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Article history: The surface modification of the equiatomic CoCrFeNi high-entropy alloy has been studied via solid
Received 14 May 2018 carburization at 920 C for 10 h. Microstructure, hardness and wear resistance were investigated by X-ray
Received in revised form diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM),
25 July 2018
microhardness and nanoindentation tester. Microstructure and phase analysis indicated that two types
Accepted 29 July 2018
Available online 31 July 2018
of nano-size carbide precipitates (M7C3 and M23C6) formed in the surface. The orientation relationship
between the M7C3 precipitate and FCC matrix were (1ð Þ100)C1//(11ð Þ1)M and [0001]C1//[1ð Þ12]M. The
M23C6 precipitate possessed a cube-cube orientation relationship with the FCC matrix. Vickers hardness
Keywords:
High-entropy alloy
and nanoindentation testing results indicated that the carburized surface performed significant
Solid carburization improvement of about 100% in hardness compared with the matrix. The strengthening mechanisms
Microstructure including solid-solution strengthening and precipitate strengthening were studied. Moreover, nano-
Hardness scratch experiments have been conducted on the cross section of the carburized sample under a con-
Wear resistance stant load mode to investigate the friction and wear behavior. The surface profile and depth of scratched
tracks were examined using scanning probe microscopy (SPM) technology. The wear and deformation
mechanisms at different distances from the surface have been discussed. The calculated values of the
wear volume, wear rate, and wear resistance coefficient reveal that the carbide precipitates can improve
the wear resistance of the carburized surface.
© 2018 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.jallcom.2018.07.329
0925-8388/© 2018 Elsevier Ltd. All rights reserved.
28 L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36
of the hardness and wear properties. The mechanisms of the and nano-hardness were determined by Oliver-Pharr method [16].
reinforcement phenomena by carbide precipitates and enhance- At least five measurements were carried out at each location to
ment of wear resistance of the surface after solid carburization ensure the accuracy of the result.
were discussed. The results of this study can provide a guide for the
surface modification of the multi-component alloys. 2.3. Nano-scratch tests
Fig. 1. Determination of background noise. (a) Lateral force fluctuation during the air-scratch process. (b) The enlarged curve corresponding to the region covered by dashed line in
(a).
L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36 29
cross section of the sample was etched for SEM investigation, using
a Hitachi S-3400 microscope equipped with an energy-dispersive
X-ray spectrometer (EDS). The EDS point analysis and line anal-
ysis were performed to check the chemical compositions of
different phases. The volume fraction and the precipitate size of the
carbide precipitates were evaluated using the Image-Pro Plus
software. Samples for TEM investigation were also prepared by
mechanical grinding to a thickness of less than 20 mm and further
thinning was done using a Precision Ion Polisher (Gatan 695.B).
TEM measurements were performed using a JEM-2010 apparatus at
an accelerating voltage of 200 kV. The scratching morphology at
different area was observed by SEM.
3.1. Microstructure
Fig. 3. (a) Cross-section SEM image of the carburized sample. The local magnification images were shown in A, B, C, and D, respectively. (b) XRD patterns of the carburized CoCrFeNi
HEA. (c) EDS line-scanning profiles along the orange arrow in (a). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this
article.)
30 L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36
Table 2
The mixing enthalpy, DHmix (kJ/mol), of the atomic pairs among different elements
(Co, Cr, Fe, Ni, and C) calculated by Miedema's approach [18].
Co 1.25 4 1 0 42
Cr 1.28 e 1 7 61
Fe 1.26 e e 2 50
Ni 1.24 e e e 39
C 0.77 e e e e
Fig. 4. Variations of the volume fraction (f) and the particle diameter (d) with different
distances from the surface.
Table 1
Chemical compositions of different phases determined by EDS (at.%) in the CoCrFeNi HEA after carburizing at 920 C for 10 h.
Co Cr Fe Ni C
Ⅰ M7C3 7.8 ± 0.3 35.5 ± 0.2 15.8 ± 1.1 8.1 ± 0.9 32.8 ± 1.3
FCC 20.9 ± 1.5 28.7 ± 1.5 21.6 ± 0.7 20.8 ± 1.3 5.5 ± 2.5
Ⅱ M23C6 12.1 ± 0.4 31.7 ± 0.6 22.8 ± 0.9 13.4 ± 0.7 19.8 ± 1.2
FCC 23.9 ± 0.5 25.4 ± 0.7 27.9 ± 0.6 23.6 ± 0.8 2.5 ± 1.3
L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36 31
Fig. 6. (a) The nanoindentation load-depth curves at different distances from the surface of the carburized sample. (b) Distributions of the Vickers hardness (Hv), nano-hardness
(Hn), and reduced elastic modulus (Er) from the surface to the matrix. (c) The hardness contributions from different hardening mechanisms in the region I and II. (d) Variations of the
Hn/Er and H3n/E2r with different distances.
Hn z3s (2)
The total hardness of the region III is estimated as: Hn ¼ Hm þ
Ho , where Hm (~3 GPa) is the hardness of CoCrFeNi matrix, which is
the intrinsic strength; Ho is the contribution from the solid solution
of carbon atoms, the value of Ho will gradually decrease from
0.8 GPa to zero with decreasing the C content. In the region I and
region II, the hardness is a simple summation of the three indi-
vidual contributions and can be expressed as: Hn ¼ Hm þ Hp þ Ho ,
where Hp is the strengthening contribution from carbide pre-
cipitates, the calculated value of Hp from the M7C3 precipitates in
region I is about 1.1 GPa (or ~ 110 HV), the values of Hp in region II
decrease from ~1 GPa to 97 MPa with increasing the distance from
the surface; the value of Ho is difficult to calculate quantitatively in
the region I and II, we use 0.8 GPa (the maximum value in region III)
to assess the contribution from the solid solution of carbon atoms. Fig. 7. SEM images of scratched morphologies on the cross section of the carburizing
Based on the above discussion, we summarize a column chart to sample at different distances of 20 mm (a), 60 mm (b), 120 mm (c), 200 mm (d), and
show the hardening contributions from different mechanisms in 500 mm (e), respectively.
the region I and II, as shown in Fig. 6(c). The estimated hardness
agreed well with the experimental data. In short, the enhancement
of the hardness can be attributed to the generation of high volume shown in Fig. 8(a)-(e). The bright area on the sides of the scratch
fraction of M7C3 and M23C6 carbide precipitates (precipitation was the pile-up of the displaced material by the indenter. One can
hardening) and the increase of carbon content in the FCC matrix note that the pile-ups at the distances of 20 mm, 60 mm, and 120 mm
(solid solution hardening and other). are obvious and inhomogeneous, as shown in Fig. 8(a)-(c). The true
scratch depth (htrue) of a scratch can be measured from the SPM
image. Fig. 8(f) shows the variation of the true depth as a function of
3.3. Friction and wear behaviors scratch distance along with the dashed line in the SPM images. It
can be seen that the values of htrue show a remarkable fluctuation
The values of Hn and Er can also be used to qualitatively evalu- with the scratch distance for the scratches at 20 mm, 60 mm, and
ated the wear resistance of the carburized sample. The ratio Hn/Er 120 mm, which is the so-called stick-slip behavior [33]. The
(related to the ability to resist elastic strain to failure) is a suitable maximum undulation amplitudes of htrue at the distances of 20 mm,
parameter to describe the wear resistance [31,32]. Another 60 mm, 120 mm, 200 mm, and 500 mm are 23.2 nm, 21.4 nm, 30.1 nm,
parameter, H3n/E2r , treated as yield pressure, represents the resis- 5.9 nm, and 7.6 nm, respectively.
tance to plastic deformation, which can also be used to assess the The topography of scratch track after being tested at the dis-
wear resistance [31,32]. In the current study, the nanohardness and tance of 60 mm from the surface is shown in Fig. 9(a). The dark area
the reduced elastic modulus at the maximum load of 8 mN [see is the scratched groove and the bright area is the pile-ups caused by
Fig. 6(b)] are used to determine the Hn/Er and H3n/E2r ratios. The the scratch process. Patterns of the groove and pile-ups can be
values of Hn/Er and H3n/E2r at different distances from surface are better observed in the 3D view, as shown in Fig. 9(b). The units for
shown in Fig. 6(d). It is obvious that the surface has the higher the x-axis, y-axis, and z-axis are in mm, mm, and nm, respectively.
values (~0.023 and ~0.0027 GPa) than the matrix (~0.014 and The cross-section profiles of the grooves are presented in Fig. 9(c),
~0.0005 GPa), which means the surface has the better wear resis- in which data measured from other distances are also included for
tance. The results indicate that the wear resistance can be enhanced comparison. With increasing distance from the carburized surface,
via solid carburization process for the CoCrFeNi HEA. the depth of the groove becomes shallow, indicating that the
In order to quantitatively analyze the friction and wear behavior carburized layer has the better wear resistance than the FCC matrix.
of the carburized layer, nano-scratch experiments have been con- The coefficient of friction (COF) is another important aspect of
ducted on the polished cross section of the carburizing sample at the wear behavior. Fig. 10(a) shows the variation of the COF values
different distances (20 mm, 60 mm, 120 mm, 200 mm, and 500 mm) with time (or lateral displacement) at different distances under a
from the surface. SEM images of the nano-scratched surface under constant normal force of 3 mN. It is observed that the COF values
the constant load mode are shown in Fig. 7. The scratched grooves display great fluctuations for the scratches at 20 mm, 60 mm, and
at different distances are very obvious. During the entire scratched 120 mm. The values of COF are calculated by the ratio of the lateral
process, the indenter can shear the hard carbide precipitates (M7C3 force and normal force during scratching, which suggests that the
or M23C6) and the width and depth of scratched grooves show a fluctuation of the lateral force corresponds to the change in COF. In
slight change at the distances of 20 mm, 60 mm, and 120 mm, as order to demonstrate the fluctuation mechanism of the lateral
shown in Fig. 7(a)-(c). However, when the indenter scratched on force, a further exploration of the hidden information in the curves
the single FCC phase at 200 mm and 500 mm [see Fig. 7(d) and (e)], of the lateral force as a function of time [Fig. 10(b)] is required. From
the width and depth remained essentially unchanged. The Fig. 10(b), it is observed that the average undulation amplitudes of
morphology of the scratch traces can be detected by SPM tech- lateral force at the distances of 20 mm, 60 mm, 120 mm, 200 mm, and
nology. SPM images of the scratches at different distances were
L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36 33
Fig. 8. Morphology of the scratch traces observed by SPM at the different distances of 20 mm (a), 60 mm (b), 120 mm (c), 200 mm (d), and 500 mm (e) from the surface. (f) shows the
variation of the true depth as a function of scratch distance during nano-scratch along with the dashed line in the SPM images.
500 mm are 154.1 mN, 67.9 mN, 145.3 mN, 31.7 mN, and 26.2 mN, the maximum value, the micro-crack or fracture of the piled-up
respectively. The carburized layer had the higher undulation am- material will be activated, which can result in a sudden decrease
plitudes of lateral force than the single phase FCC region, which in the lateral force. The lateral force-increasing time (tl) and the
indicated that the carbide precipitates had a great influence on the force-decreasing time (tR) are marked in the inset of Fig. 10(b). In
scratch process. The enlarged curve of the lateral force versus time fact, similar serration characteristics have been observed in many
at 60 mm is shown in the inset of Fig. 10(b). It can be seen that the structural and functional materials in the stress-strain curves [17].
curve is composed of numerous serration events. Each serration The plastic deformation mechanisms and the structural evolution
event includes a force-increasing stage and a force-decreasing during deformation can be detected through these serration
stage. During the force-increasing stage, the hard carbide pre- behaviors.
cipitates are treated as the obstacle against dislocation movement, Generally, the wear volume was often used to quantitatively
which can lead to the structural strengthening and the gradual evaluate the wear resistance [33e35]. The volume of material
accumulation of the plastic shear strain. Once the force approaches removed due to the scratching depends on the true depth of the
34 L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36
Fig. 9. (a) A representative SPM image showing the topography of scratch track at the distance of 60 mm from the surface. The corresponding 3D view is shown in (b). (c) The cross-
section profiles as indicated with the dashed line in (a) as well as those of other scratches at different distances from the surface.
Zl=2
V¼ Ch2true ðxÞdx (3)
l=2
where, l is the lateral displacement and h2true ðxÞ is the true depth at
scratch distance of x, C is the area factor corresponding to the
indenter parameters. However, in the present work, it is difficult to
obtain the function of h2true ðxÞ because of the great fluctuations of
the true depth, especially for the scratches at the distances of
20 mm, 60 mm, and 120 mm. Here, we can obtain the wear volume by
directly measuring from the average true depth (htrue ) and cross-
sectional profile. The calculation of V is simply based on V ¼ S
L, where L (¼ 10 mm) is the total scratch length, S is the cross-
section area of the scratched groove (see the insert of Fig. 11). The
values of V at different distances have been summarized in Table 3
and Fig. 11.
The wear rate (W), defined as the volume removed per unit
scratch distance, is written as:
V P
W¼ ¼K (4)
L Hn
Fig. 10. (a) The variation of the COF values with time (or lateral displacement) at
different distances from the carburized layer surface. (b) Lateral force as a function of
time at different distances. Inset shows the enlarged lateral force vs time curve at the
distance of 60 mm.
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