You are on page 1of 10

Journal of Alloys and Compounds 769 (2018) 27e36

Contents lists available at ScienceDirect

Journal of Alloys and Compounds


journal homepage: http://www.elsevier.com/locate/jalcom

Effect of solid carburization on the surface microstructure and


mechanical properties of the equiatomic CoCrFeNi high-entropy alloy
L.J. Zhang a, Z.K. Jiang b, M.D. Zhang a, J.T. Fan a, D.J. Liu a, P.F. Yu a, G. Li a, *, R.P. Liu a
a
State Key Laboratory of Metastable Materials Science and Technology, Yanshan University, Qinhuangdao 066004, China
b
China Railway Shanhaiguan Bridge Group Co., Ltd. Shanhaiguan 066205, China

a r t i c l e i n f o a b s t r a c t

Article history: The surface modification of the equiatomic CoCrFeNi high-entropy alloy has been studied via solid
Received 14 May 2018 carburization at 920  C for 10 h. Microstructure, hardness and wear resistance were investigated by X-ray
Received in revised form diffraction (XRD), scanning electron microscope (SEM), transmission electron microscope (TEM),
25 July 2018
microhardness and nanoindentation tester. Microstructure and phase analysis indicated that two types
Accepted 29 July 2018
Available online 31 July 2018
of nano-size carbide precipitates (M7C3 and M23C6) formed in the surface. The orientation relationship
between the M7C3 precipitate and FCC matrix were (1ð Þ100)C1//(11ð Þ1)M and [0001]C1//[1ð Þ12]M. The
M23C6 precipitate possessed a cube-cube orientation relationship with the FCC matrix. Vickers hardness
Keywords:
High-entropy alloy
and nanoindentation testing results indicated that the carburized surface performed significant
Solid carburization improvement of about 100% in hardness compared with the matrix. The strengthening mechanisms
Microstructure including solid-solution strengthening and precipitate strengthening were studied. Moreover, nano-
Hardness scratch experiments have been conducted on the cross section of the carburized sample under a con-
Wear resistance stant load mode to investigate the friction and wear behavior. The surface profile and depth of scratched
tracks were examined using scanning probe microscopy (SPM) technology. The wear and deformation
mechanisms at different distances from the surface have been discussed. The calculated values of the
wear volume, wear rate, and wear resistance coefficient reveal that the carbide precipitates can improve
the wear resistance of the carburized surface.
© 2018 Elsevier Ltd. All rights reserved.

1. Introduction Despite extensive research on the surface modification of the HEAs,


the industrial application of these methods is still in an early stage
Based on a new alloy design concept with multi-principal ele- due to their high costs and the technical limitations for preparing
ments, the high entropy alloys (HEAs) were successfully designed the large size samples. However, solid carburization, as an effective
and synthesized in recent years. Researchers have defined the HEAs surface modification approach for the large-scale industrial appli-
as the multi-component equimolar or near-equimolar alloys with cation, has not been given much attention. Solid carburization is a
the simple solid solution phase structures [1e3]. The HEAs, as a diffusion-based process by the diffusion of carbon atoms into the
promising structural material, have gained much attention for their metal matrix to form a carbide layer [15]. What's more, as four or
remarkable performance, such as excellent mechanical properties more chemical elements in the multi-component alloys taking part
[4], superb specific strength [2], good oxidation and corrosion into the diffusion process, the formation of the carbide phases will
resistance [5,6], outstanding wear resistance [7], and radiation become more complex. Therefore, it is very meaningful and
tolerance [8]. Recently, various surface modification methods have necessary to explore the carburization process for the HEAs.
been proposed to improve the surface mechanical properties and In this research, we select the typical equiatomic CoCrFeNi HEA
corrosion resistance, such as direct current magnetron sputtering to investigate the microstructure and mechanical properties of the
[9], atmospheric plasma spraying [10], laser cladding [11] and carbide layer after solid carburization. X-ray diffraction (XRD),
remelting [12], plasma cladding [13], electrospark process [14], etc. scanning electron microscope (SEM), and transmission electron
microscope (TEM) were used to estimate the microstructure and
phase structure of the carbide coating. For the quantitative analysis
* Corresponding author. of the mechanical responses, we employ Vickers hardness, nano-
E-mail address: gongli@ysu.edu.cn (G. Li). indentation, and nano-scratch technique to evaluate the variation

https://doi.org/10.1016/j.jallcom.2018.07.329
0925-8388/© 2018 Elsevier Ltd. All rights reserved.
28 L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36

of the hardness and wear properties. The mechanisms of the and nano-hardness were determined by Oliver-Pharr method [16].
reinforcement phenomena by carbide precipitates and enhance- At least five measurements were carried out at each location to
ment of wear resistance of the surface after solid carburization ensure the accuracy of the result.
were discussed. The results of this study can provide a guide for the
surface modification of the multi-component alloys. 2.3. Nano-scratch tests

2. Experimental procedure Nano-scratch experiments were conducted using also a Hysi-


tron TI-900 Triboindenter equipped with a 2D transducer. A cube
2.1. Sample preparation corner diamond tip was used for scratching. Nano-scratch tests
were conducted in constant load mode at room temperature.
The equiatomic CoCrFeNi HEA was prepared by arc-melting a Before the experiments, air-scratch was carried out to determine
mixture of pure metals (purity > 99.9 wt%) in a vacuum arc melting the background noise from the machine vibration. The lateral force
furnace with a water-cooled Cu crucible under a high-purity argon as a function of the lateral displacement was shown in Fig. 1. The
atmosphere. The ingot was remelted six times to ensure a good enlarged curve [Fig. 1 (b)] shows that the amplitudes of the lateral
chemical homogeneity. The rectangular sample force fluctuation are approximately 6.34 mN, which is related with
(40 mm  40 mm  8 mm) cut from the as-cast button was subse- the background noise [17]. Therefore, in the following analysis, the
quently cold rolled to ~ 60% reduction in thickness, using a rolling lateral force fluctuations within 6.34 mN are excluded to eliminate
machine with the roll diameter of 140 mm. The cold-rolled sample the effect of the background noise.
was homogenized in the vacuum tube furnace at 1200  C for 4 h The nano-scratch measurements were performed on the cross
and followed by water quenching. Prior to the solid carburization section of the carburized sample at different distances (20 mm,
process, the surface oxide layers were removed by fine grinding 60 mm, 120 mm, 200 mm, and 500 mm) from the surface. To clearly
with the emery papers to grade 4000. Following this, alcohol and describe the nano-scratch process, we representatively plot the
acetone were used to remove the grease and other contaminants by lateral displacement [see Fig. 2(a)] and the normal force [see
ultrasonic cleaning. Then, the sample was wrapped in the graphite Fig. 2(b)] as a function of time. According to the curves, five stages
powder and placed in the muffle furnace, followed by solid are distinguished. The first stage is from 0 to 5 s, in which the
carburization at a temperature of 920  C for 10 h. In order to better indenter moves from 0 to 5 mm on the surface of the sample, and
characterize the structure and properties of the carburized layer, the normal force is zero. In the second stage (from 5 to 8 s), the
the coating cross section was mounted using epoxy and ground up indenter penetrates into the sample at the normal force increasing
to 4000 grit size emery paper followed by mechanical polishing from 0 to 3 mN with no lateral displacement. From 8 to 38 s, the
with diamond paste up to 0.5 mm. third stage, the indenter scratch on the sample surface at a speed of
0.333 mm/s over a scratch distance of 10 mm under a constant
2.2. Macro- and nano-hardness tests normal force of 3 mN. In this stage, the nano-scratch process has
really started. The fourth stage is from 38 to 41 s. The normal force
The Vickers hardness of the sample was measured using a HVS- decreases from 3 to 0 mN at the lateral displacement of 5 mm. Then,
1000 hardness tester under a load of 25 g for 10 s. The macro- the indenter moves from 5 to 0 mm (the fifth stage) and the
hardness measurement was performed from the surface to inte- scratching process is finished. The surface profile and depth of
rior to check variation of hardness in the carburized layer. The scratched tracks of the scratched specimens are examined using
nanoindentation experiments were conducted using a Hysitron TI- scanning probe microscopy (SPM) integrated in the Hysitron
900 Triboindenter with a diamond Berkovich indenter in load- Triboindenter.
control mode at room temperature. The sample was loaded to a
maximum load of 8 mN under the constant loading rate of 2.4. Structure characterization
1 mN s1, followed by unloading to zero at the same loading rate.
The indentation spacing was 10 mm. The reduced elastic modulus The microstructure after the solid carburization was

Fig. 1. Determination of background noise. (a) Lateral force fluctuation during the air-scratch process. (b) The enlarged curve corresponding to the region covered by dashed line in
(a).
L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36 29

cross section of the sample was etched for SEM investigation, using
a Hitachi S-3400 microscope equipped with an energy-dispersive
X-ray spectrometer (EDS). The EDS point analysis and line anal-
ysis were performed to check the chemical compositions of
different phases. The volume fraction and the precipitate size of the
carbide precipitates were evaluated using the Image-Pro Plus
software. Samples for TEM investigation were also prepared by
mechanical grinding to a thickness of less than 20 mm and further
thinning was done using a Precision Ion Polisher (Gatan 695.B).
TEM measurements were performed using a JEM-2010 apparatus at
an accelerating voltage of 200 kV. The scratching morphology at
different area was observed by SEM.

3. Results and discussion

3.1. Microstructure

Fig. 3(a) shows the cross-section SEM image of the carburized


CoCrFeNi HEA. It's obvious that a large amount of precipitates form
along the surface after solid carburization. According to the
morphology and distribution of these precipitates, the carburizing
area can be divided into three regions, marked as I-III. There is a
clear border between the region I and region II. In region I, the short
rod-shaped precipitates with a thickness of about 1 mm are shown
in the higher-magnification image. The thickness of the region I was
about 45 mm. In region II, a large number of small precipitates
Fig. 2. Representative profile of nano-scratch process. The lateral displacement as a dispersedly distributed in the matrix. The size of the precipitates
function of time (a) under the normal force at different stages shown in (b). increased with increasing the distance from the surface, while the
distribution density (or volume fraction) decreased (see Fig. 4). The
thickness of this region was about 140 mm. The region III was
characterized by XRD, SEM, and TEM. XRD measurements were
treated as the metallic matrix containing no precipitates. The SEM
performed to determine the phase composition of the carburized
results indicated that the carburized layer with the thickness of
layer using a D/MAX-2500/PC diffractometer with Cu Ka radiation
~185 mm formed on the surface of the carburized CoCrFeNi HEA.
(l ¼ 1.54 Å). The XRD analyses were carried out along the cross-
The XRD patterns at different regions are shown in Fig. 3(b). In
sectional direction. The samples were carefully prepared by me-
addition to the face-centered cubic (FCC) peaks of the matrix alloy,
chanical polishing from the surface to reach the desired depths. The
the peaks of M7C3 phase and M23C6 phase (where M represents

Fig. 3. (a) Cross-section SEM image of the carburized sample. The local magnification images were shown in A, B, C, and D, respectively. (b) XRD patterns of the carburized CoCrFeNi
HEA. (c) EDS line-scanning profiles along the orange arrow in (a). (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of this
article.)
30 L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36

Table 2
The mixing enthalpy, DHmix (kJ/mol), of the atomic pairs among different elements
(Co, Cr, Fe, Ni, and C) calculated by Miedema's approach [18].

Elements Atomic radius (Å) Cr Fe Ni C

Co 1.25 4 1 0 42
Cr 1.28 e 1 7 61
Fe 1.26 e e 2 50
Ni 1.24 e e e 39
C 0.77 e e e e

Fig. 4. Variations of the volume fraction (f) and the particle diameter (d) with different
distances from the surface.

transition metal atoms) appear in the region I and II, respectively.


The chemical compositions of the different phases in the region I
and II were identified by EDS point analysis and the results were
summarized in Table 1. The precipitate phase in the region I con-
tains 67.2 at.% of Co, Cr, Fe, Ni in total, and 32.8 at.% of C, which
agrees with the 7:3 stoichiometry of the M7C3 type structure. The
M23C6 precipitate (region II) can also be identified as (Co, Cr, Fe,
Ni)23C6 phase. One can note that the concentration of Cr in the M7C3
and M23C6 phases is higher than other transition metal elements.
The results of the EDS line-scanning [Fig. 3(c)] conducted along the
orange arrow reveal that the region I contains a higher content of Cr
and C compared to region II and III. These behaviors may be
explained from two aspects. Firstly, the negative mixing enthalpy of
Cr-C (- 61 kJ/mol) suggest that Cr has a stronger atomic affinity with
the C atom than other metal elements (Co-C: 42 kJ/mol; Fe-C: 50 kJ/
Fig. 5. (a) The bright-field TEM micrograph in the region I and the SAED patterns (b)
mol; Ni-C: 39 kJ/mol) [18], as shown in Table 2. Secondly, in the taken at the area covering the M7C3 phase and the metallic matrix. (c) The bright-field
CoCrFeNi HEA, the migration activation energy of Cr (0.84 eV) is the TEM micrograph in the region II and the SAED patterns (d) taken at the area covering
lowest followed by Co (1.07 eV), Fe (1.32 eV) then Ni (1.36 eV). The the M23C6 phase and the metallic matrix.
negative vacancy formation energy for Cr (- 0.55 eV) and the pos-
itive values for Fe (1.95 eV), Ni (1.78 eV) and Co (1.70 eV) will lead to
the Cr precipitate out of the CrCoFeNi alloy [19]. the analyses of the XRD and the SAED patterns Fig. 5(d), it is
Fig. 5 shows the TEM micrographs in the region I and II to give a confirmed that the M23C6 precipitate has a complex FCC structure
further investigation of the carbide precipitates structure. Fig. 5(a) with the space group of Fm3m and the lattice parameter of M23C6
is the bright-field TEM micrograph in the region I. Fig. 5(b) is the precipitate (a ¼ 10.942 ± 0.005 Å) is approximately three times
selected area electron diffraction (SAED) patterns obtained from larger than that of the matrix (a ¼ 3.672 ± 0.006 Å). The orientation
the area containing M7C3 phase and the FCC matrix. Combining the relationship between the two phases can be determined to be
XRD results, the M7C3 phase has a complex hexagonal structure (110)C2//(110)M and [1ð Þ11]C2//[1ð Þ11]M (where C2 represents
(space group P31c) with the lattice parameters M23C6 carbide), which is consist with the well known cube-cube
a ¼ b ¼ 13.997 ± 0.005 Å and c ¼ 4.536 ± 0.006 Å, which shows orientation relationship [21,22].
good agreement with the (Fe, Cr)7C3 carbide [20]. The orientation
relationship between the M7C3 phase and the FCC matrix is 3.2. Mechanical properties
(1ð Þ100)C1//(11ð Þ1)M and [0001]C1//[1ð Þ12]M, where C1 repre-
sents M7C3 carbide and M represents the FCC matrix. The nano-size From the nanoindentation load-depth curves [Fig. 6(a)], it is
M23C6 precipitates at region II can be observed in Fig. 5(c). Based on seen that the maximum penetration depth increases with

Table 1
Chemical compositions of different phases determined by EDS (at.%) in the CoCrFeNi HEA after carburizing at 920  C for 10 h.

Regions Alloy phase Chemical compositions (at.%)

Co Cr Fe Ni C

Ⅰ M7C3 7.8 ± 0.3 35.5 ± 0.2 15.8 ± 1.1 8.1 ± 0.9 32.8 ± 1.3
FCC 20.9 ± 1.5 28.7 ± 1.5 21.6 ± 0.7 20.8 ± 1.3 5.5 ± 2.5
Ⅱ M23C6 12.1 ± 0.4 31.7 ± 0.6 22.8 ± 0.9 13.4 ± 0.7 19.8 ± 1.2
FCC 23.9 ± 0.5 25.4 ± 0.7 27.9 ± 0.6 23.6 ± 0.8 2.5 ± 1.3
L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36 31

Fig. 6. (a) The nanoindentation load-depth curves at different distances from the surface of the carburized sample. (b) Distributions of the Vickers hardness (Hv), nano-hardness
(Hn), and reduced elastic modulus (Er) from the surface to the matrix. (c) The hardness contributions from different hardening mechanisms in the region I and II. (d) Variations of the
Hn/Er and H3n/E2r with different distances.

increasing the distance from the surface of the carburized sample.


Both the nano-hardness (Hn) and reduced elastic modulus (Er) can  
2MGb d
be obtained according to the Oliver-Pharr method [16], as shown in sp ¼   ln (1)
2b
Fig. 6(b). From Fig. 6(b), the values of Hn decrease gradually from 1:18  4p pffiffiffiffiffiffiffi  d
1
NV d
5.2 GPa to a stable value of about 3.0 GPa at the depth of 400 mm,
while Er remains almost constant (~225 GPa). The same trend can where, M is the mean orientation factor, taken as 3.06 for the FCC
be observed for the variation of the Vickers hardness (Hv) from 400 structure [26]; G is the shear modulus of the FCC matrix obtained
HV to 180 HV [Fig. 6(b)]. Based on the results of Hn and Hv, we can using the equation G ¼ E/2(1 þ n), E is the Young's modulus, the
find that the maximum hardness obtained on the carburized sur- relationship between the Young's modulus (E) and the reduced
face shows an improvement of about 100% compared with the in- 1
ternal hardness. The increasing of the hardness is closely related elastic modulus (Er) is Er ¼ ½ð1  v2i Þ=Ei þ ð1  v2 Þ=E , where vi (¼
not only to the carbon diffusion but also to the carbide precipitate 0.07) and Ei (¼ 1141 GPa) are the Poisson's ratio and Young's
type, properties, size, and distribution. modulus of the indenter, v (¼ 0.3) is the Poisson's ratio of the FCC
Both the region I and region II are full of fine carbide precipitates matrix [16], the shear modulus (Gz84 GPa) of the current FCC
(M7C3 and M23C6), as shown in Fig. 3(a). These precipitates are matrix is estimated based on the values of Er in Fig. 6(b); the Bur-
pffiffiffi
expected to produce hardening by Orowan-type dislocation by- gers vector of the FCC matrix is b ¼ 2a=2z0:2595nm; NV is the
passing or dislocation shearing mechanisms. Generally, the dislo- count of dispersoid per unit volume; d is the particle diameter, as
cation shearing mechanism occurs when the particle diameter does shown in Fig. 4.
not exceed a critical value (~20 nm) [23]. While for the current In the region III, the hardness gradually decreases to a stable
study, the M7C3 and M23C6 carbide precipitates have the large value as the distance increasing, as shown in Fig. 6(b). The solid
diameter (>100 nm) and high hardness [24], which can be treated solution of carbon atoms in the FCC matrix is the main reason. On
as the impenetrable particles. Therefore, the Orowan by-passing the one hand, the interstitial strengthening from the solute carbon
mechanism is considered for the carburized layer. The increment leads to the increase of the lattice friction stress, sfr , which can
of the yield strength caused by the carbide precipitates can be increase the yield strength [27]. The effect of the solid solution
approximated by employing the following Ashby-Orowan equation hardening due to the carbon interstitial atom can be observed in
[25]: other HEAs, such as, Fe40.4Ni11.3Mn34.8Al7.5Cr6 [27] and CoCrFeNiMn
[28,29]. On the other hand, the stacking fault energy can be
decreased by the addition of C [29]. Twining will be more easily
activated with the lower stacking fault energy. During plastic
32 L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36

deformation, the interactions between the dislocations and twins


will cause a large amount of accumulated dislocations, which are
potentially effective obstacles to dislocation motion and can pro-
vide additional strengthening. The increment of the yield strength
caused by the solid solution of carbon atoms can be expressed by so.
Tabor relation was used to estimate the hardness from the yield
strength [30]:

Hn z3s (2)
The total hardness of the region III is estimated as: Hn ¼ Hm þ
Ho , where Hm (~3 GPa) is the hardness of CoCrFeNi matrix, which is
the intrinsic strength; Ho is the contribution from the solid solution
of carbon atoms, the value of Ho will gradually decrease from
0.8 GPa to zero with decreasing the C content. In the region I and
region II, the hardness is a simple summation of the three indi-
vidual contributions and can be expressed as: Hn ¼ Hm þ Hp þ Ho ,
where Hp is the strengthening contribution from carbide pre-
cipitates, the calculated value of Hp from the M7C3 precipitates in
region I is about 1.1 GPa (or ~ 110 HV), the values of Hp in region II
decrease from ~1 GPa to 97 MPa with increasing the distance from
the surface; the value of Ho is difficult to calculate quantitatively in
the region I and II, we use 0.8 GPa (the maximum value in region III)
to assess the contribution from the solid solution of carbon atoms. Fig. 7. SEM images of scratched morphologies on the cross section of the carburizing
Based on the above discussion, we summarize a column chart to sample at different distances of 20 mm (a), 60 mm (b), 120 mm (c), 200 mm (d), and
show the hardening contributions from different mechanisms in 500 mm (e), respectively.
the region I and II, as shown in Fig. 6(c). The estimated hardness
agreed well with the experimental data. In short, the enhancement
of the hardness can be attributed to the generation of high volume shown in Fig. 8(a)-(e). The bright area on the sides of the scratch
fraction of M7C3 and M23C6 carbide precipitates (precipitation was the pile-up of the displaced material by the indenter. One can
hardening) and the increase of carbon content in the FCC matrix note that the pile-ups at the distances of 20 mm, 60 mm, and 120 mm
(solid solution hardening and other). are obvious and inhomogeneous, as shown in Fig. 8(a)-(c). The true
scratch depth (htrue) of a scratch can be measured from the SPM
image. Fig. 8(f) shows the variation of the true depth as a function of
3.3. Friction and wear behaviors scratch distance along with the dashed line in the SPM images. It
can be seen that the values of htrue show a remarkable fluctuation
The values of Hn and Er can also be used to qualitatively evalu- with the scratch distance for the scratches at 20 mm, 60 mm, and
ated the wear resistance of the carburized sample. The ratio Hn/Er 120 mm, which is the so-called stick-slip behavior [33]. The
(related to the ability to resist elastic strain to failure) is a suitable maximum undulation amplitudes of htrue at the distances of 20 mm,
parameter to describe the wear resistance [31,32]. Another 60 mm, 120 mm, 200 mm, and 500 mm are 23.2 nm, 21.4 nm, 30.1 nm,
parameter, H3n/E2r , treated as yield pressure, represents the resis- 5.9 nm, and 7.6 nm, respectively.
tance to plastic deformation, which can also be used to assess the The topography of scratch track after being tested at the dis-
wear resistance [31,32]. In the current study, the nanohardness and tance of 60 mm from the surface is shown in Fig. 9(a). The dark area
the reduced elastic modulus at the maximum load of 8 mN [see is the scratched groove and the bright area is the pile-ups caused by
Fig. 6(b)] are used to determine the Hn/Er and H3n/E2r ratios. The the scratch process. Patterns of the groove and pile-ups can be
values of Hn/Er and H3n/E2r at different distances from surface are better observed in the 3D view, as shown in Fig. 9(b). The units for
shown in Fig. 6(d). It is obvious that the surface has the higher the x-axis, y-axis, and z-axis are in mm, mm, and nm, respectively.
values (~0.023 and ~0.0027 GPa) than the matrix (~0.014 and The cross-section profiles of the grooves are presented in Fig. 9(c),
~0.0005 GPa), which means the surface has the better wear resis- in which data measured from other distances are also included for
tance. The results indicate that the wear resistance can be enhanced comparison. With increasing distance from the carburized surface,
via solid carburization process for the CoCrFeNi HEA. the depth of the groove becomes shallow, indicating that the
In order to quantitatively analyze the friction and wear behavior carburized layer has the better wear resistance than the FCC matrix.
of the carburized layer, nano-scratch experiments have been con- The coefficient of friction (COF) is another important aspect of
ducted on the polished cross section of the carburizing sample at the wear behavior. Fig. 10(a) shows the variation of the COF values
different distances (20 mm, 60 mm, 120 mm, 200 mm, and 500 mm) with time (or lateral displacement) at different distances under a
from the surface. SEM images of the nano-scratched surface under constant normal force of 3 mN. It is observed that the COF values
the constant load mode are shown in Fig. 7. The scratched grooves display great fluctuations for the scratches at 20 mm, 60 mm, and
at different distances are very obvious. During the entire scratched 120 mm. The values of COF are calculated by the ratio of the lateral
process, the indenter can shear the hard carbide precipitates (M7C3 force and normal force during scratching, which suggests that the
or M23C6) and the width and depth of scratched grooves show a fluctuation of the lateral force corresponds to the change in COF. In
slight change at the distances of 20 mm, 60 mm, and 120 mm, as order to demonstrate the fluctuation mechanism of the lateral
shown in Fig. 7(a)-(c). However, when the indenter scratched on force, a further exploration of the hidden information in the curves
the single FCC phase at 200 mm and 500 mm [see Fig. 7(d) and (e)], of the lateral force as a function of time [Fig. 10(b)] is required. From
the width and depth remained essentially unchanged. The Fig. 10(b), it is observed that the average undulation amplitudes of
morphology of the scratch traces can be detected by SPM tech- lateral force at the distances of 20 mm, 60 mm, 120 mm, 200 mm, and
nology. SPM images of the scratches at different distances were
L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36 33

Fig. 8. Morphology of the scratch traces observed by SPM at the different distances of 20 mm (a), 60 mm (b), 120 mm (c), 200 mm (d), and 500 mm (e) from the surface. (f) shows the
variation of the true depth as a function of scratch distance during nano-scratch along with the dashed line in the SPM images.

500 mm are 154.1 mN, 67.9 mN, 145.3 mN, 31.7 mN, and 26.2 mN, the maximum value, the micro-crack or fracture of the piled-up
respectively. The carburized layer had the higher undulation am- material will be activated, which can result in a sudden decrease
plitudes of lateral force than the single phase FCC region, which in the lateral force. The lateral force-increasing time (tl) and the
indicated that the carbide precipitates had a great influence on the force-decreasing time (tR) are marked in the inset of Fig. 10(b). In
scratch process. The enlarged curve of the lateral force versus time fact, similar serration characteristics have been observed in many
at 60 mm is shown in the inset of Fig. 10(b). It can be seen that the structural and functional materials in the stress-strain curves [17].
curve is composed of numerous serration events. Each serration The plastic deformation mechanisms and the structural evolution
event includes a force-increasing stage and a force-decreasing during deformation can be detected through these serration
stage. During the force-increasing stage, the hard carbide pre- behaviors.
cipitates are treated as the obstacle against dislocation movement, Generally, the wear volume was often used to quantitatively
which can lead to the structural strengthening and the gradual evaluate the wear resistance [33e35]. The volume of material
accumulation of the plastic shear strain. Once the force approaches removed due to the scratching depends on the true depth of the
34 L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36

Fig. 9. (a) A representative SPM image showing the topography of scratch track at the distance of 60 mm from the surface. The corresponding 3D view is shown in (b). (c) The cross-
section profiles as indicated with the dashed line in (a) as well as those of other scratches at different distances from the surface.

following equation [35]:

Zl=2
V¼ Ch2true ðxÞdx (3)
l=2

where, l is the lateral displacement and h2true ðxÞ is the true depth at
scratch distance of x, C is the area factor corresponding to the
indenter parameters. However, in the present work, it is difficult to
obtain the function of h2true ðxÞ because of the great fluctuations of
the true depth, especially for the scratches at the distances of
20 mm, 60 mm, and 120 mm. Here, we can obtain the wear volume by
directly measuring from the average true depth (htrue ) and cross-
sectional profile. The calculation of V is simply based on V ¼ S 
L, where L (¼ 10 mm) is the total scratch length, S is the cross-
section area of the scratched groove (see the insert of Fig. 11). The
values of V at different distances have been summarized in Table 3
and Fig. 11.
The wear rate (W), defined as the volume removed per unit
scratch distance, is written as:
 
V P
W¼ ¼K (4)
L Hn

Fig. 10. (a) The variation of the COF values with time (or lateral displacement) at
different distances from the carburized layer surface. (b) Lateral force as a function of
time at different distances. Inset shows the enlarged lateral force vs time curve at the
distance of 60 mm.

scratch and the parameters of the indenter, which can be measured


Fig. 11. Wear volume (V) and wear resistance coefficient (R) at different distances from
after the scratch test. The wear volume (V) can be calculated by the the surface. The insert shows depth variation along the cross section of a scratch.
L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36 35

Table 3 [6] W. Kai, C.C. Li, F.P. Cheng, K.P. Chu, R.T. Huang, L.W. Tsay, J.J. Kai, Air-oxidation
Values of the average true depth (htrue), wear volume (V), wear rate (W), and wear of FeCoNiCr-based quinary high-entropy alloys at 700e900  C, Corrosion Sci.
resistance coefficient (R) calculated for scratches at different distances from the 121 (2017), 161-125.
surface. [7] M.H. Chuang, M.H. Tsai, W.R. Wang, S.J. Lin, J.W. Yeh, Microstructure and wear
behavior of AlxCo1.5CrFeNi1.5Tiy high-entropy alloys, Acta Mater. 59 (16)
Location (mm) htrue (nm) V (mm3) W (103 nm2) R (1011 Pa) (2011) 6308e6317.
[8] C. Lu, L. Niu, N. Chen, K. Jin, T. Yang, P. Xiu, Y. Zhang, F. Gao, H. Bei, S. Shi,
20 54.4 0.223 22.3 1.35 Enhancing radiation tolerance by controlling defect mobility and migration
60 67.2 0.259 25.9 1.16 pathways in multicomponent single-phase alloys, Nat. Commun. 7 (2016),
120 68.0 0.263 26.3 1.14 13564.
200 86.3 0.339 33.9 0.85 [9] D. Dou, X.C. Li, Z.Y. Zheng, J.C. Li, Coatings of FeAlCoCuNiV high entropy alloy,
500 94.6 0.366 36.6 0.82 Surf. Eng. 32 (10) (2016) 766e770.
[10] W.L. Hsu, Y.C. Yang, C.Y. Chen, J.W. Yeh, Thermal sprayed high-entropy NiC-
o0.6Fe0.2Cr1.5SiAlTi0.2 coating with improved mechanical properties and
oxidation resistance, Intermetallics 89 (2017) 105e110.
where, K is the wear coefficient, P is the normal force, and Hn is the [11] S. Chen, X. Chen, L. Wang, J. Liang, C. Liu, Laser cladding FeCrCoNiTiAl high
entropy alloy coatings reinforced with self-generated TiC particles, J. Laser
nano-hardness. The calculated values of W are tabulated in Table 3.
Appl. 29 (1) (2017), 012004.
The wear resistance coefficient, R ¼ Hn =K [36,37], can be obtained [12] H. Feng, Z. Wang, Y. Li, Q. Wu, J. Li, J. Wang, C.T. Liu, Kinetic ways of tailoring
through the Function (4), as shown in Table 3 and Fig. 11. Depending phases in high entropy alloys, Sci. Rep.-Uk 6 (2016), 46914.
on the results in Table 3 and Fig. 11, we can note that the carburized [13] Z. Wang, W. Hu, D. He, C. Li, J. Jiang, Z. Zheng, Q. Zhao, Microstructure char-
acterization of CoCrCuFeNiMn high entropy alloys by plasma cladding, Rare
layer, with the lower wear volume (0.223 mm3), wear rate Metal Mater. Eng. 44 (2015) 644e648.
(22.3  103 nm2), and a higher wear resistance coefficient [14] Q.H. Li, T.M. Yue, Z.N. Guo, X. Lin, Microstructure and corrosion properties of
(1.35  1011 Pa), has a better wear resistance than the FCC matrix. AlCoCrFeNi high entropy alloy coatings deposited on AISI 1045 steel by the
electrospark process, Metall. Mater. Trans. 44 (4) (2013) 1767e1778.
The hard carbide precipitates (M7C3 or M23C6) can effectively [15] S.A.A. Azis, I. Jauhari, N.W. Ahamad, Improving surface properties and wear
hinder the dislocation movement, which can not only improve the behaviors of duplex stainless steel via pressure carburizing, Surf. Coating.
strength but also increase the wear resistance. Moreover, the wear Technol. 210 (210) (2012) 142e150.
[16] W.C. Oliver, G.M. Pharr, An improved technique for determining hardness and
resistance at the distance of 200 mm shows a slightly higher than elastic modulus using load and displacement sensing indentation experi-
that at 500 mm, which indicates that solid solution of carbon atoms ments, J. Mater. Res. 7 (6) (1992) 1564e1583.
can also enhance the wear resistance. [17] Y. Zhang, J.P. Liu, S.Y. Chen, X. Xie, P.K. Liaw, K.A. Dahmen, J.W. Qiao,
Y.L. Wang, Serration and noise behaviors in materials, Prog. Mater. Sci. 90
(2017) 358e460.
4. Conclusions [18] A. Takeuchi, A. Inoue, Classification of bulk metallic glasses by atomic size
difference, heat of mixing and period of constituent elements and its appli-
cation to characterization of the main alloying element, Mater. Trans. 46 (12)
The surface modification of the equiatomic CoCrFeNi HEA via (2006) 2817e2829.
solid carburization was investigated. A hard carburized layer with [19] S.C. Middleburgh, D.M. King, G.R. Lumpkin, M. Cortie, L. Edwards, Segregation
the thickness of ~185 mm was fabricated. The short rod-shaped and migration of species in the CrCoFeNi high entropy alloy, J. Alloys Compd.
599 (7) (2014) 179e182.
M7C3 precipitates formed in the region I. The orientation relation- [20] S.D. Carpenter, D. Carpenter, X-ray diffraction study of M7C3 carbide within a
ship between the M7C3 phase and the FCC matrix is (1ð Þ100)C1// high chromium white iron, Mater. Lett. 57 (28) (2003) 4456e4459.
(11ð Þ1)M and [0001]C1//[1ð Þ12]M. The nano-size M23C6 pre- [21] Y.Y. Song, X.Y. Li, L.J. Rong, D.H. Ping, F.X. Yin, Y.Y. Li, Formation of the
reversed austenite during intercritical tempering in a Fee13%Cre4%NieMo
cipitates in the region II had a cube-cube orientation relationship martensitic stainless steel, Mater. Lett. 64 (13) (2010) 1411e1414.
with the FCC matrix. The surface hardness of the carburized sample [22] Z. Xu, Z. Ding, L. Dong, B. Liang, Characterization of M23C6 carbides precipi-
was improved significantly by about 2 GPa (or 220 HV) compared tating at grain boundaries in 100Mn13 steel, Metall. Mater. Trans. 47 (10)
(2016) 1e7.
with the matrix. The wear resistance of the carburized layer was
[23] Y.Y. Zhao, H.W. Chen, Z.P. Lu, T.G. Nieh, Thermal stability and coarsening of
evaluated through nano-scratch tests. The results indicate that the coherent particles in a precipitation-hardened (NiCoFeCr)94Ti2Al4 high-
carburized layer, with the lower wear volume (0.223 mm3), wear entropy alloy, Acta Mater. 147 (2018) 184e194.
rate (22.3  103 nm2), and a higher wear resistance coefficient [24] Y. Li, Y. Gao, B. Xiao, T. Min, Y. Yang, S. Ma, D. Yi, The electronic, mechanical
properties and theoretical hardness of chromium carbides by first-principles
(1.35  1011 Pa), has a better wear resistance than the FCC matrix. calculations, J. Alloys Compd. 509 (17) (2011) 5242e5249.
[25] Y.Y. Zhu, Z.G. Li, R.F. Li, M. Li, X.L. Daze, K. Feng, Y.X. Wu, Microstructure and
property of FeeCoeBeSieCeNb amorphous composite coating fabricated by
Acknowledgments laser cladding process, Appl. Surf. Sci. 280 (9) (2013) 50e54.
[26] K. Ma, H. Wen, T. Hu, T.D. Topping, D. Isheim, D.N. Seidman, E.J. Lavernia,
Gong Li would like to acknowledge the Basic Research Project in J.M. Schoenung, Mechanical behavior and strengthening mechanisms in ul-
trafine grain precipitation-strengthened aluminum alloy, Acta Mater. 62 (5)
the Hebei Province (Grant No. A2016203382), and the support from
(2014) 141e155.
the National Science Foundation of China (Grant No. 11674274). [27] Z. Wang, I. Baker, Z. Cai, S. Chen, J.D. Poplawsky, W. Guo, The effect of inter-
Peng Fei Yu would like to acknowledge the National Natural Science stitial carbon on the mechanical properties and dislocation substructure
evolution in Fe40.4Ni11.3Mn34.8Al7.5Cr6 high entropy alloys, Acta Mater. 120
Funds of China (Grant No. 51601166), and the Research Program of
(2016) 228e239.
the College Science & Technology of the Hebei Province (Grant No. [28] N.D. Stepanov, N.Y. Yurchenko, M.A. Tikhonovsky, G.A. Salishchev, Effect of
QN2016167). carbon content and annealing on structure and hardness of the CoCrFeNiMn-
based high entropy alloys, J. Alloys Compd. 687 (2016) 59e71.
[29] Z. Wu, C.M. Parish, H. Bei, Nano-twin mediated plasticity in carbon-containing
References FeNiCoCrMn high entropy alloys, J. Alloys Compd. 647 (2015) 815e822.
[30] J. Gubicza, N.Q. Chinh, Z. Horita, T.G. Langdon, Effect of Mg addition on
[1] J.W. Yeh, Recent progress in high-entropy alloys, Ann. Chim.-Sci. Mat. 31 (6) microstructure and mechanical properties of aluminum, Mater. Sci. Eng. A 387
(2006) 633e648. (36) (2004) 55e59.
[2] Y. Zhang, T.T. Zuo, Z. Tang, M.C. Gao, K.A. Dahmen, P.K. Liaw, Z.P. Lu, Micro- [31] A. Hynowska, E. Pellicer, J. Fornell, S. Gonz alez, N.V. Steenberge, S. Surin~ ach,
structures and properties of high-entropy alloys, Prog. Mater. Sci. 61 (2014) A. Gebert, M. Calin, J. Eckert, M.D. Baro , Nanostructured b-phase
1e93. Tie31.0Fee9.0Sn and sub-mm structured Tie39.3Nbe13.3Zre10.7Ta alloys for
[3] W. Zhang, P.K. Liaw, Y. Zhang, Science and technology in high-entropy alloys, biomedical applications: microstructure benefits on the mechanical and
Sci. China Mater. 61 (1) (2018) 2e22. corrosion performances, Mater. Sci. Eng. C 32 (8) (2012) 2418e2425.
[4] J.W. Yeh, Overview of High-entropy Alloys, Springer International Publishing, [32] H. Attar, S. Ehtemam-Haghighi, D. Kent, I.V. Okulov, H. Wendrock, M. Bӧnisch,
2016. A.S. Volegov, M. Calin, J. Eckert, M.S. Dargusch, Nanoindentation and wear
[5] Y. Shi, B. Yang, X. Xie, J. Brechtl, K.A. Dahmen, P.K. Liaw, Corrosion of Alx- properties of Ti and Ti-TiB composite materials produced by selective laser
CoCrFeNi high-entropy alloys: Al-content and potential scan-rate dependent melting, Mater. Sci. Eng. A 688 (2017) 20e26.
pitting behavior, Corrosion Sci. 119 (2017) 33e45. [33] D.X. Han, G. Wang, J.L. Ren, L.P. Yu, J. Yi, I. Hussain, S.X. Song, H. Xu, K.C. Chan,
36 L.J. Zhang et al. / Journal of Alloys and Compounds 769 (2018) 27e36

P.K. Liaw, Stick-slip dynamics in a Ni62Nb38 metallic glass film during nano- Metall. J. 7 (4) (2017) 118.
scratching, Acta Mater. 136 (2017) 49e60. [36] E. Rabinowicz, L.A. Dunn, P.G. Russell, A study of abrasive wear under three-
[34] J.F. Archard, Contact and rubbing of flat surfaces, J. Appl. Phys. 24 (8) (2004) body conditions, Wear 4 (5) (1961) 345e355.
981e988. [37] A.M. Hodge, T.G. Nieh, Evaluating abrasive wear of amorphous alloys using
[35] Y. Wu, Q. Luo, J. Jiao, X. Wei, J. Shen, Investigating the wear behavior of Fe- nanoscratch technique, Intermetallics 12 (7) (2004) 741e748.
Based amorphous coatings under nanoscratch tests, Metals - Open Access

You might also like