Purpose YAMAZUMI CHART PREPARATION

Own operation
Seq. Descriptions (Flow chart) Supplementation to descriptions

Start Time study sheet (GMESC Sheet :

↓ EA-MF-WH-P-095-F01)
1
It is generally necessary to identify the physical
framework of the study and the
Identify the Line resources concerned (Operators ...)
The usage phase of YAMAZUMI chart : after
ECR implementation/ Performance improvement

↓
2 Explain the method and the purpose of Video
analysis to :
Information sharing - Team of time measurement.
- Line leader YAMAZUMI CHART Register nº / Level :
- Operators EA-MF-WH-P-095-F03
↓
3
It includes the identified sequences of job
Time Measurement ( Video elements , the time measurement and the
analysis ) performance if there is.
A minimum of 5 Videos is usual. It's necessary
to use the the GMESC sheet
↓
4
Variables to enter Functions
Yamazumi chart preparation

YAMAZUMI Break down: Register nº / Level :

↓ EA-MF-WH-P-095-F03
4

Analysis and improvement

↓
↓
END

1 / 9 ページ 729211370.xlsx Flow chart

 YAMAZUMI CHART SUMMARY Register nº / Level : EA-MF-WH-P-095-F03

Customer FCA Family Floor 52033432 Prepared by Nefzi Mourad Aproved by Tarik Chalghami
Project Phase SOP Part number
Project/Car Name Jeep Line name L1 Preparation Date 02/02/2021 Approval Date 02/02/2021

400.00

350.00
0.00

32.24
300.00

16.10 13.92
250.00
63.80 27.65
0.00 44.41 1.40
146.74 35.27
5.40
200.00 39.31 47.01 12.70
21.87 147.75
122.50
60.88 51.01
150.00
103.80 92.72
87.91 55.30
109.19
100.00
108.59 171.99
145.33 141.70
118.70 123.80
50.00 105.90 94.66
91.58 89.50
67.75
31.35
0.00
SPS 3B SPS 4 SPS 8 SPS 9 Lay 5 Lay 6 Tap SA2 Tap 2 Tap 7 CC 1 Protector

VA IWR M IWA TT Conveyor speed Min CT Max CT

VA VALUE ADDED IWR INCIDENTIAL WORK REQUIRED IWA INCIDENTIAL WORK AVOIDABLE M MUDA

GUM (From Layout~Pack) 6280 sec Demand/shift 180 pcs Operation Availability ( 97% Needed Manpower 17.2 opr
Planned Output (shiftly average) 185 pcs Takt Time 147 sec SWT/-GUM Ratio Err:508 Gap of Manpower 26.8 opr
Actual Output (shiftly average) 180 pcs Actual Cycle Time 147 sec Value Added Work Rate 43% Manpower Gap Rate Against C/V Speed 40%
Available time 440 min ƩC.T. 2523 sec Line Performance Rate Err:508
C/V Speed 142 sec SWT Err:508
Actual Manpower 44.0 opr

Register nº / Level : EA-MF-WH-P-095-F03

 YAMAZUMI Break down Register nº / Level : EA-MF-WH-P-095-F03

Customer FCA Family Floor 52033432 Prepared by Nefzi Mouad Aproved by Tarik Chalghami
Project Phase SOP Part number
Project/Car Name Jeep Line name L1 Preparation Date 02/02/2021 Approval Date 02/02/2021

VA Work rate

5% 14%

43%

39%

VA IWR IWA Muda

MUDA PER WORKSTATION

70.00 63.80
60.88
57.90
60.00

50.00
39.31
33.10 35.27
40.00 32.24

30.00 21.87
16.10
20.00 13.92 12.70

10.00

0.00
SPS 3B SPS 4 SPS 8 SPS 9 Lay 5 Lay 6 Tap SA2 Tap 2 Tap 7 CC 1 Protector

44.41
45.00 Avoidable work per workstation
40.00
35.00
27.65
30.00 25.89
25.00
20.00 15.19
11.83
15.00
10.00 5.40
5.00 0.00 0.00 0.00 0.00 1.40

0.00
SPS 3B SPS 4 SPS 8 SPS 9 Lay 5 Lay 6 Tap SA2 Tap 2 Tap 7 CC 1 Protector

Register nº / Level : EA-MF-WH-P-095-F03

 Data collection

GUM (From Layout~Pack) 6280 sec

Planned Output (shiftly average) 185 pcs

Actual Output (shiftly average) 180 pcs

Available time 440 min

Actual Manpower 44.0 opr

Demand/shift 180 pcs

INCIDENTIAL
Operator N° Work post INCIDENTIAL WORK WORK
VALUE ADDED REQUIRED MUDA AVOIDABLE
VA IWR M IWA Min CT Max CT Average CT TT Conveyor speed Gap (Total VS CT)
OP11 SPS 3B 91.58 87.91 21.87 0.00 201.36 167 142.000 -59.360
OP12 SPS 4 118.70 147.75 57.90 0.00 324.35 167 142.000 -182.350
OP13 SPS 8 123.80 122.50 16.10 0.00 262.40 167 142.000 -120.400
OP14 SPS 9 145.33 146.74 32.24 15.19 339.50 167 142.000 -197.500
OP19 Lay 5 67.75 109.19 39.31 25.89 242.14 167 142.000 -100.140
OP20 Lay 6 31.35 108.59 60.88 44.41 245.23 167 142.000 -103.230
OP22 Tap SA2 105.90 55.30 33.10 5.40 199.70 167 142.000 -57.700
OP23 Tap 2 171.99 47.01 13.92 11.83 244.75 167 142.000 -102.750
OP28 Tap 7 141.70 51.01 63.80 0.00 256.51 167 142.000 -114.510
OP37 CC 1 89.50 103.80 12.70 1.40 207.40 167 142.000 -65.400
OP43 Protector 94.66 92.72 35.27 27.65 250.30 167 142.000 -108.300
1182 1073 387 132 0 0 2774
43% 39% 14% 5% 100%
 Job Element
Classification

Average
Branche
based on verbs Job elemnts Job element details 1 2 3 4 5 6 7 8 9 10
N°
(VA,IWA,IWR,
Muda)
t IWA RUBBERING Put ruber in wires 2.63 2.60 2.62 OP1IWA
39 IWR picking Insert 2 terminals 2 2.00 OP1IWR
39 VA Closing Closing 1.29 1.29 OP1VA
39 VA Insertion Insertion 1 1.00 OP1VA

39 VA Bonder process Bonder process 12 12.00 OP1VA

704 VA Shrinking Shrinking 0.86 0.86 OP1VA
151 VA Inserting Inserting 1.03 1.03 OP1VA
151 VA Connecting Connecting 0.33 0.33 OP1VA
151 IWR Picking Picking 3 3.00 OP1IWR
151 IWR Adjusting Adjusting 2 2.00 OP1IWR
151 IWR Stripping Stripping 3 3.00 OP1IWR
151 IWR
Placing
Placing 3 3.00 OP1IWR
151 IWA Hanging Hanging 1 1.00 OP1IWA
172 IWA Assuring no TPO Assuring no TPO 1.23 1.23 OP1IWA
172 IWA Reading Reading 0.46 0.46 OP1IWA
172 IWA Rubbering Rubbering 0.46 0.46 OP1IWA
172 IWA Putting Putting 1.93 1.93 OP1IWA
172 VA Insertion Insert terminal 0.63 0.63 OP1VA
172 VA Insertion Insert terminal 2 2.00 OP1VA
172 VA Insertion Insert terminal 1.59 1.59 OP1VA
172 VA Insertion Insert terminal 0.57 0.57 OP1VA
164 VA Insertion Insert terminal 0.96 0.96 OP1VA
164 VA Insertion Insert terminal 0.46 0.46 OP1VA
164 VA Insertion Insert terminal 0.49 0.49 OP1VA
164 VA Insertion Insert terminal 1 1.00 OP1VA
164 VA Insertion Insert terminal 0.96 0.96 OP1VA
164 VA Taping Taping 3 3.00 OP1VA
164 IWA coiling coiling 1 1.00 OP1IWA
164 VA Insertion Insertion 0.57 0.57 OP1VA
123 VA Insertion Insertion 0.96 0.96 OP1VA
123 VA Insertion Insertion 0.96 0.96 OP1VA
123 VA Insertion Insertion 0.69 0.69 OP1VA
123 VA Insertion Insertion 0.63 0.63 OP1VA
123 VA Insertion Insertion 3.4 3.40 OP1VA
123 VA Insertion Insertion 0.93 0.93 OP1VA
123 VA Insertion Insertion 5.52 5.52 OP1VA
123 VA Insertion Insertion 3 3.00 OP1VA
123 VA Insertion Insert terminal 0.56 0.56 OP1VA
611 VA Insertion Insert terminal 2.13 2.13 OP1VA
611 VA Insertion Insert terminal 2.78 2.78 OP1VA
611 VA Insertion Insert terminal 1.06 1.06 OP1VA
404 VA Insertion Insert terminal 0.96 0.96 OP1VA
404 VA Insertion Insert terminal 2.68 2.68 OP1VA
404 VA Insertion Insert terminal 1.95 1.95 OP1VA
404 VA Insertion Insert terminal 2 2.00 OP1VA
7 VA Insertion Insert terminal 1 1.00 OP1VA
7 VA Insertion Insert terminal 2.29 2.29 OP1VA
7 VA Insertion Insert terminal 1.2 1.20 OP1VA
9 VA Insertion Insert terminal 5.09 5.09 OP1VA
7 VA Insertion Insert terminal 3 3.00 OP1VA
7 VA Insertion Insert terminal 1.4 1.40 OP1VA
7 VA Insertion Insert terminal 7.3 7.30 OP1VA
7 VA Insertion Insert terminal 12 12.00 OP1VA
162 VA Insertion Insert terminal 1.59 1.59 OP1VA
162 VA Insertion Insert terminal 2.85 2.85 OP1VA
162 VA Insertion Insert terminal 1.39 1.39 OP1VA
162 VA Insertion Insert terminal 13 13.00 OP1VA
162 VA Insertion Insert terminal 1.79 1.79 OP1VA
Y VA Insertion Insert terminal 2.56 2.56 OP1VA
50 IWR rooting Rooting the wires 1.68 1.68 OP2IWR
50 IWR rooting Rooting the wires 0.76 0.76 OP2IWR
50 IWR rooting Rooting the wires 0.36 0.36 OP2IWR
50 IWR rooting Rooting the wires 0.73 0.73 OP2IWR
50 IWR rooting Rooting the wires 2.26 2.26 OP2IWR
50 IWR rooting Rooting the wires 1.08 1.08 OP2IWR
50 IWR rooting Rooting the wires 8.72 8.72 OP2IWR
50 IWR rooting Rooting the wires 2.03 2.03 OP2IWR
409 IWR rooting Rooting the wires 4.26 4.26 OP2IWR
408 IWR rooting Rooting the wires 3.50 3.50 OP2IWR
800 IWR rooting Rooting the wires 1.16 1.16 OP2IWR
800 IWR rooting Rooting the wires 2.46 2.46 OP2IWR
800 IWR rooting Rooting the wires 1.03 1.03 OP2IWR
800 IWR rooting Rooting the wires 8.75 8.75 OP2IWR
800 VA Insertion Insert terminal 12.00 12.00 OP2VA
800 VA Insertion Insert terminal 1.96 1.96 OP2VA
800 VA Insertion Insert terminal 2.43 2.43 OP2VA
125 VA Insertion Insert terminal 0.73 0.73 OP2VA
125 VA Insertion Insert terminal 1.66 1.66 OP2VA
125 VA Insertion Insert terminal 0.79 0.79 OP2VA
125 VA Insertion Insert terminal 0.63 0.63 OP2VA
125 VA Insertion Insert terminal 2.53 2.53 OP2VA
125 VA Insertion Insert terminal 0.83 0.83 OP2VA
125 VA Insertion Insert terminal 3.00 3.00 OP2VA
125 VA Insertion Insert terminal 1.76 1.76 OP2VA
125 VA Insertion Insert terminal 1.23 1.23 OP2VA
125 VA Insertion Insert terminal 10.00 10.00 OP2VA
125 VA Insertion Insert terminal 1.73 1.73 OP2VA
129 VA Insertion Insert terminal 0.99 0.99 OP2VA
129 VA Insertion Insert terminal 2.79 2.79 OP2VA
129 VA Insertion Insert terminal 12.00 12.00 OP2VA
129 VA Insertion Insert terminal 2.06 2.06 OP2VA
129 VA Insertion Insert terminal 2.16 2.16 OP2VA
182 VA Insertion Insert terminal 0.80 0.80 OP2VA
182 VA Insertion Insert terminal 2.16 2.16 OP2VA
182 VA Insertion Insert terminal 1.19 1.19 OP2VA
182 VA Insertion Insert terminal 7.46 7.46 OP2VA
182 VA Insertion Insert terminal 11.00 11.00 OP2VA
182 VA Insertion Insert terminal 2.10 2.10 OP2VA
182 VA Insertion Insert terminal 2.10 2.10 OP2VA
201 VA Insertion Insert terminal 1.30 1.30 OP2VA
201 VA Insertion Insert terminal 2.76 2.76 OP2VA
201 VA Insertion Insert terminal 1.43 1.43 OP2VA
201 VA Insertion Insert terminal 12.00 12.00 OP2VA
201 VA Insertion Insert terminal 2.64 2.64 OP2VA
201 VA Insertion Insert terminal 3.35 3.35 OP2VA
177 VA Insertion Insert terminal 3.72 3.72 OP2VA
177 VA Insertion Insert terminal 2.52 2.52 OP2VA
177 VA Insertion Insert terminal 1.21 1.21 OP2VA
177 VA Insertion Insert terminal 1.43 1.43 OP2VA
177 VA Insertion Insert terminal 0.99 0.99 OP2VA
177 VA Insertion Insert terminal 0.76 0.76 OP2VA
177 VA Taping Taping 5.14 5.14 OP2VA
177 VA Taping Taping 0.95 0.95 OP2VA
177 VA Taping Taping 6.90 6.90 OP2VA
177 VA Taping Taping 1.15 1.15 OP2VA
Y VA Taping Taping 1.30 1.30 OP2VA
VA Insertion Insert terminal 8.00 8.00 OP3VA
VA Insertion Insert terminal 7.00 7.00 OP3VA
VA Insertion Insert terminal 5.00 5.00 OP3VA
VA Insertion Insert terminal 6.00 6.00 OP3VA
VA Insertion Insert terminal 5.00 5.00 OP3VA
VA Insertion Insert terminal 8.00 8.00 OP3VA
VA Insertion Insert terminal 9.00 9.00 OP3VA
VA Insertion Insert terminal 7.00 7.00 OP3VA
VA Insertion Insert terminal 8.00 8.00 OP3VA
VA Taping Taping 6.00 6.00 OP3VA
VA Taping Taping 4.00 4.00 OP3VA
VA Taping Taping 3.00 3.00 OP3VA
MUDA WALKING 2.00 2.00 OP3MUDA
IWR rooting Rooting branche Y 5.00 5.00 OP3IWR
IWR rooting Rooting branche Z 3.00 3.00 OP3IWR
IWR rooting Rooting branche N 6.00 6.00 OP3IWR
IWA Hanging Placing the SAO on trolley 9.00 9.00 OP3IWA
VA Insertion Taping 11.00 11.00 OP3VA
VA Insertion Taping 12.00 12.00 OP3VA
VA Insertion Taping 11.00 11.00 OP3VA
IWR rooting Taping 8.00 8.00 OP3IWR
IWR rooting Taping 9.00 9.00 OP3IWR
VA Taping taping branche X001a 10.00 10.00 OP3VA
VA Taping taping branche X004a 7.00 7.00 OP3VA
VA Taping taping branche Y03a 4.00 4.00 OP3VA
VA Taping taping brancheY01a 5.00 5.00 OP3VA
VA Taping taping branche Y04a 4.00 4.00 OP3VA
VA Taping taping branche A01 5.00 5.00 OP3VA
MUDA WALKING Walk to take wires 5.00 5.00 OP3MUDA
VA Insertion Insert wires Sn/Sx/Sy 5.00 5.00 OP3VA
VA Insertion Insert wires Sa/Sa/Sc 6.00 6.00 OP3VA
VA Insertion Insert wires Sf/Sm/Sr 6.00 6.00 OP3VA
VA Insertion Insert wires Sf/Sm/Sr 7.00 7.00 OP3VA
IWR rooting routing wires Sf/Sm/Sr 7.00 7.00 OP3IWR
IWR rooting routing wires SkShSn 8.00 8.00 OP3IWR
MUDA WALKING walk to work start position 4.00 4.00 OP3MUDA
VA Insertion Insert wires Sn/Sx/Sy 28.00 28.00 OP4VA
VA Insertion Insert wires Sa/Sa/Sc 22.00 22.00 OP4VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP4VA
IWR rooting wire Z and T 22.00 22.00 OP4IWR
IWR rooting wire Z and T 31.00 31.00 OP4IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP4VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP4VA
VA Insertion Insert wires Sf/Sm/Sr 15.00 15.00 OP4VA
VA Taping taping branche X003a 21.00 21.00 OP4VA
IWA coiling coiling 8.00 8.00 OP4IWA
VA Insertion Insert wires Sn/Sx/Sy 28.00 28.00 OP5VA
VA Insertion Insert wires Sa/Sa/Sc 22.00 22.00 OP5VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP5VA
IWR rooting wire Z and T 22.00 22.00 OP5IWR
IWR rooting wire Z and T 31.00 31.00 OP5IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP5VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP5VA
VA Insertion Insert wires Sf/Sm/Sr 15.00 15.00 OP5VA
VA Taping taping branche X003a 21.00 21.00 OP6VA
IWA coiling coiling 8.00 8.00 OP6IWA
VA Insertion Insert wires Sn/Sx/Sy 28.00 28.00 OP6VA
VA Insertion Insert wires Sa/Sa/Sc 22.00 22.00 OP6VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP6VA
IWR rooting wire Z and T 22.00 22.00 OP6IWR
IWR rooting wire Z and T 31.00 31.00 OP6IWR
VA Insertion Insert wires Sn/Sx/Sy 33.00 33.00 OP7VA
VA Insertion Insert wires Sa/Sa/Sc 21.00 21.00 OP7VA
VA Insertion Insert wires Sf/Sm/Sr 22.00 22.00 OP7VA
VA Taping taping branche X003a 32.00 32.00 OP7VA
IWA coiling coiling 12.00 12.00 OP7IWA
VA Insertion Insert wires Sn/Sx/Sy 18.00 18.00 OP7VA
VA Insertion Insert wires Sa/Sa/Sc 9.00 9.00 OP8VA
VA Insertion Insert wires Sf/Sm/Sr 13.00 13.00 OP8VA
IWR rooting wire Z and T 12.00 12.00 OP8IWR
IWR rooting wire Z and T 15.00 15.00 OP8IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP8VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP8VA
VA Insertion Insert wires Sf/Sm/Sr 8.00 8.00 OP8VA
VA Taping taping branche X003a 9.00 9.00 OP8VA
IWA coiling coiling 8.00 8.00 OP8IWA
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP8VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP8VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP8VA
IWR rooting wire Z and T 11.00 11.00 OP8IWR
IWR rooting wire Z and T 15.00 15.00 OP8IWR
VA Insertion Insert wires Sn/Sx/Sy 9.00 9.00 OP9VA
VA Insertion Insert wires Sa/Sa/Sc 18.00 18.00 OP9VA
VA Insertion Insert wires Sf/Sm/Sr 15.00 15.00 OP9VA
VA Taping taping branche X003a 20.00 20.00 OP9VA
IWA coiling coiling 11.00 11.00 OP9IWA
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP9VA
VA Insertion Insert wires Sa/Sa/Sc 8.00 8.00 OP9VA
VA Insertion Insert wires Sf/Sm/Sr 9.00 9.00 OP9VA
IWR rooting wire Z and T 8.00 8.00 OP9IWR
IWR rooting wire Z and T 15.00 15.00 OP9IWR
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP10VA
VA Insertion Insert wires Sa/Sa/Sc 11.00 11.00 OP10VA
VA Insertion Insert wires Sf/Sm/Sr 9.00 9.00 OP10VA
VA Taping taping branche X003a 18.00 18.00 OP10VA
IWA coiling coiling 15.00 15.00 OP10IWA
VA Insertion Insert wires Sn/Sx/Sy 20.00 20.00 OP10VA
VA Insertion Insert wires Sa/Sa/Sc 11.00 11.00 OP10VA
VA Insertion Insert wires Sf/Sm/Sr 12.00 12.00 OP10VA
IWR rooting wire Z and T 8.00 8.00 OP10IWR
IWR rooting wire Z and T 9.00 9.00 OP10IWR
VA Insertion Insert wires Sn/Sx/Sy 8.00 8.00 OP10VA
VA Insertion Insert wires Sa/Sa/Sc 15.00 15.00 OP10VA
VA Insertion Insert wires Sf/Sm/Sr 12.00 12.00 OP10VA
VA Taping taping branche X003a 11.00 11.00 OP10VA
IWA coiling coiling 9.00 9.00 OP11IWA
VA Insertion Insert wires Sn/Sx/Sy 18.00 18.00 OP11VA
VA Insertion Insert wires Sa/Sa/Sc 15.00 15.00 OP11VA
VA Insertion Insert wires Sf/Sm/Sr 20.00 20.00 OP11VA
IWR rooting wire Z and T 11.00 11.00 OP11IWR
IWR rooting wire Z and T 12.00 12.00 OP11IWR
VA Insertion Insert wires Sn/Sx/Sy 8.00 8.00 OP11VA
VA Insertion Insert wires Sa/Sa/Sc 9.00 9.00 OP11VA
VA Insertion Insert wires Sf/Sm/Sr 8.00 8.00 OP11VA
VA Taping taping branche X003a 15.00 15.00 OP11VA
IWA coiling coiling 9.00 9.00 OP12IWA
VA Insertion Insert wires Sn/Sx/Sy 9.00 9.00 OP12VA
VA Insertion Insert wires Sa/Sa/Sc 15.00 15.00 OP12VA
VA Insertion Insert wires Sf/Sm/Sr 8.00 8.00 OP12VA
IWR rooting wire Z and T 11.00 11.00 OP12IWR
IWR rooting wire Z and T 8.00 8.00 OP12IWR
VA Insertion Insert wires Sn/Sx/Sy 7.00 7.00 OP12VA
VA Insertion Insert wires Sa/Sa/Sc 4.00 4.00 OP12VA
VA Insertion Insert wires Sf/Sm/Sr 5.00 5.00 OP12VA
VA Taping taping branche X003a 5.00 5.00 OP12VA
IWA coiling coiling 12.00 12.00 OP12IWA
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP12VA
VA Insertion Insert wires Sa/Sa/Sc 22.00 22.00 OP12VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP12VA
IWR rooting wire Z and T 11.00 11.00 OP13IWR
IWR rooting wire Z and T 22.00 22.00 OP13IWR
VA Insertion Insert wires Sn/Sx/Sy 13.00 13.00 OP13VA
VA Insertion Insert wires Sa/Sa/Sc 13.00 13.00 OP13VA
VA Insertion Insert wires Sf/Sm/Sr 15.00 15.00 OP13VA
VA Taping taping branche X003a 33.00 33.00 OP13VA
IWA coiling coiling 8.00 8.00 OP13IWA
VA Insertion Insert wires Sn/Sx/Sy 28.00 28.00 OP13VA
VA Insertion Insert wires Sa/Sa/Sc 22.00 22.00 OP13VA
VA Insertion Insert wires Sf/Sm/Sr 23.00 23.00 OP13VA
IWR rooting wire Z and T 7.00 7.00 OP14IWR
IWR rooting wire Z and T 9.00 9.00 OP14IWR
VA Insertion Insert wires Sn/Sx/Sy 15.00 15.00 OP14VA
VA Insertion Insert wires Sa/Sa/Sc 8.00 8.00 OP14VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP14VA
VA Taping taping branche X003a 12.00 12.00 OP14VA
IWA coiling coiling 8.00 8.00 OP14IWA
VA Insertion Insert wires Sn/Sx/Sy 9.00 9.00 OP14VA
VA Insertion Insert wires Sa/Sa/Sc 8.00 8.00 OP14VA
VA Insertion Insert wires Sf/Sm/Sr 12.00 12.00 OP14VA
IWR rooting wire Z and T 12.00 12.00 OP14IWR
IWR rooting wire Z and T 11.00 11.00 OP14IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP14VA
VA Insertion Insert wires Sa/Sa/Sc 7.00 7.00 OP14VA
VA Insertion Insert wires Sf/Sm/Sr 9.00 9.00 OP15VA
VA Taping taping branche X003a 9.00 9.00 OP15VA
IWA coiling coiling 8.00 8.00 OP15IWA
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP15VA
VA Insertion Insert wires Sa/Sa/Sc 11.00 11.00 OP15VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP15VA
IWR rooting wire Z and T 22.00 22.00 OP15IWR
IWR rooting wire Z and T 31.00 31.00 OP15IWR
 VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP15VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP15VA
VA Insertion Insert wires Sf/Sm/Sr 9.00 9.00 OP16VA
VA Taping taping branche X003a 9.00 9.00 OP16VA
IWA coiling coiling 8.00 8.00 OP16IWA
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP16VA
VA Insertion Insert wires Sa/Sa/Sc 11.00 11.00 OP16VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP16VA
IWR rooting wire Z and T 22.00 22.00 OP16IWR
IWR rooting wire Z and T 17.00 17.00 OP16IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP16VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP16VA
VA Insertion Insert wires Sf/Sm/Sr 12.00 12.00 OP16VA
VA Taping taping branche X003a 13.00 13.00 OP16VA
IWA coiling coiling 8.00 8.00 OP16IWA
VA Insertion Insert wires Sn/Sx/Sy 17.00 17.00 OP16VA
VA Insertion Insert wires Sa/Sa/Sc 9.00 9.00 OP17VA
VA Insertion Insert wires Sf/Sm/Sr 9.00 9.00 OP17VA
IWR rooting wire Z and T 8.00 8.00 OP17IWR
IWR rooting wire Z and T 12.00 12.00 OP17IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP17VA
VA Insertion Insert wires Sa/Sa/Sc 11.00 11.00 OP17VA
VA Insertion Insert wires Sf/Sm/Sr 22.00 22.00 OP17VA
VA Taping taping branche X003a 31.00 31.00 OP17VA
IWA coiling coiling 11.00 11.00 OP17IWA
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP17VA
VA Insertion Insert wires Sa/Sa/Sc 9.00 9.00 OP18VA
VA Insertion Insert wires Sf/Sm/Sr 9.00 9.00 OP18VA
IWR rooting wire Z and T 8.00 8.00 OP18IWR
IWR rooting wire Z and T 12.00 12.00 OP18IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP18VA
VA Insertion Insert wires Sa/Sa/Sc 11.00 11.00 OP18VA
VA Insertion Insert wires Sf/Sm/Sr 12.00 12.00 OP18VA
VA Taping taping branche X003a 22.00 22.00 OP18VA
IWA coiling coiling 11.00 11.00 OP18IWA
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP18VA
VA Insertion Insert wires Sa/Sa/Sc 11.00 11.00 OP18VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP18VA
IWR rooting wire Z and T 22.00 22.00 OP18IWR
IWR rooting wire Z and T 18.00 18.00 OP18IWR
VA Insertion Insert wires Sn/Sx/Sy 22.00 22.00 OP19VA
VA Insertion Insert wires Sa/Sa/Sc 26.00 26.00 OP19VA
VA Insertion Insert wires Sf/Sm/Sr 28.00 28.00 OP19VA
VA Taping taping branche X003a 21.00 21.00 OP19VA
IWA coiling coiling 12.00 12.00 OP19IWA
VA Insertion Insert wires Sn/Sx/Sy 32.00 32.00 OP19VA
VA Insertion Insert wires Sa/Sa/Sc 22.00 22.00 OP19VA
VA Insertion Insert wires Sf/Sm/Sr 22.00 22.00 OP19VA
IWR rooting wire Z and T 22.00 22.00 OP19IWR
IWR rooting wire Z and T 31.00 31.00 OP19IWR
VA Insertion Insert wires Sn/Sx/Sy 18.00 18.00 OP20VA
VA Insertion Insert wires Sa/Sa/Sc 8.00 8.00 OP20VA
VA Insertion Insert wires Sf/Sm/Sr 12.00 12.00 OP20VA
VA Taping taping branche X003a 11.00 11.00 OP20VA
IWA coiling coiling 11.00 11.00 OP20IWA
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP20VA
VA Insertion Insert wires Sa/Sa/Sc 9.00 9.00 OP20VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP20VA
IWR rooting wire Z and T 12.00 12.00 OP20IWR
IWR rooting wire Z and T 11.00 11.00 OP20IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP20VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP20VA
VA Insertion Insert wires Sf/Sm/Sr 21.00 21.00 OP20VA
VA Taping taping branche X003a 9.00 9.00 OP20VA
IWA coiling coiling 8.00 8.00 OP21IWA
VA Insertion Insert wires Sn/Sx/Sy 12.00 12.00 OP21VA
VA Insertion Insert wires Sa/Sa/Sc 11.00 11.00 OP21VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP21VA
IWR rooting wire Z and T 12.00 12.00 OP21IWR
IWR rooting wire Z and T 9.00 9.00 OP21IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP21VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP21VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP21VA
VA Taping taping branche X003a 18.00 18.00 OP21VA
IWA coiling coiling 12.00 12.00 OP22IWA
VA Taping taping branche Z 11.00 11.00 OP22VA
VA Taping taping branche N 15.00 15.00 OP22VA
VA Taping taping branche H 9.00 9.00 OP22VA
IWR rooting wire Z and T 19.00 19.00 OP22IWR
IWR rooting wire Z and T 21.00 21.00 OP22IWR
IWR rooting wire Z and T 19.00 19.00 OP22IWR
IWR rooting wire Z and T 12.00 12.00 OP22IWR
VA Taping Fix tube x 12.00 12.00 OP22VA
VA Taping Fix tube y 13.00 13.00 OP22VA
VA Taping Fix tube Z 8.00 8.00 OP22VA
VA Taping Fix tube Cros x 16.00 16.00 OP22VA
IWA coiling coiling 11.00 11.00 OP22IWA
VA Taping Fix tube n 11.00 11.00 OP22VA
VA Taping Fix tube h 12.00 12.00 OP23VA
VA Taping Spots tape 11.00 11.00 OP23VA
VA Taping Fix tube x 15.00 15.00 OP23VA
VA Taping Fix tube y 9.00 9.00 OP23VA
VA Taping Fix tube Z 11.00 11.00 OP23VA
VA Taping Fix tube Cros x 9.00 9.00 OP23VA
IWA coiling coiling 11.00 11.00 OP23IWA
VA Taping Fix tube n 12.00 12.00 OP23VA
VA Taping Fix tube h 12.00 12.00 OP23VA
VA Taping Spots tape 13.00 13.00 OP23VA
IWR rooting wire Z and T 8.00 8.00 OP24IWR
IWR rooting wire Z and T 16.00 16.00 OP24IWR
VA Taping Fix tube x 11.00 11.00 OP24VA
VA Taping Fix tube y 11.00 11.00 OP24VA
VA Taping Fix tube Z 15.00 15.00 OP24VA
VA Taping Fix tube Cros x 21.00 21.00 OP24VA
IWA coiling coiling 8.00 8.00 OP24IWA
VA Taping Fix tube n 28.00 28.00 OP24VA
VA Taping Fix tube h 22.00 22.00 OP24VA
VA Taping Spots tape 22.00 22.00 OP24VA
IWR rooting wire Z and T 23.00 23.00 OP25IWR
IWR rooting wire Z and T 22.00 22.00 OP25IWR
VA Taping Fix tube x 18.00 18.00 OP25VA
VA Taping Fix tube y 22.00 22.00 OP25VA
VA Taping Fix tube Z 15.00 15.00 OP25VA
VA Taping Fix tube Cros x 12.00 12.00 OP25VA
IWA coiling coiling 8.00 8.00 OP25IWA
VA Taping Fix tube n 13.00 13.00 OP25VA
VA Taping Fix tube h 14.00 14.00 OP25VA
MUDA Walking walk to start point 9.00 9.00 OP25MUDA
IWR rooting wire Z and T 17.00 17.00 OP26IWR
IWR rooting wire Z and T 12.00 12.00 OP26IWR
VA Taping Double overlap taping Branche k 24.00 24.00 OP26VA
VA Taping Double overlap taping Branche z 32.00 32.00 OP26VA
VA Taping Spiral Taping branche r 33.00 33.00 OP26VA
VA Taping Spiral Taping branche d 21.00 21.00 OP26VA
IWA coiling coiling 18.00 18.00 OP26IWA
VA Taping Fix tube n 22.00 22.00 OP26VA
VA Taping Fix tube h 17.00 17.00 OP26VA
MUDA Walking walk to start point 11.00 11.00 OP26MUDA
IWR rooting wire Z and T 22.00 22.00 OP27IWR
IWR rooting wire Z and T 31.00 31.00 OP27IWR
VA Taping Double overlap taping Branche k 11.00 11.00 OP27VA
VA Taping Double overlap taping Branche z 12.00 12.00 OP27VA
VA Taping Spiral Taping branche r 15.00 15.00 OP27VA
VA Taping Spiral Taping branche d 21.00 21.00 OP27VA
IWA coiling coiling 8.00 8.00 OP27IWA
VA Taping Double overlap taping Branche B 28.00 28.00 OP27VA
VA Taping Double overlap taping Branche C 22.00 22.00 OP27VA
VA Taping Spiral Taping branche d 11.00 11.00 OP27VA
IWR rooting wire Z and T 12.00 12.00 OP28IWR
IWR rooting wire Z and T 13.00 13.00 OP28IWR
VA Taping Double overlap taping Branche k 11.00 11.00 OP28VA
VA Taping Double overlap taping Branche z 12.00 12.00 OP28VA
VA Taping Spiral Taping branche r 15.00 15.00 OP28VA
VA Taping Spiral Taping branche d 21.00 21.00 OP28VA
IWA coiling coiling 8.00 8.00 OP28IWA
VA Taping Double overlap taping Branche B 17.00 17.00 OP28VA
VA Taping Double overlap taping Branche C 18.00 18.00 OP28VA
VA Taping Spiral Taping branche d 11.00 11.00 OP28VA
IWR rooting wire Z and T 12.00 12.00 OP29IWR
IWR rooting wire Z and T 13.00 13.00 OP29IWR
VA Taping Double overlap taping Branche k 11.00 11.00 OP29VA
VA Taping Double overlap taping Branche z 12.00 12.00 OP29VA
VA Taping Spiral Taping branche r 15.00 15.00 OP29VA
VA Taping Spiral Taping branche d 21.00 21.00 OP29VA
IWA coiling coiling 8.00 8.00 OP29IWA
VA Taping Double overlap taping Branche B 17.00 17.00 OP29VA
VA Taping Double overlap taping Branche C 18.00 18.00 OP29VA
VA Taping Spiral Taping branche d 11.00 11.00 OP29VA
IWR rooting wire Z and T 22.00 22.00 OP30IWR
IWR rooting wire Z and T 31.00 31.00 OP30IWR
VA Insertion Insert wires Sn/Sx/Sy 11.00 11.00 OP30VA
VA Insertion Insert wires Sa/Sa/Sc 12.00 12.00 OP30VA
VA Insertion Insert wires Sf/Sm/Sr 15.00 15.00 OP30VA
VA Taping taping branche X003a 21.00 21.00 OP30VA
IWA coiling coiling 8.00 8.00 OP30IWA
VA Insertion Insert wires Sn/Sx/Sy 28.00 28.00 OP30VA
VA Insertion Insert wires Sa/Sa/Sc 22.00 22.00 OP30VA
VA Insertion Insert wires Sf/Sm/Sr 11.00 11.00 OP30VA
VA Taping Double overlap taping Branche k 11.00 11.00 OP31VA
VA Taping Double overlap taping Branche z 12.00 12.00 OP31VA
VA Taping Spiral Taping branche r 15.00 15.00 OP31VA
VA Taping Spiral Taping branche d 21.00 21.00 OP31VA
IWA coiling coiling 8.00 8.00 OP31IWA
VA Taping Double overlap taping Branche B 17.00 17.00 OP31VA
VA Taping Double overlap taping Branche C 18.00 18.00 OP31VA
VA Taping Spiral Taping branche d 11.00 11.00 OP31VA
VA Taping Double overlap taping Branche C 22.00 22.00 OP31VA
IWR Placing Placing LA terminal into holder h 19.00 19.00 OP31IWR
IWR Placing Placing LA terminal into holder x00a 17.00 17.00 OP32IWR
VA Taping Spiral Taping branche d 31.00 31.00 OP32VA
VA Taping Spiral Taping branche d 21.00 21.00 OP32VA
IWA coiling coiling 8.00 8.00 OP32IWA
VA Taping Double overlap taping Branche B 17.00 17.00 OP32VA
VA Taping Double overlap taping Branche C 18.00 18.00 OP32VA
VA Taping Spiral Taping branche d 11.00 11.00 OP32VA
VA Taping Double overlap taping Branche C 11.00 11.00 OP32VA
VA Taping Spiral Taping branche d 11.00 11.00 OP32VA
VA Taping Double overlap taping Branche C 13.00 13.00 OP32VA
VA Taping Spiral Taping branche d 18.00 18.00 OP33VA
IWA coiling coiling 8.00 8.00 OP33IWA
VA Taping Double overlap taping Branche B 17.00 17.00 OP33VA
VA Taping Double overlap taping Branche C 18.00 18.00 OP33VA
VA Taping Spiral Taping branche d 11.00 11.00 OP33VA
IWR Placing Placing LA terminal into holder h 12.00 12.00 OP33IWR
IWR Placing Placing LA terminal into holder x00a 13.00 13.00 OP33IWR
VA Taping Double overlap taping Branche C 44.00 44.00 OP33VA
VA closing Closing lock 22.00 22.00 OP33VA
VA Taping Spiral Taping branche d 11.00 11.00 OP34VA
IWA coiling coiling 12.00 12.00 OP34IWA
VA Taping Double overlap taping Branche B 17.00 17.00 OP34VA
VA Taping Double overlap taping Branche C 45.00 45.00 OP34VA
VA Taping Spiral Taping branche d 22.00 22.00 OP34VA
IWR Placing Placing LA terminal into holder h 19.00 19.00 OP34IWR
IWR Placing Placing LA terminal into holder x00a 17.00 17.00 OP34IWR
VA Taping Double overlap taping Branche C 32.00 32.00 OP34VA
VA closing Closing lock 22.00 22.00 OP34VA
VA closing Closing lock 22.00 22.00 OP34VA
VA Taping Double overlap taping Branche C 11.00 11.00 OP35VA
IWR rooting wire Z and T 22.00 22.00 OP35IWR
IWR rooting wire Z and T 16.00 16.00 OP35IWR
VA Taping Double overlap taping Branche B 22.00 22.00 OP35VA
VA Taping Double overlap taping Branche C 19.00 19.00 OP35VA
VA Taping Spiral Taping branche d 26.00 26.00 OP35VA
IWR Placing Placing LA terminal into holder h 18.00 18.00 OP35IWR
IWR Placing Placing LA terminal into holder x00a 8.00 8.00 OP35IWR
VA Taping Double overlap taping Branche C 13.00 13.00 OP35VA
VA Taping Double overlap taping Branche C 22.00 22.00 OP36VA
VA Taping Spiral Taping branche d 11.00 11.00 OP36VA
IWR rooting wire Z and T 22.00 22.00 OP36IWR
IWR rooting wire Z and T 31.00 31.00 OP36IWR
VA Taping Double overlap taping Branche C 11.00 11.00 OP36VA
VA Taping Spiral Taping branche d 12.00 12.00 OP36VA
VA Taping Spiral Taping branche d-4 15.00 15.00 OP36VA
VA Taping taping branche X003a 21.00 21.00 OP36VA
IWR picking Picking WH from hanger 3.00 3.00 OP37IWR
IWA Putting Put WH onto the table 7.00 7.00 OP37IWA
IWR barcode Barcode reading 8.00 8.00 OP37IWR
IWR Layout Rooting the WH onto the table 12.00 12.00 OP37IWR
VA fixing Fixing Clips 43.00 43.00 OP37VA
IWR Testing Testing WH 31.00 31.00 OP37IWR
IWR cutting Cutting Clip Ties 11.00 11.00 OP37IWR
IWA pushing Pushing button to start test 12.00 12.00 OP37IWA
IWR barcode Barcode reading 4.00 4.00 OP37IWR
IWR coiling up Coiling up the branches 7.00 7.00 OP37IWR
MUDA Waiting waiting 3.00 3.00 OP37MUDA
IWR Layout Rooting the WH onto the table 12.00 12.00 OP38IWR
VA fixing Fixing Clips 67.00 67.00 OP38VA
IWR Testing Testing WH 44.00 44.00 OP38IWR
IWR cutting Cutting Clip Ties 22.00 22.00 OP38IWR
IWA pushing Pushing button to start test 12.00 12.00 OP38IWA
IWR coiling up Coiling up the branches 7.00 7.00 OP38IWR
IWR Layout Rooting the WH onto the table 12.00 12.00 OP39IWR
VA fixing Fixing Clips 72.00 72.00 OP39VA
IWR Testing Testing WH 31.00 31.00 OP39IWR
IWR cutting Cutting Clip Ties 11.00 11.00 OP39IWR
IWA pushing Pushing button to start test 12.00 12.00 OP39IWA
IWA Fixing label Fixing label 11.00 11.00 OP39IWA
IWR coiling up Coiling up the branches 22.00 22.00 OP39IWR
IWA Hanging Hanging WH onto Hanger 7.00 7.00 OP39IWA
IWR picking Picking WH from hanger 3.00 3.00 OP40IWR
IWA Putting Put WH onto the table 12.00 12.00 OP40IWA
IWR barcode Barcode reading 15.00 15.00 OP40IWR
IWR Layout Rooting the WH onto the table 21.00 21.00 OP40IWR
IWR Placing Connector to Module, 8.00 8.00 OP40IWR
IWR Testing Testing WH 31.00 31.00 OP40IWR
IWA Fixing label Fixing label 22.00 22.00 OP40IWA
IWR barcode Barcode reading 15.00 15.00 OP40IWR
IWR coiling up Coiling up the branches 7.00 7.00 OP41IWR
IWR Layout Rooting the WH onto the table 21.00 21.00 OP41IWR
IWR Placing Connector to Module, 22.00 22.00 OP41IWR
IWR Testing Testing WH 45.00 45.00 OP41IWR
IWR coiling up Coiling up the branches 7.00 7.00 OP41IWR
MUDA Waiting waiting next whs 19.00 19.00 OP41MUDA
IWR Layout Rooting the WH onto the table 17.00 17.00 OP42IWR
IWR Placing Connector to Module, 14.00 14.00 OP42IWR
IWR Testing Testing WH 58.00 58.00 OP42IWR
IWR coiling up Coiling up the branches 12.00 12.00 OP42IWR
MUDA Walking walk to hang WHs 4.00 4.00 OP42MUDA
IWA Hanging Hanging WH onto Hanger 4.00 4.00 OP42IWA
IWA Putting Put WH onto the table 12.00 12.00 OP43IWA
IWR Placing ,Branch into cable channel, 5.00 5.00 OP43IWR
VA fixing Fixing channel 87.00 87.00 OP43VA
MUDA controlling locking parts of cable channels 8.00 8.00 OP43MUDA
IWA Hanging Hanging WH onto Hanger 9.00 9.00 OP43IWA
IWR Placing ,Branch into cable channel, 25.00 25.00 OP44IWR
MUDA Measuring Measuring the branch length 52.00 52.00 OP44MUDA
Connector, lock, locking parts of cable channels, clip orientation, position of
MUDA controlling
tubes, open tapes, critical points
49.00 49.00 OP44MUDA
IWA Hanging Hanging WH onto in 2V 12.00 12.00 OP44IWA
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 Job elements catigorization

MAIN CATEGORY Process NO Job elements Activity Example

1 Fixing VA Tube, Lock, Cover

2 Taping VA Tube, Spot tape
Sub Assy 3 Closing VA Lock
4 Insertion VA Insertion
1 Bonder process VA Welding terminal
Bonder
2 Shrinking VA Shrinking process
1 Inserting VA Inserting wires into forks
Rooting 2 Connecting VA Combning LA terminals
VALUE ADDED JOBS 3 Closing VA Closing the lock
Taping Clip, Spiral Taping,Overlap (full) taping,Double overlap taping,Spot taping,Cross taping,End taping
1 Taping VA
(accessrosies and cables),End taping (only accessories)
2 Fixing VA Sclember,material,tube.clip,sheet,cover
Taping 3 Fixation VA Fixation of branch
4 Closing VA Closing Cable channel cover, Closing Cable channel Lock, Closing Cover,
1 Taping VA Taping cable
Fixing tie Bandchannel, Taping
to Cable Branch,
channel, FixingTaping
Clip tolabel, Temporary
Connector, Fixingtaping,
cover Taping Cable Channel
to connector, Cover
Fixing lock to connector,
2 Fixing VA Fixing Clip to Branch
Offline Processes 3 Connecting VA Combning LA terminals
4 Closing VA Closing cable channel, Cable Channel Cover, Closing lock
1 Picking IWR Connector, Tube, Wire, Rubber, Tape, Sub set, Bonder, Buffer Stock, etc
2 Placing IWR Fixing connectors to Connector Holder, Placing the subset into waterproof machine, etc
Sub Assy 3 Take out IWR Take-out connectors and clips from Holder
4 Passing IWR Passing the wires into a grommet or tube
5 Testing IWR Testing waterproof
INCIDENTAL WORKS REQUIRED

1 Picking IWR Picking wire, Picking set, fixing tube, etc

2 Adjusting IWR Adjusting the cables
3 Stripping IWR Stripping the end of the wires
Bonder 4 Placing IWR Placing the wires into the machnie
5 Take out IWR Take out the wires from the machine
6 Putting IWR Put wires on SAO
1 Picking IWR Picking the tool or sub set
2 Placing IWR Placing connector into holder, rooting wires into forks
Rooting 3 Rooting IWR Rooting the wires, rooting Bonders, etc
4 Take out IWR Take out connector from the holders
1 Picking IWR Tape,sheet, tube,clip,cover,aparatus
2 Opening IWR Opening tape, Opening sheet
Taping 3 Cutting IWR Cutting cotton tape
4 Placing IWR Placing cables into cable channel, Placing LA terminal into holder, Placing Tube into Schlember
5 Opening Sheet IWR Opening sheet adhesive part
Picking WH from hanger, Picking Cable Channel, Tie band, Label, Tape, movable test module, aparatus, cutting
1 Picking IWR
aparatus,
Connectormeter, shipping
to Module, Tubebox, Barcode
to Cable reader, Clip Gun,
Channel,,Branch intoBarcode from printer
cable channel, Aluminium sheet to module,WH to offline
2 Placing IWR
process table,WH to shipping Box,Barcode to shipping Box,WH to Sample WH box, LA Terminal to module
3 Removing IWR Remove material from the module
4 Layout IWR Rooting the WH onto the table
5 Cutting IWR Cutting Clip Ties, Cotton Tape with tool, Cutting tie band
Offline Processes 6 Coiling up IWR Coiling up the branches
7 Packing IWR Packing WH
8 SAP input IWR SAP input for shipment
9 Pushing button IWR Pushing button to start test
10 Barcode IWR Barcode reading
11 Testing IWR Testing WH
1 Hanging IWA Hangng buffer, Hanging WH
2 Assuring no TPO IWA Additional pull control for Critical terminals in TIGD or normal WP
3 Reading IWA Reading Barcode
INCIDENTAL WORKS AVOIDABLE

4 Rubbering IWA Rubbering the coiled up wires

Sub Assy 5 Putting IWA Put wires in wires rack
6 Rubber IWA Open the rubber,
7 Coiling IWA Coiling up the wires
8 Rubbering IWA Fix the rubber on set
9 Uncoiling IWA Uncoiling wires
1 Coiling up IWA Coiling the wires
2 Rubbering IWA Fixing rubber
3 Fixing IWA Fixing the wires in SAO according to sequence
4 Hanging IWA Placing the SAO on trolley
Bonder 5 Pushing IWA Pushing the SAO to next step
6 Pick up the rubber IWA Pick up the rubber
7 Printing IWA Printing label
8 Fixing label IWA Fixing label
1 Separation IWA Separating the sub-set
Rooting 2 Pulling IWA Pulling the fork up
3 Pushing IWA Pushing the fork down
1 Pulling IWA Pulling the fork up
Taping 2 Pushing IWA Pushing the fork down
1 Hanging IWA Hanging WH onto Hanger
2 Putting IWA Clip module, Put WH onto the table, Tape, Meter, Pen, etc
Offline Processes 3 Open IWA Tape, Cover, Cable Channel
4 Writing IWA Controlled WH, Tested WH
5 Sticking IWA Sticking cable channel test label onto the list
1 Walking MUDA Walking for pcking up material
2 Waiting MUDA Waiting for previous process
3 Handling MUDA Leaving connector from the holder to perform the job
Sub Assy 4 Sarching MUDA Wires, components
5 Taking MUDA Taking material from the box
6 Sepating MUDA Separating wires and set

MUDA