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DOI 10.1007/s11440-014-0334-z
RESEARCH PAPER
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models were used to predict temperatures in and around the geothermal loops for heat exchange is relatively small
heat exchangers utilizing the heat transfer mechanisms because heat exchanger piles are used where deep foun-
inside a borehole, the conductive heat transfer from the dation elements are already planned for structural support.
borehole and the thermal interferences between boreholes. Ground-source heat pump systems are advantageous
A number of design tools based on finite element or finite over air-source heat pump systems because they exploit the
volume programs were used to develop fully discretized ground with a more favorable baseline temperature for
borehole heat exchanger models to include transient heating and cooling of buildings. For example, as the
effects, as well as the correct borehole geometry. Some of ambient temperature in Blacksburg, VA is -2 °C (28 °F)
the most noteworthy models include the studies written by during the winter, the ground with an undisturbed tem-
Al-Khoury et al. [3], Al-Khoury and Brinkgreve [4], perature of 13 °C (55 °F) presents a heat source for raising
Signorelli et al. [24], Marcotte and Pasquier [19], Lamar- the room temperature to the comfort zone levels. A similar
che et al. [17], He [14] and Ozudogru et al. [21]. temperature differential between the ambient temperature
Sustainable operation of heat exchanger piles or any and the constant ground temperature also provides the
other thermo-active foundation element relies on main- potential for building cooling in the summer. Therefore, it
taining the constant temperature of the ground. Ground is critical to maintain the stable temperature of the ground
temperature changes can directly affect the heat exchange over seasons for long-term sustainability of heat exchange
capacity and efficiency of operations. It is critical to operations.
evaluate how the heat exchanger pile operation over the The balance of heating and cooling between consecutive
life cycle of the structure will change the temperature episodes ensures the sustainable utilization of the ground as
gradients around the pile. This is particularly important in a renewable energy source. A balanced thermal exploita-
regions where the respective heating and cooling energy tion helps offset the thermal effects of each respective
demands are not balanced. cooling and heating season. Under certain circumstances,
In this paper, numerical analyses have been performed heat exchange operations can generate anisotropic thermal
to investigate the long-term performance of heat exchanger fields in the ground as shown in Fig. 2. This is particularly
piles. Energy demand analyses were performed to derive pronounced if the heat energy extracted in the winter for
the base energy load for a typical commercial building in space heating (i.e., ground cooling) is not balanced in
three different climatic environments. These loads were comparison with the heat energy injected into the ground in
applied to a heat exchanger pile to simulate heat exchange the summer for cooling purposes (i.e., ground heating).
operations using a numerical model. Thermo-mechanical It is necessary to evaluate how the heat exchange
response and geotechnical performance of heat exchanger operations will change the temperature gradients around
piles were also investigated. The analyses considered the pile over the life cycle of the structure. It is quite
30 years of heat exchange operations and resulted in sig- possible that the heat exchange operations over seasons can
nificant findings for long-term performance of heat alter the temperature fields around the heat exchanger piles
exchanger piles under different climatic conditions. This especially when energy demand is nonsymmetrical over
paper summarizes the numerical analysis approach and the seasons. Long-term progression of temperatures around a
fundamental results. The main emphasis is given to prac- heat exchanger pile has implications in terms of the effi-
tical implications, and the effect of energy demand is ciency of heat exchange operations. Ground can progres-
investigated for different climatic conditions. sively cool when the energy demand is heating dominated
in colder climates, and on the contrary, it can progressively
get warmer in climates where energy demand is cooling
2 Long-term performance of heat exchanger piles dominated in warmer climates. It is also possible that the
load-carrying capacity of the pile can be compromised due
Heat exchanger piles are dual functioning deep foundation the potential temperature induced effects on soil com-
elements for structural support which are used conjunc- pressibility around the pile. Similarly, if imbalanced ther-
tively as heating/cooling elements, as illustrated in Fig. 1. mal loads are induced over long time periods, and/or if key
As shown, the piles contain circulation tubes and act as soil parameters are altered by these loadings, the founda-
heat exchangers, as heat energy from the superstructure is tion system might undergo differential movements as well.
circulated through the tubing with water/antifreeze mix. Thermo-mechanical response and geotechnical perfor-
Heat energy is fed into and withdrawn from the ground for mance of heat exchanger piles were examined experi-
cooling in the summer and heating in the winter, respec- mentally and numerically by several researchers. Wang
tively. Heat exchange is performed with a heat pump. Of et al. [25] studied the effect of temperature on the pile shaft
particular importance, energy cost savings in typical resistance by using a laboratory scale model. The tests
buildings could be as much as 80 % [13]. The added cost of were performed at different vertical stress levels,
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Fig. 1 a Schematic showing a building supported by heat exchanger piles, b typical configuration of a heat exchanger pile with integrated
circulation loops
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(b) (c)
(a)
(d) (e)
Fig. 3 Mechanisms for response of pile to thermal loading. a Mechanical load only, b cooling only, c combined load and cooling, d heating
only, e combined load and heating (after [6]
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Fig. 5 Monthly average ambient temperatures at three selected locations and the corresponding estimated annual mean temperatures
Fig. 6 Estimated seasonal energy demand curves at three selected locations and the representative sine wave approximations
each specific location as well as the building properties, well as energy consumption patterns for space heating and
heat energy utilization patterns of the end users [1]. cooling. Realistic parameters were used to characterize the
Annual temperatures at these locations are shown in building. Therefore, even though this is a generic analysis,
Fig. 5. As seen, the mean annual temperature in Charlotte, it captures the important trends that govern the explored
NC is 15.5 °C with a moderate to warm climate. We antic- concepts of seasonal energy use at different climates.
ipate the energy demand in Charlotte to be seasonally bal- Ground thermal loads were calculated by distributing the
anced. On the other hand the mean annual temperature in total thermal load over the total geothermal loop length
Chicago, IL is 10.8 °C with a colder climate. Mean annual such that the maximum ground thermal load was about
temperature in Austin, TX, is 20.8 °C with a much warmer 50 W m-1. Details of the energy load calculations can be
climate. Chicago is selected such that the colder climate at found in Abdelaziz [1] and Abdelaziz et al. [2], and the
this location corresponds to a case where the heating demand results are presented in Fig. 6 for these three cities.
is more dominant and the ground will be used predominantly It is seen that the duration and amplitudes of heating and
for heating purposes in the winter, whereas the cooling in the cooling episodes in winter and summer are similar for
summer is less pronounced. On the contrary, the warm Charlotte. A slightly higher cooling load is apparent from
weather in Austin will be representative for cases where the the reported ground thermal loads. Even though the energy
energy demand is cooling dominant and the ground will demand is fairly symmetrical between winter and summer
potentially be heated progressively. in Charlotte, the operational energy of a geothermal heat
Energy demand analyses were performed for this office pump induces additional energy to the system and results in
building for the three locations. These analyses considered the development of a heat injection bias for the ground
the ambient temperature variations at these locations as thermal load.
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Water
Freezing point 0 °C
Flow rate 20 dm3 min-1
Dynamic viscosity 1.0 mPa s
Thermal conductivity 0.59 W m-1 K-1
Effective thermal conductivity 1,000 W m-1 K-1
Specific heat capacity 4,187 J kg-1 K-1
Density 1,000 kg m-3
Antifreeze (20/80)
Freezing point -7.5 °C
Flow rate 20 dm3 min-1
Dynamic viscosity 4.1 mPa s
Thermal conductivity 0.46 W m-1 K-1
Effective thermal conductivity 1,000 W m-1 K-1
Specific heat capacity 3,929 J kg-1 K-1
Density 1,026 kg m-3
Fig. 8 Finite element mesh of the model and the use of quarter
Pipe symmetry
Thermal conductivity 0.39 W m-1 K-1
Effective thermal conductivity, water 0.37 W m-1 K-1
Effective thermal conductivity, antifreeze 0.32 W m-1 K-1
The finite element mesh discretization of the models is
Specific heat capacity 2,300 J kg-1 K-1
performed by using triangular elements. Quarter symmetry
is used in all of the models to reduce the computational
Density 960 kg m-3
effort, since the geometry and the physical processes in all
Pile
models are symmetrical. The mesh of the single-pile model
Thermal conductivity 1.50 W m-1 K-1
consists of 7,966 triangular domain elements, and the mesh
Specific heat capacity 1,200 J kg-1 K-1
of the 5 9 5 pile group model with 6 diameters center-to-
Density 2,500 kg m-3
center spacing has 34,357 triangular domain elements. The
Ground
meshed model domain and the quarter symmetry approach
Thermal conductivity 2.00 W m-1 K-1
are shown in Fig. 8.
Specific heat capacity 1,500 J kg-1 K-1
A series of numerical simulations were performed for
Density 1,600 kg m-3
several pile arrangements ranging from single-pile to
numerous pile groups with a selection of 2 9 2, 3 9 3,
[8]. The modeling technique involving the equivalent solid 4 9 4 and 5 9 5 rectangular grids. 3, 4, 5 and 6 diameters
approach explained above is adopted from a study by center-to-center spacings were assumed for the pile groups,
Lazzari et al. [18]. It should also be noted that, since the conforming to the guidelines set forth in Federal Highway
axial direction is not considered in the model, the heat rate Administration Drilled Shafts Design Manual [10].
per unit length is equally distributed in all pipes without It is computationally expensive to use the actual thermal
making any distinction between upcoming and downgoing loads to perform the long-term analyses over 30 years of
pipes. Thus, the temperature of the equivalent solid cor- heat exchange operations. Therefore, an equivalent sine
responds to the mean temperature of the fluid in the pipes. wave approach was developed to represent the ground
Water was used as the heat exchange fluid in Charlotte and thermal load for long-term analyses and applied the annual
Austin, while antifreeze (20/80 propylene glycol and water sine wave consecutively for duration of 30 years to simu-
mixture) was used in Chicago due to the colder climate. late long-term operations.
The thermal and rheological properties of the water-anti- Overlays of the sine wave approximations with respect
freeze solution are taken from the ASHRAE Handbook to the seasonal energy demands at the selected cities are
Fundamentals [5]. The thermal properties of the ground shown in Fig. 5. The equivalent sine wave provides a
and the heat exchanger material are selected by referring to smoother thermal load curve that can be analyzed with a
the studies by Farouki [11] and Salomone et al. [22]. The much larger time step compared to the 30-min time step of
input parameters used in the numerical analyses are listed the analysis with the actual thermal load. The equivalent
in Table 1. sine wave is selected such that it results in ground
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Fig. 9 Computed pile surface temperatures for 1 year of heat exchange operations at the three locations using the actual ground thermal loads
and the representative sine waves
temperatures that match those from the actual ground at smaller amplitudes and at increasing distances from the
thermal load profile particularly at the end of the annual pile.
cycle. Details of the sine wave approximation method are It is seen that there is a slight increase in ground tem-
presented in Abdelaziz [1] and Abdelaziz et al. [2]. peratures at the end of 30 years due to the above mentioned
Validity of the sine wave approximation was confirmed effect of the additional heating induced by the geothermal
by comparison of finite element analyses using the 1-year heat pump operation. This additional heat plays a role to
simulations that utilized the thermal loads based on the imbalance toward a net increase in building cooling
actual energy demands and the representative sine waves. demand. Nevertheless, Charlotte represents a reasonably
The results are shown in Fig. 9, where the temperatures at well balance between heating and cooling demands. The
the pile surface are plotted for the analyses that used the temperature fluctuations at this location are due to the
actual ground thermal loads and the equivalent sine wave ground heating in the summer and ground cooling in the
loads. The temperatures computed using the equivalent winter which apparently offset each other after each sea-
sine wave are in very good agreement with the results from sonal cycle. This shows that relative and opposite effects of
the model with the actual thermal loads. This confirms the heating and cooling episodes are critical for offsetting the
validity of the equivalent sine wave approach as the actual temperature induced changes for a sustainable heat
thermal loads can be represented with equivalent sine exchange operation.
waves. As mentioned above, the equivalent sine wave Pile and ground temperatures as a result of long-term
approach allows a much more efficient computational heat exchange operations for the single pile in Chicago are
effort by making it possible to perform long-term analyses shown in Fig. 11. Ground progressively gets cooler in
over an extended duration. Chicago where the energy demand is heating dominated
The equivalent sine waves are further used to perform and an unbalanced amount of heat energy is extracted from
the finite element analyses over 30 years to simulate long- the ground over seasons. On the contrary, the ground gets
term performance for the three selected locations. The progressively warmer at Austin, as the energy demand is
results of the long-term analyses for the single pile are primarily cooling dominated as shown in Fig. 12. These
shown in Figs. 10, 11 and 12, where long-term progres- two cases where energy demand is imbalanced represent
sions of temperatures for Charlotte, Chicago, and Austin two opposite ends of the energy demand scenarios. Induced
are presented, respectively. It can be seen that the tem- temperature changes at these two cities show similar but
peratures at the pile center and the pile face stay relatively opposite trends, each reflecting the nature of the energy
unchanged in Charlotte at the end of 30 years of heat imbalance for the corresponding climate.
exchange operations. The temperature at the pile face starts The temperature distributions with radial distance over
from the initial ground temperature of 15.5 °C and fluc- 30 years are shown in Fig. 13. It is inferred that the volume
tuates with seasonal episodes of heating and cooling. influenced by thermal operations extends to a distance of
Similarly ground temperatures at 0.5 diameter and 1 60 m in each location at the end of 30 years of operation.
diameter from the pile face are also shown, and these In addition to single-pile analyses, numerical simula-
results demonstrate that the temperature fluctuations occur tions were performed for several pile groups in each
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Fig. 10 Progression of temperatures in and around the single pile for long-term operations in Charlotte, NC
location. These analyses were implemented in order to temperatures drop below zero after 3 years of operation in
investigate the heat exchange behavior and the temperature 3 9 3 group, and after the first year in 4 9 4 and 5 9 5
progressions in the ground using multiple piles with vari- groups. This makes pile groups larger than 2 9 2 unfea-
ous center-to-center spacings. The results shown here are sible for that location due to freezing of the piles.
for the critical pile in each group. The critical pile of a The efficiency and sustainability of a heat pump oper-
group is specified as the pile that has the greatest temper- ating in the critical locations (Chicago and Austin) was
ature change during the heat operation, and it is located assessed by investigating the coefficient of performance
either at the center of the rectangular grid or it is one of the (COP) and the energy efficiency ratio (EER) over 30 years.
closest piles to the center of the group. COP of a heat pump denotes the ratio of the heat output to
The progression of the pile center temperatures in each the amount of consumed electrical energy. On the other
location is given in Fig. 14. These plots show the tem- hand, EER is a measure of the cooling efficiency of a heat
peratures for the single pile and the pile groups where pump. Higher COP and EER equate to lower operating
center-to-center spacing is 4 diameters. Each data point costs. For the efficiency calculations, a standard geother-
indicates the pile temperature at the end of each year, up to mal heat pump (WFI 5 Series 500A11 ND038 with 1,050-
30 years of operation. From this figure, it can be inferred cfm air flow capacity) was selected, and the specifications
that temperature change is becoming more and more were provided by the manufacturer [26]. Figure 15 shows
dominant as the number of piles in the group are increased. the yearly averaged estimated COP and EER during the
For the 5 9 5 group, after 30 years of operation the tem- operation period for Chicago and Austin, respectively. It is
perature of the critical pile rises to 25 °C in Charlotte and seen that the efficiency of the heat pump declines dra-
as high as 45 °C in Austin. In Chicago, it is seen that the matically for larger pile grids. Moreover, in both locations,
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Fig. 11 Progression of temperatures in and around the single pile for long-term operations in Chicago, IL
the heat pump loses efficiency and becomes inoperable of having lower temperature changes in such cases
after 11 years for the 4 9 4 group and after 4 years for the (Fig. 16) and these yield higher ratios as they are
5 9 5 group. normalized.
Figure 16 summarizes the temperature change at the pile A final set of analyses were performed in Austin
center for all cases and locations at the end of 30 years of scenario only to illustrate the effect of ground thermal
heat exchange operation. The trends indicate that the effect conductivity on the pile temperatures. The base param-
of pile center-to-center spacing is greater as the pile group eter for the ground thermal conductivity was selected to
is getting larger, and it becomes more predominant for be 2.0 W m-1 K-1 as given in Table 1. Analyses were
4 9 4 and larger pile groups. performed for two more cases where the ground thermal
The normalized temperatures with respect to 6 diameters conductivity is 1.5 W m-1 K-1 and 2.5 W m-1 K-1.
center-to-center pile spacing for each pile group are shown The results for the single pile and the pile groups with 4
in Fig. 17. The results suggest that the temperature ratio diameters of center-to-center spacing are presented in
tends to increase as the piles in a given group are more Fig. 18. It is seen that the effect of ground thermal
closely spaced. It can be inferred that for the same pile conductivity is minimal for the field arrangement with
spacing, this ratio is greater in the largest group. It should single pile as the difference between two extreme cases
be also noted that the trends for Chicago and Austin are are \1 °C. On the contrary, the effect is more predom-
similar even though they represent two opposite imbal- inant for the pile groups. In 5 9 5 group, there is a
anced energy demand scenarios. On the other hand, higher 10 °C difference between the pile temperatures for the
temperature ratios are observed in Charlotte, where the minimum and maximum ground thermal conductivity
energy demand is well balanced. This behavior is a result cases.
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Fig. 12 Progression of temperatures in and around the single pile for long-term operations in Austin, TX
Fig. 13 Temperature distributions with radial distance at selected locations during 30 years of operation
These results indicate that the seasonal balance of lose efficiency after several years of operation. It is also
energy demand during heat exchange operations can be quite noteworthy to indicate that soil compressibility and
critical for progression of temperatures around a heat strength can also be affected with temperature changes
exchanger pile. Any significant changes to the initial and therefore can affect the capacity of the heat
stable ground temperatures can result in the system to exchanger pile and/or result in unanticipated pile head
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Fig. 14 Progression of pile center temperatures at the end of each year for the single pile and pile groups with 4 diameters center-to-center
spacing
Fig. 15 Yearly averaged coefficient of performance (COP) and energy efficiency ratio (EER) for the single pile and pile groups with 4 diameters
center-to-center spacing
Fig. 16 Temperature change for all pile configurations at the end of 30 years of heat exchange operation
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Fig. 17 Ratio of temperature change with respect to 6 diameters center-to-center spacing for all pile configurations at the end of 30 years of heat
exchange operation
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assumption was made for the sake of simplicity and in The pile was mechanically loaded to failure in a separate
order to match the thermal analyses. The circulating tubes analysis. The ultimate bearing capacity of the pile is found
embedded in the heat exchanger pile were approximated by to be 1,030 kN corresponding to a head displacement/
an internal domain, which has a width equal to the diameter diameter ratio of 4 % as indicated in Fig. 21. For the
of the circulating tube. The thermal loading was simulated thermo-mechanical analyses, prior to applying the seasonal
by applying the sine wave approximated energy demand thermal loads, the heat exchanger pile was mechanically
curve as a time-dependent heat source on this domain (see loaded to 515 kN (factor of safety = 2) using a ramp
Fig. 19). The mesh shown in Fig. 20 consists of 14,318 function. The mechanical loading phase starts at 6 h and
triangular domain elements and 1,823 boundary elements. reaches the final load at 12 h. Thermal loading phase
Thermo-mechanical model shares the same thermal prop- begins at the end of the first day. The load-time histories of
erties for the pile and the ground previously given in the mechanical and the thermal loads are given in Fig. 22.
Table 1. Additional input parameters related to the The results of the long-term thermo-mechanical analyses
mechanical processes are listed in Table 2. for the single pile are shown in Figs. 23, 24 and 25.
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Pile
Young’s modulus 17,000 MPa
Poisson’s ratio 0.15 –
Coefficient of thermal expansion 1e-5 K-1
Ground
Young’s modulus 12.5 MPa
Poisson’s ratio 0.495 –
Coefficient of thermal expansion 5e-5 K-1
Cohesion 25 kPa
Friction angle 0 °
Interface at the pile shaft
Tangential stiffness 2.5 MPa
Normal stiffness 25 MPa Fig. 22 Load-time histories of mechanical and thermal loads
Interface at the pile base
Tangential stiffness 25 MPa
Normal stiffness 25 MPa
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Fig. 24 Progression of the pile axial stress at mid-depth at selected locations during 30 years of operation
Fig. 25 Axial stress envelopes along the pile (maximum, minimum and no heating) at selected locations
progressively cooled, the axial stresses tend to increase support for the building. Heat exchanger piles are finding
over the long-term operation. Similarly, decrease in axial broader use around the world, and one of the fundamental
stresses is observed in Austin where the thermal loads are challenges is to address their long-term performance within
heating dominated. This phenomenon can be explained by a sustainable framework. Heat exchange operations can
the difference in the thermal expansion coefficients of the generate anisotropic thermal fields in the ground especially
pile and the soil. The envelopes of axial stress (minimum if the energy demand is unbalanced over seasons.
and maximum stress levels) along the pile over 30 years of It is critical to maintain the stable temperature of the
operation are presented in Fig. 25. The black solid line ground over seasons for long-term sustainability of heat
represents the stresses induced by mechanical loading only. exchange operations. A series of energy demand analyses
It is seen that the maximum change in pile axial stress over coupled with finite element analyses were performed to
30 years amounts to 75 kPa in Chicago, while in Charlotte investigate the long-term performance of heat exchanger
and Austin a change of 40 kPa is observed. piles and progression of temperatures within the ground
around. The analyses indicate that the nature and degree of
temperature progression around an heat exchanger pile is
3 Conclusions directly related to the seasonal energy demand. It is seen
that temperature changes induced to the ground are mini-
Heat exchanger piles are a relatively new ground-coupled mal for cases where respective energy demands during
heat exchanger technology in which the circulation pipes winter and summer are balanced as evidenced by the
are integrated into a pile foundation that provides structural analyses for Charlotte, NC. Energy efficiency analyses
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showed that the heat pump operating in Chicago, IL, and 8. Churchill SW (1977) Friction factor equations spans all fluid-flow
Austin, TX, loses its efficiency over the years. This effect is regimes. Chem Eng 84(24):91–92
9. COMSOL (2013) COMSOL MultiphysicsTM version 4.3b: user’s
more prominent in larger pile grids. Thermo-mechanical guide and reference manual. COMSOL, Burlington
analyses suggest that the pile shows pure elastic elongation 10. Federal Highway Administration (FHWA) (2010) Drilled shafts:
over the operation period and the considered long-term construction procedures and LRFD design methods. FHWA-NHI-
energy operations do not have much influence on the 10-016, Washington, DC
11. Farouki OT (1981) Thermal properties of soils. United States
geotechnical performance of the heat exchanger piles. The Army Corps of Engineers Cold Regions Research and Engi-
findings have implications for long-term heat exchange neering Laboratory, Hanover, 137 pp
efficiency of heat exchanger piles and can also have 12. Gnielinski V (1976) New equations for heat and mass transfer in
potential effects on soil behavior around the pile. turbulent pipe and channel flow. Int J Chem Eng 16(2):359–368
13. Hamada Y, Nakamura M, Ochifuji K, Nagano K, Yokoyama S
It is informative to note how sustainable heat exchange (2001) Field performance of a Japanese low energy home relying
operations are linked to the seasonal energy demand at on renewable energy. Energy Build 33(8):805–814
different environments. It underlines the fact that the heat 14. He M (2012) Numerical modelling of geothermal borehole heat
exchange operations can lose efficiency over time unless exchanger systems. PhD thesis, De Montfort University,
Leicester, UK, 183 pp
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Acknowledgments This material is based upon work supported by methods to evaluate borehole thermal resistances in geothermal
the National Science Foundation under grants CMMI-0928807 and heat-pump systems. Geothermics 39:187–200
CMMI-1100752. The second author is funded as a visiting scholar by 18. Lazzari S, Priarone A, Zanchini E (2010) Long-term performance
the Turkish Council on Higher Education and Istanbul Technical of BHE (borehole heat exchanger) fields with negligible
University. All these supports are greatly appreciated. Any opinions, groundwater movement. Energy 35(12):4966–4974
conclusions or recommendations expressed herein are those of the 19. Marcotte D, Pasquier P (2008) On the estimation of thermal
authors and do not necessarily reflect the views of these agencies. resistance in borehole thermal conductivity test. Renew Energy
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20. McCartney JS, Rosenberg JE (2011) Impact of heat exchange on
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