‘WELDING PROCEDURE SPECIFICATION Section IX, ASME Boiler and Pressure Vessel Code (72_F02_WE_004) Page 1 of 2 Company Nome _Whessoe Sendirian Berhad Welding Procedure WPS-WSB-ASME- 04 Date 19-3an-05 Supporting _ PQR-WSB-ASME-04 ‘Specification No —eeEeeeo PQRNa(s)> ———$——— Revision No: Date: Welding processes) ‘GTAW_+ SMAW MANUAL ‘Automatic, Manual, Machine, or Semi-Auto.) JOINTS (QW-402) Joint design (GROOVE / FILLET Backing (Yes/No) NO FoR GTAW YES FOR SMAW Backing Material ( Type) __WELD METAL (Geter to both backing and ratsines) 605° \ 28 stan SG —| kE 3.2mm + 0.8mm_ Metal Non Fusing Metal (Details as showin on the apalicable drawings) Non metalc Other Base Metal (QW 403) } PAtlo, 4 Group No. 1 toP- No 1 Group No. a oR ‘Specticstion typeend grade _SA 106 GR.B to Spectcation type end grade _SA 106 GR, oR ‘chem. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop, “Thickness Range: N/A N/A Qualified Base Meta; Groove 4.8mm-21.04mm Filet _All Qualfied Pipe Diameter Groove al iter All Range: oer FILLER METALS (QW-404) ‘GTAW ‘sMAW Spec. No. ( SFA) 5.38 Sa AWS No. (Class) ER70S-G E7018. FN. 6 4 AN. 1 a ‘Size of Filer Metals 24mm 2.6/3.2/4.0 om Weld Metal “Thickness Range: Groove: _ (max) 9.94 mm mm Filet Al all Etectrode-Flux (Cass) N/A N/A Flux Trade Name N/A. N/A. ‘Consumable Insert N/A, N/A other . Ties iohar [kiWELDING PROCEDURE SPECIFICATION Section IX, ASME Boiler and Pressure Vessel Code. Page 2 of 2 WPS No. Rew A WPS-WSB- ASME-04 POSITIONS (QW-405) POSTWELD HEAT TREATMENT (QW-807) Positions) of Groove _G (test) / All (production) | Temperature Range NA Welding Progression: Up _Yes_ Down N/A | Time Range N/A Position(s) of Filet al ‘GAS (QW-408) PREHEAT (QW-406) Percent Composition Preheat Temp. Min. _10°C(remove moisture (es) (More) Flow Rate Incerpass Temp. Max. 250°C Shielding ARGON 99.9 % 6-15 Ler/min Preheat Maintenance None ater welding Tealing __ N/A N/A N/A (Continuous or special nesting where applable should beracorded) | Backing N/A. N/A. N/A Electric or air fual gas ELECTRICAL CHARACTERISTICS (QW-409) ‘Current AC oF Dc De Poiarity -ve(GTAW) 4ve(SMAW) ‘Amps (Range) -REPER TABLE Volts (Range) REFER TABLE BELOW — Bow __ “Tungsten Electrode Size and Type 2.4 mm / 2% THORIATED. (Pure Tungsten, 2% Thoited, ee) Mode of Metal Transfer for GMAW n/a (Gray arc, sort dean re ee) Electrode Wire feed speed range N/A ‘TECHNIQUE (QW-410) String or Weave Bead String & Weave Orifice or Gas Cup Size 10-12 mm Intel and Interpass Clearing ‘Brushing and grinding Methad of Back Gouging N/A osciation N/A Se 7 Contact Tube to Work Distance N/A utile or Single Pass (per side) Multiple utile or Single Electrodes Single ‘Travel Speed Range REFER TABLE BELOW Peering N/A otner Filer metal rent Travel Heat input Speed renge we | Amp. vor | Range Kym weld Layers) | Process | class Dia. | Potarty. | range | Range _| mm/min ROOT. etaw | er7os-c| 24 pc- | t00-150 | 3015 | 70-130 | 046-193 HoTPAss | ctaw | ER70s-c| 24 Dc- | 100-150 | i025 | 70-130 | 0.46-2.93 Fitacap | smaw | e7ois | 26 e+ | 60-100 | 20-26 | 7o-t40 | 052-223 ritacap | smaw | e718 | 3.2 pc+ | 70-130 | 20-26 | sora | 0.60-2.06 ruegcap | smaw | e7os | 40 pe+ | 120-180 | 2229 | 90-180 | 098-368WHESSOE SENDIRIAN BERHAD Lot 3801, B18 1/4, Jalan KErik, Bult Kemuning, Seksyen 32, 40460 Sha Alam, Selangor. pase. ars ROCEDURE QUALIFIC CORDS (P.Q.1 Manufacturer WHESSOE SON. SHD, Date 13-01-2005 Procedure Quaifcation Record No POR-WSB-ASME-04 WPS.No WPS-WSB-ASME-O4 Rev A ‘Welding Provess(es) (GTAW + SMAW Types MANUAL (Qanual Auto & Semi-Auto) [somrrs (aw-402) [BASE METALS (aW-403) Materiel Spec: SA100 REFER TO ATTACHED SHEET [TypeorGrode GRE IP. No zt [Thickness © 1097 Diameter 2168.30 (@ XSCH 80) lowers NA FILLER METALS (QW-404) Taw: ‘SMW [POSITION (aw-405) [werd metal anaiysis A. No 1 1 Position of Groove es, [sizac dectrooe Zan fae 73.25MM |Wels Progression = UPHILL File metalF.N.o 6 4 Jotrers WA |SFA speciietion 6.18 5a |AWs csssifcsion ER7OS-G E7018 [PREHEAT (QW-406) iter meta! Trade name woseicoressi [sar sare esi |Prehoat Tomp. 10" C MIN, [Batch wg. No FRO820 lerripeurizzedi linterpass Temp 3 250°C MAX Wele metal thickness 497 6.00 Jorhers WA |POSTWELD HEAT TREATMENT (QW-407) [GAs (aw-408) [Temperature : NA. [Type of Gas or Gases ARGON [Tope NA |Compostion of Gas Mixture 90.00% fothers NA JFow rate Jones NA [ELECTRICAL CHARACTERISTICS (QW-409) [TECHNIQUE (aw-410) [curent De. [Sting er Weave Bead STRING & WEAVE JPo.arty =reiGTAW) [10 (SMAW) Josetaton NA lamos REFER TABLE Volls REFER TABLE |Mutipass or Single Pass MULTIPASS single or Multiple Electroxtes SINGLE lothore REFER TABLE Travel Speed REFER BELOW Nov APPLICABLE TENSILE TEST (W.150) SPECIMEN | THICKNESS] WIDTH ‘AREA ULTIMATE TENSILE [CHARACTER OF No «way «uM m2) LOAD STRENGTH — |FALURE& LOCATION mH (Nami2y TH 9.95 10.00 168.95 2047 521.45 |D.F. ON BASE METAL 12 9.28 79.07 176.41 92378 23.65 |D.F. ON BASE METAL ALL WELD METAL TENSILE TEST ‘SPECIMEN EL YP. No. i shPOR No GUIDED BEND TESTS (aW-160) TYPE & FIGURE NO, RESULTS [TRANSVERSE SIDE SEND S81 | Visible open defect measuring 0.48 mm was cbserved, [TRANSVERSE SIDE BEND-SB2 [No vise open delects was observed. [TRANSVERSE SIDE BEND-8B3 [No vislble open delecte was observed [TRANSVERSE SIDE BEND-SB 4 [No vilblo open defects was obsorved. “TOUGHNESS TESTS (QW-170) SPECIMEN DIM. = 10MMXIOMMXSSUM ‘SPECIMEN NOToH notcH [ Test [_IMPACT VALUES) | LATERAL] OROP | WEIGHT NO. LOoaTion Tye __[rewp'o)JINDVIDUALT AVERAGE | sHeaR | BREA | NO BREAK [POS] FSS] AVR PROCESS RULER] DR] TTS TRAVEL SPEED TERT warer | wat] cpancey | ceancey avis INCUT nm — (REFER TO PAGE 33)| ‘Type of est We REFER TD DOCUMENT NO: 05-024 Deposit Anais NA ‘Others NA FILLET WELD TEST (OW-160) [Resatt Saisfoctoy Penetration ito Porert ett [ype & Character Macro Resut lt Feiue [Welders Name WA [oiock No WA frest Conducted By Stamp Ne Per ‘ i aboraton Test ‘We cerify that the statements inthis record are correct and test welds wore prepared, welded and tested in accordance withthe requirements of [ASME SECTION KXEDITION 2001; ADDENDA 2002 Welders Name : NELSON ANAK USAT. signee ‘Signed bate Date WHESSOE, signea Signed ae Date ‘OWNERWHESSOE SON BHD ° PROCEDURE QUALIFICATION TEST RECORD Project _Melut Basin Oil Development project, Date 19.01.2005, cient ‘Paremba-Intec-Sudan Pile Consortium Material SA108.GRB weSNo WPS-WSB-ASME-04 Thickness "10.97 mm Pipa” wach BO Filer Mal Sand PORNo PQR-WSB-ASME.04 Acless GTAW-KOBELCO TGS 50 AWS ER 708-6 Welue NELSON ANAK UBAT 'SMAW.SAF SAFER NF 510 P /AWS E7018 WON [691102-13-6287 Batchno — {GTAW - MFG NO-FRO820 ‘SWAN -2.5 Dia8111P4113.25 Dia FIZ2P41 Sketch 60+ 5 1ST SIDE 10.97mm, gatS 43> ‘SMAW (6mm) l GTAW (4.97mm) Process | Fiter Metal (Class) BR 708-6, ER 705-0) E7018 E7018 E7018 Craw ‘aTAW 'SMAW 'SMAW ‘SMAW JPranared & Whnessge By INSPECTOR OT DIA 0) 2 2A 3.25 26) 26) nasal Re awes | vouts | Travel SPEED Na MN 73.63 122.33 36.00 76.79) 35.74 T9124 | isa 1as- 142 | i614 116-125 | 22-25 125-137__| 22-25 105-116 | 22-25 Winess/ Reviewed By oon nanscn| Caer Jowner bate‘CLIENT. Whessoe Sdn. Bhd., Lot 3801, Batu 6-1/4, Jalan Klinik, Seksyen 32, Bukit Kemuning, JOB NO. WSB-I 40460 Shah Alam, DOCUMENT NO. 95-34 Selangor. WELDING PROCEDURE QUALIFICATION TEST ‘Our Control No. = UCC 20 Our Ref. No. = vecnis Our Job No. = WsB-1 Our Document No. = 05.034 ‘Testing Date = 19-01-2005 Issued Date = 26-01-2005 ‘Attention ‘Mr. James Mathews PQR No. Semple ID Material Specification Pipe Diameter ‘Sch. / Thickness Welding Procedure Qualification Test = Sudan Projects = WPS-WSB-ASME-04 = PQR-WSB-ASME-O4 = WSB-04 = SA 106 GR.B ~o = Sch. 80/10.97 mm ‘ease do not accopt this ropor if i is defaced in any way, Hest No, = 720038 Welding Configuration = Single V Welding Process = GTAW+SMAW Welding Position = 66 Welders Name ‘= Nelson Anak Ubat Welder’s ICNo, = 691102-13-5287 ‘Test Code = ASME IX Test Required = 1) Transverse Tensile Test 2 pes = 2) Transverse Side Bend Test 4pes 3) Hardness Survey VN pe 4) Macro Examination Ipc Please verify photocopy of ths report with the original PAGE UNIVERSAL CODE COMPLIANCE SDN. BHD. | PREPARED BY 16 @or3ii-u) he 26, jalan US/17 (PS), 40150 Shab Alam, Gy - DATE 96-01-2005 Selangor Darul Ehsan, Malaysia, CHECKED BY Tel: 03-78450730 Fax: 03-78450739: CLIENT Whessoe Sdn, Bhd., jOB NO. WSB-1 Lot 3801, Batu 6-1/4, Jalan Klinik, Seksyen 32, Bukit Kemuning, 40460 Shah Alam, DOCUMENT NO. 95-34 Selangor. WELDING PROCEDURE QUALIFICATION TEST OUR REF. TEST CODE : UCC/L1/05 ASME IX WESNO: P WES WSASMEOT CONTROL NO. : UCC 20 1. Transverse Tensile Test ‘Specimen | Width | Thickness | Area | Max. Load | Max, Stress mm Mm mm? 10.100 tf [75631 pai 1 19.09 9.95 | 189.95 [~99047_N_|_ 521.45 Nima’ 9.420 tf | _75950 psi T2 19.01 9.28 __| 176.41 [92378 N| 523.65 Nim ‘TI: The specimen shows ductile failure on the base metal 12 : The specimen shows ductile failure on the base metal Test Conducted By: Ms. Lee Chiew Lee & Ms. Nor Azpa Binti Mohd Ashari 2, Transverse Side Bend Test Former Diameter = 40 mm Angle of Bend = 180° Specimen No 1 _ : Visible open defect measuring 0.46 mm at the fusion line was observed Specimen No2 _ : No visible open defects were observed Specimen No3 _ : No visible open defects were observed Specimen No 4 _: No visible open defects were observed Test conducted by: Ms. Nor Azpa Binti Mohd Ashart Please verify photocopy of this report with the original PAGE UNIVERSAL CODE COMPLIANCE SDN. BHD. | PREPARED BY 216 2013110) | b 26, Jalan US/17 (5), 40150 Shah Alm, tel 03-78450730 Fax: 03-78550739 ral- CLIENT ‘Whessoe Sdn. Bhd., JOB NO. WSB-1 Lot 3801, Batu 6-1/4, Jalan Klinik, Seksyen 32, Bukit Kemuning, 40460 Shah Alam, DOCUMENT NO. 95-U34 Selangor. WELDING PROCEDURE QUALIFICATION TEST OUR REF. 2 UCC/L1/0S TEST CODE ASME IX WPS NO. WPS-WSB-ASME-04 CONTROL NO. : UCC 20 3. Hardness Survey — Load 10 kgf. Type = AVN Hardness values corresponding to the point indicated in the sketch below: TOP NO VN Base Metal 1,2,10,11 149, 150, 159, 161 HAZ 3,4,8,9 151, 155, 157, 159 Weld Metal _| 5,6,7 147, 169, 160 MIDDLE NO HYN Base Metal 12,13,20,21 143, 148, 145, 138 HAZ 14,15,18,19 155, 158, 160, 159 Weld Metal 16,17 158, 161 Test Conducted By: Mr. Aaron Lim i ED S67 Bf 101 al 16017 foe 20:21 [2138 ¢ Please verify photocopy of this report with the original PAGE | UNIVERSAL CODE COMPLIANCE SDN. BHD. | PREPARED BY 3/6 @01911-0) 20, Jalan US/17(P3), 40150 Shah Alam, . ‘Ed DATE 26-01-2005 Selangor Darul Ehsan, Malaysia CHECKED BY a Tel: 03-78450730 Fax: 03-78450739CLIENT ‘Whessoe Sdn. Bhd., JOB NO. WSB-1 Lot 3801, Batu 6-1/4, Jalan Klinik, Seksyen 32, Bukit Kemuning, 40460 Shah Alam, DOCUMENT NO. 95-U34 Selangor. WELDING PROCEDURE QUALIFICATION TEST UCC/11/05 Sai Conon Pease donot acca tis vert it dated ta any way, CONTROL NO : UCC 20 4. Macro Examination Macro examination shows satisfactory penetration, nj and other defects. Macrograph of polished and etched at surface of specimen UCC 20 Tesi conducted by: En. Ahmad FalzoulAnuar Bin Abdul Parah This is to certify that the statements in this record are correct. The specimens were tested to the requirement of ASME IX. Test Witnessed by: Mr. Wan Mohd. Razali (PEREMBA) Mr. Shafiruddin (PEREMBA) Mr. Zulkamain Bin Masrom (eD00) Mr. Jemes Mathews (Whessoe) Mr. Michael Chua (ERS) Reported By Ms. Nor Azpa Binti Mohd Ashari BSc. (Hons) Material Scientist Cum Test Engineer Reviewed By : Dr. Lim Ching Metaflurgist Please verify photocopy of this report with the original nf UNIVERSAL CODE COMPLIANCE SDN. BHD. PAGE 4/6 = COMPLI PREPARED BY he 20, Jalan US/I7 (P51, 40150 Shah Alam, Selangor Darul Ehsan, Malaysia. Tel: 03-78450730 Fax: 03-78450739 DATE 26-01-2005 CHECKED BYCLIENT ‘Whessoe Sdn. Bhd., JOB NO. WSB-1 Lot 3801, Batu 6-1/4, Jalan Klinik, | Seksyen 32, Bukit Kemuning, 40460 Shah Alam, DOCUMENT NO. 95-34 Selangor. WELDING PROCEDURE QUALIFICATION TEST ‘OUR REF. = UCC/L1/05 : - ‘WPS NO. : = CONTROL NO. : UCC 20 Transverse Tensile Test (T1) (ee Comment: ‘The specimen broke at the base metal Please verify photocopy of this report with the original PAGE 546 UNIVERSAL CODE COMPLIANCE SDN. BHD. L PREPARED BY ‘201s ‘tg 20, alan US/I7 13) 40150 Sha Alam, DATE 26-01-2005 | Selangor Darul Ehsan, Malaysia CHECKED BY % | Tel: 03-78450730 Fax: 03-78450739. CLIENT Whessoe Sdn. Bhd., Lot 3801, Batu 6-1/4, Jalan Klinik, Seksyen 32, Bukit Kemuning, 40460 Shah Alam, Selangor. JOB NO. WSB-1 DOCUMENT NO. 95-134 WELDING PROCEDURE QUALIFICATION TEST OUR REF. TEST CODE i Cendliion + UCCILI/05 : ASM eigen ene + Please do not adept tis vepat iis defaced in any way. CONTROL NO. : UCC20 Transverse Tensile Test (T2) ite) 20 Comment: The specimen broke at the base metal ye yk tok [Yut Koala Ctice TaTorTaaey Please verify photocopy of this report with the original UNIVERSAL CODE COMPLIANCE SDN. BHD. ) (2013110), 20, Jalan US/17 (PS), 40150 Shah Alam, Selangor Darul Ehsan, Malaysia. Tel: 03-78450730 Fax: 03-78450739 PAGE 6/6 PREPARED BY CHECKED BY DATE 26-01-2005 |con— “DOIG WOLLTIORNL AY GRANITE Sa osm sense wees ay ampees3) —JSGL HLA “C eteoLe:tram3 30 aha.) SHOLESZOT :0N “& aah 4 % o°sr0si2 SOUWASH RESIS 1&¥ stoi0is ‘Tqva¥/LSS). “ 0"0zzs HOD SNCS +90 AIVOLILLND RH ENT GATHS “sa ole “snd 891 WOOL ‘Stila Tas sows stgareo NIST (Ga mS GWOT OTS WHA IW =BHOLSTO ‘SORD-LEXAIL + LORAIN