You are on page 1of 8

Journal of the European Ceramic Society 41 (2021) 93–100

Contents lists available at ScienceDirect

Journal of the European Ceramic Society


journal homepage: www.elsevier.com/locate/jeurceramsoc

Effect of heat treatment on the microstructure and strength of yttrium


silicate matrix-modified SiCf/SiC composites
Fang He, Yongsheng Liu *, Jingxin Li, Binghui Zhang, Ning Dong, Yejie Cao, Jing Wang *
Science and Technology on Thermostructural Composite Materials Laboratory, Northwestern Polytechnical University, Xi’an, Shaanxi, 710072, China

A R T I C L E I N F O A B S T R A C T

Keywords: Yttrium silicate was introduced into the matrix of SiCf/SiC composites via the slurry impregnation and reactive
Yttrium silicate chemical vapor infiltration (RCVI) methods to improve the water and oxygen corrosion resistance of the modified
Matrix composite materials. The effects of heat treatment on the modified matrix and strength of the composites were
SiCf/SiC composite
systematically investigated. The results showed that the modified matrix was composed of a mixture of yttrium
Strength
Heat treatment
monosilicate, yttrium disilicate, and silicon carbide. The modified yttrium silicate matrix (named Y-Si-O matrix)
and the silicon carbide matrix were laminated and well combined. After heat treatment, the amount of Y-Si-O in
the mixed matrix increased. The modified composites with yttrium silicate had a similar flexural strength as SiCf/
SiC composites (~400 MPa). After treated at 1000 ◦ C – 1300 ◦ C, the strength of the modified composites
increased by 17 %–26 %. The highest strength was measured for composites treated at 1200 ◦ C.

1. Introduction use in hot and humid environments due to volume shrinkage of the
coating and the formation of surface wrinkles, pores, cracks, and other
SiCf/SiC composites have been widely used in the aviation field in defects. This limitation affects the service life of the composites in many
the past few decades as the lining of the combustion chamber and the environments. To overcome this limitation, applying yttrium silicate to
high-pressure turbine shroud ring and are one of the most promising the composite interface and matrix has been proposed. For example,
structural materials for use in the hot sections of turbine engines [1–4]. Boakye et al. and Mogilevsky et al. [20–23] successively applied yttrium
However, the mechanical properties of these composites may degrade silicate to the interface and matrix of mini-composites and verified the
due to the reaction of SiC with oxygen and moisture in the combustion feasibility of the approach by measuring material properties such as the
chamber [5–7]. Environmental barrier coatings (EBCs) developed for modulus, hardness, and thermal expansion of the composites. In some
fourth generation materials are one of the most effective ways to cases, LiNO3 or LiYO2 were added to aid in the formation of β-RE2Si2O7,
improve the water and oxygen resistance of SiCf/SiC composites. Rare γ-RE2Si2O7 [14,20]. Thermogravimetric analysis (TGA), differential
earth silicates have been extensively studied as third generation EBCs. thermal analysis (DTA) and X-ray diffraction were performed on
Yttrium silicate is a candidate third generation coating material for heat-treated SiO2/Y(OH)3 samples [14,20–24]. These measurements
SiCf/SiC composites with a high melting point, low volatilization rate, revealed that the β-RE2Si2O7 polymorph formed at relatively low tem­
low oxygen permeability, and low coefficient of linear expansion peratures of 930− 950 ◦ C and coexisted with LiNO3 without first forming
[8–12]. The coefficient of thermal expansion of γ-Y2Si2O7 is the intermediate α-RE2Si2O7. The β-RE2Si2O7 formed from the α-poly­
3.9 × 10− 6 K-1, which is close to the average coefficient of thermal morph at temperatures as high as 1300 ◦ C without LiNO3. LiYO2 pro­
expansion of SiC matrix of 4.6 × 10− 6 K-1 [10,11]. Yttrium silicate moted the reaction between Y2O3 and SiO2 by forming a LiYO2-SiO2
coatings have been prepared using a variety of methods, including liquid at 1225 ◦ C, and the rapid transport at grain boundaries lowered
solid-state reactions, calcination of sol-gel precursors, hydrothermal the reaction temperature and time.
processing, hot isostatic pressing, sintering of a slurry coating, plasma Prior research on the thermodynamics and preparation of yttrium
spraying, in-situ formation, and a hydrothermal electrodeposition silicate by chemical vapor deposition has been performed, the process
method [13–19]. parameters were optimized, and yttrium silicate ceramics were prepared
However, such coatings generally fall off from the composites during successfully [25].

* Corresponding authors.
E-mail addresses: yongshengliu@nwpu.edu.cn (Y. Liu), wangjing1@nwpu.edu.cn (J. Wang).

https://doi.org/10.1016/j.jeurceramsoc.2021.09.031
Received 20 May 2021; Received in revised form 10 September 2021; Accepted 13 September 2021
Available online 17 September 2021
0955-2219/© 2021 Elsevier Ltd. All rights reserved.
F. He et al. Journal of the European Ceramic Society 41 (2021) 93–100

Table 1 process, Y2O3 and CH3SiCl3 reacted with the polysiloxane (PSO) to
Chemical elements and mechanical properties of the SiC fiber. generate yttrium silicate.
Si C (wt. O Zr C/Si Tensile Modulus The impregnation and deposition processes described above were
(wt. %) (wt. (wt. (mole strength (GPa) repeated four times until the material was dense. The samples were heat
%) %) %) ratio) (GPa) treated at temperatures between 1000 ◦ C and 1400 ◦ C for 10 h in an
57.4 40.8 1.8 – 1.66 2.03 206 argon atmosphere, and the influences of the different heat treatment
temperatures on the micro morphology and strength of the samples were
measured.
The phase composition and structure of the samples were charac­
terized using X-ray diffraction (XRD, D8 ADVANCE, Bruker, Germany).
The morphology of the deposited matrix was observed using field
emission scanning electron microscopy (SEM, Helios G4 CX, FEI, USA)
and transmission electron microscopy (TEM, Themis Z, FEI, USA).
Chemical bond and elemental composition were characterized by an X-
ray photoelectron spectrometer (XPS, Axis Supra, Kratos, U.K.).
The hardness and elastic modulus were measured using a Nano­
Indentor (TI980, Hysitron, U.S.) on the polished surface of the samples
with a 10 mN load. The three-point bending strength was determined
using a CMT4304 machine produced by Shenzhen SANS Material
Testing Co. Ltd. The sample size was 40 × 5×3 mm3 with an outer span
of 30 mm, and the loading speed during the measurement was 0.5 mm/
min according to the ASTM C1341 standard.

3. Results and discussion


Fig. 1. X-ray diffraction patterns recorded from the modified SiCf/ SiC com­
posites with and without heat treatment (AS = as-received samples). 3.1. Composition and phase analysis

Silicon carbide is widely used in high temperature environments as a The crystallized phases detected by X-ray diffraction of the modified
structural material. However, strength of SiC fibers decreases rapidly SiCf/SiC composites after heat treatment at different temperatures are
after heat treatment at temperatures higher than 1300 ◦ C for 10 h, even shown in Fig. 1. The modified matrix is mainly composed of SiC, Y2SiO5
in Hi-Nicalon™-S SiC fibers [24]. The decrease in strength seriously and Y2Si2O7. The intensity of the Y-Si-O peaks in the untreated sample is
affects engineering applications of SiCf/SiC, and it is necessary to study low, and the peaks are not obvious, indicating the Y-Si-O matrix has poor
the effects of heat treatment on the properties of ceramic composites. crystallinity. The characteristic peaks corresponding to the Y-Si-O pha­
Based on the above results, yttrium silicate was introduced into the ses become more obvious as the heat treatment temperature increases.
matrix of SiCf/SiC composites through dipping and the reactive chemi­ The diffraction peaks from the β-Y2Si2O7 (2θ≈20 ◦ ) become prominent
cal vapor infiltration (RCVI) methods in this paper. In the RCVI method, in samples treated at temperatures of 1200 ◦ C and above. The diffraction
the precursor gas reacts in the porous preform with a solid phase to form peaks from the Y2SiO5 phase are more obvious in samples treated at
another solid [26]. Moreover, the effect of heat treatment at different temperatures above 1300 ◦ C, suggesting this phase is highly crystalline.
temperatures on the modified matrix and strength of the composites was This may be attributed to the differences between the reaction rate and
systematically investigated. the mass transfer rate. At approximately 1200 ◦ C, the mass transfer rate
is greater than or equal to the reaction rate, and because there were
2. Experimental procedures sufficient amounts of the Y2O3 and SiO2 reactants, more Y2Si2O7 was
generated. As the temperature increases, the endothermic reaction rate
A mixture containing polysiloxane and toluene was prepared, and is greater than the mass transfer rate, and there were insufficient
Y2O3 (50 nm) was added to the mixed solution to form a slurry with a amounts of the Y, Si, and O elemental reactants which instead favored
solids content of 20 wt%. The ratio of polysiloxane to Y2O3 in the slurry the synthesis of Y2SiO5. The amount of yttrium silicate continually in­
was 1:1, and 1 wt% Li2CO3 was added to promote the formation of the creases. The results in Table 2 show that there is almost no change in the
yttrium silicate phase at low temperatures. density and weight of the samples before and after heat treatment,
Two-dimensional (2D) SiCf/SiC composites with a porosity of 25 % indicating that amount of yttrium silicate generated is balanced by the
were used in this study and chemical elements and mechanical prop­ consumption of the PSO and SiC.
erties of the SiC fiber (produced by Xiamen University, China) are shown The XPS analysis in Fig. 2 suggests that the bonds formed by the O
in Table 1. First, 2D preforms were fabricated from laminated silicon elements in the untreated sample are Y–O and Y-O-Si, and the Y–O
carbide cloths. The laminated cloths were set into a fixed configuration bonds account for 1/9 of the total number of O-bonds compared to Y-O-
using graphite molds. Second, the BN interphase (ca. 500 nm in thick­ Si. After heat treatment, the Y–O bonds disappear, and all O-bonds exist
ness) was deposited on SiC fibers by CVD (650 ◦ C and 1 kPa) using as Y-O-Si. This result indicates that the amount of Y2O3 is extremely low
ammonia and boron trichloride precursors. Thirdly, matrix was infil­ in samples treated above 1200 ◦ C. Because the low strength of the Y–O
trated at 1050 ◦ C for 300 h at a pressure of 5 kPa by using MTS with a bond affected the peak splitting in the XPS spectrum, the bonds formed
H2: MTS molar ratio of 10. by the Y element are mainly Y-O-Si. The Y 3d electron energy peak
Specimens with sizes of 40 mm × 5 mm×3 mm were cut from the as- overlaps with the Si 2 s peak, possibly affected by the energy spectra of
prepared composites. The apparent density of porous SiCf/SiC compos­ the silicon, yttrium oxide and yttrium silicate [27,28]. Y-O-Si bonds
ites was 1.7–1.8 g/cm3. accounts for 11 %, 25 %, 27 % of the total binding energy, respectively.
The slurry was introduced into the composites through vacuum and The Y-Si-O content increases with increasing heat treatment tempera­
pressure impregnation. The impregnated materials were dried in an ture, which indicates an enrichment of this phase in the matrix. The Si
oven at 80 ◦ C for 12 h. The dried samples were hung in a CVD furnace bonding is found to be mainly Si-C, Si-O-Y and Si-O with Si-C contents of
for chemical vapor deposition of SiC at 1050 ◦ C for 60 h. During this 56 %, 55 %, and 51 %, respectively. The Si-O-Y content is 35 %, 27 %,
and 37 % for increasing heat treatment temperature, respectively, and

94
F. He et al. Journal of the European Ceramic Society 41 (2021) 93–100

Table 2
Changes in sample mass before (AS = as-received samples) and after heat treatment.
Heat treatment temperture (oC) AS 1000 1100 1200 1300 1400
3
Density(g/cm ) 2.53±0.05 2.56±0.09 2.57±0.10 2.58±0.04 2.59±0.17 2.55±0.24
Weight(g) 1.71±0.15 1.69±0.26 1.64±0.16 1.66±0.25 1.68±0.18 1.66±0.29

Fig. 2. High resolution XPS spectra (AS = as-received samples).

Fig. 3. Micromorphology images of the SiCf/SiC samples modified by yttrium silicate matrix (SiCf/SiC-YS) after heat treatment at different temperatures (a, b As-
received c, d 1100 ◦ C e, f 1200 ◦ C g, h 1300 ◦ C i, j 1400 ◦ C).

Fig. 4. Micromorphology images of the BN interface, Y-Si-O matrix and SiC matrix after heat treatment at different temperatures (a As-received, b 1100 ◦ C,
c 1200 ◦ C).

95
F. He et al. Journal of the European Ceramic Society 41 (2021) 93–100

Fig. 5. Schematic diagram of SiCf/SiC-YS samples.

Fig. 6. Micromorphology and crystal structure images of the SiCf/SiC-YS sample after heat treatment at 1200 ◦ C.

Fig. 7. High-resolution image of the SiCf/SiC-YS sample after heat treatment


at 1200 ◦ C.
Fig. 8. Load-depth curves obtained by nanoindentation of the SiC and Y-Si-O in
Si-O content is 10 %, 18 %, and 12 %, respectively. The changes in the modified composites.
relative chemical contents in the three samples indicate that as the
temperature rose to 1200 ◦ C, the reaction rate was lower than the mass higher than 1200 ◦ C, the reaction rate increased, and SiO2 was
transfer rate, and the SiO2 could not fully participate in the reaction. As a consumed, leading to a decrease in the Si-O content and an increase in
result, most of the SiO2 content remained, the Si-O content increases, the Si-O-Y content. In general, there is little difference in the total
and the Si-O-Y content is relatively low. At treatment temperatures amount of Si-C in the different samples, which is consistent with the XRD

96
F. He et al. Journal of the European Ceramic Society 41 (2021) 93–100

Table 3 and the silicon carbide matrix has a clear boundary and is well com­
Elastic modulus and hardness of SiC and Y-Si-O in the modified composites. bined, gradually filling the pores between the fiber bundles. The dis­
matrix Elastic modulus (GPa) Hardness (GPa) tribution of the structures can be seen in the schematic diagram (Fig. 5).
The boron nitride (BN) interphase and SiC matrix covered the fibers
SiC 327 ± 27 30.4 ± 7.1
Y-Si-O 134 ± 26 5.2 ± 1.0 within the composites, and the Y-Si-O matrix was reactively deposited
on the surface of the SiC matrix. During the repeated impregnation-
deposition process, Y-Si-O and silicon carbide matrix stacked to form a
results. dense composite material. Due to the gradient effect of the CVI method,
it is difficult to completely fill some of the large pores inside the matrix,
3.2. Microscopic morphology which leads to the formation of internal pores.
The sample prepared with a heat treatment temperature of 1200 ◦ C
Images of the micro morphology in Fig. 3a-b show that the interiors has the highest strength, and the internal structure of the modified
of the fiber bundles are mostly filled with the silicon carbide matrix. The matrix of this sample is observed to further explore the mechanism of
Y-Si-O matrix is located between the fiber bundles and its presence in­ action (Fig. 6). The modified matrix contains triclinic yttrium mono­
creases progressively towards the outside. There are microcracks, pits, silicate grains, polycrystals composed of yttrium monosilicate and
and holes in the Y-Si-O matrix, which is assumed to be the result of the yttrium disilicate (Y-Si-O matrix), and SiC matrix. The presence of the
SiCH3Cl3, Y2O3 and PSO reacting to form yttrium silicate. A partial polycrystals may lead to the deflection of cracks along the grain
enlargement of the image of the Y-Si-O matrix reveals that it is not boundary and reduce the thermal stress and compressive stress damage
entirely Y-Si-O, and a mixture of Y-Si-O particles, silicon carbide matrix, in the sample. The Y-Si-O matrix is either dispersed in the silicon carbide
and incompletely reacted SiO2 are present. Temperatures of matrix or deposited as a thin layer within the silicon carbide matrix. This
1000 ◦ C – 1100 ◦ C are close to the preparation temperature of the phenomenon is attributed to the fact that during the process, silicon
modified composite material and part of the thermal stress was released, dioxide and yttrium oxide react to form an yttrium silicate layer, and as
as a result, almost no gaps or cracks are present between the Y-Si-O the deposition progresses, yttrium silicate generation and silicon carbide
matrix and the silicon carbide matrix. Large pits appear in the Y-Si-O deposition proceed simultaneously. Part of the pores formed by the
matrix, indicating that the heat treatment led to the reaction of residual decomposition of PSO are filled with deposited silicon carbide which
SiO2, and the process had no effect on the silicon carbide matrix. The Y- forms a dispersed multi-phase matrix. The thin Y-Si-O layer should be
Si-O particles increase in size and begin to connect to each other (Fig. 3c- helpful for blocking the penetration of oxygen and water. The diffraction
d). Fig. 3e-f shows that after heat treatment at 1200 ◦ C, the Y-Si-O lattice pattern of the silicon carbide shows that there are stacking faults
particles gradually form a connected, dense matrix. Obviously, as tem­ in the silicon carbide matrix. The high-resolution image (Fig. 7) of the
perature increases above 1000 ◦ C to 1200 ◦ C, the Y-Si-O matrix gradu­ junction between the yttrium monosilicate grains and the silicon carbide
ally becomes denser, which is consistent with the XRD and XPS test crystals shows that the grain boundaries are disordered and well
results for samples with heat treatment temperatures of combined.
1300 ◦ C – 1400 ◦ C (Fig. 3g-j). The dispersed SiC phase seen in the
original untreated materials are replaced with holes and pits in the
treated materials. This phenomenon is more obvious after heat treat­ 3.3. Mechanical properties and fractography
ment at a temperature of 1400 ◦ C, because during the high temperature
heat treatment, Y2SiO5 reacted with SiC and SiO2 to form the Y2Si2O7 The results in Fig. 8 and Table 3 indicate that the elastic modulus and
phase and consumed the SiC. hardness of Y-Si-O are much lower than that of SiC matrix. The intro­
A partial enlarged view of the fiber (Fig. 4a) shows that the inter­ duction of Y-Si-O matrix reduces the modulus and hardness of the
phase of the composites was intact during the preparation process and composite matrix and could achieve better modulus matching and
was not corroded by the reactants. Fig. 4b-c shows the densification of effective load bearing capacity [29,30].
the matrix, in which the layered structure formed by the Y-Si-O matrix The three-point bending strength of the unmodified dense SiCf/SiC

Fig. 9. Stress-displacement curves (AS = as-received samples) measured for the SiCf/SiC-YS composites with and without heat treatment (a) and strength of the SiCf/
SiC-YS composites with and without heat treatment (b).

Table 4
Flexural modulus of the modified SiCf/SiC composite with and without heat treatment (AS = as-received samples).
Heat treatment temperture (oC) AS 1000 1100 1200 1300 1400

Flexural modulus (GPa) 85.8±7.9 87.3±5.3 99.0±8.5 90.5±6.3 118.2±8.4 78.9±9.5

97
F. He et al. Journal of the European Ceramic Society 41 (2021) 93–100

Fig. 10. Fractography photos of the SiCf/SiC-YS specimens with and without heat treatment (a-c As-received, d-f 1100 ◦ C, g-i 1200 ◦ C, j-l 1300 ◦ C, m-o 1400 ◦ C).

composite is about 400 MPa, which is close to the strength measured for at 1350 ◦ C for 2 h, causing the flexural strength and modulus of SiC/­
the modified composites (~420 MPa). Fig. 9 shows that as heat treat­ SiBCN to decrease after heat treatment at 1350 ◦ C, especially the flex­
ment temperature increases from 1000 ◦ C to 1200 ◦ C, the density, ural strength retention rate is only 59.75 %. Although the density of the
strength, and flexural modulus of the composites gradually increase. composite heat-treated at 1300 ◦ C is high, the SiC crystallites in the fi­
Because of the differences in the coefficients of thermal expansion be­ bers grew up at high temperatures, which causes the fiber strength to
tween SiC matrix, Y-Si-O matrix and SiC fibers, the fibers are subjected decrease with increasing temperature (especially above 1400 ◦ C). This is
to compressive stress, and the drawn length decreases. Increase of also the main reason for the decrease in the strength (Fig. 9) and
amount of Y-Si-O matrix in the matrix after 1200 ◦ C heat treatment modulus of the material after heat treatment at 1300 ◦ C – 1400 ◦ C
realizes an effective load transfer between the denser matrix, and the (Table 4).
composite reaches the highest strength and has a lower flexural modulus Fibers in SiCf/SiC-YS samples were pulled out in the form of fiber
than sample treated at 1100 ◦ C. At heat treatment temperatures higher clusters after the three-point bending strength test. Fiber pull-outs near
than 1200 ◦ C, voids and cracks were generated due to the difference of the matrix are shorter than those near the center of the fiber bundle and
the CTE between the Y-Si-O substrate and the silicon carbide substrate, holes in the matrix (Fig. 10a-c). This is due to the large difference in the
which released part of the energy and increased the crack propagation thermal expansion coefficients of the fibers and the α-Y2Si2O7 in the
path. As a result, large area delamination could occur between the Y-Si- matrix. The fibers close to the matrix were subjected to a greater
O substrate and the silicon carbide substrate. compressive stress, and the fiber pull-outs are shorter. Part of the stress
Ye Fang et al. [31] found that SiC crystallites in the fibers grew up on the fibers near the holes was released by the pores at the crack tip
and the strength and modulus of SiC fiber decrease after heat treatment after the matrix broke, the relative compressive stress weakened, and

98
F. He et al. Journal of the European Ceramic Society 41 (2021) 93–100

fibers pull-out length is longer. 1) The introduced Y-Si-O matrix and silicon carbide matrix formed a
There are tiny cracks that penetrated through the entire matrix of the laminated structure, and the Y-Si-O matrix is composed of a mixture
modified samples heat treated at 1100 ◦ C after the samples were stressed of yttrium monosilicate, yttrium disilicate, and silicon carbide.
and fractured (Fig.10d–f). It is believed that the yttrium silicate is a 2) The densities (~2.5 g/cm3) and strengths (~400 MPa) of the modi­
“quasi-plastic” material with dislocations [21], and cracks are more fied composites are similar to that of the unmodified dense com­
likely to propagate in the Y-Si-O matrix. The fiber-matrix debonding posite. Heat treatment has little effect on the density and weight of
length Ld [27] of the instantaneous failure of the fiber-toughened com­ the samples, and any changes are within the uncertainty of the
posite material was calculated using formula (1), in which the fibers in measurement. The Y-Si-O matrix with the lower elastic modulus and
the modified composites are surrounded by the SiC matrix and assumed hardness ensures a better match in properties between the matrix
to have the same R value as the fiber bundle. An increase in the amount and fibers in the composites.
of the Y-Si-O phase results in a greater compressive stress on the entire 3) The strength, density, and flexural modulus of the modified com­
fiber, and as a result, the interface debonding energy Γi increases and the posites increase with an increase in the heat treatment temperature
fiber pull-outs length generally become shorter. from 1000 ◦ C to 1200 ◦ C. In particular, the strength reaches a
[ ] maximum value after sample treatment at 1200 ◦ C, and the strength
2σf rf 1

βEf rf2
− 2Ef rf Г i increased by 26 % compared with that of the untreated material.
Heat treatment at temperatures higher than 1300 ◦ C causes a sig­
β 16Gf
Ld = (1)
4Ef Г i − rf σ2f nificant decrease in material strength.
√̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅̅
1 2Gm Declaration of Competing Interest
β= / (2)
rf Ef ln(R rf )
The authors report no declarations of interest.
Here Гi and Гf, refer to the energy at which interface debonding and fiber
breakage begin to occur, respectively; Gm refers to the matrix shear Acknowledgements
modulus; rf refers to the fiber radius; Ef refers to the fiber modulus; and R
refers to the thickness of the matrix around the fibers in the unidirec­ This work is supported by Chinese National Foundation for Natural
tional composite in question. Sciences under Contracts (No. 92060202, No. 51972269, No. 51872229,
Not only are cracks present through the entire yttrium silicate ma­ No. 51672217), the Creative Research Foundation of the Science and
trix, but transverse cracks between the yttrium silicate and the silicon Technology on Thermostructural Composite Materials Laboratory
carbide layers also are present after the samples broke (Fig. 10g–i), and (JCKYS2020607001), State Key Laboratory of Advanced Technology for
the length of fiber pull-outs increases. One reason for this phenomenon Materials Synthesis and Processing, China (Wuhan University of Tech­
is that the mismatch in the thermal expansion of the substrates caused nology, 2021-KF-10) and the Nature Science Foundation of Shaanxi (No.
microcracks to form between the substrates. The cracks then extended 2020JQ-169).
from the Y-Si-O substrate to the interface of the Y-Si-O and silicon car­
bide substrates and expanded along the different matrix bonding di­ References
rections. Another reason is that part of α-Y2Si2O7 phase was transformed
into the β-Y2Si2O7 phase at 1200 ◦ C. Compared with α-Y2Si2O7, the [1] R. Naslain, Design preparation and properties of non-oxide CMCs for application in
engines and nuclear reactors: an overview, Compos. Sci. Technol. 64 (2) (2004)
coefficient of thermal expansion of the β-Y2Si2O7 is closer to that of the
155–170.
SiC. The compressive stress of the fiber decreased, and the pull-outs [2] David J. Green, Introduction to the Mechanical Properties of Ceramic Materials,
length increases. The expansion and deflection of cracks in the “quasi- Cambridge University Press, Cambridge, UK, 1998, pp. 1–352.
plastic” yttrium silicate matrix or between the multiphase matrix are [3] Sebastian Leina, Thomas Reimerb, Kornelia Stubicarb, Frank Deublec,
Monika Auweter-Kurtzd, Georg Herdricha, Michael Wintera, Development of the
beneficial as it released the residual thermal stress and reduced the stress re-entry spectrometer RESPECT for the ESA capsule EXPERT, Acta Astronaut. 64
on the fibers. The transformation of the yttrium silicate phase also (4) (2009) 416–426.
reduced the mismatch of the thermal expansion coefficients between the [4] Zou Hao, Wang Yu, Liu Gang, Zhao Long, Bao Jianwen, Development status of
silicon carbide fiber toughened silicon carbide ceramic matrix composites and its
multiple phases. The combined action of the above conditions is application in aeroengines, Aeronaut. Manuf. Technol. 534 (15) (2017) 76–84.
conducive for the strengthening and toughening of the composites. [5] Nathan S. Jacobson, Corrosion of silicon-based ceramics in combustion
Samples after heat treatment at 1400 ◦ C have more matrix delami­ environments, J. Am. Ceram. Soc. 76 (1) (1995) 3–28.
[6] Elizabeth J. Opila, Raiford E. Hann, Paralinear oxidation of CVD SiC in water
nation and more fiber pullout than the 1300 ◦ C heat-treated samples vapor, J. Am. Ceram. Soc. 80 (1) (2010) 197–205.
(Fig. 10j-o). This is attributed to the microcracks caused by the thermal [7] Elizabeth J. Opila, Variation of the oxidation rate of silicon carbide with water-
expansion mismatch between the substrates and the holes that formed vapor pressure, J. Am. Ceram. Soc. 82 (3) (1999) 625–636.
[8] Koichiro Fukuda, Hiroyuki Matsubara, Thermal expansion of δ-yttrium disilicate,
during the conversion of Y2SiO5 to Y2Si2O7. The holes provide a
J. Am. Ceram. Soc. 87 (1) (2004) 89–92.
deflection path for the cracks to expand in the substrate. In addition, the [9] Ziqi Sun, Yanchun Zhou, Meishuan Li, Low-temperature synthesis and sintering of
Y-Si-O matrix is softer than the silicon carbide, which is more conducive γ-Y2Si2O7, J. Mater. Res. 21 (6) (2006) 1443–1450.
[10] Ziqi Sun, Yanchun Zhou, Jingyang Wang, Meishuan Li, γ-Y2Si2O7, a machinable
to the deflection of cracks [21]. The transformation of the internal
silicate ceramic: mechanical properties and machinability, J. Am. Ceram. Soc. 90
crystals in the matrix weakened the thermal mismatch between the (8) (2007) 2535–2541.
matrix and the fibers, and the delamination and fracture of the matrix [11] Ziqi Sun, Yanchun Zhou, Jingyang Wang, Meishuan Li, Thermal properties and
weakened its bond to the fibers and realized the effective bearing and thermal shock resistance of γ-Y2Si2O7, J. Am. Ceram. Soc. 91 (8) (2008)
2623–2629.
fiber pull out. [12] Ziqi Sun, Meishuan Li, Yanchun Zhou, Recent progress on synthesis, multiscale
structure, and properties of Y-Si-O oxides, Int. Mater. Rev. 59 (7) (2014) 357–363.
4. Conclusions [13] Deng Fei, Huang Jianfeng, Cao Liyun, Wu Jianpeng, He Haiyan, Research progress
of yttrium silicate materials, Aerospace Mater. Technol. 36 (6) (2006) 1–4.
[14] Emmanuel E. Boakye, Pavel Mogilevsky, Randall S. Hay, Michael K. Cinibulk, Rare-
Yttrium silicate was introduced into the matrix and coating of silicon earth disilicates as oxidation-resistant fiber coatings for silicon carbide ceramic-
carbide composites using the slurry impregnation and RCVI methods, matrix composites, J. Am. Ceram. Soc. 94 (6) (2011) 1716–1724.
[15] Ana I. Becerro, Moises Naranjo, Ana C. Perdigon, Jose M. Trillo, Hydrothermal
and the effect of heat treatment at different temperatures on the modi­ chemistry of silicates: low temperature synthesis of γ-yttrium disilicate, J. Am.
fied matrix and the strength of composites was investigated. The main Ceram. Soc. 86 (2003) 1592–1594.
results are as follows: [16] Zhilin Tian, Jie Zhang, Tianyin Zhang, Xiaomin Ren, Wanpeng Hu, Liya Zheng,
Jingyang Wang, Towards thermal barrier coating application for rare earth

99
F. He et al. Journal of the European Ceramic Society 41 (2021) 93–100

silicates RE2SiO5(RE= La, Nd, Sm, Eu, and Gd), J. Eur. Ceram. Soc. 39 (4) (2019) [23] Emmanuel E. Boakye, Thomas S. Key, Pavel Mogilevsky, Samuel J. Opeka,
1463–1476. Randall Corns, Randall S. Hay, Michael K. Cinibulk, SiC/SiC mini-composites with
[17] Tao Zhu, Yaran Niu, Xin Zhong, Jun Zhao, Yi Zeng, Xuebin Zheng, Chuanxian Ding, yttrium disilicate fiber coatings: oxidation in steam, J. Eur. Ceram. Soc. 41 (5)
Influence of phase composition on microstructure and thermal properties of (2021) 3132–3140.
ytterbium silicate coatings deposited by atmospheric plasma spray, J. Eur. Ceram. [24] R.S. Hay, P. Mogilevsky, Model for SiC fiber strength after oxidation in dry and wet
Soc. 38 (11) (2018) 3974–3985. air, J. Am. Ceram. Soc. 102 (1) (2019) 397–415.
[18] N. Maier, G. Rixecker, K.G. Nickel, Formation and stability of Gd, Y, Yb and Lu [25] Fang He, Yongsheng Liu, Yuqing Gao, Jing Wang, Chengyu Zhang, Theoretical and
disilicates and their solid solutions, J. Solid State Chem. 179 (6) (2006) experimental investigation of chemical vapor deposition of yttrium silicate, Ceram.
1630–1635. Int. 46 (18) (2020) 27973–27982.
[19] Julien Parmentier, Philippe R. Bodart, Ludovic Audoin, Georges Massouras, Derek [26] Olivier Ledain, Sylvain Jacques, Laurence Maillé, Consolidation and conversion of
P. Thompson, Robin K. Harris, Paul Goursat, Jean-Louis Besson, Phase carbon powders into TiC by reactive chemical vapour infiltration, J. Eur. Ceram.
transformations in gel-derived and mixed-powder-derived yttrium disilicate, Soc. 36 (3) (2016) 481–488.
Y2Si2O7, by X-ray diffraction and 29Si MAS NMR, J. Solid State Chem. 149 (1) [27] M. Detassis, E. Frydman, D. Vrieling, X.F. Zhou, H.D. Wagner, J.A. Nairn, Interface
(2000) 16–20. toughness in fibre composites by the fragmentation test, Compos. Part A Appl. Sci.
[20] Emmanuel E. Boakye, Michael K. Cinibulk, Randall S. Hay, Mogilevsky processing Manuf. 27 (9) (1996) 769–773.
and testing of RE2Si2O7 fiber-matrix interphases for SiC/SiC composites, J. Am. [28] H. Ichikawa, Recent advances in Nicalon ceramic fibres including Hi-Nicalon type
Ceram. Soc. 99 (2) (2016) 415–423. S, Annales de chimie-Sciences des materiaux 25 (7) (2000) 523–528.
[21] Emmanuel E. Boakye, Thomas S. Key, Triplicane A. Parthasarathy, Kristin [29] Shojiro Ochiai, Kozo Osamura, Influences of interfacial bonding strength and
A. Keller, Samuel J. Opeka, Randall S. Hay, Michael K. Cinibulk, Evaluation of scatter of fibre strength on tensile behaviour of unidirectional metal matrix
SiCf/SiC minicomposites with yttrium disilicate fiber coating, J. Am. Ceram. Soc. composites, J. Mater. Sci. 23 (3) (1988) 886–893.
101 (1) (2018) 91–102. [30] Lianbing Zhong, Limeng Liu, Feng Ye, Jie Yu, Preparation and mechanical
[22] Pavel Mogilevsky, Emmanuel E. Boakye, Thomas S. Key, Triplicane properties of Csf/BAS glass ceramic matrix composites, Mater. Sci. Technol. 16
A. Parthasarathy, Randall S. Hay, Michael K. Cinibulk, In situ Y2Si2O7 coatings on (004) (2008) 445–448.
SiC fibers: thermodynamic analysis and processing, J. Am. Ceram. Soc. 102 (1) [31] Fang Ye, Preparation and Performance Optimization of Wave-absorbing SiCf/
(2019) 167–177. SiBCN Composites, Northwestern Polytechnical University, 2015, pp. 116–118.

100

You might also like