustments according to the project situation. 5.3 The effect

is significant

The computer monitoring system of Qingyuan Pumped Storage Power Station successfully passed factory acceptance in May 2014. On January 1, 2015, the 500kV switch station LCU7 was successfully put into

operation, providing a data collection and equipment control platform for the 500kV reverse power transmission and the five-shock closing test of the main transformer. On November 29, 2015, the station-level equipment of the

monitoring system plant, the LCU of Unit 1 and the unit’s public LCU5, the public LCU6 in the plant and the 10kV power distribution control panel and other auxiliary control panels were successfully put into commercial operation

simultaneously with Unit 1, and the project was successfully completed. All power generation direction tests were successfully completed, and various tests such as the static variable frequency start test were successfully completed.

On February 23, 2016, the local test project of Unit 2 and the back-to-back (BTB) start-up test with Unit 1 were completed and put into commercial trial operation. On June 1, 2016, the back-to-back (BTB) start-up test of Unit 3, Unit

1, and Unit 2 was completed and put into commercial trial operation. The three units completed the load rejection of 25% of the rated load, the load of 50% of the rated load, and the load of 75%. % rated load, 100% rated load

rejection, various test data are consistent with the calculation of the transition process, and meet the requirements of relevant national and industry standards. At 12:00 on August 25, 2016, the four units of Guangdong Qingyuan

Pumped Storage Power Station simultaneously conducted 25% rated load rejection, 50% rated load rejection, 75% rated load rejection, and 100% rated load rejection tests, and achieved complete success. On August 26, 2016, Unit

4 completed all tests and officially entered commercial operation.

As the key monitoring platform of the power plant, the H9000 computer monitoring system has powerful functions, advanced performance, stability and reliability, and user-friendly interface.

Received favorable comments from users. The following is a typical screen of H9000:

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6 Conclusion

The successful application of the H9000 V4.0 system in Qingyuan Pumped Storage Power Station in Guangdong marks the domestic production of computer monitoring systems for pumped storage power stations.

It has taken a big step forward in the modernization and will provide strong technical support for the large-scale construction of pumped storage power stations in our country.

references:

[1] Liu Xiaobo et al. Automatic control technology of large-scale pumped storage power stations, "2011 International Water Conservancy and Hydropower Science and Technology Development Trends Research Report", May 2013,

China Academy of Water Resources and Hydropower.

[2] Zhao Yongfei et al. Design and implementation of computer monitoring system for Qingyuan pumped storage power station, Hydropower Station Electromechanical Technology, Issue 2, 2012.

Computer Monitoring System of Guangdong Qingyuan Pumped Storage

Power Station

Bai Jianfei1 ,Liu Xiaobo1 , Zhao Yongfei1 ,Peng Yumin2 ,Wang Dekuan1 , Zhang Xuefeng2 ,Hu Zhibin1 (1. Beijing
IWHR
Technology Co,, Ltd, 100038, Beijing, China; 2.Qing Yuan Pumped Storage Power Generation

Co,, Ltd of CSG Power Generation Company, 511853 Qingyuan ,Guangdong province, China)

Abstract: This paper introduces the characteristics and the main structure of H9000, a computer monitoring
system that focuses on power automation through its application in Guangdong Qingyuan pumped storage
power station with relevant on-the-spot operation experience .
Key words:pumped storage power station; computerized supervision and control system;H9000; localization

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The 13th Youth Academic Exchange Conference of China Water Resources and Hydropower Research Institute

Guangdong Qingyuan Pumped Storage Power Station Computer Monitoring System

Bai Jianfei 1, Liu Xiaobo 1, Zhao Yongfei 1, Peng Yumin 2

1 Beijing Zhongshuike Hydropower Technology Development Co., Ltd.

2 Peak regulation and frequency regulation power generation company Qingyuan Pumped Storage Power Generation Co., Ltd.

Abstract

This article introduces the application of the H9000 computer monitoring system in the Qingyuan Pumped Storage

Power Station in Guangdong. It introduces the system development, control process, system characteristics, and main

system structure. It focuses on the main system structure and on-site operation experience and experience.

Key words

Bai Jianfei
Pumped hydro storage; computer monitoring system, H9000; localized

Bai Jianfei (1978-), female, senior engineer, mainly

engaged in the research and development of

computer monitoring systems for hydropower plants.

Note: The paper has not been published publicly.

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