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Why Parts Procurement is Crucial in PCB Manufacturing

There are several parts and components used in the production of circuit

boards. However, these parts can be limited due to the continuous

demand for printed circuit boards. This makes the procurement of parts

to be a challenging task for PCB manufacturers and OEMs. Taking the right

measures regarding parts procurement can make the process a simple

one for manufacturers. Also, this will help them in meeting some

demands in their business.

We will learn about parts procurement in PCB assembly. First of all, we will

define what procurement of parts is about. Then, we will discuss the

benefits of parts procurement and how it impacts the PCB assembly

process.

Table of Contents

What is Parts Procurement?

The process of PCB assembly which is very significant is the parts

procurement. The aspect has tp do with the bringing together as well as

buying of different electronic components. This will later be assembled on

the circuit board. Procuring these parts is very necessary because

different components and parts are used during PCB manufacturing.

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Procuring these parts can be done in different ways. Your PCB supplier

can save you the stress by procuring these components and then

delivering them to you. This is called component sourcing. Procurement of

parts forms an important step which determines how successful the PCB

manufacturing process is.

Furthermore, circuit boards come with different parts. Every part plays a

significant role in how these boards function. So, what are the parts that

suppliers procure? In manufacturing circuit boards, electronic

components such as transistors, diodes, capacitors, and resistors are

usually sourced for.

During the procurement of these PCB components, you will have to get all

the required information from the supplier. One major purpose for part

procurement during PCB manufacturing has to do with getting these parts

from suppliers at great prices.

In addition, the parts, components, as well as raw materials utilized for

producing circuit boards has to be gotten from reliable distributors.

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PCB Parts

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Below are examples of parts used in circuit boards.

Integrated circuit

Integrated circuits are very small electronic components that comprise a

lot of tiny transistors. ICs are well-known for their significant role in circuit

boards. Asides from the transistors in these miniature electronic

components, they have other electronic components. Integrated circuits

are usually soldered on the circuit board.

Resistors

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Resistors are one of the electronic components on a circuit board. The

function of these components is the transmission of electric current to

help discharge electric power as heat. They are made of different

materials. Resistors have color codes which help to determine their

resistance.

Capacitors

The function of the capacitor in a circuit board is to keep electrical charge

within the PCB. This charge is released when a part of the circuit needs

more power. Resistors collect opposite charges on conductive layers.

However, an insulating material separates these layers.

Diodes

Diodes enable the flow of electrical current in a circuit. This current flows

only in one direction. You can use diodes to prevent electrical current

from going into the wrong direction. The Light Emitting Diode (LED) is the

most popular diode that can emit light.

Sensors

Sensors are an important part of a circuit board. These components

identify any changes in the environment and produce a signal that

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matches to the detected change. The sensor sends this signal to other

components in the PCB.

Inductors

The function of an inductor is similar to that of a capacitor. Inductors are

dual-terminal components whose function is to save charge in a magnetic

field. Most times, they are popularly referred to as coils due to their

appearance. Inductors have wires which are twisted into coils. Since they

have a special appearance, they are very easy to identify.

Other Elements of Circuit Board to Procure

Printed circuit boards are not just made up of electronic components.

Some materials are contained in it as well. A circuit board’s elements are

laminates, substrates, silkscreen, and the soldermask.

Substrate

A circuit board’s base material is called the substrate. This part is where

other components would be placed. This is why it is regarded as the

board’s foundation. Also, different materials make up the substrate; these

include ceramics, FR4 etc.

Copper

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The PCB’s conductive part is copper-made. Copper is highly regarded as

great conductive materials which ensure a signal’s passage without

holding electricity back. In addition, this layer of copper is known as its

conductive layer.

Solder mask

This solder mask forms a significant component of printed circuit boards.

Manufacturers apply this thin later onto copper layers. After placing this

copper later, then the solder mask would sit on it. Most times, the solder

mask comes in black and green color. However, other colors are available.

Also, during the process of reflow, solder mask helps in reducing the

defects in the solder. In addition, a PCB designer can avoid any defects

through the reduction of space around the pads.

Silkscreen

The silkscreen can also be called the text layer. Their main function is to

include letters, numbers, as well as codes on circuit boards. With this, you

will be able to have a good understanding of some signs and symbols.

Procuring the parts

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This deals with the purchase of the components. The PCB substrate forms

an important component of the circuit board. This is why top

manufacturers pay a lot of attention here.

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What are the Factors that Impact Parts Procurement?

Different factors play in role in procurement of parts. In most cases, PCB

manufacturers face some challenges while doing this.

Components Availability

Getting some components could be extremely difficult. Component

shortage could be as a result of the increase in demand for that electronic

component. In this case, these parts are subjected to delay.

Suppliers won’t get enough components from manufacturers when they

allocate parts. During PCB design, designers usually overlook the physical

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availability of the board since they can view only the visual aspects of the

components.

Some parts that are no longer available are even included. This may result

in some critical problems during the assembly process.

Obsolete parts

Designers must ensure they keep a good record of products that are close

to the end of their life span. This means such parts will become obsolete

soon. Therefore, manufacturers need to be certain that the components

added in the design are available at production.

Components distributors

A good relationship between PCB manufacturers and component

distributors can be beneficial. This would help manufacturers to meet

some customer specifications. Purchasing components from authorized

distributors guarantees the performance and reliability of your

component.

In fact, manufacturers will be able to gain loyalty from their customers.

Component distributors also play a significant role for managing

the supply chain. Also, they serve as a components’ source for designers

of PCBs that can get their parts from several OEMs.

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Benefits of Part Procurement

With respect to printed circuit board manufacturing as well as assembly,

parts procurement must deals with the purchase of components utilized

in the circuit boards. This deals with the creation of requirements,

sourcing of the components as well as evaluating them. Of all the benefits,

two important ones include cost saving as well as time saving.

In addition, parts procurement forms a significant step for managing the

supply chain. This is because it ensures that manufacturers can locate the

suppliers that can supply products that re competitively priced. For

instance, when the expenses on procuring these parts are usually reduced,

then the overall cost for PCB manufacturing will reduce as well.

Also, when the expenses are high, it will affect the profitability greatly.

With parts procurement, manufacturer will be able to get the most

appropriate components at affordable prices. Procuring raw materials

don’t just happen in PCB manufacturing. There are other activities related

to production that also requires parts procurement.

There are more advantages that part procurement offers. Both

manufacturers as well as part supplier enjoy great benefits. At times,

component distributors that are authorized can assist PCB manufacturers

to get everything required in order to finish the printed circuit board.

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How to Choose the Best Component Distributor

The numbers of component distributors are many, however, only a few

can be trusted to deliver high quality. Manufacturers of PCBs are usually

worried about the best service to work with when searching for

component distributors. Choosing a company which has what it takes to

solve all issues elating to part procurement will be a wise move.

Top component distributors have the ability to deal with all difficulties.

These include meeting short deadlines, finding the hard-to-locate and

obsolete parts. In addition, work with companies that use some systems

for data acquisition. Also, you can go online and do ore research about

these companies to know more about them.

Conclusion

During the assembly and manufacturing process of printed circuit boards,

procurement of parts forms a major step. This deals with the procuring as

well as sourcing for the components of printed circuit boards. There are

parts which could be difficult to find. However, with the best component

distributors, everything will come easy.

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2. Why Burn in Boards is Crucial in Semiconductor Manufacturing

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