Supply, Installation, Testing &

Commissioning of Stenter for Silk Factory

 2. TECHNICAL SPECIFICATIONS

STENTER MACHINE (3 CHAMBER/ CLIP TYPE)

Fabric transport: Horizontal return ball bearing chain (STAR-ROLL)

Fabric take-up: Clips Type
Fabric type: Woven fabric (Silk)

High Tensionless Fabric transport Fabric Delivery

Entrance Feeding Clip Chain Drying Chambers Zone

Padding Overfeed, Skewness Heating & width Cooling Mangle & Bow control
zone control zone zone

STENTER MACHINE LINE DIAGRAM

STENTER COMPONENTS:
 High Entrance with Pneumatic Cloth Guiders
 2 Bowl Mangle
 Bow & Weft Straightener
  3 Chamber, Steam Supply Stenter with Clip Type fabric transport
 Exit with Plaiting & Big Batching arrangement
 Electric Control Panel
Type : Single Layer Horizontal Clip Type
No. of Chambers :3
Working Width : 600mm to 1800 mm
Treatment Fabrics : Woven Fabrics.
Mechanical Speed : 3 to 30 Meters / Min.
Driving Method : A/C Variable
Heating System : Steam Supply Arrangement
Steam Pressure : 2 bar.
Compressed air pressure : 10 bar
Power Voltage : 440 V Ac (-10 + 5%) 50 Hz / 3 Phase.
Control Voltage : 220 V + 5%
Interiors High Temperature Resistant Paint
Exteriors : Side Panels & Doors: Powder Coated.
Temperature : 130 Degree Centigrade.
Type of Blower : Centrifugal Type, Two Per Chamber.
Insulation : Rockwool
Mangle : 2 Bowl Mangle
Exit : Plaiting & Big Batching
Entry : High Entrance

Electrical Details:-
Description Installed Power (In Kw)
2 Bowl Mangle : 5 Kw With Invertor
Main Drive : 11 Kw With Invertor
Blower Motor : 3.7 Kw X 12 Nos. With Invertors. Or
7.5Kw X 6 no.s with invertors
Exhaust Motor : 3.7 Kw X 01 No. + 1.5 Kw X 01 No.
Overfeed : 1.5 Kw With Invertor
Fabric Tension : 1.5 Kw With Invertor
Selvedge Tension : 0.75 Kw With Invertor
Take Off : 1.5 Kw With Invertor
Plaiting : 1.5 Kw X 01 No. With Invertor
 Miscellaneous : 5 Kw

Gear box : Standard company make

Motors : Bharat Bijlee / Standard company make
Invertor : ABB / Siemens make
Infeed Device : Standard company make
Cloth Guiders : Standard company make
Electrical Panel switches : Siemens make
Mangle rollers : Coating by Rubber
Guide Rollers : SS 125 mm dia

Technical Details for supply

(A) MS structure with high entrance having adjustable swivel type pneumatic compensator,
optional tension bars with hand wheel, SS guide rollers and pneumatic control panel.
(B) 2 Bowl Mangle:
One Pair main frame fabricated from MS Plates with SS 304 cladded inside walls with binder.
One No.: Bow roller with adjustable angle for crease free entry.
One No.: MS Main Roller, 305 mm dia with ebonite coating running in bearing housed of fixed housing of
split construction.
One No.: MS Pressure Roller, 305 mm dia with rubber coating (shore hardness 80-85 A) running in bearing
housed of fixed housing of split construction.
One Pair: Pneumatic cylinders (Right& Left) for loading the pressure rollers on to the main roller. Nip
pressure available upto 50 kg/cm Applied by pneumatic cylinders for main roller pivoted on pin fixed in
main frame control panel for pneumatic control and internal piping the Right & Left cylinders.
One Pair: SS Covers for pneumatic cylinders.
One: Pneumatic control panel.
One: Drain valve.
One: Dip tray for excess squeeze liquor to guide to trough
One No.: 60 Ltr Trough fabricated from SS – 316 with SS 316 Guide roller with distribution pipe for uniform
liquor feed. Lifting & lowering mechanism by Rack & pinion.
One no.: Standard make reduction gearbox, directly coupled to the main roller.
One no.: 5 KW A.C. Motor with Inverter.
One no.: Nip guard.
One no.: Pneumatic Compensator for synchronization.
(C) Bow & Weft Straightener

Electro-mechanical Bowl and Weft Straightener

Fabricated correction frame centrally pivoted to carry guide roller for skew. Separate drive
each for bow and skew correction.

(D) Stenter Entry:

Feeding Body Platform
High entrance fabric entry system mounting of guide rollers and one pair of cloth guiders
New sturdy feeding body design with
One Pair: MS fabricated box type body (painted) with powder -coated doors, with binders & guard.
One: Cross beam with machined and polished plated to rest the rail and enable its free
movement based on the signals received from in feed device.
One: Driven MS Fabric tension roller with antislip fillet, reduction gearbox directly coupled to the roller.
One: Driven MS Fabric overfeeding roller with antislip fillet, reduction gearbox directly coupled to the roller.
One: Driven Scroll roll
Two: Guide rollers, SS 127 mm diameter
Two: Operator control cabinets housing Touch screen, (LED) push buttons, digital speed indicators, ampere
meters and other controlling buttons.
One pair: Photocell with sensors for fabric edge sensing and controlling the position of the inlet rails.
One pair: Limit switches for maximum & minimum width.

(E) Fabric Transportation:

One Pair: Casted Rails with ground finish enabling smooth sliding of the chain. 3.3 mtrs. Entrance track with
ball bearings set.
One Set: Spring operated chain tensioning system.
One Set: Chain with Clip type having Clips and Clip opening system. One set:
Limit switches to control chain tensioning One set: Uncurler (3 finger) with
motor.
One set: Clipping device and clip opening system.
One Pair: Extra post clipping device.
One pair: Selvedge sensor to auto stop machine for clip opening.
One: Auto lubrication system for chain & track consisting of oil pump, piping with nozzle for oil spray.
1 Set: Limit switch for large joints.
1 Set: Powder coated feeding track guards with openable cover.
3 Pair : Middle track each of 3 mtrs long with covers for track.
1 Pair : Delivery track of 2.8 mtrs long with cover and limit switch.
1 Set: Complete chain with bottom parts, clips & clip opening system.
5 Sets: Width setting system consisting of individual motorized width control Screw with gearbox and
motor (0.33 KW) each per chamber. Each motor with ENCODER for feedback and control of width by
PLC.
1 Set: Width indication scale with Arrow at entry and exit of machine.

(F) Dryer Chambers (Varioflow):

Frame structure constructed with heavy angle section, modulating section. Chamber length:
3 mtrs. each.
Vario Flow Air System: Closed circuit air circulation.
Individual blowers for top and bottom jets - 2 Nos. directly couple blower motors per chamber.

Dryer Chambers: 3 Nos. Chambers each consisting of 2x1.5 mtr section. Each chamber consisting of:
2 Nos.: Blower fan assembly each of 7.5 KW or 4 Nos.: Blower fan assembly each of 3.7 KW. Each
consisting of motor, motor plate, insulation panel and high efficiency radial impeller.
1 No.: Inverter for blower fan speed control.
2 Sets: Jet Box with 6 sets of top nozzles and 6 sets of bottom nozzle.
All nozzles have side Openable covers for easy cleaning and maintenance.
Nozzles: Nozzles and blower fan assembly designed to increase the air flow and air pressure at the exit of
nozzles intern increasing productivity of the machine.
Special individual finger type nozzle, easily removable for cleaning and maintenance.
2 Nos.: Doors with sealing and locking arrangement.
One Set: Side insulation panels of box type construction with 96 Kg/M3 Rockwool of 140 mm thickness.
One: PT100 Sensor for temperature sensing.
Multiple pass finned radiator in vertical configuration per blower assembly with steam valves fitted with steam
trap.
Filter: Single Filter- Vertical arrangement easily removable from outside for cleaning even
when the machine is running.
Exhaust: 3.7 KW X 01 No. + 1.5 KW 01 no. of exhaust (with inverter) with ducting to connect chambers.

(G) Cooling And Delivery Section:

One no: M.S. fabricated Air cooling system with AC motor
One set: Heavy duty bevel gear box rested on machined rails. driven by AC motor. Bevel gear box driven by
spline shaft and AC motor.
One no: Controlling knob to adjust the speed of take off roller.
One no: Driven MS roller with fillet for fabric take off
One Pair: Guide Rollers for fabric threading
One pair: De clipping (clip opening) device
 48

One no: Control cabinet consisting of machine digital speed/production display, push buttons to
increase/decrease speed, adjust width, Plaiting, batching.

(H) Plaiting & Big Batching Arrangement:

Mild Steel frame and binder.
One No. - Plaiter Roller with rubber fillet.
One No. - Swinging system with guide rollers to plait the fabric. One Set -
Drive with gearbox and motor.

Big Batching Arrangement:

One Pair - M.S. fabricated batching arms.
One Pair - Pneumatic Cylinders.
One - 1.5 Kw Motor

(I) Electrical Control Panel:

MS Fabricated closed panel with doors and ventilation for optimum cooling. A/C
Invertors: ABB / Siemens make or equivalent
Switch gears: Siemens make or equivalent
A.C. inverter drive for Mangle main, overfeed, underfeed, selvedge tension, plaiting, batching and all
blower motors.
49