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Abstract
The mechanical properties of single-phase (Hf,Zr,Ti,Ta,Nb)C high-entropy carbide ceramics were
investigated. Ceramics with relative density >99% and an average grain size of 0.9±0.3 µm were
produced by a two-step process that involved carbothermal reduction at 1600°C and hot pressing at
1900°C. At room temperature, Vickers hardness was 25.0±1.0 GPa at a load of 4.9 N, Young’s
modulus was 450 GPa, chevron notch fracture toughness was 3.5±0.3 MPa•m1/2, and four-point
flexural strength was 421±27 MPa. With increasing temperature, flexural strength stayed above ~400
MPa up to 1800°C, then decreased nearly linearly to 318±21 MPa at 2000°C and to 93±10 MPa at
2300°C. No significant changes in relative density or average grain size were noted after testing at
elevated temperatures. The degradation of flexural strength above 1800°C was attributed to a decrease
in dislocation density that was accompanied by an increase in dislocation motion. These are the first
reported flexural strengths of high-entropy carbide ceramics at elevated temperatures.
Key words: High-entropy carbides; microstructure; mechanical properties; high-temperature flexural
strength; dislocation;
1 Introduction
This article has been accepted for publication and undergone full peer review but has not been
through the copyediting, typesetting, pagination and proofreading process, which may lead to
differences between this version and the Version of Record. Please cite this article as doi:
10.1111/JACE.17443
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Transition metal carbides are being investigated for nuclear energy and hypersonic aerospace
Accepted Article
applications because of their high melting temperature (above 3000°C) and phase stability. [1-5]
Recently, single-phase solid solutions containing multiple transition metal carbides called high-
entropy carbide (HEC) ceramics have attracted interest due to their higher hardness and better
oxidation resistance compared to the individual carbide ceramics. [6, 7]
Several studies on the synthesis, densification, and microstructure of HEC ceramics have
recently been reported. [6-17] HEC powders have been synthesized from commercial carbide
powders by heating to form solid solutions (SS) [7], carbothermal reduction (CTR) of oxides followed
by SS formation [8, 9], liquid precursors [10], and reaction of elemental metals with carbon sources
[11]. Significant particle growth occurred during the synthesis due to the high temperatures required
for SS formation, which suppressed the densification of the resulting HEC ceramics. Previous studies
indicated that HEC ceramics with relative densities in the range of ~93% to ~99% could be produced
by spark plasma sintering (SPS) of commercial carbide powders at temperatures up to ~2300°C. [6,
16, 17] The resulting ceramics had grain sizes approaching 20 µm due to the high densification
temperatures, [16, 18] which decreased their flexural strength. Analysis indicated that (Hf,Ta,Zr,Nb)C
ceramics were composed of grains that all had the same chemical composition from the micron scale
down to the nano/atomic level without any detectable segregation. [18]
The mechanical properties of HEC ceramics have rarely been reported with most studies only
reporting hardness, Young’s modulus, and fracture toughness measured on small (i.e. 10 mm or 20
mm diameter) specimens. [6, 12-17] Castle et al. [6] reported that (Hf,Ta,Zr,Nb)C ceramics with a
relative density of ~99% produced by SPS had nanohardness values of 36.1±1.6 GPa and a Young’s
modulus of 598±15 GPa, which were measured using loads of 50 mN to 300 mN. Similarly, Ye et al.
[13] reported that (Hf,Zr,Ti,Ta,Nb)C ceramics with a relative density of 95.3% had hardness of
40.6±0.6 GPa and Young’s modulus values ranging from 514±10 GPa to 522±10 GPa measured by
nanoindentation with a load of 8 mN. The same study reported fracture toughness of 3.0±0.2 MPa.m1/2
that was measured by indentation using the direct crack method. These results indicated that HEC
ceramics exhibited higher hardness than HfC (31.5±1.3 GPa), TaC (20.6±1.2 GPa) and binary carbide
(Hf,Ta)C (32.9±1.8 GPa), which was presumably due to mass disorder and solid solution hardening in
the HEC. [6, 19-21] Recently, Wang et al. [22] reported that (Hf,Zr,Ti,Ta,Nb)C ceramics with relative
2 Experimental Procedures
2.1 Specimen preparation
Hafnium oxide (HfO2, 99%, -325 mesh; Alfa Aesar, Tewksbury, MA), zirconium oxide (ZrO2, 99%,
5 µm; Sigma-Aldrich, St. Louis, MO), titanium oxide (TiO2, 99.9%, 32 nm APS; Alfa Aesar),
tantalum pentoxide (Ta2O5, 99.8%, 1-5 µm; Atlantic Equipment Engineers, Upper Saddle River, NJ),
niobium oxide (Nb2O5, 99.5%, -100 mesh; Alfa Aesar) and carbon black (C, BP1100, Cabot,
Alpharetta, GA) were used as the starting materials. The carbothermal reduction procedure for the
synthesis of the HEC powder mixtures was previously reported in detail. [8] Briefly, oxides were
batched with a 1 wt% of excess carbon based on the carbothermal reduction reactions and then mixed
2.2 Characterization
Hot-pressed billets were ground on both sides to remove the graphite foil and reaction layers. Relative
densities were measured by Archimedes’ method using distilled water as the immersing medium.
Phase compositions of sintered billets were determined by x-diffraction analysis (XRD, PANalytical
X-Pert Pro, Malvern Panalytical Ltd., Royston, United Kingdom). Microstructures of specimens
before and after mechanical testing were examined in a dual-beam scanning electron microscopy-
focused ion beam system (SEM-FIB, Helios NanoLab 600, Thermo Fisher Scientific, Hillsboro, OR).
After mechanical testing, the both tensile surface and cross-section of the specimens were examined
after polishing to determine average grain sizes. The tensile surface was initially ground using a
diamond grinding wheel on a fully automated surface grinder (FSG-3A818, Chevalier, Santa Fe
Springs, CA) to remove about ~200 µm. Then the specimens were polished to 0.25 µm finish using
diamond suspensions. Polished tensile surfaces and cross-sections (from tensile regions of the test
specimens) were further thermally etched at 1600°C for 30 min in a flowing Ar atmosphere. [12] A
computer-based image analysis program (ImageJ, National Institutes of Health, Bethesda, MD) was
used to determine the average grain sizes by examining at least 250 grains per specimen. Specimens
were further analyzed using transmission electron microscopy (TEM, Tecnai F20, Thermo Fisher
Scientific). TEM foils (10 µm × 10 µm) were prepared by the lift-out method using a dual beam
SEM-FIB (Helios Nanolab 600) from the polished cross-sections in the tensile area.
𝜏 = 𝜏𝑝 ―
𝑘𝑇
𝑉 𝑙𝑛 ( )
𝜌𝑏2𝜇
𝑑𝛾 𝑑𝑡
(2)
Where 𝜏𝑝 is the Peierls stress, k is Boltzmann’s constant, T is temperature, V is the activation volume,
𝜇 is the attempt frequency by which the dislocation tries the move, and 𝛾 is the strain in the materials
caused by the solute. Lattice resistance presumably decreased as the temperature increased from
1600°C to 2000°C, which would increase the motion of dislocations and lower the yield strength. The
TEM observation, combined with trends in dislocation mobility, indicated that the decrease in flexural
strength of the HEC ceramics above 1800°C was consistent with a decrease in dislocation density
4 Conclusion
The strength of dense and single-phase (Hf,Zr,Ti,Ta,Nb)C high-entropy carbide ceramics was
measured up to 2300°C. Dense HEC ceramics had an average grain size of 0.9±0.3 µm, Vickers
hardness of 25.0±1.0 GPa, Young’s modulus of about 450 GPa, fracture toughness of 3.5±0.3
MPa•m1/2, and flexural strength of 421±27 MPa at room temperature. Flexural strength was relatively
constant at ~400 MPa up to 1800°C. Above 1800°C, strength decreased near linearly with
temperature from 318±21 MPa at 2000°C to 93±10 MPa at 2300°C. No significant changes in relative
densities or average grain size were observed after testing at elevated temperatures. The flexural
strength decreased above 1800°C, which may be due to a decrease in dislocation density caused by an
increase in dislocation motion with increasing temperature. This study is the first to analyze the
mechanical behaviors of high-entropy carbide ceramics at elevated temperatures.
Acknowledgements
This research was conducted as part of the Enabling Materials for Extreme Environments Signature
Area at Missouri S&T. The use of the Advanced Materials Characterization Laboratory is also
acknowledged.
References
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2. Storms EK. The refractory carbides. New York and London, UK: Academic Press, 1967; p. 18–
27.
3. Wuchina EJ, Opila E, Opeka MM, Fahrenholtz WG, Talmy IG, UHTCs: ultra-high temperature
ceramic materials for extreme environment applications. Interface. 2007;16:30–6.
4. Katoh Y, Vasudevamurthy G, Nozawa T, Snead L. Properties of zirconium carbide for nuclear
fuel application. J Nul Mater. 2013;441:718–42.
5. Florez R, Crespillo ML, He XQ, White TA, Hilmas GE, Fahrenholtz WG, Graham J. J Eur Ceram
Parameters Lattice Theoretical Measured Relative Average Vickers Young’s Flexural Fracture
(°C/MPa/min) parameters density density density grain size hardness modulus strength toughness Reference
(nm) (g/cm3) (g/cm3) (%) (μm) (GPa) (GPa) (MPa) (MPa•m1/2)
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