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Abstract - In the long-lasting battle of trying to maintain compound that contributes to air pollution, and upon
cost-efficient products, the ink industry is one of the reaction with released volatile organic compounds (VOC)
industries that can find better solutions. For years, in the presence of sunlight, causes ‘ground-level ozone’,
water-based inks have been around doing a good and which is hazardous for the environment and humans. The
reliable job, however, still contain acrylic resins. above statistic showed that in such a short period of time, a
Acrylic resins are used in many different industries and change was made. In line with the benefits of the reduction
are becoming increasingly expensive to obtain due to of VOC’s released into the atmosphere, the following
demand. They also include VOC’s that could harm the question was proposed: “What if we implemented safe and
environment around us. Acrylic resins are also non- environmentally friendly products in our daily lives and see
biodegradable which makes it hard to recycle, causing the change?” One of those changes can be petroleum-based
more damage to our environment. Soy protein was inks. Petroleum-based inks contain a high amount of
examined as a potential replacement for the acrylic VOC’s (Volatile Organic Compounds) including toluene,
resins in water-based inks. Soy protein is biodegradable xylene and benzene (Flammable). Petroleum-based inks
and environmentally friendly, making it good for are very hazardous to the environment, not only because of
recyclability. They can also be used in flexographic their contents, but also due to the extraction process of the
printing processes. A soy vehicle was formulated along crude oil and making it useable. This leaves harm around
with an acrylic vehicle. Soy vehicle is later added in the environment [2], which leads us to finding alternatives
increments of 10%, 20%, 30% and up to 100% to of petroleum-based inks such as water-based inks.
replace the acrylic resins. Tests such as optical density,
colour difference and rub resistance were conducted, Due to the demand from customers and managements in
and compared performances of each ink incremented companies in being environmentally friendly, companies
soy were carried. The soy vehicle performed well and are driven into using water-based inks when applicable, as
similar to the acrylic vehicle, with the colour change they contain 90% less VOCs than solvent based inks [3].
having a very minimal difference that cannot be Water-based inks are mainly being used in flexography,
observed by the human eye. The water drop test was rotogravure and digital processes. The water-inks being
where the soy ink fell short to the acrylic ink. The soy used are made of acrylic resin chemistry, good for its gloss
ink proved to be a suitable replacement and with time and stability, but making it non-biodegradable. An
could achieve the replacement of acrylic resins. alternative to the acrylic resins is Soy protein. A successful
implementation and use of soy are in litho inks, used in
Keywords –Sustainable Ink, Biodegradable Ink, Soy- newspapers as they are easily recycled and reusable.
based Ink, Acrylic Resins, Soy Protein, Social Impact, Moreover, sustainable (such as economic, environmental,
Sustainable Impact and societal) implications of substituting soy based ink are
discussed in the paper, such as: in some places around the
I. INTRODUCTION world such as India and Lebanon, newspapers are used to
Throughout times, the Earth has been affected and cover and wrap oily sandwiches or bread as a common
increasingly polluted by the actions and inventions of practice in their day to day lives [4]. If these newspapers
human beings. As humans, we tend to progress with are being printed using petroleum-based ink, the chances of
technology to make our lives easier, yet we leave behind us developing hazardous health problems are drastically
crumbles of pollution that gradually compile to potentially increased – as I have been guilty of biting off a chunk of
create a world problem. As seen in the recent events of newspaper paper myself whilst eating in a rush on the
Covid-19, in which the world faced a highly contagious streets! This paper will also cover results and discussions
virus, which caused people to isolate and stay at home, in of previous experiments on extracting soy oil from
every part of this Earth. Due to this halt in peoples’ day to soybeans, therefore obtaining soy protein and potentially
day activity, cities such as Paris, Madrid and Rome saw a replacing acrylic resins from water-based inks. It will also
drop of over 50% in nitrogen dioxide [1], a chemical touch upon the process and utility of the soy product,
ProSoy 7475, used in the experiments. As due to the
1
restriction imposed by the Covid-19 pandemic, no practical different sections of industries [11].
work was made on my behalf. Experiments showed that the
soy protein product mainly being used is ProSoy 7475. The
main focus of this paper discusses the potential
replacement of acrylic resins with soy protein, therefore
making an ink more sustainable, biodegradable and
environmentally friendly, as well as its comparison with
petroleum-based inks.
2
applications could be achieved through a selection of Soy protein is popular due to its versatility of usage, for it
different resin structures and production processes. The can be used in foods, as a foaming agent, or in other aspects
acrylic polymers are used in different industries such as such as cosmetics, inks asphalts, cleaning materials and
automotive, paint, and adhesive industries [12]. This paper coatings. The proteins are built by the condensation
generates a problem of competing for the acrylic polymers, reaction of amino acid monomers, therefore creating
making it more expensive. The acrylic polymers are also peptide bonds. The result of the reaction is the release of
not biodegradable which means a replacement is needed in water molecules.
the ink industry, therefore leading to soybean protein as a
viable option. To conduct experiments using soy proteins, different
products can be used such ProSoy 7420 and ProSoy 7475.
Soy Ink has been around for many years. It is currently used ProSoy 7420 is a soy based thermo-mechanically
in newspaper, magazines and packaging prints around the processed polymer, while the ProSoy 7475 is both
world. It was first introduced when petroleum was chemically and thermo-mechanically processed polymer.
expensive, with demand outweighing the supply. The Both of which are designed to be a functional, consistent
Newspaper Association of America was looking for a and cost saving binder for water -based inks. Both products
substitute for the petroleum-based inks [16]. Soybeans are environmentally friendly, non-hazardous and
contain approximately 40% protein and 20% oil. They renewable. They can be let down into the ink as a solution
contain three natural surfactants, soy protein, soy lecithin, or dispersed as a powder into pigment prior to dispersion.
and soy saponin [17]. To obtain soy proteins, an extraction Both products’ advantages include superior heat resistance,
of soybean oil is required. Soy oil is used in cooking and excellent ink resolubility, and controlled amphoteric
food products and is renewable, therefore making it charge density. [19]
reasonably priced for ink manufacture. Soy oil has a wide
variety of advantages when used in inks, it can easily mix III. METHODOLOGY
with pigments to make deeper and brighter colours in litho In the experiment section, the formulation of soy vehicle is
inks, resulting in a better print quality. considered first. The formulation of the tradition acrylic
vehicle was considered second and compared properties
with the soy vehicle. Lastly, soy polymers are added to
replace acrylic resins in the acrylic vehicle and later, had
properties compared.
3
To prepare the ProSoy solution, four variables are to be
taken into consideration. These are temperature, pH, shear,
and time. Any increase of rate of the variables could affect Table 3: Chemical/Physical Properties of Pigment
Dispersion
the rate or degree of solubilization. A good starting point
would be a solid level of 20% for the ProSoy. Solid Appearance Blue Liquid
limitations will be reached due to increased solution pH 8-10
viscosity with higher solids.
Solubility in Water Miscible
Specific Gravity (g/cm3) 1.11
4
steps 5-100% to be used, having the plate
electromechanically engraved with a 45° compression
angle and 150 LPI resolution.
Test Directions
5
IV. RESULTS AND DISCUSSION Table 7: Viscosity Over Time
An experiment was done on soy inks and acrylic based inks Soy Eflux Eflux Eflux Eflux
with comparisons and replacement between the two by added time (s) time (s) time (s) time (s)
Rahul Ramchandra Pingale from Western Michigan (%)
University [20]. The following are the results obtained (Day 1) (Day 10) (Day 25) (Day 60)
from the following papers, ‘Soy-Based Flexographic Ink 0 25 26 25 27
for Linerboard Printing’ [20], ‘Soy Protein Fluid Inks for
Packaging’ [21], and ‘Water Based Soy Inks for 20 26 25 26 27
Packaging’ [22]. The results are of the tests that were
mentioned previously in the methodology section. The first 40 27 27 27 27
observation made from the experiment was of all the
increments of inks pH and viscosity levels over time. As 60 27 27 28 27
previously mentioned, the soy vehicle would be added to
the commercial acrylic based ink, replacing the acrylic 80 28 27 28 27
resins in increments of 0-20-40-60-80-100 percent.
100 27 27 28 28
Therefore, each of the increments would have different
levels of pH and viscosity. The levels are shown in figures
7 and 8 with an observation time up to 60 days.
Table 7 shows that the acrylic ink had a constant range of
Table 6: pH Over Time 25 to 27 MPa. The soy ink increments however, had ranged
from 26 to 28 MPa. There was an apparent increase of
Soy pH pH pH pH
viscosity as more of the soy vehicle was added and time
added
(Day 1) (Day 10) (Day 25) (Day 60) passed.
(%)
The next test result was for the optical density that was
0 9.1 9 9.1 8.9
conducted using an X-Rite 530 spectrodenistometer.
According to the experiment, the optical density of the
20 9.1 9.2 9.2 9.2
acrylic ink was ranged from 1.26 to 1.29, while the optical
40 8.9 9.1 9.1 9.1 density of the soy vehicle increments ranged from 1.24 to
1.27, meaning that the difference was minimal with no
60 8.8 9 9 8.9 significant difference at 100% tone range, as shown in
figure 7.
80 8.7 9 8.9 8.8
6
indicating that a higher soy concentration results in a drop
of performance.
10 5 5
20 5 5
Figure 8: CIE LAB Comparison 30 5 5
20 5
As shown in table 8, the grading system was conducted on 40 5
a scale of 0 to 5, with 5 being excellent. 100% acrylic ink
had a rating of 5 along with 80% and 100% soy ink. Soy 60 4
vehicle addition 20%, 40% and 60% had a lower rating. A
potential possibility of why this had happened is that the 80 4
lower additions of soy vehicle, did not have a strong 100 4
enough bond to the acrylic vehicle.
7
5P/Air_pollution_remains_low_as_Europeans_st
ay_at_home
While the use of commercial water-based inks has had its [5] Ambient (outdoor) air pollution [Internet].
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