Technical Suplement JT4020ATTh3 R&P Couleur

JT/AT4020 Mach 1/Tier 3
with Rack & Pinion
Technical
Supplement
Issue 2.0
053-1215
JT/AT4020 M1/T3 w/R&P Technical Supplement Foreword
Foreword
This manual is an important part of your equipment. It provides basic hydraulic and electrical information,
harnesses, and diagrams to help you troubleshoot your Ditch Witch equipment. For detailed, step-by-step
troubleshooting information, refer to you Ditch Witch repair guide.
If you need a replacement copy, contact your Ditch Witch dealer. If you need assistance in locating a
dealer, visit our website at www.ditchwitch.com or write to the following address:
The Charles Machine Works, Inc.

Attn: Marketing Department
PO Box 66
Perry, OK 73077-0066
USA
The descriptions and specifications in this manual are subject to change without notice. The Charles
Machine Works, Inc. reserves the right to improve equipment. Some product improvements may have
taken place after this manual was published. For the latest information on Ditch Witch equipment, see your
Ditch Witch dealer.
Thank you for buying and using Ditch Witch equipment.

Foreword JT/AT4020 M1/T3 w/ R&P Technical Supplement
JT/AT4020 Mach 1/Tier 3

with Rack & Pinion
Technical Supplement
Issue number 2.0/TS-04/08

Part number 053-1215
Copyright 2008
by The Charles Machine Works, Inc
, Ditch Witch, CMW, AutoCrowd, Modularmatic, Jet Trac, Roto Witch, Subsite,
Perma-Soil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, The Underground, and
The Underground Authority Worldwide are registered trademarks of The Charles Machine Works, Inc.
JT/AT4020 M1/T3 w/R&P Technical Supplement Table of Contents
Table of Contents
Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
How To Use This Supplement . . . . . . . . . . . . . . . . . 5

Basic Hydraulic Troubleshooting . . . . . . . . . . . . . . 7
• Gear Pump Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
• Hydrostatic Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
• Load Sense Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
• Hydraulic Schematics and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Basic Electrical Troubleshooting . . . . . . . . . . . . . 28

• Reading CMW Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
• Common CMW Circuits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
• Circuit Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
• How To Use a Digital Multimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
• Basic Troubleshooting Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
• Electrical Schematics and Diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Table of Contents JT/AT4020 M1/T3 w/R&P Technical Supplement
JT/AT4020 M1/T3 w/R&P Technical Supplement How To Use This Supplement
How To Use This Supplement

This supplement contains the tools to help you perform basic electrical and hydraulic troubleshooting on
your machine:
• basic electrical troubleshooting steps that can be followed for any electrical circuit
• how to read CMW electrical schematics
• how to use a digital multimeter
• description of common circuit faults
• description of common CMW circuits
• electrical schematics and wiring diagrams specific to your machine
• basic hydraulic troubleshooting steps for the 3 types of hydraulic circuits used at CMW: gear pump,
hydrostat, and load sense
• hydraulic schematics specific to your machine
Use the basic troubleshooting steps combined with the schematics and diagrams to help isolate the cause
of a malfunction on your machine.
For more details and guided, step-by-step troubleshooting procedures, refer to the “Troubleshooting”
chapter of the repair guide for your machine.
How To Use This Supplement JT/AT4020 M1/T3 w/R&P Technical Supplement
JT/AT4020 M1/T3 w/R&P Technical Supplement Basic Hydraulic Troubleshooting
Gear Pump Circuits
Basic Hydraulic Troubleshooting
Gear Pump Circuits

Step 1: Test for Pump and Main Relief
Theory
If all functions of a gear pump circuit are malfunctioning, the problem may be poor suction conditions or a
malfunction of the main relief, the first component in the circuit, or the pump.
Test Suction Conditions
1. Verify oil level.

2. Visually inspect the suction lines.
3. Remove suction lines and check for obstruction.
Test Main Relief
Main relief should be connected to the pressure line that comes from the pump. It may be located in the
pump, as an independent relief, or in the first valve of the circuit. To check the relief:
1. Verify the pressure of the main relief.

2. If pressure is not correct, try adjusting the relief.
IMPORTANT: Document the number of turns made to the adjustment in case you need to go
back to the original position.
3. If adjusting the relief does not work, remove, clean, and inspect.
4. Install the relief and test again.
Basic Hydraulic Troubleshooting JT/AT4020 M1/T3 w/R&P Technical Supplement
Gear Pump Circuits
Test First Component in the Circuit
The first component in the circuit after the pump may have an internal leak or be obstructed in a way that
effects the entire circuit. Depending on the circuit, this can be evaluated in different ways. Consider
bypassing or inspecting the component.
IMPORTANT: Do not bypass the main relief.
Test Pump
Measure pump flow with a flowmeter and needle valve (such as test kit p/n 259-501). On a good pump,
flow should not decrease more than 70% when the pressure is increased. Sometimes measuring the
speed of a function can approximate flow. See your Ditch Witch repair guide for more information.
NOTICE: Always have a main relief in the circuit to avoid pump failure.
Step 2: Test Valves and Actuators

Theory
If one function is not operating properly, the problem is probably in a valve or actuators (cylinder or motor).
Test Valves
NOTICE: Perform these tests only after you have verified they will not damage components in the
circuit. Before troubleshooting, identify if there are any orifices in the circuit.
• Test electric valves with manual overrides if available.

• Consider switching hoses (re-routing) with another valve to determine if the problem is in the valve or
the actuator.
• For leakage on a valve that has PO checks, exchange checks with another location to determine if the
leakage is due to the PO check.
• For valves with work port relief, exchange reliefs with another location to determine if the relief is
malfunctioning.
Test Actuators
• For leakage in cylinders, perform a cylinder leak test.

• For motor actuators, measure the case flow.
Hydrostatic Circuits
Step 1: Check Charge Pressure
Theory
The charge pressure is low because of:
• oil leaking out of loop

• bad suction conditions
• pump malfunction
Test for Oil Leakage Out of the Loop
1. Measure charge pressure when the unit is malfunctioning.

2. If charge pressure is correct, go to Step 4.
3. If charge pressure is low, oil is probably leaking out of the loop. Look in the following places:
• Flushing valves or hot oil shuttles (Determine if you can cap off the flushing valve for a test. Do not
block case flow or you will cause a failure to the motor). If possible, measure the flushing flow
• Shift valves, brakes, brake valves, gripper valves, or any other valves that us charge pressure
(Determine if you can cap off these functions temporarily to test them)
• Motor leakage into case. Measure case flow, but remember to adjust for hot oil shuttle flow if
necessary. Consider measuring case pressure as an alternate test.
IMPORTANT: Measuring flow is preferred because pressure varies and is not accurate.
• Charge relief valve (either remove and inspect, or replace)

2. Visually inspect the suction lines.
Test Pump
The remaining causes for low charge pressure are charge relief, pump leakage, or charge pump
malfunction.
Charge Relief
1. Remove, clean and inspect the charge relief.

2. Re-install and test again.
Pump Leakage or Charge Pump Malfunction
1. Cap and plug the loop lines and all other external lines except the case drain and suction. In this state,
the pump is separated from the circuit.
2. If charge pressure is still low, you can eliminate everything external to the pump.
3. If charge pressure is correct, go to Step 4.
Step 2: Verify Main Pressures

Theory
The hydrostatic circuit is not producing the torque expected.
Test Main Pressure
1. If the pressures seem low, measure the maximum pressures of the main reliefs.
Step 3: Verify Pump and Motor Signal

Theory
The pump or motors are not being given the proper control signal, control pressure, mechanical control, or
the pump is not being turned.
Test Signals
1. Check the linkage, cable, pilot pressure, or electrical signal.

2. If the pump is equipped with manual overrides, use them to check signal.
3. Verify that the pump shaft is turning.
4. If the pump and motors are getting the proper signal and power, go to Step 1.
Step 4: Test for Oil Leakage Across the Loop

Theory
The loop is leaking from one side to the other. In this situation, charge pressure might be correct, but the
loop cannot produce full speed or torque.
Test
Look for ways the oil is leaking from one side of the loop to the other side. Consider the following
• Motor leakage across the loop (Will not show up in case flow. Cap off motor pressure lines.)
• Loop pressure relief valves (Exchange them to test.)
• Tow valve (Verify that it is closed.)
• Neutral valve
• Flushing valve
Load Sense Circuits
Load Sense Circuits

Step 1: Check Pump Differential
Theory
The reason for the malfunction is that the pump differential is wrong.
Test
1. Check the pump differential under the following conditions:

• at standby (not using any functions)
• when using functions that work properly
• when useing functions that are not working properly.
2. If differential wrong in any condition, try to adjust it. If it can’t be adjusted to the proper differential, go to
Step 2.
3. If differential is correct, go to Step 3.
Step 2: Check Pump

Theory
The pump is not operating properly. Possible causes are poor suction conditions or pump malfunction.

2. Perform an external visual inspection of the suction lines.
Test Pump
1. Cap off pressure line from pump and connect load sense signal line to pressure line. Pump should go
to compensator setting in this condition.
2. If pump does not go to compensator setting, the pump is malfunctioning.
3. If pump does go to compensator setting, the circuit may have an internal leakage in a valve in the
pressure circuit. To test, reconnect pump to the circuit, and block off valves one by one.
Load Sense Circuits
Step 3: Check Shuttle Circuit

Theory
The shuttle circuit has a leak or blockage that is causing the problem.
Test
1. Functioning some valves in the circuit and identify changes in behavior to determine which shuttles
could be leaking.
2. Cap off parts of the load sense signal circuit.
3. Run a separate independent signal line from the valve to the pump.
4. Identify any orifices in the load sense line and inspect for blockage.
5. Move shuttle cartridges from one location to another to see if the problem is effected.
6. If shuttle circuit does not have leakage or blockage, go to Step 4.
Step 4: Check Valves and Actuators

Theory
If one function is not operating properly, the problem is probably in a valve or actuators (cylinder or motor).
Test Valves
NOTICE: Perform these tests only after you have verified they will not damage components in the
circuit. Before troubleshooting, identify if there are any orifices in the circuit.
• Test electric valves with manual overrides if available.

• Consider switching hoses (re-routing) with another valve to determine if the problem is in the valve or
the actuator.
• For leakage on a valve that has PO checks, exchange checks with another location to determine if the
leakage is due to the PO check.
• For valves with work port relief, exchange reliefs with another location to determine if the relief is
malfunctioning.
Test Actuators
• For leakage in cylinders, perform a cylinder leak test.

• For motor actuators, measure the case flow.
HYDRAULIC SCHEMATIC 2
1
4
RACK & PINION THRUST CYL.
ROTATION THRUST CYL.
JT4020 T3 3
ROTATION
FROM AUXILIARY
CIRCUIT
14
OIL FILTER
25
OIL COOLER
26 THRUST CYL.
T6
THRUST CYL.
ANCHORS T
56
5
80
21
4500 4500
PSI PSI
13 R4
T2 32
P
P1
LS
ROTATION LS1
MOTOR T11 11
THRUST
15 65
T3 12
& MUD CD 1 54 A REV
16 LOAD SENSE T9 57
18 CHARGE
MUD PUMP
T4 28 MOTOR PRESSURE
T1 ROTATION PUMP
7
67 12
20
68
63
B FWD
T5
12 22 8 19
17 CP
77 CP
T7
LOAD SENSE 38
61 74 62
66
39 35 T12
40 THRUST LS MD BR
FO2
P.P. P.D. SV2 0.031
FO1
R4 0.020
DC1
FC1
MUD CHECK
3500 PSI DS1 CYLINDER
T RV1 SV1
A B T P CP B A
P X Y A B
T8 S2H
42 2 41
A C
RWD 1 RWD 3
B
31 TRACK TRACK
PLANETARY PLANETARY
6
37 27
30 30 30
30 THRUST
MOTORS CHG 3
79 T OUT (TO SPINDLE BRAKE
CD 1 IF INSTALLED)
SV3 T3 R5
CHG 3
SV2 T2 78
CHG 2
SV1 T1
THRUST CHG 1
BRAKE CP
02 P OUT ID0201120
HYDRAULIC SCHEMATIC
RACK & PINION
JT4020 T3
WRENCH
60 VALVE
A1 A2 B3
DS1 DS2
RV1 DCV1
.125
P
P
T
P1
T
SV1
77 LS
R4 SV2
B
CP
LS1 1250 PSI
SV3
CP
A
DS3 DS4
B1 B2 A3
33
34
46
52 52 ROTATE
CYLINDER
CA CA
V
V
CB CB
P P
FLOW DIVIDER FLOW DIVIDER
34
33
FRONT REAR
CLAMP CLAMP
CLYNDERS CLYNDERS
02 ID0201120
HYDRAULIC SCHEMATIC
RACK & PINION
JT4020 T3 SEAT ROTATE
9
71
58 47
64 73
GREASE
PUMP
PIPE GRIPPER
43
I2
PIPE GRIPPER
43 51 50 49
FRONT REAR SHUTTLE
TILT TILT STOP
70
44 PIPE LIFTER
FLOW DIVIDER
44
PIPE LIFTER 70
53 36 29
RIGHT
LEFT
STABILIZER STABILIZER
PIPE SHUTTLE
48
69 69
48 72
75
A B A B A B A B A B
100 PSI 100 PSI 100 PSI 100 PSI 100 PSI
10
b b b b b
45
a a a a a
P
T T T10
55
TO COOLER I2
RPM
FAN DRIVE AUXILIARY
76 PUMP PUMP
24
I2
02 ID0201120
HYDRAULIC SCHEMATIC
JT4020 T3 RACK/PINION
REF. # COMPONENT NOTES
0 Diesel Engine
1 Left Anchor Motor Displacement: 38 cid (625 cc)
2 Left Anchor Cylinder
3 Right Anchor Motor Displacement: 38 cid (625 cc)
4 Right Anchor Cylinder
5 Anchor Valve
6 Thrust Pressure Gauge
7 Test Port (T1) Load Sense Pump Inlet Pressure
8 Rotation Pressure Gauge
9 Seat Rotaion Cylinder
10 Setup Valve
11 Shuttle Valve
12 Hydraulic Reservoir 30-34 gallon tank capacity, 60 gallon system capacity
13 Test Port (T2) Load Sense Pump Outlet Pressure
STANDARD ELEMENT - Synthetic media spin-on element beta
2=2, beta 7=20, beta 10=75 BREAK-IN ELEMENT
AVAILABLE - Primary use is new machine start up or system
clean up after a component change, beta 2=2, beta 3=20, beta
14 Hydraulic Oil Filters 5=75 FILTER HEAD has 25 psi
Displacement: 8 cid (131.1 cc) Flow at 2400 rpm: 80 gpm (300
15 Load Sense Pump lpm). See T1, T2, T3, T4, T7, T8
16 Test Port (T3) Load Sense Signal Pressure
17 Shuttle Valve
18 Test Port (T4) Load Sense Pump Case Pressure
19 Test Port (T5) Forward Rotation Pressure
Displacement: 6.1 cid (100 cc) Flow at 2400 rpm: 60 gpm (225
lpm). Includes Charge Pump. Displacement: 1.6 cid (26 cc)
20 Hydrostat Pump Flow at 2400 rpm: 16 gpm (60 lpm).See T5, T9, T11, T12
21 Spike Relief Manifold Includes two 4500 psi reliefs
22 Two Speed Mobiling Valve
Displacement: 1.37 cid (23 cc) & 0.58 cid (10 cc) Flow at 2400
24 Fan & Auxiliary Pump rpm: 13.5 gpm (51 lpm) & 5.7 gpm (22 lpm). See T10
25 Oil Cooler/Radiator See T6
26 Test Port (T6) Pre-Cooler Pressure
Ground Drive Motor w/ Counterbalance Right, 2 Speed, Displacement: 11.9 cid (195 cc)/5.95 cid (98
27 Valve cc)
28 Drilling Fluid Motor Displacement: 6.0 cid (98 cc) or 8.0 cid (131 cc)
29 Right Stabilizer Cylinder
30 Thrust Motors Displacement: 9.8 cid (160 cc)
31 Series Parallel Valve
32 Rotation Motor Displacement: Max 4.88 cid (80 cc), Min 3.05 cid (50 cc)
33 Front Wrench Cylinder
34 Rear Wrench Cylinder
35 Ground Drive and Drilling Fluid Valve
36 Left Stabilizer Cylinder
02 ID0201120
HYDRAULIC SCHEMATIC
Ground Drive Motor w/ Counterbalance

37 Valve Left, 2 Speed, Displacement: 11.9 cid (195 cc)/5.95 cid (98 cc)
38 Test Port (T7) Load Sense Signal (Ground Drive/Fluid)
39 Shuttle Valve
40 Thrust Valve
41 Thrust Limiter Valve Includes 2 Reliefs, See T2, T8
42 Test Port (T8) Load Sense Signal (Thrust)
43 Pipe Gripper Cylinder
44 Pipe Lifter Cylinder
45 Pipe Handling Valve
46 Wrench Rotate Cylinder
47 Selector Valve Greaser: Front/Rear
48 Shuttle Motor Displacement: 15 cid (245 cc)
49 Shuttle Stop Cylinder
50 Drill Frame Rear Pivot Cylinder
51 Drill Frame Front Pivot Cylinder
52 Flow Divider/ PO Check Valve
53 Flow Divider Valve
54 Test Port (T9) Charge Pressure
55 Test Port (T10) Auxiliary Circuit
56 Oil Cooler Bypass 45 psi
ELEMENT - Synthetic media spin-on element beta 5(C)=1000
57 Charge Filter FILTER HEAD has no bypass.
58 Grease Pump
59 Pressure Switch
60 Wrench Valve
61 Mud Shut-Off Valve
62 Mud Shut-Off Cylinder
63 Load Sense Shutoff Valve
64 Check Valve 2 psi
65 Test Port (T11) Reverse Rotation
66 Test Port (T12) Brake Release Pressure
67 Bypass Check Valve
68 Bypass Check Valve 30 psi
69 Orifice Fitting 0.062"
76 Fan Motor Displacement:1.16 cid (19cc)
77 Orifice Fitting .028"
78 Case Drain Oil Filter 10 micron (nominal)
79 Charge Manifold
80 Internal Orifice 0.030"
02 ID0201120
HYDRAULIC SCHEMATIC
TEST PORTS
T1 Load Sense Pump Inlet Pressure 3-10 psi See Reference Note A, J
T2 Load Sense Pump Outlet Pressure 3200 +/- 50 psi ( JT Thrust Pressure) See Reference Note A, B
3350 +/- 50 psi (JT/AT Pullback Pressure) See Reference
Note A, B
410-450 ( Stand-by Pressure) See Reference Note A, C
3350 +/- 50 psi (Load Sense Compensator Setting) See
Reference Note A, D
T3 Load Sense Signal Pressure 30-70 psi (Load Sense Signal) See Reference Note A, H
T4 Load Sense Pump Case Pressure 0-25 psi (Load Sense Signal) See Reference Note A, J
3900 +/- 100 psi (Make Up Pressure @ Deadhead Condition)

T5 Forward Rotation Pressure Avoid deadheading for more than 5 seconds
Indicates pressure into the oil cooler. Should be less than 100
T6 Pre-Cooler Pressure psi most of the time. See Note A.
Load Sense Signal (Ground Indicates pressure in the load sense line at the Ground Drive
T7 Drive/Fluid) Valve. See Note A.
Indicates pressure in the load sense line at the Thrust Valve.
T8 Load Sense Signal (Thrust) See Note A.
T9 Charge Pressure 500 +/- 25 psi See Reference Note A, E
275 psi minimum See Reference Note A, F
T10 Auxiliary Circuit 3000 +/- 50 psi (Auxiliary Pressure) See Reference Note A, G
6000 +/- 500 psi (Breakout Pressure @ Deadhead Condition)

T11 Reverse Rotation Avoid deadheading for more than 5 seconds
T12 Brake Release Pressure 275 psi minimum See Reference Note A, F
02 ID0201120
HYDRAULIC SCHEMATIC
Reference Notes
All pressures should be measured with

oil temperature at the reservoir at least
A 130 degrees F.
With engine at wide open throttle and
carriage deadheaded, check thrust and
B pullback pressures.
no functions operating, check stand-by
C pressure.
an anchor cylinder deadheaded, check
D compensator setting.
With engine at wide open throttle,
check charge pressure. Make
E adjustment at rotation pump.
With engine at low idle, check charge

pressure. If below minimum listed and
wide open throttle pressure is correct,
there is a problem with the charge
F pressure system.
one of the functions of the auxiliary
circuit deadheaded, check the
pressure. Make adjustments at the
G setup valve.
no functions operating, check the signal
H pressure.
no functions operating, check the
J pressure.
02 ID0201120
HYDRAULIC SCHEMATIC
RACK & PINION R1
AT4020 T3 S1
R2
2 4 3
THRUST CYL.
1 THRUST CYL. R3
ROTATION ROTATION
12
OIL FILTER 56
14 OIL COOLER
26 THRUST CYL. THRUST CYL.
T6
25 ANCHORS
T
5
86
4500 4500
13 21 PSI PSI
T4 T2
18 32
P P1
LS
R4
THRUST ROTATION
11
LS1
MOTOR
16
& MUD
15 T11 70
T3 LOAD SENSE A REV CP
CP
SPINDLE
BRAKE T9 57
54
T1 65 MUD PUMP CHARGE
7 28 MOTOR PRESSURE
72 CD 1 ROTATION PUMP
20
73
B FWD
8
63
68 22
T5
17 19 69
77 61
38 82
39 LOAD SENSE T7
T12 71
THRUST 35 62
40 P.P. P.D.
R4
LS MD BR
FO2
SV2 0.031
FO1
DC1
0.020
T 3500 PSI
FC1
DS1
P2
RV1 SV1
P X Y A B A B
T P
CP
B A
R4
MUD & MOBILING
P3
T8 S2H
42 A
2
C
LS2
RWD 1 RWD 3
6
THRUST
REDUCING
B
41 31 TRACK TRACK
VALVE PLANETARY PLANETARY
37 27
30 30 30
30 THRUST
MOTORS
85 T OUT R5
CD 1
SV3 T3
CHG 3
SV2 T2 84
CHG 2
SV1 T1
THRUST CHG 1
BRAKE CP
P OUT
02 ID0201120
HYDRAULIC SCHEMATIC
RACK & PINION
AT4020 T3 R1 R1
S1 S1
R2 R2
R3 R3
60
WRENCH
VALVE
A1 A2 B3
DS1 DS2 RV1 DCV1
.125
P
P
P1 T
T
SV1
LS
R4 77 SV2
B
CP
LS1 SV3
1700 PSI
CP
A
DS3 DS4
B1 B2 A3
33
34
46
52 52 ROTATE
CYLINDER
CA CA
V
CB CB
P P
FLOW DIVIDER FLOW DIVIDER
33
34
FRONT
CLAMP REAR
CLYNDERS CLAMP
CLYNDERS
67
P.P. P.D.
P2
T
INNER SPINDLE
MOTOR
R4 66
P X Y A B
P3 79
LS2
R5
02 ID0201120
HYDRAULIC SCHEMATIC
RACK & PINION
AT4020 T3
R1
S1
R2
R3 SEAT ROTATE
9
76
58 47
64 81
GREASE
PUMP
PIPE GRIPPER
43
PIPE GRIPPER
43 51 50 49
FRONT REAR SHUTTLE
TILT TILT STOP
75
44 PIPE LIFTER
FLOW DIVIDER
44
PIPE LIFTER 75
53 36 29
RIGHT
LEFT
STABILIZER STABILIZER
PIPE SHUTTLE
48
74 74
48 77
80
A B A B A B A B A B
100 PSI 100 PSI 100 PSI 100 PSI 100 PSI
10
b b b b b
45
a a a a a
P
T T
T10
55
RPM
83 FAN DRIVE AUXILIARY

PUMP PUMP
24
02 ID0201120
HYDRAULIC SCHEMATIC
AT4020 T3 RACK/PINION
REF. # COMPONENT NOTES

0 Diesel Engine
1 Left Anchor Motor Displacement: 38 cid (625 cc)
2 Left Anchor Cylinder
3 Right Anchor Motor Displacement: 38 cid (625 cc)
4 Right Anchor Cylinder
5 Anchor Valve
6 Thrust Pressure Gauge
7 Test Port (T1) Load Sense Pump Inlet Pressure
8 Rotation Pressure Gauge
9 Seat Rotaion Cylinder
10 Setup Valve
11 Shuttle Valve
12 Hydraulic Reservoir 30-34 gallon tank capacity, 60 gallon system capacity
13 Test Port (T2) Load Sense Pump Outlet Pressure
STANDARD ELEMENT - Synthetic media spin-on element beta 2=2,
beta 7=20, beta 10=75 BREAK-IN ELEMENT AVAILABLE - Primary
use is new machine start up or system clean up after a component
change, beta 2=2, beta 3=20, beta 5=75 FILTER HEAD has 25 psi
14 Hydraulic Oil Filters (1.7 bar) bypass
Displacement: 8 cid (131.1 cc) Flow at 2400 rpm: 80 gpm (300 lpm).
15 Load Sense Pump See T1, T2, T3, T4, T7, T8
16 Test Port (T3) Load Sense Signal Pressure
17 Shuttle Valve
18 Test Port (T4) Load Sense Pump Case Pressure
19 Test Port (T5) Forward Rotation Pressure
Displacement: 6.1 cid (100 cc) Flow at 2400 rpm: 60 gpm (225 lpm).
Includes Charge Pump. Displacement: 1.6 cid (26 cc) Flow at 2400
20 Hydrostat Pump rpm: 16 gpm (60 lpm).See T5, T9, T11, T12
21 Spike Relief Manifold Includes two 4500 psi reliefs
22 Two Speed Mobiling Valve
Displacement: 1.37 cid (23 cc) & 0.58 cid (10 cc), Flow at 2400 rpm:
24 Fan & Auxiliary Pump 13.5 gpm (51 lpm) & 5.7 gpm (22 lpm). See T10
25 Oil Cooler/Radiator See T6
26 Test Port (T6) Pre-Cooler Pressure
Ground Drive Motor w/
27 Counterbalance Valve Right, 2 Speed, Displacement: 11.9 cid (195 cc)/5.95 cid (98 cc)
28 Drilling Fluid Motor Displacement: 6.0 cid (98 cc) or 8.0 cid (131 cc)
29 Right Stabilizer Cylinder
30 Thrust Motors Displacement: 9.80 cid (160 cc)
31 Series Parallel Valve
32 Outer Rotation Motor Displacement: Max 4.88 cid (80 cc), Min 3.05 cid (50 cc)
33 Front Wrench Cylinder
34 Rear Wrench Cylinder
35 Ground Drive and Drilling Fluid Valve
36 Left Stabilizer Cylinder
Ground Drive Motor w/
37 Counterbalance Valve Left, 2 Speed, Displacement: 11.9 cid (195 cc)/5.95 cid (98 cc)
38 Test Port (T7) Load Sense Signal (Ground Drive/Fluid)
39 Shuttle Valve
40 Thrust Valve
02 ID0201120
HYDRAULIC SCHEMATIC
41 Thrust Limiter Valve Includes 2 Reliefs, See T2, T8
42 Test Port (T8) Load Sense Signal (Thrust)
43 Pipe Gripper Cylinder
44 Pipe Lifter Cylinder
45 Pipe Handling Valve
46 Wrench Rotate Cylinder
47 Selector Valve Greaser: Front/Rear
48 Shuttle Motor Displacement: 15 cid (245 cc)
49 Shuttle Stop Cylinder
50 Drill Frame Rear Pivot Cylinder
51 Drill Frame Front Pivot Cylinder
52 Flow Divider/ PO Check Valve
53 Flow Divider Valve
54 Test Port (T9) Charge Pressure
55 Test Port (T10) Auxiliary Circuit
56 Oil Cooler Bypass 45 psi
ELEMENT - Synthetic media spin-on element beta 5(C)=1000
57 Charge Filter FILTER HEAD has no bypass.
58 Grease Pump
59 Pressure Switch
60 Wrench Valve
61 Mud Shut-Off Valve
62 Mud Shut-Off Cylinder
63 Load Sense Shutoff Valve
64 Check Valve 2 psi
65 Spindle Brake
66 Inner Rotation Motor Displacement: 16 cid (262 cc)
67 Inner Rotation Valve
68 Shuttle Valve
69 Hydraulic Valve Inner/Outer Rotation Pressure
70 Test Port (T11) Reverse Rotation
71 Test Port (T12) Brake Release Pressure
72 Bypass Check Valve
73 Bypass Check Valve 30 psi
83 Fan Motor Displacement: 1.16 cid (19 cc)
84 Case Drain Oil Filter 10 micron (Nominal)
85 Charge Manifold
86 Internal Orfice 0.030"
02 ID0201120
HYDRAULIC SCHEMATIC
TEST PORTS
T1 Load Sense Pump Inlet Pressure 3-10 psi See Reference Note A, J
2400 +/- 50 psi ( AT Thrust Pressure) See Reference Note A, B
3200 +/- 50 psi ( JT or AT Dirt Thrust Pressure) See Reference Note
A, B
T2 Load Sense Pump Outlet Pressure
3350 +/- 50 psi (JT/AT Pullback Pressure) See Reference Note A, B
410-450 ( Stand-by Pressure) See Reference Note A, C
3350 +/- 50 psi (Load Sense Compensator Setting) See Reference
Note A, D
T3 Load Sense Signal Pressure 30-70 psi (Load Sense Signal) See Reference Note A, H
T4 Load Sense Pump Case Pressure 0-25 psi (Load Sense Signal) See Reference Note A, J
3900 +/- 100 psi (Make Up Pressure @ Deadhead Condition) Avoid
T5 Forward Rotation Pressure deadheading for more than 5 seconds
Indicates pressure into the oil cooler. Should be less than 100 psi
T6 Pre-Cooler Pressure most of the time. See Note A.
Load Sense Signal (Ground Indicates pressure in the load sense line at the Ground Drive Valve.
T7 Drive/Fluid) See Note A.
Indicates pressure in the load sense line at the Thrust Valve. See
T8 Load Sense Signal (Thrust) Note A.
500 +/- 25 psi See Reference Note A, E
T9 Charge Pressure
275 psi minimum See Reference Note A, F
T10 Auxiliary Circuit 3000 +/- 50 psi (Auxiliary Pressure) See Reference Note A, G
6000 +/- 500 psi (Breakout Pressure @ Deadhead Condition) Avoid
T11 Reverse Rotation deadheading for more than 5 seconds
T12 Brake Release Pressure 275 psi minimum See Reference Note A, F
02 ID0201120
HYDRAULIC SCHEMATIC
Reference Notes
All pressures should be measured

with oil temperature at the reservoir
A at least 130 degrees F.
carriage deadheaded, check thrust
B and pullback pressures.
no functions operating, check stand-
C by pressure.

an anchor cylinder deadheaded,
D check compensator setting.
With engine at wide open throttle,
check charge pressure. Make
E adjustment at rotation pump.
With engine at low idle, check charge

pressure. If below minimum listed
and wide open throttle pressure is
correct, there is a problem with the
F charge pressure system.
one of the functions of the auxiliary
circuit deadheaded, check the
pressure. Make adjustments at the
G setup valve.
H signal pressure.
J pressure.
02 ID0201120
JT/AT4020 M1/T3 w/R&P Technical Supplement Basic Electrical Troubleshooting
Reading CMW Schematics
Basic Electrical Troubleshooting
Reading CMW Schematics 1 2 3

1. component symbol
2. component name CARRIAGE
3. component ID (used in reference tables) HIGH SPEED
SOLENOID
4. pinout ID
4 L20 4
5. circuit number (used in reference tables)
6. resistance measurement
A B
6-8 Ù 1A
6 5
c00ic034c.eps
Common CMW Circuits

Circuit Type Item Circuit No./Wire Color
Ground
high current ground 1 black
medium current ground 1A black/red
low current ground 1B black/blue
drain, shield, or ESD (CAN bus only) 1C bare, uninsulated
drain, shield, or ESD (CAN bus only) 1D, bare, uninsulated
sensor return lines black/yellow or black/green
analog ground yellow/black
12-Volt
fused accessory orange
fused ignition orange/green
battery red
start white/black
Basic Electrical Troubleshooting JT/AT4020 M1/T3 w/R&P Technical Supplement
Common CMW Circuits
Circuit Type Item Circuit No./Wire Color
5-Volt
5V DC source blue/green
5V DC source blue/yellow (Tier 2 only)
J1939 CAN
J1939 CAN low/fuel system CAN low green
J1939 CAN high/fuel system CAN high yellow
Miscellaneous
fuel sender brown
oil sender blue
engine temperature sender green
hydraulic temperature gray/black
hydraulic filter gray/yellow
oil pressure sensor signal blue/black
coolant temperature sensor green/black
manifold air temperature sensor tan/black
tachometer signal yellow
Circuit Type Power Status
battery has power all the time
ignition has power when ignition switch is in run or start position
accessory has power when ignition switch is in run position
start has power when ignition switch is in start position

Circuit Faults
Circuit Faults
Open Circuit
1. broken wire
Definition
A circuit with a break or separation that prevents current from flowing through the circuit.
Common Causes
• broken wire
• disconnected terminal
• pin inside connector not making connection
• blown fuse
• failed switch or other component
• disconnected ground wire
Symptoms
• no function
• meter reads OL
Circuit Faults
Shorted Circuit
1. blown fuse
2. wire shorted to another wire
Definition
A circuit with unwanted continuity.
Common Causes
• two or more wires rubbing together
Symptoms
• blown fuse
• meter reads 00.0
Circuit Faults
Grounded Circuit
1. blown fuse
2. wire shorted to ground
Definition
Similar to a shorted circuit, a circuit with unwanted continuity to the battery ground terminal
Common Causes
• voltage wire in contact with machine frame
Symptoms
• blown fuse
• meter reads 00.0
Circuit Faults
High-Resistance Circuit
1. point of high resistance
Definition
A circuit with unwanted resistance that causes a voltage drop and reduces current flow
Common Causes
• loose, dirty, corroded, or oily terminal

• broken wire strands
• poor frame ground
Symptoms
• function works slowly, intermittently, or not at all

How To Use a Digital Multimeter
How To Use a Digital Multimeter

A digital multimeter combines the functions a voltmeter, ohmmeter, and ammeter in one test instrument.
This is the preferred electrical troubleshooting tool.
To Measure Voltage
1. Set multimeter to a voltage range higher than the circuit voltage (e.g. 20V range for a 12V circuit).
2. Turn ignition switch to run position.
3. Place red lead on positive side of the component and black lead on negative side of the component.
4. Observe voltage reading.
To Measure Resistance (Ohms)

1. Set multimeter to the ohms setting.
2. Disconnect the battery or disconnect the component you are testing.
NOTICE: Never measure resistance in a circuit when voltage is present.
3. Place red lead on one side of the component and black lead on the other side of the component.
4. Observe resistance reading.
To Measure Current (Amps)

1. Set multimeter to the highest current setting.
2. Turn ignition switch to run position.
3. Disconnect a component or wire and place the meter “in series” with the circuit, so that current flows
from the disconnected wire, through the meter, and back to the point where the wire was disconnected.
NOTICE: Never use the multimeter to measure high current devices such as a starter motor, as
this current far exceeds the measurement capabilities of the meter. For these types of devices,
use a current clamp.
4. Observe current reading.

Basic Troubleshooting Checklist
Basic Troubleshooting Checklist

1. Identify the malfunction.
• Example: Work lights don’t work.
2. Identify the components in the circuit.

• Refer to schematic.
3. Perform a visual inspection of the circuit.

• Look for dirty, loose, or broken connections.
• Look for water in or around any electrical components.
• Inspect wiring for cracks, breaks, or other damage.
• Inspect seals for cracks, breaks, or other damage.
• Look for poor crimp terminals.
4. Test the suspect component(s).

• Check for proper supply voltage to the component.
• Check for resistance from the component to battery negative post or to chassis ground.
Resistance should not exceed 1.0 ohm.
• Check for correct output signal from the component
IMPORTANT: If any of the above are not present, go to step 5.
• Check for resistance across the component, if applicable.
5. Inspect the wiring harness for continuity.
NOTICE: Ensure that power is off before checking harness for continuity.
ELECTRICAL SCHEMATIC
JT/AT4020M1 T3 R&P
2A
3 3
2A ACCESSORY
SOCKET F5 217-811
3 14 14
15 AMP
PRIMARY 125 E.S.I.D. F13 211-305
FUSE
AMP 20 20 20
F1 214-852
211-305 15 AMP
IGNITION SWITCH
MAIN F3 SENSORS F10 217-810
ACC
9 18 18 18 18
BAT S2 ST
30 AMP 11 10 AMP 16
16 16
217-813
IGN ECM CUTOUT F15 217-812 17 17 17
10
16
2A 12 12 12
20 AMP
13 13 13
ECM CONTROL F16 211-271
17 11 71
3 AMP 183
215-1093 195-1079
BATTERY START RELAY STARTER 103
B1 ACC F17 217-812 STROBE
DISCONNECT 211-305 SOLENOID 12 DS12 152
SWITCH START F2 K1 2
11 J3 214-301 214-722 B
217-819 S1 STARTER 20 AMP A B A
4 24 14 1A 77
M MOTOR GAUGES F14 217-811 2A 13
125 AMP ACCESSORY
19 DR3 213-085 SOCKET
15.5
ALTERNATOR 195-1028 1
15 AMP 1N5402
22 215-1461 130A
BATTERY LS3 214-416
27 D- 1
BT1 D+ A
139
5 G1 W ALARM B ELECTRICAL STRIKE
ALTERNATOR WORK LIGHT 71 SYSTEM ALARM BOX
D1 F11 B+ RELAY
11 11 2A WORK LIGHTS
8 95A WORK LIGHTS 1
2A 211-026 IGN F7 217-811 K2 87a DS18
217-810 125 AMP 30 AMP F4 217-812 DS14 70 5
13 30 87 217-007 217-007
23 2A 6 60 3 4
1 15 AMP 85 86 20 2
S5 59 1A 3
WARNING LIGHTS F8 217-809 WORK LIGHT
SWITCH 217-907 U3
22 220-027
5 AMP 1
20
1A
CURRENT COIL
1A CURRENT COIL
VOLTAGE STAKE
ELECTRIC FAN
ENGINE ECU F9 217-813 ELECTRIC FAN RELAY 217-710 12
T1 VOLTAGE
203 217-811 FUSE K7 4 216-063 LIMITER
15 AMP
30 AMP F6 3 5
7
HORN BUTTON 306-609 VR1
12 306-607 211-042
S6 LS2
12 30 HORN
8 REMOTE DISPLAY
1E 1A
VOLTAGE
220-664 220-664 ELECTRIC FAN 20 STAKE
220-664 13 203 1E LOAD SENSE
WAIT TO OPERATOR ENGINE B2 215-205 CUTOUT U2 103
START ALERT 209
STOP
M 1 L36 214-491
1B N/A
39 J3-3 J3-1 A B
209 34 THROTTLE 11
DS15 DS16 DS17 6-8
SWITCH
4
24 48 183 77
ENGINE S4 153
GREASE HEATER ELEMENT 155 154
ECU OEM CONNECTOR 217-911 1A
J2 25 50 101-089
1 2 3 4 5 6 7 8 A B HR2
ENGINE 12 A B C
209 SHUTDOWN
OVERRIDE SWITCH DOWNLOAD CONNECTION
U1 1A
22 S3 217-907
227 15 ENGINE ECU 152
224 43 18
23
223 44
225 50 38 231
12 5 8 211-026
28 32 40 42 47 46 37 D17
1 IN 214-435
1D 9 L2
226
CAB SWING
210 3 A B
225 61 6-8
COOLANT LEVEL 2 S7
211-305 SENSOR TACH/DISPLAY
213-366 217-911 1 OUT 214-435
INTAKE AIR 62 L3 1A OIL
R4 VOLT WATER
HEATER FUSE 211 IN / OUT METER FUEL TEMP PRESS
SWITCH A B 152
F12 6-8
2
125 AMPS 216 D18 M5 M6 M1 M4 M3
211-328 I G 211-329 I G 211-326 211-327
6 7 S
211-279 211-026 211-325
INTAKE AIR J 1939 1A 12 3 4 5 6 12 34 5 6 2 36 15 4 2 36 15 4
L1 HEATER SOLENOID J1
217 #1 2 3 6 1 4 5 1 2 3 4 5 6 #2
15.5 D 216 19
INTAKE AIR
C 217 1 FLUID MOTOR FLUID FLOW
HEATER SPEED SENSOR
N/A 225 DISPLAY
E
HR1 MT1 1B
15 B 4 5 M2 12 USER
226 H 216-047 INTERFACE
75 3 6
31 BUTTON
B 13 C 2 7
A
A BC 1 8
J 222 1B
217-221 S31
18 215-1015
A 1A
1B
F
G 19 FUEL
SENDER
9-PIN R3
CONECTOR INNER ROTATION 217-568
HOURMETER
TERMINATING
+ - M7
RESISTOR 215-128
215-1063 120
R1 183 TERMINATING
220-664 RESISTOR
120
R2
215-1063 5 J-BOX
502-172 4
OUTER ROTATION 3 213-061
HYDRAULIC HYDRAULIC SPEED SENSOR I SG 2
TACH 5 216
FILTER HI TEMP 1 217
M8 4
18 3 13
217-561 2 1A
1A MT2
DS1 DS2 5
1
190
4
A BD 1B 3
19 2 5 216
1 4 217
INNER ROTATION 3 13
23 1 2 3 4 5 6 7 8 TACH 2 1A
I SG 216 1
1A M9 5
214-913 211-099 217 4
13 3
22 SPEED SENSOR 1A 2 216
WARNING LIGHT 5
1 217
360-603 ALARM 1 4
3 13
LS1 MT3 2 1A
DR2 213-117 216 5 1
22 + 217 4
77
35 - A BC 3
2
1 5
39 4
38 3
2
SP1 217-765 ST1 214-819 1A 1
4 3
D2 D3
HYD FILTER
9 SWITCH 10 HOT SWITCH LIGHT TEST
RELAY 217-710
211-026 K4 4
3 5
42
11
1A
231 231
23 23 23
1B 1B 1B
1A 1A 1A
1 1
01 ID0198404
ELECTRICAL SCHEMATIC
JT/AT4020M1 T3 R&P
18
16 16
17 17
12 12 12
13 13 13
71 71
183 183 183
103 103
152 152 152
77 77
116 116
105
5V 5V
FLUID FLOW VARIABLE 107
ADJUST POT 116
ROTATION POT
109 E2 217-184
A A 12 105 A
TWO +12V 13
107
DIAGNOSTIC LIGHT SECOND B
114 DIAGNOSTIC LIGHT SEAT GND 1A
RELAY 217-826
214-563 SEAT
214-566 109 SWITCH C
R6 115 K12 4 DS10 SW SWITCH
B B R7 72 1B DELAY S24 217-750
53 214-566 217-812 D
3 SET 217-911 REMOVE 1 S16 3 5 OUT 2 1
97 13
150 S10 2 3 2
D 12 CONTROL CYCLE D5
23 98
90 1 138 214-840 12 1
77 217-710 L15 217-897
C C RESUME MANUAL RELAY DS11 211-026
1B A B 12 23
K9 4 3-4
4 5
90 ADD
16 6 3 5 SPINDLE BRAKE/
89 89 110 142 12 FRONT WRENCH GROUND DRIVE 217-710
1A HIGH SPEED RELAY
111 CLAMP DRILL/DRIVE
112 L16 217-897 217-710 K15 4 ENABLE RELAY
54 200
1A A 3 5 K8 4
B 183 193 201
JT 3-4
A 3 5
18 JOYSTICK 123 1A 12
E1 FLUID 1B
SWITCH 150 109 113 AT L17 217-897
215-1115 OFF 217-745 56 115 105 123
85 REVERSE ALARM VARIABLE 107
RELAY 217-710 114 A B
B ROTATION 3-4 197
54 89 85 71 107 217-907 3 199
ON K5 4 L5 202 107 DRIVE POSITION
111 2 S17 REAR WRENCH 1A
HIGH SPEED
SWITCH
104 3 5 B A CLAMP 217-710 RELAY 193
D 1A 6 77 R2 L3 N3 B3 C3 C1 C2 B2 E2 D2 S2 FRONT
53 L18 217-897 K11 4
90 WRENCH Q4 215-1175
G3 J1 141 201
QUICK A B 3 5 197 99
CARRIAGE HIGH FILL 116 T3 220-1023 N2 122 3-4 105
SPEED SWITCH 116 1A
DIAGNOSTIC 89 W2 MACHINE P2 217-907 3 12
E CONNECTION 200
104 54 1A 12 104 K3 CONTROLLER R3 2 S18
17 107
UP 214-435 217-710
306-602 EDT J2 85 A2 U4 D3 REAR 1B
106 L19 D23 CARRIAGE DRIVE SWITCH 217-923
LS4 3 2 5 4 16 Y3 W3 WRENCH 199 HIGH SPEED RELAY 108 1 DRIVE
116 B X3
A B 1 2 211-025 SOLENOID 500-1311 SPINDLE BRAKE 211-026 S26 2
Y2 1B 6-8 128 K10 4 PARK
114 L30 2
A 17 X2 J3 3 D6
3 5 S25 192 198 DRILL
1A 1B PIPE LIFT
109 A B 10 3 3
REVERSE 57 T2 M3 6-8 1A 217-907
ALARM
121 DOWN 214-435
58 S3 M2 1
214-489 L20 D24
3 123 DRILL POSITION
54 E3 A1 2 S19 217-897 GROUND DRIVE
X
116 A 193 1A
B SWITCH
140 G2 B1 122 3
12
6-8 129 7 1 HIGH SPEED
23 1A
115 SOLENOID 217-770
78 F2 D1 121 PIPE 107
6 211-025 L31 198 Q5
LIFT
79 H2 E1 120 A B DRIVE POSITION 215-1175
5 6-8 1A DS8
80 J2 F1 119 211-026 OPEN 214-435 D C
4
173 R1 H1 118 2 D19 L21 D25
109
5V 5 K1 G1 117 A B 2 2 SPINDLE BRAKE Part drill/drive
204
X 11 6-8 130 SOLENOID 500-1311 1A
DRILL POSITION
231 K2 X1 93 L37 1B
DS9
89 230 L2 Y1 92 PIPE GRIPPER 211-025 A B B A
TRACKER 6-8 1A
3 4 228 S1 N1 P1 L1 M1 A3 H3 F3 P3 T1 W1 120 CLOSE 214-435 93
CONTROL STROBE THRUST BRAKE
1 L22 D26 SOLENOID 550-1311
A B 214-489
FRONT HOME 115 81 83 55 185 2 S20 A B 8 1
L38
SWITCH 82 84 152 6-8 131 107 A B
DS13 214-697 184 3 111
3 D20 142 6-8 1A
182 PIPE 211-025
Q1 TRACKER 158 103 107 GRIP 6
12
215-1175 CONTROL RELAY RIGHT TRACK 10 211-026
217-710 214-434 FWD
5 SAVER SUB 214-435 109
K3 4
L7 4 L23 D27
D7 211-026 152
140 3 5 A B
102 A B 3 2
78 2 11 1A 6-8 132
146 6-8 93
1B 79 204 211-025 1A
RIGHT TRACK LUBRICATOR
80 119 92 12
REAR HOME TRACK DRIVE 211-026 214-434 REV PIPE END 214-435
S30 149 L8
SWITCH 173 TRACKER AUX. SWITCHES D8
214-489 1 L24 D28
214-908 CONTROL KEY 211-026 D4 211-026
4 9 A B 2 S21 A B 9
Q2 214-701 DS3 LEFT 214-648 147 6-8 4 D21 6-8 133
1 6
215-1175 3
R8
10
TRACK 3 AT OPTION CIRCUIT
INNER ROTATION POT
DRIVE 167 S11 LEFT TRACK LUBRI- 92 211-025 12 7
SOLENOID RELAY 214-434 FWD 9 6 1B
165 211-026 CATOR
214-701 DS4 CHECK 217-710 K13
10 148 D9 L9 183 R14
78 4 5 CW 499-310
VALVE 214-434 211-031 RIGHT A 211-089
146 5 8 A B 4 L25 D29
L7 3 5
2 R9 11
TRACK 149 6-8
S12 A B 2
1B 134 4
214-701 1A 2 1 168
A B 107 6-8
DS5 175 6-8 10 LEFT TRACK 196
SHUTTLE HOME S9 12 INNER ROT 102 102
217-918 214-648 211-026 214-434 REV 214-434 CW
SWITCH D10 L10 REAR WRENCH ROTATE 217-908 L32
18 118 93 6 ON
147 5 8 A B CCW 499-310 123 INNER ROT B
214-701 DS6 148 A B 23
Q3 6-8 214-489 1 L26 D30 5 4 OFF 6-8
215-1175 202 CW D
1A
2 S22
6 10 2 1A INNER ROT
500-1319 A B S27 10 INNER ROT
ENGINE FAN ROTATION D11 1A 6-8 135 178
180 S29 CCW
VOLTAGE 211-026 DRILL 217-897 152 3 L33 182
1A SPEED SENSOR 7 REAR 111 R13 211-031 214-489
79 214-701 DS7 TRANSLATOR 6 FLUID 211-025
MT4 D12 L11 WRENCH 6 CCW A B
164 CCW CW ROTATE 177 2 3 179
1B 211-026 185 6-8
7 A B 5 1 MANUAL
1B 3 55 6-8 1A EXTEND 214-435 184 214-434 181
+12V
+12V
GND
U5 D13 176
+5V
4
+5V
STATUS L27 D31 182

211-017
REAR STOP LIGHTS
A BC 211-026 10 214-464 THRUST A B 2 198
196
136 5
1
SWITCH D14 L12
FWD 142 6-8 C 1A
18 230 93 181
12
217-912 1
E D C B A A B 211-025 S28
Q6 R5 2K 160 6-8 SHUTTLE 92 2 3 181
215-1175 80 231 18 164 117 12 FRONT WRENCH INNER ROTATION 217-710
RETRACT 214-435
162 214-434 THRUST RELAY 217-710
1 L28 D32 AT/JT D33 HOURMETER RELAY
REV 214-489 THRUST
MANUAL FAN L13 178 4 1A
195
SWITCH 217-907
163 1 D22 2 S23 A B 11 1 214-891 LIMITER 214-434
K14 K6 4
211-026 6-8 137 L34 3 5
228 A B 5 4 3 5
191 6-8 3 92 D34 183
205 S8 12 6 176 A B
1B ROTATION SHUTTLE 6 DUMP VALVE 214-435 6-8
FRONT DITHER ASSIST L14
WRENCH
229 FAN CW
5 L29 ou 46
217-710 RELAY SOLENOID 215-1179 145 144
500-1092 123
203 L4 N/A A B
SWITCH K16 4 161 4 1A 1A
D C 6-8
18 A B 144 16-22
C A 3 5 D15 D16 500-1034 Dump Complette
211-026 211-026 102 ROTATION 152 183
B SP2 204 CCW
1A 93 12 ROTATION GAUGE
215-1227
A B 92 SELECTOR VALVE
145 16-22 L35
185 185
102 46
A B
184 184 6-8
18 18 164 214-491
R10 182 182
S13 214-648 8 5
96 198
55 DRILL 5
1A 195 REAR STOP RELAY FLUID 198
161 K17 4 217-710 163 214-648 R11 6
S14
1B 202 3 5
95 7
123 194
162 ROTATION 150 R10 211-031
195 R15 5 R11 211-031
211-279 191 214-648 R12 R12 211-031
S15 9 4
94
160 THRUST 10
202
123
231
102 102
23 23 23 23
1B 1B 1B 1B
1A 1A 1A 1A
01 ID0198404
CIRCRUIT DESCRIPTIONS
JT/AT4020M1 T3 R/P
CIRCUIT # WIRE COLOR FUNCTION

1 blk System ground & high load ground
1A blk/red Medium load ground
1B blk/blu Low load ground
1C noninsulated J1939 drain wire
1D noninsulated Engine ECU braided ground strap
1E blk/grn Engine ECU ground
2 red Battery positive to primary fuse & starter
2A red Fused primary battery power
3 red Fused battery power
4 red/blk Start fuse to start relay
5 Not used
6 blu Work light fuse to work light relay
7 red/org Electric fan fuse to relay
8 org/red Electric fan relay to fan
9 org Ignition switch accessory circuit
10 org/blu Ignition switch ignition circuit
11 wht/blk Ignition switch start circuit
12 org Fused accessory fuse circuit
13 org/grn Fused ignition circuit
14 red/wht Accessory socket circuit
15 red Intake air heater
16 red/grn ECM output fuse to machine controller
17 red/blu Machine controller control fuse circuit
18 red/blk Sensor fuse circuit
19 org/brn Gauge fuse circuit
20 red/yel Electric strike and remote display fuse circuit
21 Not used
22 gra/org Warning light and alarm fuse circuit
23 wht/red Start relay to seat switch seat diode
24 pur Start relay to starter solenoid
25 Not used
26 Not used
27 org/blu Alternator exciter circuit
28 Not used
29 Not used
30 tan/blu Horn button to horn
31 brn Fuel sender to fuel gauge
32 Not used
33 Not used
34 Not used
35 Not used
36 Not used
37 Not used
38 gra/yel Hyd filter switch to indicator & diode
39 gra/blk Hyd oil temp switch to indicator & diode
40 Not used
41 Not used
42 blk/org Light test relay to diodes
01 ID0198404
JT/AT4020M1 T3 R/P

43 Not used
44 Not used
45 Not used
46 blk/org Front wrench relay to inner rotation hour meter relay & rotation gauge
selector valve
47 Not used
48 pur/org Throttle switch to engine ECU
49 Not used
50 blu/org Throttle switch to engine ECU
51 Not used
52 Not used
53 blk/yel Fluid flow adjust pot to fluid switch "on"
54 blk/wht Machine controller to on-off fluid switch & quick-fill switch
55 wht/blk Machine controller to drill fluid solenoid
56 tan/wht Machine controller to set/resume switch
57 pnk/blu Machine controller to diagnostics connection "5"
58 pnk/wht Machine controller to diagnostics connection "2"
59 tan/red Work light switch to work light relay & gauge lights
60 yel Work light relay to work lights & aux light connection
61 yel/blk Cab swing in/out switch to in solenoid
62 pur/blk Cab swing in/out switch to out solenoid
63 Not used
64 Not used
65 Not used
66 Not used
67 Not used
68 Not used
69 Not used
70 brn E.S.I.D. to local E.S.I.D. alarm
71 wht/pur E.S.I.D. to strobe & machine controller
72 pnk/blk Diagnostic indicator relay to diagnostic indicator
73 Not used
74 Not used
75 wht/brn Fluid motor speed sensor to fluid flow display
76 Not used
77 pur/blk Inner rotation speed sensor to tachometer and machine controller
78 gra/wht Rear home position switch to machine controller & indicator
79 wht/red Shuttle switch to machine controller & indicator
80 wht Front wrench switch to machine controller & indicator
81 blu/org Machine controller to thrust forward/right track forward diodes
82 blu/yel Machine controller to thrust reverse/right track reverse diodes
83 gra/org Machine controller to rotation cw voltage translator/left track
reverse diodes
84 gra/yel Machine controller to rotation ccw voltage translator/left track
forward diodes
85 pur/grn Machine controller to variable rotation solenoid & reverse alarm relay
86 Not used
87 Not used
01 ID0198404
JT/AT4020M1 T3 R/P

88 Not used
89 yel/blk Machine controller to ground for joystick, potentiometers, & sensors
90 wht/grn Variable rotation potentiometer to machine controller
91 Not used
92 grn/blk Machine controller to pipe loader function switches & diodes
93 blu/blk Machine controller to pipe loader function switches & diodes
94 wht/org Resistor to thrust auxiliary switch
95 wht/red Resistor to rotation auxiliary switch
96 wht/blu Resistor to drill fluid auxiliary switch
97 blu/yel Seat switch to two second delay timer
98 red/wht Diode anode to drill/drive enable relay
99 org/wht Drill/drive enable relay to drive/park/drill switch
100 Not used
101 Not used
102 wht/grn Tracker control relay to rotation and thrust solenoids & rotation translator
103 tan/red Tracker control relay to remote display & tracker control key
104 pur/red Carriage high speed switch to machine controller
105 pur/org Machine controller to high speed relay
106 blu/org Reverse warning alarm relay to reverse warning alarm
107 yel/grn Drive switch relay to indicator, machine controller, reverse alarm
relay, drill fluid relay, high speed relay, & track drive resistors
108 gra Drive/park/drill switch to drive position switch
109 yel/pur Drill position switch to indicator and machine controller
110 brn/org Remove/manual/add switch to machine controller
111 wht/org Remove/manual/add switch to pipe loader function switches & manual relay
112 brn/yel Remove/manual/add switch to machine controller
113 tan/blk Machine controller to diagnostic indicator relay
114 gra/grn Joystick x-axis output to machine controller
115 tan/grn Joystick y-axis output to machine controller
116 blu/grn 5 volt output from machine controller
117 tan Machine controller to shuttle switch & solenoids
118 pur Machine controller to rear wrench rotate switch & solenoids
119 gra Machine controller to lubricator switch & solenoids
120 grn Machine controller to pipe grip switch & solenoids
121 blu Machine controller to pipe lift switch & solenoids
122 yel Machine controller to rear wrench switch & solenoids
123 brn Machine controller to front wrench switch & solenoids
124 Not used
125 Not used
126 Not used
127 Not used
128 blu/grn Pipe lift up solenoid to diode anode
129 blu/yel Pipe lift down solenoid to diode anode
130 grn/blu Pipe gripper open solenoid to diode anode
131 grn/org Pipe gripper close solenoid to diode anode
132 gra/grn Saver sub lubricator solenoid to diode anode
133 gra/yel Pipe end lubricator solenoid to diode anode
134 pur/grn Rear wrench rotate cw solenoid to diode anode
01 ID0198404
JT/AT4020M1 T3 R/P

135 pur/yel Rear wrench rotate ccw solenoid to diode anode
136 tan/grn Shuttle extend solenoid to diode anode
137 tan/wht Shuttle retract solenoid to diode anode
138 wht Jumper on remove/manual/add switch
139 wht/org Start relay to diode anode
140 tan/red Front home switch to machine controller & indicator
141 pnk Machine controller to control cycle indicator
142 wht/red Manual relay to manual pipe loader switches
143 Not used
144 pur/org Rotation cw voltage translator to solenoid
145 pur/yel Rotation ccw voltage translator to solenoid
146 grn/pur Right track forward diode to right track forward solenoid
147 grn/red Right track reverse diode to right track reverse solenoid
148 grn/yel Left track reverse diode to left track reverse solenoid
149 grn/org Left track forward diode to left track forward solenoid
150 yel Fluid flow pot 0.5V to fluid switch "off"
151 Not used
152 Not used
153 wht Remote display to download connection "b"
154 yel Remote display to download connection "c"
155 blk Remote display to download connection "a"
156 Not used
157 Not used
158 gra/pur Tracker control relay to tracker control strobe
159 Not used
160 tan/org Thrust forward diode to thrust forward solenoid
161 tan/yel Thrust reverse diode to rear stop relay
162 org/gra Rotation cw diode to rotation cw voltage translator
163 yel/gra Rotation ccw diode to rotation ccw voltage translator
164 wht/yel Track drive solenoid to drive solenoid relay
165 tan/pur Tracker control relay to drive solenoid relay
166 Not used
167 blu/wht Resistor to left track auxiliary switch
168 grn/wht Resistor to right track auxiliary switch
169 Not used
170 Not used
171 Not used
172 Not used
173 brn/wht Machine controller to fluid pump "on" indicator
174 Not used
175 grn/yel Check valve to check valve solenoid
176 yel/red JT switch to thrust limiter solenoid & diode
177 yel/blu AT switch to inner rotation on/off/manual switch
178 pur Inner rotation switch jumper
179 tan/yel Inner rotation switch to resistor
180 tan/org Resistor to inner rotation manual switch
181 blu/pur Inner rotation switch to inner rotation potentiometer & diode
182 tan/blu Inner rotation potentiometer to machine controller
01 ID0198404
JT/AT4020M1 T3 R/P

183 yel/wht Inner rotation hour meter relay to inner rotation hour meter
184 brn/blu Machine controller to inner rotation cw solenoid & inner rotation
manual switch
185 brn/red Machine controller to inner rotation ccw solenoid & inner rotation
manual switch
186 Not used
187 Not used
188 Not used
189 Not used
190 grn/red Rotation speed sensor to rotation tachometer
191 tan/blk Rear stop relay to reverse thrust solenoid
192 pur/wht Spindle brake switch to diode
193 pur/red Spindle brake/ ground drive two speed relay to spindle brake solenoid &
ground drive two speed solenoid
194 yel/tan Rear stop relay to resistor
195 gra/red Rear stop switch to rear stop relay
196 brn/blk Inner rotation switch to inner rotation potentiometer & front wrench relay
197 pur/wht Drive position switch to drive switch relay
198 yel/wht Drive/park/drill switch to drill position switch, drill resistors, diode, &
thrust brake solenoid
199 grn/blu High speed relay to carriage high speed solenoid & diode
200 gra/blu Spindle brake switch to spindle brake relay
201 org/wht Spindle brake relay to drive switch relay
202 Not used
203 red/grn Fused engine ECU circuit
204 brn/org Machine controller to dither assist relay
205 Not used
206 Not used
207 Not used
208 Not used
209 blk/yel Engine ECU to engine shutdown override switch and throttle switch
210 wht/grn Coolant level sensor to engine ECU
211 blk/grn Coolant level sensor to engine ECU (return)
212 Not used
213 Not used
214 Not used
215 Not used
216 blu Can-L {J1939}
217 wht Can-H {J1939}
218 Not used
219 Not used
220 Not used
221 Not used
222 pnk User interface switch to tachometer
223 blu/red Engine ECU to operator alert indicator
224 tan/red Engine ECU to engine stop indicator
225 brn/org Engine ECU to preheat solenoid & preheat indicator
226 blk/org Engine ECU to intake air heater solenoid (return)
01 ID0198404
JT/AT4020M1 T3 R/P

227 pnk/blk Override switch to engine ECU
228 org/gra Machine controller to manual fan switch
229 org/wht Manual fan switch to fan solenoid
230 wht/pnk Fan speed sensor to machine controller
231 wht/brn Engine ECU to machine controller
01 ID0198404
COMPONENT DESCRIPTION
JT/AT4020M1 T3 R/P
REF. # PART # COMPONENT NOTES

B1 195-1079 Starter
B2 215-205 Electric Fan
BT1 215-262 Dual battery 12VDC 925 CCA min
D1-D4 211-026 Diode pack {relay panel}
D5-D16 211-026 Diode pack {op station}
D17-D22 211-026 Diode pack {drill frame}
D23-D32 211-025 In-line diode pack {drill frame}
D33-D34 214-891 Diode IN5402 {part of harness}
DR3 213-085 Alternator diode/resistor
DR2 213-117 Inner rotation tach resistor/diode
DS1 220-664 Hyd filter resistance indicator
DS2 220-664 Hyd hi temp indicator
DS3 214-701 Mud on indicator
DS4 214-701 Front home indicator
DS5 214-701 Rear home indicator
DS6 214-701 Shuttle home indicator
DS7 214-701 Front wrench indicator
DS8 See notes Drive position indicator Part drill/drive switch
DS9 See notes Drill position indicator Part drill/drive switch
DS10 214-563 Diagnostic indicator
DS11 214-840 Control cycle indicator
DS12 214-722 Electrical strike strobe
DS13 214-697 Tracker control strobe
DS14 217-007 Work lights
DS15 220-664 Wait indicator
DS16 220-664 Operator alert indicator
DS17 220-664 Engine stop indicator
DS18 217-007 Work lights
E1 215-1115 Console joystick
E2 217-184 Delay timer (seat switch) Two seconds
F1 211-305 Primary fuse (125 Amp)
F2 211-305 Start fuse (125 Amp)
F3 217-813 Main fuse (30 Amp)
F4 217-812 Work lights fuse (20 Amp)
F5 217-811 Acc. Socket fuse (15 Amp)
F6 217-811 Electric Fan fuse(15 Amp)
F7 217-811 Ignition fuse (15 Amp)
F8 217-809 Warning light fuse (5 Amp)
F9 217-813 Engine ECU fuse (30 Amp)
F10 217-810 Sensor fuse (10 Amp)
F11 217-810 Alternator fuse (125 Amp)
F12 211-305 Intake air heater fuse (125 Amp)
F13 217-811 E.S.I.D. & Remote display fuse (15 Amp)
F14 217-811 Gauge fuse (15 Amp)
F15 217-812 ECM output fuse (20 Amp)
F16 211-271 ECM control fuse (3 Amp)
F17 217-812 Acc. Fuse (20 Amp)
G1 195-1078 Alternator 95A
01 ID0198404
JT/AT4020M1 T3 R/P

HR1 N/A Intake air heater
HR2 101-089 Greaser heater
J1 See notes Diagnostic connection (J1939) Used for PC or laptop connection
J2 See notes Diagnostic connection (E.D.T.)
J3 214-301 Accessory socket
K1 215-1093 Start relay
K2 217-826 Work light relay
K3 217-710 Tracker control relay
K4 217-710 Light test relay
K5 217-710 Reverse alarm relay
K6 217-710 Inner rotation hour meter
K7 217-710 Electric fan relay
K8 217-710 Drill/Drive relay
K9 217-710 Manual relay
K10 217-710 Drive switch relay
K11 217-710 High speed relay
K12 217-710 Diagnostic light relay
K13 217-710 Drive solenoid relay
K14 217-710 Front wrench relay
K15 217-710 Spindle brake relay
K16 217-710 Dither assist relay
K17 217-710 Rear stop relay
L1 211-279 Intake air heater solenoid #1 12VDC 100A continuous
L2 214-435 Cab swing in solenoid
L3 214-435 Cab swing out solenoid
L4 215-1179 Engine fan solenoid
L5 217-745 Variable rotation solenoid
L6 214-434 Drill fluid check valve solenoid
L7 214-434 Right track forward solenoid
L8 214-434 Right track reverse solenoid
L9 214-434 Left track forward solenoid
L10 214-434 Left track reverse solenoid
L11 217-897 Drill fluid solenoid
L12 214-434 Thrust forward solenoid
L13 214-434 Thrust reverse solenoid
L14 N/A Rotation cw & ccw solenoid (E.D.C)
L15-16 217-897 Front wrench clamp solenoid
L17-18 217-897 Rear wrench clamp solenoid
L19 214-435 Pipe lift up solenoid
L20 214-435 Pipe lift down solenoid
L21 214-435 Pipe gripper open solenoid
L22 214-435 Pipe gripper close solenoid
L23 214-435 Saver sub lubricator solenoid
L24 214-435 Pipe end lubricator solenoid
L25 499-310 Rear wrench cw solenoid
L26 499-310 Rear wrench ccw solenoid
L27 214-435 Shuttle extend solenoid
L28 214-435 Shuttle retract solenoid
01 ID0198404
JT/AT4020M1 T3 R/P

L29 214-435 Dump valve solenoid
L30 500-1311 Carriage high speed solenoid
L31 217-770 Ground drive high speed solenoid
L32 214-434 Inner rotation cw solenoid
L33 214-434 Inner rotation ccw solenoid
L34 214-434 Thrust limiter solenoid
L35 214-491 Rotation gauge selector solenoid
L36 214-491 Load sense cutout solenoid
L37 500-1311 Spindle brake solenoid
L38 500-1311 Thrust brake solenoid
LS1 306-603 Warning light alarm
LS2 306-609 Horn
LS3 214-416 Strike alarm
LS4 306-602 Reverse alarm
M1 211-325 Tachometer w/display
M2 217-221 Fluid flow display
M3 211-327 Oil pressure gauge
M4 211-326 Water temperature gauge
M5 211-328 Voltmeter
M6 211-329 Fuel gauge
M7 215-128 Inner rotation hour meter
M8 217-561 Outer rotation tachometer
M9 211-099 Inner rotation tachometer
MT1 216-047 Fluid flow speed sensor
MT2 502-172 Outer rotation speed sensor
MT3 214-913 Inner rotation speed sensor
MT4 500-1319 Engine fan speed sensor
Q1 215-1175 Front home switch
Q2 215-1175 Rear home switch
Q3 215-1175 Shuttle home switch
Q4 215-1175 Drive position switch
Q5 215-1175 Drill position switch
Q6 215-1175 Rear stop switch
R1 215-1063 CAN Terminating resistor
R2 215-1063 CAN Terminating resistor
R3 217-568 Fuel sender
R4 213-366 Coolant level sensor
R5 See notes Engine fan speed sensor pull-up Part of speed sensor
R6 214-566 Fluid flow adjust potentiometer 0.5-4.5 volts
R7 214-566 Variable rotation potentiometer
R8 211-031 Left track aux. resistor Part of drill/drive resistor pack
R9 211-031 Right track aux. resistor Part of drill/drive resistor pack
R10 211-031 Drill fluid aux. resistor Part of drill/drive resistor pack
R11 211-031 Rotation aux. resistor Part of drill/drive resistor pack
R12 211-031 Thrust aux. resistor Part of drill/drive resistor pack
R13 211-031 Inner rotation aux. resistor Part of drill/drive resistor pack
R14 211-089 Inner rotation potentiometer
R15 211-279 Rear stop resistor 5 Ohm
01 ID0198404
JT/AT4020M1 T3 R/P

S1 217-819 Battery disconnect switch
S2 217-768 Ignition switch
S3 217-907 Engine override switch
S4 217-911 Throttle switch
S5 217-907 Work light switch
S6 306-607 Horn button 306-608 button cover
S7 217-911 Cab swing switch
S8 217-907 Manual fan switch
S9 217-918 Drill fluid check valve switch
S10 217-911 Set/Resume switch
S11 214-648 Left track aux. switch Part of override control box
S12 214-648 Right track aux. switch Part of override control box
S13 214-648 Drill fluid aux. switch Part of override control box
S14 214-648 Rotation aux. switch Part of override control box
S15 214-648 Thrust aux. switch Part of override control box
S16 217-912 Add/Manual/Remove switch
S17 217-907 Front wrench switch
S18 217-907 Rear wrench switch
S19 214-489 Pipe lift switch
S20 214-489 Pipe grip switch
S21 214-489 Lubricator switch
S22 214-489 Rear wrench rotate switch
S23 214-489 Shuttle switch
S24 217-750 Seat switch
S25 217-907 Spindle brake switch
S26 217-923 Drill/Park/Drive switch
S27 217-908 Inner rotation switch
S28 217-912 AT/JT switch
S29 214-489 Inner rotation manual switch
S30 214-908 Tracker control key switch
S31 215-1015 User interface switch
SP1 217-765
N/A Hyd. filter switch Part of filter head
SP2 215-1227 Front wrench pressure switch
ST1 214-819 Hyd. temp switch
T1 216-063 Current transformer
U1 See notes Engine ECU No CMW service part available
U2 N/A Remote display to 750D 214-415 rig cable
U3 220-027 Electrical strike system (ESID)
U4 220-1023 Machine controller
U5 211-017 Voltage translator
VR1 211-042 Voltage limiter
01 ID0198404
WIRING HARNESSES
JT/AT4020M1 T3 R/P
Ref. number Part number Qty Description

1 215-1355 1 Operator Station Harness
2 215-1023 1 Relay Panel Harness
3 215-1356 1 Engine Harness
4 215-1026 1 Gauge Panel Harness
5 215-1027 1 CAN Diagnostic Harness
6 215-1073 1 CAN Tach Harness
7 215-1028 2 CAN Gauge Harness
8 215-1102 1 Preheater Relay
9 215-1104 1 Preheater solenoid cable
10 215-1067 1 CAN Cable
11 215-1024 1 Drill Frame Harness
12 215-1358 1 Hosetrack Harness
13 215-1357 1 Main Frame Harness
14 214-763 1 Work light Harness
15 215-1063 2 CAN Resistor
16 213-061 1 CAN Multiport Module
17 211-078 2 Connector Cap
18 214-891 1 AT/JT Switch Harness
19 215-1359 1 Carriage Harness
20 215-1103 1 Preheater Relay Cable (Red 6GA. X 10")
21 215-1095 1 Battery Cable (Red 4/0 X 105")
22 215-1096 1 Batter Cable (Blk 4/0 X 102")
23 215-1097 1 Ground Cable (Blk 2/0 X 11")
24 215-1098 1 Primary Cable (Red 2GA. X 36")
25 215-1099 1 Primary Cable (Red 2GA. X 28")
26 215-1100 1 Alternator Harness (Red 6Ga. X 52")
27 215-1101 1 Alternator Ground Cable (Blk 6GA. X 25")
28 215-1105 1 Braided Ground Strap (18")
29 215-1106 1 Battery Cable (Red 2/0 X 17")
01 ID0198404
DRIVE FRONT SPINDLE
DITHER
ELECTRICAL DIAGRAM
SOLENOID WRENCH BRAKE REAR
ASSIST STOP
RELAY RELAY RELAY RELAY RELAY
K14 K15 K16 K17

K13 BLK/RED PUR/RED BRN
OPERATOR STATION HARNESS (1A)

WHT/YEL
BRN/BLK
(196)
(193)
ORG/WHT
(123)
YEL/RED
(213)
TAN/YEL
(161)
YEL/TAN
(194)
3
(164) 3 3 3 3
5 5 5 (201) 5 5
BLK/RED 2 4 1 2 4 1
BLK/RED 2 4 1
BLK/RED
2 4 1 2 4 1 BLK/RED BLK/RED (1A) (1A)
(1A) (1A) (1A)
BLK/ORG BRN/WHT TAN/BLK

YEL/GRN TAN/PUR BRN (46) BRN GRA/BLU BRN/ORG (212) GRA/RED (191)
(107) (165) (123) (123) (200) (214) (195)
DRIVE HIGH
DRILL/DRIVE MANUAL
SWITCH SPEED
RELAY RELAY DIAGNOSTIC
RELAY RELAY
LIGHT RELAY
K8 K9 K10 K11 K12

WHT/RED
ORG/WHT (142) YEL/GRN PUR/RED
(99) (107) (193)
ORG
ORG (12) BLK/RED ORG (12) PUR/ORG (12)
(1A) (105)
3 3 3 3
3 5 5 5 5
5 TAN/BLK
2 4 1 2 4 1 2 4 1 BLK/RED 2 4 1
2 4 1
RED/WHT BLK/RED (113)
(1A)
FUSE BLOCK #2 BLK/RED (1A)
FUSE BLOCK #1 ORG (98)
(9) (1A)
PNK/BLK
ORG (12) WHT/ORG GRN/BLU
ORG (72)
RED/YEL (111) ORG/WHT YEL/GRN (199) (12)
ORG (20)
15AMP F13 E.S.I.D. & REMOTE DISPLAY ORG 20AMP F17 ACC.
PUR/WHT (201) (107)
(9) (12)
ORG/BRN SPARE (197)
(19)
15AMP
F14 GAUGE 20AMP
RED/GRN 20AMP F15 ECM OUTPUT 15AMP SPARE

(16)
RED/BLU
3AMP
F16 ECM CONTROL 3AMP SPARE
(17)
ORG
(9)
FUSE BLOCK #1 FUSE BLOCK #2
BLU/YEL BLK/RED
(97) (1A)
SEAT
SWITCH NOTE: INSERT SINGLE
TIMER WHT/RED ORG/GRN TERMINAL ON EXTRA
(23) (13)
D C B A FUSES AND PLUG FUSES
E2 INTO FUSEBLOCK
BLK/RED
(1A)
-A-
A
REAR STOP
B
RESISTOR PACK
R15
YEL/TAN
(194)
ESID
U3
1 BLU
(1A)
BLK
(67)
3 4 GRN/YEL DRIVE/PARK/
5 (70) DRILL
2 1
S26
BLK/RED DS8,DS9 BLK/RED LUBRICATOR
WHT BRN (1A) YEL/PUR (1A)
(67) (71) (109)
GRA S21
(108) A B ORG GRN/BLK
1 4 (12) A B (92)
ORG/WHT 2 5 1 4
(99) GRA (119) BLK/RED
3 6 2 5
C D 3 6
(1A)
YEL/WHT C D
(198) ORG BLU/BLK
YEL/GRN (12) (93)
(107) BLK/RED
(1A)
HORN
TAN/BLU
S6
(30)
ORG (12)
PUR/BLK
(62)
-B-
A B
1 4
ORG (12)
2 5
3 6
C D
YEL/BLK
(61)
SEAT SWING
S24
YEL/BLK
(89)
BRN/BLK BLK/YEL YEL/BLK WHT/GRN
YEL/BLU (196) YEL (53) (89) (90) BLU/GRN
(177) (150) (116)
PUR
BLK/RED BLU/GRN
(1A) (178)
BLK/RED BLK/RED D C B A (116) D C B A
(1A) (1A) TAN/BLU
D
A B C A B C
ROTATION POT
6
(182) FLUID POT

5
C
D
3
6
5
R7
2
R6
4
A B
BLK/RED YEL BLK/RED

C
YEL BRN/BLK
3
A
2
1
(60) (1A) (60) (1A) (196)

ORG BLU/PUR
ORG D C B A
(12) (181)
GRN/RED (12) PUR/BLK
(190) (77) BLU/PUR
PUR (181)
OUTER INNER INNER ROT.
BRN/BLU BRN/RED (178)
ROT. TACH ROT. TACH POT TAN/YEL
(184) TAN/ORG (185)
(180) (179)
C B A C B A
R14 INNER ROT.
ON/OFF/MANUAL
MANUAL INNER
ROT. S29
S27
ATTACH TO ATTACH TO
ABOVE CONNECTOR ABOVE CONNECTOR
01 M8 M9 ID0201386
ELECTRICAL DIAGRAM
OPERATOR STATION HARNESS
TO DIODE BLOCK
1
YEL/WHT YEL/RED BLU/YEL BLU/YEL
(198) (203) (82) (82)
GRA/YEL D5-D16 GRA/ORG
RED/WHT (84) BLU/ORG
(81) (83)
(98)
GRA/YEL GRA/ORG
WHT/ORG (84) BLU/ORG (83)
(205) (81)
1 2 3 4 5 6 1 2 3 4 5 6
WHT 12 11 10 9 8 7 TAN/ORG 12 11 10 9 8 7
(80) YEL/GRA ORG/GRA
(163) (160)
(162)
WHT/RED GRN/ORG GRN/PUR GRN/YEL
(23) (149) (146) (148)
PUR/WHT WHT TAN/YEL
(192) (80) GRN/RED
(161)
(147)
-A- -C-
TO RESISTOR BLOCK
R8-R13 YEL/GRN
(107) YEL/WHT
YEL/GRN (198)
PIPE GRIP
(107) YEL/WHT
TAN/YEL
(198) S20
(179) ORG BLU/BLK
1 2 3 4 5 6 YEL/WHT (12) (93)
A B
(198) 4
11 1
12 10 9 8 7
TAN/ORG WHT/RED GRN (120) BLK/RED
2 5
(180) (95) 3 6
(1A)
C D
GRN/WHT WHT/BLU GRN/BLK
(96) ORG
(168) (12) (92)
BLU/WHT WHT/ORG
(167) (94)
SHUTTLE PIPE LIFT
REAR WRENCH
WHT/ORG
S23 GRN/BLK S19 GRN/BLK
ROTATE WHT/ORG
(111) (92) (111) (92)
REAR WRENCH A B A B
S22 TAN (117)

1 4
WHT/RED BLU (121)
1 4
WHT/RED
S18 ORG GRN/BLK
2
3 6
5
(142)
2 5
(142)
3 6
YEL (122) (12) (92) C D C D
A B A B
4 4 WHT/ORG BLU/BLK WHT/ORG
1 1 BLU/BLK
PUR (118) BLK/RED (111) (93) (111)
FRONT WRENCH 2 5 2 5 (93)
3 6 3 6
(1A)
S17 C D
ORG
C D
BLU/BLK
BRN (123) (12) (93)
A B
1 4 ORG
2 5 (12)
3 6
C D
ORG
(12)
S16
-B- S4 S25
ADD/MANUAL/
THROTTLE SPINDLE BRAKE REMOVE
PUR/ORG 1 2 3
(48) BRN/YEL WHT/ORG
(112) A B (111)
A B A B
1 4
1 4 1 4
BLK/YEL PUR/WHT ORG 2 5 WHT (138)
2 5 2 5 (12)
(209) (192) 3 6
3 6 3 6
C D
C D C D
GRA/BLU WHT BRN/ORG
BLU/ORG (200) (138)
(50) (110)
SET/RESUME
BLU/GRN
S10
(116) A B
1 4
TAN/WHT 2 5
(56) 3 6
C D
ORG (12)
01 ID0201386
ELECTRICAL DIAGRAM
S13-S15 S11-S12
PIN # PIN # PIN # PIN #
WHT/ORG WHT/BLK BLU/WHT CAVITY

A (94) H A (167) H PLUG
(55)
WHT/RED CAVITY GRN/WHT CAVITY
B (95) J B (168) J PLUG
PLUG
TAN/ORG CAVITY GRN/ORG CAVITY
C K C (149) K
(160) PLUG PLUG
TAN/BLK CAVITY GRN/YEL CAVITY
D (191) L D (148) L PLUG
PLUG
ORG/GRA CAVITY GRN/RED CAVITY
E (162) M E (147) M
PLUG PLUG
YEL/GRA CAVITY GRN/PUR CAVITY
F (163) N PLUG F N
(146) PLUG
WHT/BLU CAVITY CAVITY CAVITY
G (96) P G P
PLUG PLUG PLUG
J
OVERRIDE SWITCHES J
K
1
K H
H B
B G L
G L A
A C
C F M
F M D
D E N
E N
P
P
S30
SEAT SWITCH TRACKER
ESS ALARM
CONTROLLER
S24 BRN (70)
LS3
KEY SWITCH
TAN/RED BLK/RED
(103) (1A)
ORG/GRN 1
2
BLU/YEL
(13) (97)
BLK/RED
(1A)
-C- -D-
PIN # PIN # PIN #
CAVITY ORG/GRA YEL/GRA
1 PLUG 11 (162) 21 (163)
TAN/RED YEL/GRN GRA/PUR

2 (103) 12 (107) 22 (158)
ORG/GRA BLU/ORG
3 13 PUR/GRN 23 (50)
(228) (85)
WHT/PNK RED/BLK TO HORN
4 14 TAN/PUR 24
(230) (165) (18)
LS2
5 PUR/RED 15 PNK/BLK 25 PUR/ORG
(193) (227) 16(48) TAN/BLU BLK/RED
(30) (1A)
BLK/YEL YEL/BLU ORG/BRN
6 16 26 (19) 1 2
(209) (177)
CAVITY WHT/RED CAVITY
7 17 (23) 27
PLUG PLUG
GRN/BLU WHT/GRN
8 18 (199) 28 (102)
CAVITY WHT/BLK YEL

9 19 (11) 29 (60)
PLUG
BLU/PUR BLK/ORG
10 WHT/PUR 20 30 (46)
(71) (181)
YEL/RED
31 (176)
20 31
21 8 30
9 19
10 2 18
3 7
-AA-
22 29
11 1 17
23 4 6 28
12 5 16
13 15 BLU
24 14 27
BLK
25 26
(1A) (109)
3 4
2 1
TO RELAY
PANEL HARNESS
BRN
(149)
C D E
DRILL
B A POSITION SWITCH
-BB- H G F
Q5
PINS # PINS #
ORG BLK
A (9) E (1) 1 2 BLK
BLU
BLK/BLU ORG/GRN (1A)
B F (1A)
(1B) (13) 3 4
BLK/RED
ORG/BLU CAVITY RED
(3) (1A)
C (10) G PLUG 2 1
D ORG
(12) H CAVITY
PLUG -CC- BRN
(108)
J
DRIVE 20 31 K
POSITION SWITCH H
21 8 30
B
9 19
2 G L
Q4 22
10
11
3
1
7
18
17
29
F
A C
M
23 4 6 28 D
12 5 16
E N
13 15
-DD- 24
25
14
26
27
TO MAIN
FRAME HARNESS
P
-EE-
PIN # PIN #
PINS # PINS # PINS # BLK PUR/BLK
YEL A H
BLK/BLU GRA/WHT (1) (77)
1 (1B) 11 (78) 21 (122)
WHT/YEL BRN/WHT
B J (202)
WHT/BLK BLK/RED WHT/BRN 16(164)
2 (55) 12 22 (75)
(1A)
YEL YEL/RED
C K (176)
CAVITY BRN RED/BLK (60)
3 PLUG 13 23
(123) (18)
D BRN/WHT L GRN/BLU
TAN/ORG WHT/RED 24 PUR/GRN (173) (199)
4 14
(160) (79) (85) BRN/BLU GRN/RED
E (184) M
YEL/BLK TAN/RED ORG 16 (190)
5 (61) 15 (140) 25
(12)
F
BRN/RED N PUR/RED
GRN/PUR WHT/GRN PUR/BLK (185) (193)
6 (146) 16 26
(102) (62)
G GRA/RED P YEL/WHT
GRN/RED WHT/ORG 27 GRA (195) (198)
7 (147) 17 (205) (119)
GRN/ORG TAN/BLK GRN/BLK
8 (149) 18 (191) 28
(92)
GRN/YEL TAN BLU
9 (148) 19 (117) 29
(121)
GRA/PUR PUR BLU/BLK

10 20 30
(158) (118) (93)
31 GRN
(120)
01 ID0201386
ELECTRICAL DIAGRAM
1 PIN#
L1 GRA/ORG
(83)
PIN#
P2 CAVITY PLUG
PIN#
T3 BLU/GRN
(116)
WHT/PNK TAN/BLU W1 BRN/RED
L2 (230)
P3 (185)
IGNITION OVERRIDE (182)
S2 S3 L3 TAN/WHT
(56)
R1
BRN/WHT
(173)
W2 YEL/BLK
(89)
RED
(3) B 4 5 GRA/YEL PUR/BLK W3 BLK/BLU
WHT/BLK 6 D M1 R2 (1B)
(84) (77)
(11) A 1 2 3 C
BLU/BLK
M2 CAVITY PLUG R3 CAVITY PLUG X1 (93)
ORG (9)
ORG/BLU
(10) ORG/GRA X2 RED/BLU
M3 CAVITY PLUG S1
ORG (9) BLK/YEL PNK/BLK
(228) (17)
(209) (227)
BLU/ORG TAN/BLK X3 BLK/BLU
N1 (81) S2 (1B)
(113)
GRN/BLK
N2 CAVITY PLUG S3 PNK/WHT Y1
(58) (92)
WHT/PUR BRN/BLU RED/GRN

N3 T1 (184) Y2 (16)
(71)
BLU/YEL PNK/BLU RED/GRN

P1 (82) T2 (57) Y3
(16)
L1 M1 N1 P1 R1 S1 T1 W1 X1 Y1
L2 M2 N2 P2 R2 S2 T2 W2 X2 Y2
L3 M3 N3 P3 R3 S3 T3 W3 X3 Y3
MACHINE
CONTROLLER
-D- U4
K3 J3 H3 G3 F3 E3 D3 C3 B3 A3
K2 J2 H2 G2 F2 E2 D2 C2 B2 A2
K1 J1 H1 G1 F1 E1 D1 C1 B1 A1
BLU/GRN
(116)
E1 PIN# PIN#
BRN/YEL
PIN#
BRN D2 WHT/GRN
A1 (112) G3 (90)
5
(123)
YEL/BLK 4
(89) PUR/GRN CAVITY PLUG PUR
3 A2 D3 H1 (118)
2
(85)
GRA/GRN 1
(114) WHT/BLK GRN WHT/RED
A3 (55) E1 (120) H2 (79)
BLU/GRN TO JOYSTICK
(116) YEL E2 BRN/ORG
B1 (122) (110) H3 CAVITY PLUG
YEL/BLK
5 DS3
4 YEL/PUR BLK/WHT PNK
(89) MUD "ON" B2 (109) E3 J1
3 (54) (141)
2 INDICATOR
1 TAN/GRN GRA WHT
TAN/GRN B3 (115) F1 (119) J2 (80)
(115)
BRN/WHT BLK/RED U2
(173) (1A) PUR/ORG GRA/WHT
TO 750D C1 (105) F2 J3 CAVITY PLUG
(78)
1 2 FLUID FLOW METER
BLK/BLU YEL/GRN BRN/ORG
RED/YEL C2 (107) F3 CAVITY PLUG K1
PUR/RED
(20)
(1B) TAN/RED
(103) CAVITY
M2 (204)
F GRA/GRN WHT/BRN
(104) PLUG C3 G1 TAN K2
E
BLK/BLU (114) (117) (231)
D
BLK/YEL (1B)
(53)
C A B A B BLU TAN/RED PUR/RED
B D1 (121) G2 K3 (104)
(140)
A
BLU/GRN C
(116) YEL WHT/BRN
BLK/WHT (150) B (75)
A
(54)
ORG (12)
BLK/RED
(1A) BLK/BLU WHT
YEL (1B) (80)
(60) BLK/BLU 1
8
8 1 TAN/RED
BLK/RED (1B) 7 2 (140) 2 7
(1A) 6 3
BLK/BLU GRA/WHT 3 6
YEL 5 4
(1B) (78) 4 5
(60) BLK/BLU WHT/RED
BLK/RED (1B) (79) STATUS INDICATOR
(1A) BLK/BLU
YEL YEL BLK (1B)
PINK
(141)
DS4-DS7
(60) (60) (1)
3 4 2 1
STATUS INDICATOR
2 1 3 4
TO WORKLIGHTS WHT
(58)
DS10-DS11
DS18 N.C.
BLK/BLU
(1B)
PNK/BLK
(72)
1 2
5 BLU
(1B)
3
4
GRA
(57)
BLK
(17)
DIAGNOSTIC PORT
INDICATOR
J2
01 ID0201386
ELECTRICAL DIAGRAM
RELAY PANEL HARNESS WORKLIGHT
TRACKER
CONTROL LIGHT TEST
REVERSE
ALARM
INNER
ROTATION ELECT
RELAY RELAY RELAY RELAY HOURMETER FAN
K2 K3 K4 K5 K6 K7
TAN/RED BLK/RED BLU/ORG
(59) (106) YEL/WHT ORG/RED
BLU TAN/PUR (1A) (183) (8)
(6) (165) BLK/ORG
(42) PUR/GRN BLK/ORG RED/ORG
(46) (7)
(85)
30
WHT/GRN 3
(102) 5 3 3
85
87A
86 TAN/RED 3 3
5 5 5
2 4 1 (103) 5
87 2 4 1 2 4 1 2 4 1 2 4 1
BLK/RED GRA/PUR
(1A) (158) BLK/RED
YEL BLK/RED BLK/RED BLK/RED (1A)
(60) (1A) (1A) (1A) ORG
ORG ORG
YEL/GRN (12)
(12) WHT/BLK (107) (12)
(11)
TO START
RELAY
GRA/YEL
GRA/BLK (38)
(39) WHT/ORG K1
(139)
CAVITY PLUG WHT/ORG
(139) WHT RED
CAVITY PLUG (24) (4)
GRN/BLU
1 2 3 4 5 6
(199)
12 11 10 9 8 7
CAVITY PLUG WHT/BLK
YEL/RED (11)
(176)
WHT/RED
CAVITY PLUG (23)
BLK/ORG BLK/ORG
(42) (42)
BLK
(1)
DIODE BLOCK
D1-D4
B
YEL
A (60)
WORK LIGHT
-OO-
PIN # PIN #
R
WHT
V
ORG/GRN -A-
(24) (13)
BLK/RED
S CAVITY PLUG W (1A)
BLK BLK/BLU
T (1) X (1B)
RED/GRN
U CAVITY PLUG Y
(203)
Z CAVITY PLUG
T
S U
-FF- Z R V
Y W
X
-B-
31 20
30 8 21
19 9
18 2 10
7 3
29 22
-GG- 28
17
16
6
1
5
4
11
12
23
15 13
27 14 24
26 25
TO ENGINE HARNESS
PIN # PIN # PIN #

BLK/ORG ORG/GRA YEL/GRA
1 (46) 11 (228) 21 (163)
TO PRIMARY FUSE
WHT/BLK WHT/PNK RED/BLK
2 (11) 12 22 (18)
(230)
TAN/RED PNK/BLK YEL/WHT RED

F1
2
3 (59) 13 23
(227) (183) (2)
ORG WHT/PUR GRA/ORG

4 14 24
(12) (71) (22)
BLU/PUR ORG/GRA ORG/RED

5 15 25 RED
(181) (162) (8)
F2 (4)
GRA/YEL ORG/BRN CAVITY
6 16 26 PLUG
(38) (19)
GRA/BLK GRN/BLU BLU/ORG

7 17 27
(39) (199) (48)
WHT/BRN BLU/ORG YEL/BLU

8 18 28
(231) (106) (177)
PUR/ORG PUR/RED BLK/YEL

9 (50) 19 29
(193) (209)
RED/WHT WHT/GRN YEL/RED

10 20 30
(14) (102) (176)
CAVITY
31
PLUG
02 ID0166717
ELECTRICAL DIAGRAM
RELAY PANEL HARNESS
ORG/BLU
RED (10)
ORG/GRN
(3) (13)
RED MAIN 15AMP IGNITION F7
30AMP F3
(2A) BLU GRA/ORG
(6) (22) WARNING
20AMP WORKLIGHTS 5AMP LIGHTS
F4 RED/GRN F8
RED/WHT RED (203) ENGINE
(14) 15AMP ACCESSORY (2A) 30AMP ECU
SOCKET
F5 F9
15AMP ELECT FAN RED/BLK 10AMP SENSORS F10

RED/ORG F6 (18)
(7) ORG
(9)
-A-
-CC-
RED
(3) BLK/RED
(1A)
PIN # PIN #
ORG BLK
A B A (9) E (1)
BLK/BLU ORG/GRN
2 B (1B)
ORG/BLU
F (13)
CAVITY
C (10) G PLUG
ORG CAVITY
D (12) H PLUG
E D C
A B -BB-
F G H
TO OPERATOR
-B- STATION HARNESS
31 20
30 8 21
19 9
18 2 10
29
28
17
16
7
15
1
5
3
13
11
12
22
23 -AA-
27 14 24
26 25
PIN # PIN # PIN #

CAVITY ORG/GRA YEL/GRA
1 PLUG 11 (162) 21 (163)
TAN/RED YEL/GRN GRA/PUR

2 12 22 (158)
(103) (107)
ORG/GRA PUR/GRN BLU/ORG

3 (228) 13 23
(85) (48)
WHT/PNK TAN/PUR RED/BLK

4 (230) 14 24 (18)
(165)
PUR/RED PNK/BLK PUR/ORG

5 15 25
(193) (227) (50)
BLK/YEL YEL/BLU ORG/BRN

6 16 26
(209) (177) (19)
CAVITY WHT/RED CAVITY

7 17 (23) 27
PLUG PLUG
WHT/BRN GRN/BLU WHT/GRN

8 18 28 (102)
(231) (199)
CAVITY WHT/BLK YEL

9 19 (11) 29 (60)
PLUG
WHT/PUR BLU/PUR BLK/ORG

10 (71) 20 (181) 30 (46)
31
YEL/RED
(176)
02 ID0166717
ELECTRICAL DIAGRAM
ENGINE HARNESS
TO GROUND
BLK BLK/GRN
(1) (1E)
RED/BLK BLK/BLU
(18) (1B)
A
TO FAN
C
SPEED SENSOR
B
R5 WHT/PNK
(230)
BLK/RED
(1A)
2
TO FAN
1
L4
ORG/WHT
(229) BLU/ORG
(106)
A
REVERSE ALARM
B -A-
LS4 BLK/RED
(1A)
WHT/PUR
(71)
ESID STROBE A
B
DS12 BLK/RED
(1A)
-B-
L31
2SPD. MOBILE PUR/RED
(193)
A
BLK/ORG
(46) B
BLK/RED
(1A)
A
B GRN/BLU
(199)
A
BLK/RED
(1A) ROTATION GAUGE B
SELECTOR VALVE HIGH SPEED BLK/RED
(1A)
CARRIAGE
THRUST
BRN/ORG
(225)
BLK/ORG
(226) L35
WHT
L30
(24) PREHEATER
SOLENOID
TO STARTER
SOLENOID
L1
B1
GRA/YEL
(38)
BRN
(31)
TO FUEL
SENDER HYD. FILTER
R3 SP1
B A
A B
ORG/GRN ORG/BLU
(13) (27)
B A
ALTERNATOR DIODE
WHT/GRN
BLK/GRN
(211)
(210) DR3
D C B A
CAVITY
TO COOLANT CAVITY
PLUG
LEVEL SENSOR PLUG
ORG/BLU
R4 (27)
ALTERNATOR
G1
01 ID0201391
ELECTRICAL DIAGRAM
ENGINE HARNESS
PIN # PIN # PIN # PIN # PIN #
1 CAVITY PLUG 11 CAVITY PLUG 21 CAVITY PLUG 31 CAVITY PLUG 41 CAVITY PLUG
BLK/GRN BLK/ORG
2 CAVITY PLUG 12 CAVITY PLUG 22 CAVITY PLUG 32 42
(211) ( 226 )
PIN # PIN # PIN #
TAN/RED
3 CAVITY PLUG 13 CAVITY PLUG 23 CAVITY PLUG 33 CAVITY PLUG 43 BLU/RED BLU/PUR
(224) ORG
A (12) H (223) Q (181)
BLK/YEL PUR/ORG BLK/YEL BLU/RED
4 14 CAVITY PLUG 24 34 44
(209) (48) (209) (223) TAN/RED BRN CAVITY
B (59) J (31) R PLUG
PNK/BLK BLU/ORG
5 CAVITY PLUG 15 25 35 CAVITY PLUG 45 CAVITY PLUG
(227) (50) YEL/RED
RED/WHT GRA/YEL
C (14) K S (176)
WHT (38)
6 CAVITY PLUG 16 CAVITY PLUG 26 CAVITY PLUG 36 CAVITY PLUG 46 (217)
BLK/RED GRA/BLK YEL/BLU
DRAIN WIRE
D L (39) T (177)
BLU (1A)
7 CAVITY PLUG 17 CAVITY PLUG 27 CAVITY PLUG 37 47
(1C) (216)
ORG/GRN BLK/BLU ORG/GRA
WHT/GRN WHT/BRN E (13) M (1B) U
8 CAVITY PLUG 18 CAVITY PLUG 28 38 48 CAVITY PLUG (228)
(210) (231)
CAVITY GRA/ORG ORG/WHT
ORG/GRN F N V
9 CAVITY PLUG 19 CAVITY PLUG 29 CAVITY PLUG 39 (13) 49 CAVITY PLUG PLUG (22) (229)
BRN/ORG BRN/RED ORG/BRN BRN/RED TAN/RED

10 CAVITY PLUG 20 CAVITY PLUG 30 CAVITY PLUG 40 50 G (19) O W
( 225 ) (225) (225) (224)
YEL/WHT CAVITY
P X
(183) PLUG
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
W X
11 11 12 13 14 15 16 17 18 19 20 20 K
21 21 22 23 24 25 26 27 28 29 30 30 TO ENGINE ECU V
H
J
B
L
31 31 32 33 34 35 36 37 38 39 40 40 U
M
41 42 43 44 45 46 47 48 49 50
U1 G A C
41 42 43 44 45 46 47 48 49 50
T
S
F
E
D
O
N
-HH-
CAVITY PLUG BLK/GRN R
P
Q
(1E)
4 1 TO GAUGE HARNESS
3 2
RED/GRN CAVITY PLUG
(203)
50 49 48 47 46 45 44 43 42 41
2.0
L36
TO LOAD SENSE
CUTOUT SOLENOID
BLK/RED WHT/BLK
(1A) (11)
B A
-A-
ORG/RED
(8)
TO FAN
TO TEE
B2
BLK
(1) WHT
BLU
22 22
4
5
1 DRAIN
3
22
2
-B-
PIN # PIN # PIN #

BLK/ORG ORG/GRA YEL/GRA
1 (46) 11 (228) 21 (163)
WHT/BLK WHT/PNK RED/BLK

2 (11) 12 (230) 22 (18)
TAN/RED PNK/BLK YEL/WHT

3 (59) 13 (227) 23
(183)
ORG WHT/PUR GRA/ORG

4 (12) 14 24
(71) (22)
D C B A BLU/PUR ORG/GRA ORG/RED
5 15 25
{181} (162) (8)
PUR/YEL GRA/YEL CAVITY
PUR/ORG (145) 6 16 ORG/BRN 26
(144) WHT/GRN WHT/GRN (38) (19) PLUG
(102) (102)
F E D C B A ORG/GRA GRA/BLK GRN/BLU BLU/ORG
CAVITY PLUG (162) 7 (39) 17 27
(199) (50)
YEL/GRA PUR/ORG WHT/BRN BLU/ORG YEL/BLU

16 (163) (144) 8 (231) 18 (106) 28
(177)
PUR/YEL WHT/GRN ROTATION
(145) (102) PUR/ORG
PUMP 9 (48) 19 PUR/RED
(193)
29 BLK/YEL
(209)
VOLTAGE
3 TRANSLATOR
U5
L14 10
RED/WHT
(14) 20 WHT/GRN
(102)
30
31
YEL/RED
(176)
CAVITY
PLUG
20 31
21 8 30
9 19
10 2 18
22 3 7 29
11 1 17
23 4 6 28
12 5 16
13 15
24 14 27
25 26
-GG-
PIN # PIN #
TO RELAY HARNESS
WHT ORG/GRN
R V (13)
(24)
T
BLK/RED
S CAVITY PLUG W (1A) S U
BLK BLK/BLU
T X (1B) Z R V
(1)
RED/GRN Y W
U CAVITY PLUG Y
(203)
X
Z CAVITY PLUG
-FF-
01 ID0201391
ELECTRICAL DIAGRAM
GAUGE PANEL HARNESS
PNK
(222)
TO USER
1
INTERFACE
2
SWITCH
S31 BLK/BLU
(1B)
CAVITY
PLUG
ORG/BRN
(19)
BRN
(31)
4
FUEL 1 2 3
GAUGE
6 5 4
M6
BLK/BLU ORG/BRN
(1B) (19)
CAVITY
PLUG
CAVITY
ORG/BRN
(19)
PLUG ORG/BRN
(19) -A-
1 2 3
VOLTMETER
6 5 4
M5
BLK/BLU
ORG/BRN
(1B) (19)
CAVITY
PLUG
ORG/BRN CAVITY
(19) PLUG
TO TACH 1 2 3
6 5 4
M1
CAVITY
PLUG
PNK
(222)
TO CAN TACH
CABLE
-PP-
02 ID0166735
ELECTRICAL DIAGRAM
GAUGE PANEL HARNESS
HYD. TEMP SWITCH

ST1
GRA/BLK
(39)
DS15-DS17
YEL/RED ORG
PIN# PIN# (176) (12)
GRA/ORG GRA/ORG
1 (22) 5 (22)
A
BRN/ORG TAN/RED A
2 6 (224) B YEL/BLU
(225) (177) B
C C
GRA/ORG 7 D TO DIAG.
3 D
(22) YEL/WHT E HARNESS
E
4
BLU/RED
8 F
(183) F
TO AT SWITCH
-JJ-
(223)
JUMPER
HARNESS BLK/BLU
ORG/GRN
(1B) (13) PIN # PIN # PIN #
BLK/BLU BLU/PUR
-LL-
5
(1B) (181) ORG BRN CAVITY

6
A J R PLUG
3
7
(12) (31)
8
TAN/RED GRA/YEL YEL/RED

2 1 B (59) K (38) S
(176)
RED/WHT GRA/BLK YEL/BLU

C L (39) T
(14) (177)
BLK/RED BLK/BLU ORG/GRA
D M U
(1A) (1B) (228)
5
1
6
ORG/GRN GRA/ORG ORG/WHT

3
7
E N V
(13) (22) (229)
8
DS1-DS2
CAVITY BRN/ORG TAN/RED
PIN# PIN# F O W
PLUG (225) (224)
GRA/ORG
1 5 ORG/BRN YEL/WHT CAVITY
(22) G P X
(19) (183) PLUG
GRA/BLK
2 (39) 6 BLU/RED BLU/PUR
H Q (181)
(223)
3 GRA/ORG 7
(22) X W
GRA/YEL K V
4 8 J
(38) L B U H
-A- M C A G T
N D F S
E
O R
P Q
TO ENGINE
HARNESS
-HH-
ORG/WHT
(229) A B
1 4 MANUAL FAN
4
RED/WHT 2 5 CLUTCH SWITCH
(14) 3 6
C D S8
A
B ORG/GRA
(228)
ACC. SOCKET
BLK/RED
(1A) J3
ORG
(12) A B WORK LIGHT
1 4 SWITCH
2 5
3 6 S5
C D
TAN/RED
WARNING (59)
ALARM
LS1
GRA/ORG GRA/BLK
(22) (39)
02 ID0166735
ELECTRICAL DIAGRAM
CAN DIAGNOSTIC HARNESS
DIAGNOSTIC PC
CONNECTION
D
C E
-A- B
J
A F
J1
H G
PIN # PIN #
BLK/BLU GRA
A E (1C)
(1B)
ORG/GRN CAVITY
B F PLUG
(13)
WHT CAVITY
C G PLUG
(217)
BLU CAVITY
D H PLUG
(216)
CAVITY
J PLUG
TO
CAN MULTI-PORT
MODULE
WHT
(217) BLU
(216)
4
5
SHIELD
(C1)
1
3
BLK
(1B)
-A-
2
RED
(13)
1 2
BLK/BLU
ORG/GRN
(1B)
(13)
TO GAUGE PANEL
HARNESS
-JJ-
01 ID0166778
ELECTRICAL DIAGRAM
CAN TACH CABLE
6
TO GAUGE PANEL
HARNESS
-PP- PNK
18
WHT
22 BLK
BLU RED
22 22 18
4
5 6 1
SHIELD 1 BLK PNK BLU
5 2
22 3 22 18 22
4 3
2
SHIELD WHT
22 22
RED
22
TO TACH
TO J-BOX CONNECTOR #1
01 ID0166783
ELECTRICAL DIAGRAM
CAN GAUGE HARNESS
WHT
22 BLU
BLK RED
22
22 18
SHIELD
22 4
5 6 1
1 BLK SHIELD BLU
3 5 2
22 22 22
4 3
2
WHT
RED 22
RED
18
22
01 ID0166794
ELECTRICAL DIAGRAM
PREHEATER CABLES
F12 L1
TO INTAKE TO INTAKE
HEATER FUSE HEATER RELAY
RED
6( ) RED
6( )
8
9
RED
RED 6( )
6( )
TO INTAKE TO INTAKE
HEATER RELAY HEATER
L1 HR1
01 ID0167069
ELECTRICAL DIAGRAM
CAN CABLE
TO TEE
10
TO CAN MULTI-PORT
MODULE
01 ID0167084
ELECTRICAL DIAGRAM
DRILL FRAME HARNESS
S17
FRONT WRENCH
SWITCH
BLK/BLU
(1B)
WHT/ORG
RED/BLK (205)
(18)
C B A
L16
FRONT WRENCH(JT)
BRN
(123)
A L18
L25 B
CW
BLK/RED
(1A) REAR WRENCH
GREASE BLK/RED
HEATER FRONT HOME PUR/GRN PUR
(118) BRN/WHT
(1A)
(134) B
HR2 SWITCH (202) A
B A YEL
(122)
ORG
(12)
BLK
(1)
Q1 B A
BLK/RED
(1A)
BRN
B A (18)
1 1 2 2
FRONT WRENCH(AT)
BLK
4 4 3
3
BLU L16
(140) (1B) REAR
PC:12015792 WRENCH
ROTATE SHUTLES
EXTENDS
WORK LIGHT L27
DS14 A B TAN
YEL BLK/RED TAN/GRN
BLK (1A) (117)
(60) BRN (136)
(1) PUR
(118) (123) B
B A PUR/YEL A
(135) B A YEL
(122) B A
L26 BLK/RED
(1A)
CCW REAR WRENCH

FRONT WRENCH
L15 L17
-A-
A B
ORG GRA/PUR
A B (158)
(12)
TAN/WHT
TRACKER TAN
(117)
(137)
A B
CONTROLER SHUTTLES
STROBE RETRACTS
BLK/RED
11
GRA/RED
DS13 (152)
(1A)
DUMP L28
VALVE
L29
01 ID0167087
ELECTRICAL DIAGRAM PIN #
BLK/BLU
PIN #
TAN
PIN #
BRN/WHT
DRILL FRAME HARNESS 1 (1B) 11

(117)
21 14(202)
BLK/RED
2
GRA/PUR 12 YEL 22
(158) (60) (1A)
GRA/WHT GRA/RED YEL
3 (78) 13 23
(195) (122)
BLK ORG PUR/BLK
4 (1) 14 (12) 24
(62)
5 BRN 15
CAVITY YEL/BLK
(123) 25
PLUG (61)
WHT/RED GRN/BLK CAVITY

6 16 26
(79) (92) PLUG
TAN/RED GRA CAVITY

7 (140) 17 (119) 27
PLUG
GRN BLU/BLK CAVITY
8 (120) 18 28
(93) PLUG
9 WHT/ORG 19 RED/BLK 29 CAVITY

(205) (18) PLUG
BLU PUR CAVITY
10 (121) 20 30 PLUG
(118)
31 CAVITY
PLUG
31 20
30 8 21
19 9
18 2 10
DIODE BLOCK 29
17
7
1
3
11
22
D23-D32 28
16
6
15
5
4
13
12
23
27 14 24
BLU/GRN 26 25
TAN/WHT (128)
(137)
PUR/YEL
(135)
12
11
1
2
GRN/BLU
(130) -MM-
10 3 GRA/GRN TO MAIN
GRA/YEL
(133)
9 4
(132)
INLINE DIODE FRAME HARNESS
8 5
GRN/ORG
(131)
7 6
PUR/GRN
(134) PACK
D17-D22
11
BLU/YEL TAN/GRN
(129) (136)
GRA/RED
BLU/BLK (152)
(93) TAN
2 GRA/RED (117)
1 (152)
BLU
GRN/BLK GRA/RED 12 1 (121)
(92) (152) 11 2
GRN
10 3 (120)
GRA/RED 9 4
(152) 8 5
GRA
GRA/RED 7 6
(119)
(152)
PIPE PIPE GRA/RED
YEL/BLK
(61)
LIFT GRIPPER SEAT (152)
PUR/BLK
DOWN CLOSE GREASER SWING (62) REAR STOP
PIPE END IN SWITCH
L20 L22
L24 L2 Q6
BLU/YEL BLU GRN YEL/BLK
(121) GRN/BLU (120) GRA BLK/RED BRN
(129) GRA/YEL (61)
(130) (133) (119) (1A) (18) 1 1 2
4 3
4 3
B A BLK BLU
B A
B A B A (78) (1B)
-A-
BRN
(18)
1 1 2
A B A B A B A B 4 4 3 3
BLK BLU
(78) (1B)
BLU/GRN GRN GRN/ORG
BLU (131) GRA GRA/GRN
(128) (120) (132) PUR/BLK BLK/RED
(121) (119)
(62) (1A)
PIPE PIPE GREASER REAR HOME

LIFT GRIPPER SAVER SEAT SWING SWITCH
BRN
UP OPEN SUB OUT (18)
1 1 2 2
Q2
L19 L21 L23 L3 BLK
4
4 3
3
BLU
(79) (1B)
SHUTTLE HOME
SWITCH
Q3
01 ID0167087
ELECTRICAL DIAGRAM TO MAIN FRAME
HOSE TRACK HARNESS HARNESS
-NN- PIN#
A
BLU
PIN#
J
BLU
PIN#
R
BLU
(1) (9) (17)
X W
K WHT/BLU BLU BLU
J V B K S
L
B H
U (2) (10) (18)
M C G
A
T BLU BLU GRN/YEL
N D F C L T
E S (3) (11) (19)
O
P R
Q
BLU BLU CAVITY PLUG
D M U
(4) (12)
BLU BLU CAVITY PLUG
E N V
(5) (13)
BLU BLU
F O W CAVITY PLUG
(6) (14)
BLU BLU
G P X CAVITY PLUG
(7) (15)
BLU BLU
H Q
(8) (16)
12
PIN# PIN# PIN#

BLU BLU BLU
A J R
(1) (9) (17)
WHT/BLU BLU BLU
B K (10) S
(2) (18)
BLU BLU GRN/YEL
C L T
(3) (11) (19)
BLU BLU CAVITY PLUG
D M U
(4) (12)
BLU BLU CAVITY PLUG
E N V
(5) (13)
X W
K
J V BLU BLU
L
B H F O W CAVITY PLUG
M
U (6) (14)
C A G
T
N D F BLU BLU
E S G P X CAVITY PLUG
O (7) (15)
P R
Q
BLU BLU
H Q
(8) (16)
TO CARRIAGE
HARNESS
-KK-
01 ID0201402
ELECTRICAL DIAGRAM
MAIN FRAME HARNESS
PIN# PIN# PIN#
BLK/BLU GRA/WHT YEL
1 (1B) 11 (78) 21 (122)
WHT/BLK BLK/RED WHT/BRN
2 (55) 12 22
(1A) (75)
CAVITY BRN RED/BLK
3 PLUG 13 (123) 23
(18)
TAN/ORG WHT/RED PUR/GRN
4 (160) 14 24 (85) PIN # PIN #
(79)
YEL/BLK TAN/RED ORG A BLK H PUR/BLK
5 (61) 15 25 (1)
(140) (12) (77)
GRN/PUR WHT/GRN PUR/BLK B WHT/YEL J BRN/WHT
6 (146) 16 26 (164)
(102) (62) (202)
GRN/RED WHT/ORG GRA C YEL K YEL/RED
7 17 (205) 27
(147) (119) (60) (176)
GRN/ORG TAN/BLK GRN/BLK D BRN/WHT L
GRN/BLU
8 18 28 (173) (199)
(149) (191) (92)
GRN/YEL TAN BLU BRN/BLU GRN/RED
9 19 29 E M
(148) (117) (121) (184) (190)
10 GRA/PUR
(158)
20
PUR
(118) 30
BLU/BLK
14 (93)
F
BRN/RED
(185) N PUR/RED
(193)
13
GRN GRA/RED YEL/WHT
31 G P
(120) (195) (198)
-DD- -EE-
P
20 31
N E
21 8 30
M D F
9 19
10 2 18 C A
22 3 7 29 L G
B
11 1 17
23 4 6 28 K H
12 5 16 J
13 15
24 14 27
25 26
-A-
TO OPERATOR
STATION HARNESS
BLK/RED
GRN/RED (1A)
(174)
X W A B
K V
J 1 4
L B U
H
M C A G T
GRN/YEL 2 5
N D
E
F
S
(175) 3 6
O R C D
P Q
BRN/WHT GRN/RED
HOSE TRACK HARNESS 16 (173) (174)
-NN-
PIN# PIN# PIN#
DRILL FLUID CHECK
PUR/GRN TAN/ORG CAVITY VALVE SWITCH
A J R PLUG
TO DRILL FRAME HARNESS
(85) (160)
S9
BLK/RED CAVITY
B
(1A)
K TAN/BLK
(191)
S PLUG -MM- 20 31
21 8 30
9 19
10 2 18
BRN/BLU YEL/RED BLK/RED 22 3 7 29
C L T 11 1 17
(184) (176) (1A) 23 4
5
6 28
12 16
13 15
PUR/BLK GRN/BLU CAVITY 24
25
14
26
27
D (77) M U
(199) PLUG BLK/BLU
RED/BLK A B C
WHT/GRN CAVITY (1B)
E N PUR/RED V PIN# PIN# PIN# (18)
(102) (163) PLUG
BLK/BLU TAN BRN/WHT WHT/BRN
1 (1B) 11 (117) 21 (202)
BRN/RED YEL/WHT W CAVITY (75)
F (185) O PLUG
(198) GRA/PUR YEL BLK/RED
2 (158) 12 (60) 22 (1A)
GRN/RED CAVITY X CAVITY
G P GRA/WHT GRA/RED YEL
(190) PLUG PLUG 3 13 23 (122) FLUID FLOW SENSOR
(78) (195)
RED/BLK CAVITY BLK ORG
H (18) Q
PLUG 4
(1) 14
(12)
24 PUR/BLK
(62) MT1
BRN CAVITY YEL/BLK
5 15 25
(123) PLUG (61)
WHT/RED GRN/BLK CAVITY
6 16 26
(79) (92) PLUG
TAN/RED GRA CAVITY
7 17 (119) 27
(140) PLUG
GRN BLU/BLK CAVITY
8 (120) 18 28 PLUG
(93)
WHT/ORG RED/BLK CAVITY
9 (205) 19 29
(18) PLUG
BLU PUR CAVITY
10 (121) 20 (118) 30 PLUG
CAVITY
31
PLUG
01 ID0201474
ELECTRICAL DIAGRAM
MAIN FRAME HARNESS
13
RIGHT TRACK RIGHT TRACK DRILL FLUID
FORWARD REVERSE SOLENOID
L7 L8 L11
GRN/PUR WHT/YEL GRN/RED

WHT/YEL (146)
(164) (164) (147) WHT/BLK
BLK/RED (55)
B A (1A)
B A
B A LEFT TRACK
REVERSE
L10
WHT/YEL
(164)
B
A
2.0
GRN/YEL
(148)
-A-
WHT/YEL
(164)
B
A
GRN/ORG
(149)
LEFT TRACK
FORWARD
L9
GRN/YEL BLK/RED
(175) (1A)
A B
CHECK VALVE
L6
01 ID0201474
ELECTRICAL DIAGRAM
WORKLIGHT HARNESS
DS14
TO WORKLIGHTS
YEL BLK
(60) (1)
14
A B
YEL BLK
(60) (1)
TO RELAY PANEL
-OO-
02 ID0030581
CAN MULTIPORT MODULE
16
15
17
R2
TO COOLANT TEMP GAUGE
-3-
TO OIL PRESSURE GAUGE
-2-
FROM CAN DIAGNOSTIC HARNESS
TO TACH
-1-
FROM FRAME HARNESS
-4-
GROUND STRAP
04 ID0049356
ELECTRICAL DIAGRAM
AT/JT SWITCH JUMPER
TO INNER
TO JT/AT ROTATION
SWITCH HOURMETER
S28 M7
YEL/WHT
ORG BLK/BLU
{183}
WHT {12} YEL/BLU {1B}
16 {177}
A
2
3
1
D
B
5
YEL/RED WHT BLU/YEL
{176} 16 16
18
ORG BLU/PUR
16{12} A B C D E F 16 {181}
YEL/RED BLK/BLU
16 {176} YEL/WHT 16 {1B}
YEL/BLU 16 {183}
16 {177}
TO MAINFRAME
HARNESS
-LL-
02 ID0028862
ELECTRICAL DIAGRAM
CARRIAGE HARNESS INNER ROTATION INNER ROTATION
CW CCW
L14 L14
WHT/GRN THRUST REVERSE THRUST FORWARD
BRN/BLU (102)
WHT/GRN
(102) (184) BRN/RED
(185)
L13 L12
TAN/ORG
B A B A (160) WHT/GRN
WHT/GRN (102) TAN/BLK
(102) (191)
B A B A
TO HOSETRACK
HARNESS
-KK-
X W
K V
J
L B U
H
M
N
C
D
A
F
G T
S
-A-
E
O R
P Q
PIN#
PUR/GRN TAN/ORG CAVITY
A (85) J R PLUG
(160)
BLK/RED TAN/BLK CAVITY
B K (191) S
(1A) PLUG
BRN/BLU YEL/RED CAVITY
C (184) L T
(176) PLUG C B A
PUR/BLK GRN/BLU CAVITY BLK/RED RED/BLK
D (77) M U
(199) PLUG (1A) (18)
WHT/GRN PUR/BLK
E (102) N PUR/RED V CAVITY (77)
(163) PLUG
BRN/RED YEL/WHT
F (185) O W CAVITY INNER ROTATION
(198) PLUG SPEED SENSOR
GRN/RED BLK/RED CAVITY
G (190) P X
(1A) PLUG MT3 PUR/GRN
(85)
RED/BLK CAVITY
H (18) Q
1
PLUG FRONT VIEW
3
2
BLK/RED
(1A)
A B TO VARIABLE
ROTATION SOLENOID
YEL/RED BLK/RED
(176) (1A)
L5
19 THRUST LIMITER
RED/BLK
(18) A B C D
BLK/RED
(1A)
L34 GRN/RED
(190) CAVITY
PLUG
OUTER ROTATION
SPEED SENSOR
MT2
PUR/RED
(163)
-A-
1
SPINDLE BRAKE
2
BLK/RED
L37
(1A)
GRN/BLU
(199)
1
TWO SPEED
2
BLK/RED L30
(1A)
YEL/WHT
(198)
1
THRUST BRAKE
2
BLK/RED
L38
(1A)
01 ID0201491
ELECTRICAL DIAGRAM
PREHEATER RELAY CABLE
(RED, 6GA X 10")
F12
TO INTAKE
HEATER FUSE
20
TO INTAKE
HEATER RELAY
L1
01 ID0201799
ELECTRICAL DIAGRAM
BATTERY CABLE
(RED, 4/0 X 105")
TO BATTERY DISCONNECT
S1
21
TO STARTER
B1
01 ID0201800
ELECTRICAL DIAGRAM
BATTERY CABLE
(BLK, 4/0GA. X 102")
TO BATTERY
BT1
22
TO BATTERY
BT1
TO ENGINE
BLOCK
01 ID0201803
ELECTRICAL DIAGRAM
GROUND CABLE
(BLK, 2/0GA. X 11")
TO ENGINE BLOCK
23
TO STARTER
GROUND LUG
01 ID0201820
ELECTRICAL DIAGRAM
PRIMARY CABLE
(RED, 2GA X 36")
TO BATTERY DISCONNECT
S1
24
TO PRIMARY
FUSE BLOCK
01 ID0201821
ELECTRICAL DIAGRAM
PRIMARY CABLE
(RED, 2GA. X 28")
B1
TO STARTER
25
TO FUSE BLOCK
01 ID0201830
ELECTRICAL DIAGRAM
ALTERNATOR HARNESS
(RED, 6GA. X 52")
TO ALTERNATOR
BATTERY POST
G1
26
TO ALTERNATOR
FUSE
F11
01 ID0201864
ELECTRICAL DIAGRAM
ALTERNATOR GROUND CABLE
(BLK, 6GA. X 25")
TO ALTERNATOR
GROUND POST
G1
27
TO ENGINE
BLOCK
01 ID0201868
ELECTRICAL DIAGRAM
BRAIDED GOUND STRAP X 18"
TO
ENGINE BLOCK
28
TO
FRAME
01 ID0201871
ELECTRICAL DIAGRAM
BATTERY CABLE
(RED, 2/0GA. X 17")
TO BATTERY
BT1
TO BATTERY 29
BT1
TO BATTERY
DISCONNECT
S1
01 ID0201878

Technical Suplement JT4020ATTh3 R&P Couleur

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Technical Suplement JT4020ATTh3 R&P Couleur

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JT/AT4020 Mach 1/Tier 3

with Rack & Pinion

The Charles Machine Works, Inc.

Thank you for buying and using Ditch Witch equipment.

JT/AT4020 Mach 1/Tier 3

Issue number 2.0/TS-04/08

How To Use This Supplement . . . . . . . . . . . . . . . . . 5

Basic Electrical Troubleshooting . . . . . . . . . . . . . 28

How To Use This Supplement

Basic Hydraulic Troubleshooting

Gear Pump Circuits

Test Suction Conditions

1. Verify oil level.

Test Main Relief

1. Verify the pressure of the main relief.

Test First Component in the Circuit

IMPORTANT: Do not bypass the main relief.

Step 2: Test Valves and Actuators

• Test electric valves with manual overrides if available.

• For leakage in cylinders, perform a cylinder leak test.

The charge pressure is low because of:

• oil leaking out of loop

Test for Oil Leakage Out of the Loop

1. Measure charge pressure when the unit is malfunctioning.

• Charge relief valve (either remove and inspect, or replace)

Test Suction Conditions

1. Verify oil level.

1. Remove, clean and inspect the charge relief.

Pump Leakage or Charge Pump Malfunction

Step 2: Verify Main Pressures

The hydrostatic circuit is not producing the torque expected.

Test Main Pressure

Step 3: Verify Pump and Motor Signal

1. Check the linkage, cable, pilot pressure, or electrical signal.

Step 4: Test for Oil Leakage Across the Loop

Load Sense Circuits

1. Check the pump differential under the following conditions:

Step 2: Check Pump

Test Suction Conditions

1. Verify oil level.

Step 3: Check Shuttle Circuit

Step 4: Check Valves and Actuators

• Test electric valves with manual overrides if available.

• For leakage in cylinders, perform a cylinder leak test.

REF. # COMPONENT NOTES

Ground Drive Motor w/ Counterbalance

3900 +/- 100 psi (Make Up Pressure @ Deadhead Condition)

6000 +/- 500 psi (Breakout Pressure @ Deadhead Condition)

All pressures should be measured with

With engine at low idle, check charge

DS1 DS2 RV1 DCV1

83 FAN DRIVE AUXILIARY

REF. # COMPONENT NOTES

All pressures should be measured

With engine at wide open throttle and

With engine at low idle, check charge

Basic Electrical Troubleshooting

Reading CMW Schematics 1 2 3

Common CMW Circuits

high current ground 1 black

medium current ground 1A black/red

low current ground 1B black/blue

drain, shield, or ESD (CAN bus only) 1C bare, uninsulated