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Sustainable Biodegradable Inks

Article · May 2020


DOI: 10.6084/m9.figshare.19165025.v1

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Sustainable Biodegradable Inks
Hamza Al Kakoun
College of Engineering
Swansea University
Swansea UK
689272@swansea.ac.uk

Abstract - In the long-lasting battle of trying to maintain compound that contributes to air pollution, and upon
cost-efficient products, the ink industry is one of the reaction with released volatile organic compounds (VOC)
industries that can find better solutions. For years, in the presence of sunlight, causes ‘ground-level ozone’,
water-based inks have been around doing a good and which is hazardous for the environment and humans. The
reliable job, however, still contain acrylic resins. above statistic showed that in such a short period of time, a
Acrylic resins are used in many different industries and change was made. In line with the benefits of the reduction
are becoming increasingly expensive to obtain due to of VOC’s released into the atmosphere, the following
demand. They also include VOC’s that could harm the question was proposed: “What if we implemented safe and
environment around us. Acrylic resins are also non- environmentally friendly products in our daily lives and see
biodegradable which makes it hard to recycle, causing the change?” One of those changes can be petroleum-based
more damage to our environment. Soy protein was inks. Petroleum-based inks contain a high amount of
examined as a potential replacement for the acrylic VOC’s (Volatile Organic Compounds) including toluene,
resins in water-based inks. Soy protein is biodegradable xylene and benzene (Flammable). Petroleum-based inks
and environmentally friendly, making it good for are very hazardous to the environment, not only because of
recyclability. They can also be used in flexographic their contents, but also due to the extraction process of the
printing processes. A soy vehicle was formulated along crude oil and making it useable. This leaves harm around
with an acrylic vehicle. Soy vehicle is later added in the environment [2], which leads us to finding alternatives
increments of 10%, 20%, 30% and up to 100% to of petroleum-based inks such as water-based inks.
replace the acrylic resins. Tests such as optical density,
colour difference and rub resistance were conducted, Due to the demand from customers and managements in
and compared performances of each ink incremented companies in being environmentally friendly, companies
soy were carried. The soy vehicle performed well and are driven into using water-based inks when applicable, as
similar to the acrylic vehicle, with the colour change they contain 90% less VOCs than solvent based inks [3].
having a very minimal difference that cannot be Water-based inks are mainly being used in flexography,
observed by the human eye. The water drop test was rotogravure and digital processes. The water-inks being
where the soy ink fell short to the acrylic ink. The soy used are made of acrylic resin chemistry, good for its gloss
ink proved to be a suitable replacement and with time and stability, but making it non-biodegradable. An
could achieve the replacement of acrylic resins. alternative to the acrylic resins is Soy protein. A successful
implementation and use of soy are in litho inks, used in
Keywords –Sustainable Ink, Biodegradable Ink, Soy- newspapers as they are easily recycled and reusable.
based Ink, Acrylic Resins, Soy Protein, Social Impact, Moreover, sustainable (such as economic, environmental,
Sustainable Impact and societal) implications of substituting soy based ink are
discussed in the paper, such as: in some places around the
I. INTRODUCTION world such as India and Lebanon, newspapers are used to
Throughout times, the Earth has been affected and cover and wrap oily sandwiches or bread as a common
increasingly polluted by the actions and inventions of practice in their day to day lives [4]. If these newspapers
human beings. As humans, we tend to progress with are being printed using petroleum-based ink, the chances of
technology to make our lives easier, yet we leave behind us developing hazardous health problems are drastically
crumbles of pollution that gradually compile to potentially increased – as I have been guilty of biting off a chunk of
create a world problem. As seen in the recent events of newspaper paper myself whilst eating in a rush on the
Covid-19, in which the world faced a highly contagious streets! This paper will also cover results and discussions
virus, which caused people to isolate and stay at home, in of previous experiments on extracting soy oil from
every part of this Earth. Due to this halt in peoples’ day to soybeans, therefore obtaining soy protein and potentially
day activity, cities such as Paris, Madrid and Rome saw a replacing acrylic resins from water-based inks. It will also
drop of over 50% in nitrogen dioxide [1], a chemical touch upon the process and utility of the soy product,
ProSoy 7475, used in the experiments. As due to the

1
restriction imposed by the Covid-19 pandemic, no practical different sections of industries [11].
work was made on my behalf. Experiments showed that the
soy protein product mainly being used is ProSoy 7475. The
main focus of this paper discusses the potential
replacement of acrylic resins with soy protein, therefore
making an ink more sustainable, biodegradable and
environmentally friendly, as well as its comparison with
petroleum-based inks.

II. LITERATURE REVIEW

The world as we know it is changing and evolving at a rapid


pace. We have gone from riding horses to flying airplanes
in a span of over 30 years. The problem lies with the
pollution that the Earth is having to endure because of said
evolvement. According to the World Health Organisation,
air pollution is the cause of 4.2 million premature deaths
worldwide [5]. People may not pay attention to the
environment and pollution enough, but as seen during the
Covid-19 pandemic, the result of people isolating has
caused pollution to drop significantly in the atmospheres of
major cities worldwide [1]. As seen in Figure 1 [6], after
Figure 1: India Aerosol Level Over Time [6]
India imposed a strict lockdown, they saw the lowest
aerosol levels in 20 years over northern India [6]. The An alternative to the petroleum-based ink is water-based
Copernicus Sentinel-5P satellite operated by the European inks. Water-based inks are being widely used to
Space Agency and European Commission was launched to compensate for the environmental aspect of inks and
monitor air pollution levels in cities and towns across the printing. They are made by composite grinding and
globe and showed a significant drop of Nitrogen dioxide dispersion processing the water-soluble resins, paint,
levels across Italy [1]. solvents and related additives. They replace benzene and
other solvents from traditional petroleum-based inks with
Nitrogen dioxide, a chemical compound that is primarily
alcohol and water, therefore containing 90-95% less
used in the production of the ‘greenery encouraging’
VOC’s than traditional petroleum-based inks [4], thus
fertilizers [7], is also found in fossil fuels combustion, or
making it more environmentally friendly for the reasons
vehicle exhaust, which contributes to the air pollution [7].
discussed. Water-based inks are used in flexography,
A harmful event that could be caused by nitrogen dioxide
rotogravure and screen and digital printing processes [13].
is ground-level ozone. Ground-level ozone occurs when
It was not until the 1980’s that water-based inks were
nitrogen dioxide interacts with volatile organic compounds
accepted and being used [14]. Among reasons as to why
known as VOCs in the presence of sunlight [8]. Breathing
they were not being used as much, were:
ozone can cause health problems such as coughing, chest
pain as well as worsening existing conditions such as • To use the water-based inks, new machinery and
asthma and bronchitis [9]. Since pollution can come in all equipment would have to be purchased, therefore
shapes and forms, companies worldwide have been put a hefty cost would be implemented.
under pressure and demand for more environmentally
friendly products and processes. Companies such as Coca • Water-based inks could only be used in certain
Cola have had changes to meet the demand such as materials, not metals nor plastics, as they required
introducing the ‘plant bottle’, where the bottle is made of an increased dying capacity.
up to 30% plant-based and 100% recyclable [10].
• Water-based inks had poor print quality, poor
A source of VOC’s and pollution is the ink industry. For blocking, water and abrasion resistance.
many years, petroleum-based inks were used throughout all
industries. These inks tend to have VOC’s such as benzene, The physical properties of water-based inks have since
xylene and toluene [11] which are very harmful to human evolved and now offer better performance as well as lower
beings given that compounds such as benzene has the printing costs, causing it to be applied on most materials
capability of causing cancerous health problems. VOC’s such as plastics, foil and food packaging. The water-based
could also contribute to the breakdown of the ozone. To inks are based on acrylic resins chemistry which helps the
make the petroleum-based inks, drilling is required to ink achieve gloss and stability [15]. In the case of flexo
obtain the crude oil which is then separated and refined for water-based inks, petroleum-based acrylic polymers are
different markets such as inks and asphalt, making it used. The acrylic resin is made of acrylic, methacrylic, acid
expensive to make because of the demand on crude oil from esters and other allyl monomers. Different properties and

2
applications could be achieved through a selection of Soy protein is popular due to its versatility of usage, for it
different resin structures and production processes. The can be used in foods, as a foaming agent, or in other aspects
acrylic polymers are used in different industries such as such as cosmetics, inks asphalts, cleaning materials and
automotive, paint, and adhesive industries [12]. This paper coatings. The proteins are built by the condensation
generates a problem of competing for the acrylic polymers, reaction of amino acid monomers, therefore creating
making it more expensive. The acrylic polymers are also peptide bonds. The result of the reaction is the release of
not biodegradable which means a replacement is needed in water molecules.
the ink industry, therefore leading to soybean protein as a
viable option. To conduct experiments using soy proteins, different
products can be used such ProSoy 7420 and ProSoy 7475.
Soy Ink has been around for many years. It is currently used ProSoy 7420 is a soy based thermo-mechanically
in newspaper, magazines and packaging prints around the processed polymer, while the ProSoy 7475 is both
world. It was first introduced when petroleum was chemically and thermo-mechanically processed polymer.
expensive, with demand outweighing the supply. The Both of which are designed to be a functional, consistent
Newspaper Association of America was looking for a and cost saving binder for water -based inks. Both products
substitute for the petroleum-based inks [16]. Soybeans are environmentally friendly, non-hazardous and
contain approximately 40% protein and 20% oil. They renewable. They can be let down into the ink as a solution
contain three natural surfactants, soy protein, soy lecithin, or dispersed as a powder into pigment prior to dispersion.
and soy saponin [17]. To obtain soy proteins, an extraction Both products’ advantages include superior heat resistance,
of soybean oil is required. Soy oil is used in cooking and excellent ink resolubility, and controlled amphoteric
food products and is renewable, therefore making it charge density. [19]
reasonably priced for ink manufacture. Soy oil has a wide
variety of advantages when used in inks, it can easily mix III. METHODOLOGY
with pigments to make deeper and brighter colours in litho In the experiment section, the formulation of soy vehicle is
inks, resulting in a better print quality. considered first. The formulation of the tradition acrylic
vehicle was considered second and compared properties
with the soy vehicle. Lastly, soy polymers are added to
replace acrylic resins in the acrylic vehicle and later, had
properties compared.

To measure the optical density, the reflection density could


be measured with a densitometer. Therefore, a numerical
value is assigned to the ink density. The higher the value,
the denser it is. An anilox handproofer (Fig. 3) is to provide
a provisional view of the printed results before printing on
the press, allowing a chance for any changes to be made
before a finalised print is done. Pigment Dispersion is used
to provide colour. Acrylic Varnish is used to hold pigments
on substrate. Wax is used to provide elasticity. Defoamer is
Figure 2: Soybean Composition [24] used to control foaming issues, and ammonia is used for pH
adjustments.

To make the soy vehicle, ProSoy 7475 powder, which can


To extract soy protein, the soybean’s fat (oil) and hull be obtained from ARRO company, is to be used for the
would have to be removed. Once the soybean has been experiment. The physical and chemical properties of
defatted and dehulled, there are three forms of protein that ProSoy 7475 are shown in Table 1.
can therefore be attained. The forms are, soy flour, soy
protein concentrates, and soy protein isolates. To obtain Table 1: ProSoy 7475 Physical/Chemical Properties
soy flour, the soybean would have to be grinded, and it [18]
would contain around 50 to 59% protein. To obtain soy
Dry Appearance Off White to Tan Granular
protein concentrates, the aqueous liquid of the soybean
Powder
would be removed, and it would contain protein in the
Solution Colour Opaque Light Brown
region of 65-72%. Finally, soy protein isolates are obtained
Bulk Density 𝑘𝑔
by removing the water-soluble carbohydrates of the 672
𝑚3
dehulled and defatted soybean, resulting with around 90%
Moisture 15%
protein, making it the most refined form of soy proteins.
[18] Max Solution Solids 20+%
Particle Size <5% (-325 Mesh)

3
To prepare the ProSoy solution, four variables are to be
taken into consideration. These are temperature, pH, shear,
and time. Any increase of rate of the variables could affect Table 3: Chemical/Physical Properties of Pigment
Dispersion
the rate or degree of solubilization. A good starting point
would be a solid level of 20% for the ProSoy. Solid Appearance Blue Liquid
limitations will be reached due to increased solution pH 8-10
viscosity with higher solids.
Solubility in Water Miscible
Specific Gravity (g/cm3) 1.11

Viscosity (cP) 15-25


The acrylic ink formulation (table 4) is then made with the
use of acrylic vehicle AC0073. pH should be at 9.1 and
viscosity measured at efflux time of 25 seconds.
Temperature controlled at 76 degrees C. To achieve the
lowest amount of variations, pH and viscosity would need
to be maintained with the soy vehicle.
Figure 3: Anilox Handproofer Table 4: Acrylic Ink Formulation Vehicle
To begin with to process, water is to be heated at around Material Weight (grams)
140F to 170F (60°C to 76.67°C). Amine is to be added Pigment Dispersion 43.5
under good agitation. A typical pH range of the final H2O 7.0
solution should be 9.0 to 10.5. ProSoy is then added under Acrylic Varnish 48.1
good agitation, causing the powder to immediately be
WAX 01.0
submerged under the surface and wet out. Failure of good
Defoamer 0.4
agitation or adding the ProSoy powder too fast, may result
in the powder sitting on the surface of the water, causing a Total weight 100
formation of lumps with the dry powder in the centre of the
lumps, making the solubilization process lengthier in time.
Agitation is then maintained with a vortex mixer for 40
minutes while remaining at the desired temperature. A
pigment dispersion is then added. For the case of the results
and discussions accuracy of this paper, a blue pigment (PB-
15-44) (table 3) from the American Inks and Technology is
considered. Other formulation ingredients are then added
under agitation to the solution, while the temperature
sensitivity of the formulation ingredients are kept under
consideration. If temperature sensitive ingredients were to
be added, the solution would need to be cooled to a suitable
temperature first, and then having the ingredients added.
Suitable biocide is to be added to prevent the growth of
bacteria. Table 2 shows the soy vehicle formulation.

Figure 4: Spectro-densitometer X-Rite [25]


Table 2: Soy Vehicle Formulation
Lastly, for comparison between acrylic resin based inks and
Parts soy inks, soy vehicle made from ProSoy7475 would be
Water 80 added to the acrylic ink, replacing the acrylic resin till up
ProSoy 7475 15 to 100%, making it a fully 100% soy ink. This is to regard
the effect of such incrementation editions on the
Amine (for pH 0.4 to 1.0 performance of the ink at each stage.
adjustment)
Isopropyl Alcohol 4 All inks should be made in different variations to get
Biocide As needed optimum desired pH, viscosity and stability. Inks are then
Antifoam As needed put through a rheology process. A suitable rheometer could
be equipped such as the AR 2000 rheometer (fig. 5) that is
equipped with conical concentric cylinder geometry. Inks
are then printed using a gravure proofing press, with tone

4
steps 5-100% to be used, having the plate
electromechanically engraved with a 45° compression
angle and 150 LPI resolution.

Upon completion of printing the inks, tests could be done


on them to conclude optic density and colour
measurements, colour difference, rub resistance, water
drop test, tape adhesion test, and vehicle foam test results.
The tests could be conducted as follows:
Table 5: Tests and Directions on experimented inks

Test Directions

Optical Measured with a densitometer (Fig.


density 4). Therefore, a numerical value is
assigned to the ink density. The higher
the value, the denser it is. In basic Figure 5: AR 2000 Rheometer [26]
terms, the light is blocked or absorbed,
the higher the density.
CIE L*a*b* A mapping system that combines
measurement tristimulus values to reproduce any
colour a human eye can see. L*
represents lightness, while a* and b*
represent colour-opponent dimensions
of red-green and yellow-blue.
Colour The difference between two colours in
difference a CIE L*a*b* colour space.

Rub Simulation of abrasion damage,


resistance mirroring typical damage on the field.
A suitable rub tester is used. (Fig. 6)
Water drop Dropping ink into water with time
durations ranged from 10 seconds to
120 seconds.
Tape 3M tape used and applied over printed
adhesion surface, then pulling it from the ink
surface. Failure of the test means that
the ink was stuck onto the tape when
being pulled.
Vehicle foam Acrylic and soy vehicles to be
separately formulated with addition of
DI water along with a defoamer. Figure 6: Sutherland Ink Rub Tester [27]
Samples are then shaken for 10
seconds. Samples were then left to
settle and had times of settling
measured.

5
IV. RESULTS AND DISCUSSION Table 7: Viscosity Over Time

An experiment was done on soy inks and acrylic based inks Soy Eflux Eflux Eflux Eflux
with comparisons and replacement between the two by added time (s) time (s) time (s) time (s)
Rahul Ramchandra Pingale from Western Michigan (%)
University [20]. The following are the results obtained (Day 1) (Day 10) (Day 25) (Day 60)
from the following papers, ‘Soy-Based Flexographic Ink 0 25 26 25 27
for Linerboard Printing’ [20], ‘Soy Protein Fluid Inks for
Packaging’ [21], and ‘Water Based Soy Inks for 20 26 25 26 27
Packaging’ [22]. The results are of the tests that were
mentioned previously in the methodology section. The first 40 27 27 27 27
observation made from the experiment was of all the
increments of inks pH and viscosity levels over time. As 60 27 27 28 27
previously mentioned, the soy vehicle would be added to
the commercial acrylic based ink, replacing the acrylic 80 28 27 28 27
resins in increments of 0-20-40-60-80-100 percent.
100 27 27 28 28
Therefore, each of the increments would have different
levels of pH and viscosity. The levels are shown in figures
7 and 8 with an observation time up to 60 days.
Table 7 shows that the acrylic ink had a constant range of
Table 6: pH Over Time 25 to 27 MPa. The soy ink increments however, had ranged
from 26 to 28 MPa. There was an apparent increase of
Soy pH pH pH pH
viscosity as more of the soy vehicle was added and time
added
(Day 1) (Day 10) (Day 25) (Day 60) passed.
(%)
The next test result was for the optical density that was
0 9.1 9 9.1 8.9
conducted using an X-Rite 530 spectrodenistometer.
According to the experiment, the optical density of the
20 9.1 9.2 9.2 9.2
acrylic ink was ranged from 1.26 to 1.29, while the optical
40 8.9 9.1 9.1 9.1 density of the soy vehicle increments ranged from 1.24 to
1.27, meaning that the difference was minimal with no
60 8.8 9 9 8.9 significant difference at 100% tone range, as shown in
figure 7.
80 8.7 9 8.9 8.8

100 9.1 9 9.1 8.9

The pH observation showed that the traditional acrylic


based ink with no soy vehicle added, had a stable range of
pH along the 60 days, ranging between 9.1 and 8.9.
However, when the soy vehicle is added in increments,
each increment had different but similar pH results. The
addition of 20% soy resulted in the pH starting at 9.1, then
remaining constant at 9.2. The addition of 40% soy had a
starting pH of 8.9 on day 1, but stayed constant at 9.1 up
until day 60. The addition of 60% soy had a pH range of Figure 7: Optical Density Comparison
8.8 and 9. The addition of 80% soy had a pH measurement
Next, a comparison of acrylic ink CIE LAB and soy vehicle
of 8.7 on day 1, which later on ranged between 8.8 and 9.
CIE LAB at 100% cyan tone step was conducted (fig. 8).
Finally, the 100% soy ink had a pH range of 8.9 and 9.1.

The decrease and changing of pH over time, results in a


change of viscosity. Table 7 shows the viscosity change
over time.

6
indicating that a higher soy concentration results in a drop
of performance.

Table 9: Water Drop Test Grade (0-5)

Time 100% Soy 100% Acrylic

(Seconds) Ink Grade Ink Grade

10 5 5

20 5 5
Figure 8: CIE LAB Comparison 30 5 5

Figure 8 shows that there was no significant difference 40 5 5


apparent in the comparison. As for the colour difference, a
50 5 5
𝛥𝐸 difference of 0.98 between acrylic and 100% soy ink
was recorded, the difference could not be observed by the 60 4 5
human eye [23].
120 3 5
The rub resistance test was conducted with a Sutherland rub
tester (fig. 6) with a load of 4 lb and 60 cycles, as previously
mentioned in the methodology.
For the tape adhesion test results, similar to the water drop
Table 8: Rub Resistance Grade (0-5) and rub resistance tests, a grading system on a scale of 0-5
with 5 being excellent was implemented (table 9). After the
Soy vehicle % Rub Resistance Grade 3M tape was pulled from the ink surface, the following
results were concluded. 100% acrylic ink, along with 20%
0 5
and 40% added soy vehicle, had a grade of 5, while the
20 3 remaining increments of 60, 80 and 100% soy vehicles
received a grade of 4, indicating that a higher soy
40 4 concentration results in a decline of performance.
60 4 Table 10: Tape Adhesion Test Grade (0-5)
80 5 Soy vehicle % 3M Tape Test Grade
100 5 0 5

20 5
As shown in table 8, the grading system was conducted on 40 5
a scale of 0 to 5, with 5 being excellent. 100% acrylic ink
had a rating of 5 along with 80% and 100% soy ink. Soy 60 4
vehicle addition 20%, 40% and 60% had a lower rating. A
potential possibility of why this had happened is that the 80 4
lower additions of soy vehicle, did not have a strong 100 4
enough bond to the acrylic vehicle.

The water drop test was conducted to observe the water


interaction with both the 100% acrylic ink and 100% soy The final result is from the vehicle foam test, where both
ink, with a grading scale of 0-5 with 5 being excellent soy and acrylic vehicles had their formulation ingredients
(shown in table 9). The results were obtained after a time cut down with 50% addition of DI water along with a
duration of the test being 10 seconds to 120 seconds. 0.001% Defoamer and shaken then left to settle.
Results showed that both the acrylic and soy inks were
rated as excellent for each of the tests of 10 to 50 seconds, As seen in figure 9, the soy vehicle only took 20 seconds to
however for the results at 60 and 120 seconds, acrylic inks settle while the acrylic vehicle settled in 80 seconds,
remained rated as excellent while soy ink kept decreasing, concluding that the soy vehicle settles faster, (foams less)
than its acrylic counterpart.

7
5P/Air_pollution_remains_low_as_Europeans_st
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