Professional Documents
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GP_FEB22 FC.indd 1
February 2022 GRAPHICS PRO Magazine Team Sports • Fume Extraction Systems • Decorated Apparel Sales • ntroduction to ayfinding
FADED BUT
NEVER DATED
CONTENT
requires hands-on
training, research,
and monetary invest-
ments in equipment
VOLUME 36 | FEBRUARY 2022 | NUMBER 4 and materials.’’
CH ARIT Y JACKSON
from Getting Started in Wraps
page 20
FEATURES
12 48 66
THE INSIDE JOB ENSURING EFFICIENT TEAM SPORTS
How interior graphics can enhance FUME EXTRACTION Look out for these school
the business of wraps shops Proper location and installation spiritwear trends for 2022
By Ryan Fugler is the key to best results By Karin Bellinghausen
By Julia Schroeder
20 68
GETTING STARTED 54 TEAM SPORTS PRODUCTS
IN WRAPS COMPRESSORS FOR Equipment and substrates to give
Considerations for a worthwhile investment SANDCARVING your shop a sporting chance
By Charity Jackson The compressor is the
heart of the blasting system 72
32 By Ruth Dobbins
POPULAR APPAREL
6 CORE DISCIPLINES DECORATING EQUIPMENT
OF SIGN DESIGN 62 The machines you need to
How to approach the design DESIGN TERMINOLOGY 101: get ahead in the market
of a sign for readability ADOBE VS. COREL By Paula Aven Gladych
By Matt Charboneau Matching terms for similar
design features in both programs 86
42 By Doug Zender
MAKING MOVES WITH
INTRODUCTION TO PRICING SUBLIMATION
WAYFINDING Don’t focus on being the cheapest
Directions to guide yourself By Howard Potter
through a successful system
By JD Hamilton
54 66
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2 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
Red
Navy Blue
Teal
Copper
5 COLORS
AVAILABLE
10 IN THE TRENCHES
Never too young
By Rick Williams
26 SHOP TALK
r she metal fin shes s m late an real
By Rick Williams
APPAREL DECORATING
78 STITCH SOLUTIONS
Master decorated apparel sales
By Jennifer Cox
82 SOFTWARE TO SUBSTRATE
Applying vintage techniques to a new design
By Lon Winters
DEPARTMENTS
82
89 PRODUCT HIGHLIGHTS
92 MARKETPLACE
95 AD INDEX
96 WEB EXCLUSIVES
ON OUR inyl film manufacturers offer products that allo interior graphics to e installed on a ariety of different surfaces
including ric and ooring Page mage courtesy 3M ottom right eam sports are a constant mar et for
COVER apparel decorating and there are al ays demands for a great ne loo Page mage courtesy of STAHLS’
4 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
PUBLISHER
DAN PECKHAM dpeckham@nbm.com
EXECUTIVE EDITOR
TERMS AND
MATT DIXON mdixon@nbm.com
MANAGING EDITOR
ALLEE BRUCE abruce@nbm.com
CONDITIONS
DIGITAL CONTENT EDITOR
MARIE FENNEMA mfennema@nbm.com
ART DIRECTOR
ERIK WOGEN ewogen@nbm.com
GRAPHIC DESIGNER
IVETH GOMEZ igomez@nbm.com
W
inter is a time for staying indoors with a delicious beverage, and occasion- MEDIA CONSULTANT, WEST
RYAN APPLEBAUM rapplebaum@nbm.com
ally that means running to the local beverage store for supplies. As it turns
out, I recently received a flyer from my favorite local beverage store in the MEDIA CONSULTANT, EAST
DESIREE DELFRARI ddelfrari@nbm.com
mail that had what at first glance looked like an incredible coupon. “Save 20% on SALES SUPPORT
Any Purchase Over $40!” SYDNEY BATCH sbatch@nbm.com
Well, we tend to clear $40 pretty easily on our trips, so this was a no-brainer of CONTRIBUTING WRITERS
PAUL A AVEN GL ADYCH, K ARIN BELLINGHAU-
a deal. My favorite beverage store, which is my favorite because of their excellent SEN, MATT CHARBONEAU, JENNIFER COX,
RUTH DOBBINS, RYAN FUGLER, BOB HAGEL,
product selection and solid customer service, was hooking me up with a sweet deal. JD HAMILTON, CHARITY JACKSON, STEPHEN
Obviously because they like me so much and appreciate my regular business, and ROMANIELLO, JULIA SCHROEDER, RICK WIL-
LIAMS, LON WINTERS, DOUG ZENDER
certainly not just because I lived in a specific geographic location included in their
EDITORIAL ADVISORY BOARD
direct mail marketing plan. DAN BAREFOOT, ERICH CAMPBELL,
MATT CHARBONEAU, DANE CLEMENT,
But then I saw the fine print. Is there ever good news in fine print? A minimum BOB HAGEL, KERRIE MALLORY-THOMPSON,
BRADEN TODD, LON WINTERS
purchase of six bottles of wine was required as part of the terms and conditions of
the deal. Immediately that great deal wasn’t so great because now to get the deal, we EDITORIAL INTERN
NATHAN STROMBERG nstromberg@nbm.com
would have to shop on the store’s terms and not my own. I could get the deal and
limit my options, or just toss the coupon.
There’s a reason that direct mail, especially locally, is still one of the best buys when
it comes to advertising — because I still went through the mental gymnastics to see
if there was a way to take advantage of this deal. Like I said, it’s my favorite store. DIRECTOR OF SALES
JAMES “RUGGS” KOCHEVAR jkochevar@nbm.com
But did I need six bottles of wine? Well, as it turns out, I’m part of a wine club. And
for those of you who are also in a wine club, you know that they call it a club because EXECUTIVE EXPO SALES MANAGER
PRINTWEAR AND A&E MARKETS
they beat you over the head with wine shipments and you really need to put in time BRANDY JAMISON-NETH brandy@nbm.com
and effort to run low on supply. And suffice it to say, I was good on wine for a bit. So, EXPO SALES MANAGER
purchasing six bottles of wine, no matter how good the deal, was out of the question. SIGN & DIGITAL GRAPHICS MARKET
SARA REESE sreese@nbm.com
So that left me with the option to just recycle the coupon, with my last thought
DIRECTOR, EVENT OPERATIONS
about the store being negative because of their terms and conditions. Or as my wife JACKIE RAMSIER jramsier@nbm.com
so eloquently said, “This coupon is bull$#&@.” EXHIBITOR SERVICES MANAGER
But what if this hadn’t been my favorite store? What if this was my introduction to JOIE MARTIN jmartin@nbm.com
this store? Is the best way to build business a non-inclusive deal? Is the first impression
you want to make a few lines of fine print that make your customer feel like you’re
trying to pull a fast one? In a world where people are constantly asking, “What’s the PRESIDENT
DAVE POMEROY
catch?” how embarrassing is it to actually have a catch?
Customers like to take advantage of deals. They don’t like to feel taken advantage of VICE PRESIDENT / AUDIENCE & EVENTS
LORI FARSTAD
while trying to find deals. So, keep that in mind when you do anything that involves
VICE PRESIDENT / FINANCE
fine print. If you think you’re benefiting yourself by including some kind of “gotcha” KORI GONZALES, CPA
in your great deals, you’re doing it wrong. GP VICE PRESIDENT / CONTENT
REGAN DICKINSON
WANT TO KNOW MORE? Feel free to give me a call MULTIMEDIA CONTENT MANAGER
DREW COOPER
directly at 720-566-7286 or email me at mdixon@nbm.com.
CEO & OWNER
ROBERT H. WIEBER, JR.
8 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
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S
ome years ago, after attending a that beautiful landscape. Her second stop cow milking area that had just been used
trade show in Columbus, I drove was a working farm that their neighbors, a short while before we arrived.
my rental car out into the country- a large Amish family owned and operated. One of them described how they got up
side northeast of the Ohio capital, where At that moment, most of the family early every morning and started milking
my son and I had made friends with a members had traveled by wagon to visit around 5:30 a.m., then repeated the task
sign maker named Maryellen, her hus- nearby friends, so the home place was be- at 5:30 each evening. It was about 6:30 in
band Gene, and their three daughters. ing overseen by their two elementary age the evening right then, so they must have
Maryellen had attended an all-day screen- sons, Eli and Levi. been pretty fast at it.
printing workshop I taught there a few These handsome little boys, dressed in “Boys,” I said, “if you have to be up that
years before, and this wasn’t my first visit overalls and small straw hats, were kind early every single day, at what time do you
to their beautiful rural homestead outside enough to give their neighbor and her normally go to bed?”
of Danville, Ohio. much older friend a tour of the place, first “Oh, just about any time now,” they
When I arrived, Hannah, their young- the well-made home, then the fields, and both responded.
est daughter, volunteered to take me on finally the 100-year-old barn. In one of Their “anytime now” answer made me
a four-wheeler ride on that beautiful late the rooms of the barn, the boys explained smile, thinking about these two little fel-
spring day, and I gladly accepted. Our first that this was where they did a part of their lows who already knew how to work and
stop was a nearby hilltop that overlooked daily chores, as we were standing in the keep a tight schedule. They wouldn’t be
10 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
We competed for the top spot on a sub- printed with plastisols. energy!
scription sales crew of boys who sold the
local morning journal for three months
each summer. Our newspaper was dis- Choose from 18-, 30-, 54- and 78-inch wide models. Quickly add one or multiple heating chambers
tributed in every town within a 50-mile and extend the conveyor belt to multiply capacity in direct proportion to each module added.
radius, and we walked the streets of each
one, delivered there by our boss in one
old car containing himself and four or five
sweaty little boys. I rarely beat my best
bud at selling the most subscriptions any
given day or week, but we both had more +1-610-625-2702
SALES@VASTEX.COM
spending money all summer than any two VASTEX.COM
kids in our neighborhood, or in our school
for that matter.
But much more valuable than that, as
THE
INSIDE
How interior graphics can enhance
the business of wraps shops JOB B Y R YA N F U G L E R
I
t is said that beauty lies within. The “What better way to fine tune your skills windows, floors and other surfaces. These
phrase points to a deeper, more pro- and show off your skills than to wrap your are the spots where shops can build brand
found value than what can be found own shop,” says Brian Piper, partner at identity or create a more inviting environ-
on the outside. In the graphics world, Sykes Printing. “We test everything in- ment for customers and visitors.
it’s hard to imagine judging beauty by house prior to offering it to our clients. “Indoor projects are typically in predict-
anything other than external appear- And find it makes for a great conversation able environments,” adds Nicholas Lowry,
ances. However, looking within a wrap with our neighbors.” president of Brand Ink.
shop, one will find there is more involved Outdoor graphics will always have a But “predictable” doesn’t always trans-
than just ink printed to a piece of vinyl place in the market since they are typically late to “easy.” There are several steps and
film. This is especially true when notic- installed in prevalent, high-trafficked areas. guidelines to follow to complete a success-
ing a shop’s interior walls and how it rep- But indoor graphics have steadily become ful interior wrap.
resents its business. more popular in places like offices, on
12 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
a film that is made specifically for it. Other For those shops attempting to boost their
considerations might include how long to indoor graphics work, there are often quite
expect the graphics to last – even if UV ex- a few matters to consider that may not
posure and weather conditions don’t play initially come to mind. For example, there
a factor indoors. are many elements to plan out before the
“Indoor graphics seem easier without the graphics even touch the surface.
weather element, but you have to think “Taking away the concern about expo-
about the human element,” says Brittany sure to weather allows for more freedom
Eppley, corporate marketing communica- when using media to enhance the design
tions manager for Mactac. “Will the instal- of a space,” according to Jay Kroll, prod-
lation interrupt the customer’s workday? uct manager, cut and craft films, wall and
What kind of cleaning will be needed for transit media, General Formulations. “It
the area before the graphic is installed? The is important to consider the surface where
print shop will also need to think about the graphic is being installed and ensure
how the indoor lighting might affect the both primer and paint are sound, that the
graphic. Will a matte or gloss laminate cre- wall is clean, and that you’ve tested the ma-
ate glare in the space?” terial on the surface for adequate bond.”
Preparing for the work is key, and it is a will properly anchor prior to doing any
step that should never be skipped. full-blown application.”
“When considering doing an interior Take it from a wrap shop owner, the
wrap application, an installer needs to do work upfront pays off in the end.
a lot of pre-work before recommending a “When visiting the site in advance of
film to be used,” says Joey Heiob, techni- the work, we use a 3M wall test kit,” says
cal service representative, Avery Dennison Lowry. “It doesn’t matter how good the
Graphics Solutions. “It is the responsibil- graphics look on install day if they start
ity of the installer to test and qualify the falling off the wall in a couple of weeks or
film on any interior surface. Today’s paint can’t be cleaned with commercial cleaning
systems (low VOC) do not typically pro- products repeatedly.”
mote good adhesion for pressure-sensitive When cleaning graphics, laminates can
adhesive films so they must see if the film help keep the surface protected and du-
14 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
hops can test out di erent kinds o graphics to fit the o fice environment, changing the theme as o ten as necessary.
Image courtesy very ennison
16 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
Interior graphics can carry a theme rom oor to ceiling unlike any type o typical media. Image courtesy very ennison
18 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
W
hen we first started offering vehicle wraps, we had al- improved, while the cost of
ready been in business for about eight years, and wraps machines has significantly
were a natural progression from the vehicle lettering we dropped. There are more
were already doing. We bought one of the first large- manufacturers to choose
format digital printers in our town and were very early adopters; this from, each with a line of
meant we also dealt with a lot of the early headaches as we worked products that meet various
through material and ink issues. needs while incorporating im-
There was a lot of trial and error, wasted material, and product failure proved technology. It’s a great time
in those early years. Training resources were pretty limited back then, so we had to get started in the wrap industry, but
to do most of the figuring out on our own. Fast forward about 19 years, and there are some things you need to con-
the industry has completely changed. The print quality of printers has vastly sider before making the jump.
20 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
DON’T DABBLE you want to specialize in installation only? Will you outsource your graphics
To offer high-quality workmanship and to while working directly with your customer or specialize in contract installation
maximize your profitability, you can’t dabble for other print shops? Do you want to be a certified installer for one or multiple
in this industry. It’s not like choosing to add manufacturers?
in banners when you’re already doing signs. To break down the path we took – our shop specializes in commercial wraps and
Wrapping vehicles requires hands-on training, partial color-change wraps. We print in-house for most of our wraps while also
research, and monetary investments in equip- offering installation for large print houses with nationwide contracts, and I’m an
ment and materials. accredited 3M preferred installer.
There is a ton of information available on
the market – videos, manufacturer bulletins, IN-HOUSE OR OUTSOURCE
supplier training courses, and hands-on educa- If you’re already doing full-color printing in-house, you have a printer, laminator,
tion and certification programs. I highly recom- worktable, computer, RIP software, and design programs. You may need to add to
mend taking the time to do some research. See your current equipment or software, but you’ve already made some initial invest-
what areas interest you most, check into train- ments.
ing programs, and list what your shop would If you’re just getting into the industry or are branching out on your own, you have
need to add to offer vehicle wraps, so you have a couple of options. You can choose to print in-house, which means you’ll need to
a clear picture of what your costs will be. invest in the equipment necessary to do so, or you can outsource the graphics while
Do you want to specialize in color-change you do the installation.
wraps or commercial advertising wraps? Or If you decide to outsource your graphics, you’ll need to find a reliable source for
both? Do you plan to print and install, or do your printed graphics. Make sure you have a solid understanding of the materials
you want to use, including the proper overlaminate, so that you know what to look If you plan to print your graphics in-house, m
for from your supplier. you’ll need to invest in a large-format printer n
If you do outsource, consider you’ll have less control over color management, that can print at least 48" to 60" wide pan- 5
and you won’t be able to do quick reprints for messed up or ill-fitting panels. Also, els. You’ll also need a cold, pressure-sensitive l
consider whether you’ll be designing the wraps and providing the artwork to the laminator that accommodates laminates at the
printer or if that will also be outsourced. same widths as your print media. w
As previously mentioned, it’s important to research the path you want to take in Many large-format printers also have a cut- p
this industry because if you plan to specialize in color-change wraps, then you won’t ter built in, so you may not need to invest in r
need to worry about outsourcing printed graphics. Rolls of color-change media can a separate cutter initially. As your volume of n
be purchased from a wholesaler and are ready to install. Vinyl samples are available work increases, you may consider a separate
for your customer to choose from, so you don’t have to worry about color discrep- cutter that’s compatible with your printer so a
ancies either. that you can be contour cutting graphics with- b
out interrupting the workflow on the printer i
TOOLS AND EQUIPMENT itself. b
So, as you consider the path you’ll take in the wraps market, here’s a partial list of We’ve invested in a back-lit application table o
equipment and tools you may need to invest in. Some are necessary, and some are that we use in conjunction with our lamina- s
handy. This is not an exhaustive list, but as you choose what to add to your arsenal, tor for laminating and prepping graphics. We s
make sure that the investment improves the quality of your workmanship, makes love our table for sign application especially,
you more efficient, or does both. That’s how you know whether the tool or equip- so it’s not necessary for just starting in the b
ment is worth the cost. wraps industry but may be a worthy invest- d
22 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
ment down the line. Initially, though, you will call a partial list because you’ll need to decide what tools meet your quality and
need a large work surface, preferably at least efficiency checklist.
5' X 12', with a cutting surface for trimming For wrap comfort and accessibility, you’ll need a quality rolling wrap chair with a
laminated graphics. cushioned seat and attached tool storage. You’ll also need work platforms, step lad-
You will also need a fast computer, RIP soft- ders, taller ladders, and rolling scaffolding.
ware, and design software for creating and out- Your installation tool chest should include squeegees with hard and felt edges,
putting your graphics. Racks for storing media rivet brushes, retractable knives with snap blades, blade disposal bins, small plastic
rolls and drying your printed graphics will also tools for tight areas, plastic scrapers or specialized tools for emblem removal, scis-
need to be purchased. sors or a Snitty, air release tools, heat guns and extension cords, portable propane
For contour cut graphics, you’ll also need to torches, masking tape, cleaning products and lint-free towels, specialty tools for
apply application tape. You can purchase or concave areas and textured surfaces, wrap gloves, tape measures, and magnets for
build an application tape dispenser, or if you hanging graphics.
invest in an application table, there is a built-in
bar that you can mount application tape rolls PRICING
on for easy masking. You’ll also need a safety Getting started in wraps goes beyond the actual installation and equipment as you
straight-edge and heavy-duty box cutter-style also learn to price yourself to make a profit. When we’re quoting a wrap project, the
snap blade knife for cutting down panels. pricing gets broken down into three areas – graphics, design, and installation. Each
Tools involved in the wrapping process can of these areas directly affects how you price your wraps.
be a pretty long list, and many of them come You’re in business to turn a profit, so you must know your material and overhead
down to personal preference. Here’s what I’ll costs and price your graphics to cover these costs and make you a living. We’ve cre-
ated a spreadsheet for all our graphics and signs that breaks the pricing down by the A good quality wrap media will not only be w
square footage, with price breaks for larger projects. easier to install, but it will look good and last O
When pricing installation, there are a couple of approaches. Some companies longer. The quality of your wraps will build t
price out installation based on a per square foot rate – for example, if an install is your reputation; don’t risk it on inferior prod- k
200 total square feet, then it’s a flat price per square foot whether it’s a box truck ucts to make an extra dime upfront because it d
or a sedan. will cost you in the long run. m
We price our installation based on the vehicle itself and its unique obstacles. We We have a problem with graphics quickly c
can wrap a large box truck or trailer as fast or faster than a small sedan in some browning on horizontal surfaces in our area, so
cases simply because we’re dealing with fewer obstacles and less trimming. we use 3M 8548 gloss non-PVC laminate on D
After so many years of installing, we have a pretty good idea of how long it will all our vehicle wraps. Through trial and error, I
take to wrap a particular vehicle. If we’re wrapping a utility bed truck with many research, and testing, we’ve found this to be m
small boxes and handles that will require a lot of trimming, then we take that into a great product. We pair it with IJ180Cv3 or i
account and add a little more time. If it’s a Sprinter van, we’ll consider the concave IJ480 wrap media for most of our jobs. y
areas and small rubber trim areas that need to be trimmed out. Check out different manufacturers and try a
out other materials to see what media you l
GRAPHICS like working with; once you find media you
As I mentioned, there are three considerations when pricing out our wraps. I wanted like, I recommend sticking with it to create n
to look at each topic and review how important they are as you venture into the long-term consistency in media type and color a
wrap industry. output. t
There are so many different manufacturers and media types on the market that Wraps are not only long-term investments; y
it can get overwhelming as you consider your options. My best advice is to choose sometimes, a customer needs a short-term ad- c
quality and consistency and avoid cutting corners. vertisement where a transit media or material t
24 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
with a temporary adhesive is the best choice. You need to also learn how to design a wrap from an installer’s standpoint – ob-
Or you might have a project where a reflec- stacles and planes of the vehicle need to be considered as to how they will affect the
tive or metallic film is required. Be sure you installation. A well-thought-out wrap design will make an installation faster and
know your options, understand how adhesive more profitable.
differences will affect your installation and re-
moval and consider material costs to meet the INSTALLATION
customer’s needs and budget. Whether you decide to wrap vehicles using in-house printed graphics or by contract-
ing with other companies, this is an area where you must do your homework. Ongo-
DESIGN ing education and hands-on training are imperative to becoming a top-notch installer.
If you choose to go full-service with your wraps, As you first get into the industry, practice on personal vehicles, your shop truck,
meaning you’ll be doing all the graphic design breakroom refrigerator, or file cabinets. Play with material types, heat variances, and
in-house as well, then you need to educate different tools.
yourself on effective wrap design. Look at ex- Watch industry videos and then practice the techniques you see. The best way
amples of other designers and note things you to become a good installer is to glean insight from more experienced installers and
like or don’t like about them. practice, practice, practice. You’ll find your techniques improve, and your installs
Commercial wraps must meet the customer’s get faster the more you do. GP
needs. The design should not only be effective
and professional, but it should also reinforce
the company brand. Take the time to learn
your printer’s color output and create custom CHARITY JACKSON is co-owner of Visual Horizons Custom Signs based in Modesto, California. She has
color charts in addition to Pantone charts for been in business since 1995 and has worked in the sign industry for nearly 30 years. You can visit her website
the customer to choose from. at www.vhsigns.com.
S H O P TA L K | RICK WILLIAMS
S
everal of the jobs passing through the shop
lately, and done completely in our shop,
were required to have brushed aluminum
finishes, or an imitation of the same. The ways
we tackle these metallic surface effects, without
expensive equipment or subcontracting, may be
of interest to other sign makers and graphic folks
out there. So, for this month’s Shop Talk, let’s look
at in-house brushed metal or brushed aluminum
finishes for letters and logos that any sign shop can
accomplish, both in real metal and plastic made
to look like real metal.
26 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
S H O P TA L K
Left: A poster was squeegeed firmly in place and left on the surface
board pattern, for the step of laser cutting.
also cut on the Today’s metallic looking graphic films are really
laser, is used to good, and quite realistic, but after laser cutting the
align all these parts, their edges would certainly not look metallic.
small parts ac- So, leaving the transfer tape on all pieces after laser
curately. cutting, all the pieces were placed face up on a scrap
sheet of corrugated plastic and a
light coat of silver spray paint was
applied to the edges. Spraying was
done from all directions, with care
being taken to ensure nothing was
missed including the insides of let-
Right: Double-sided foam tape, ters like O, R, P, and so forth.
plus very small drops of clear sili- The final “all aluminum” look
cone, are used to adhere our faux was quite convincing, yet all these
“brushed aluminum” lettering to simulated metal parts made from
the ront o the podium. ¼" thick acrylic were super light-
weight and easily secured in place
with double-sided tape. On the
jobsite, we used laser cut poster
board pattern for accurate place-
ment of each piece and there were
quite a few pieces.
The other part of the project
required a partial sheet of plate aluminum, ¼" thick, which the real metal
lettering would be cut from. But, before any cutting was done, the sheet
was sanded with fine 220 grit sandpaper, using a random orbital sander,
to take out any surface scratches and give the sheet of aluminum an evenly
etched look with no real pattern at all.
Then, using a maroon Scotch-Brite pad stapled to a small piece of lumber,
a pattern of fairly straight strokes was produced simply by hand, pressing
down hard on the Scotch-Brite pad and keeping each hand stroke straight
and horizontal. The look was pretty convincing and would be more so once
these small letters were cut out.
Here is where I made one mistake, however. After sanding and grain-
ing the sheet, I covered it with HP lettering vinyl to protect it from any
visible scuff marks the waterjet
pierces might make when cut-
ting out the parts. In the end,
this step was not necessary and
Above: This close-up shows the spray painted just made more work of having
“metal edges” of each piece and the convinc- to remove the vinyl, which is
ing aux finish o each letter and logo element. green colored in the pictures.
Right: For our set of real plate aluminum let- After cutting, our plate
ters, with a brushed aluminum finish, the metal letters were drilled and
process was started by random orbital sand- tapped from behind for stud
ing our ¼” thick raw material, then by hand mounting. Having saved the
creating an amount of directional grain with a scrap sheet these letters were
cotch rite pad stapled to a wooden block. cut from, a final brush pattern
28 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
S H O P TA L K
30 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
SIGN DESIGN | M AT T C H A R B O N E A U
A
re you in the sign business? Do
you help your customers get their
message out to their viewers (audi-
ence, team, students, employees, custom-
ers, prospects, etc.) by helping them create
banners and placards and vehicle graphics
that have their logo and additional infor-
mation incorporated into the design?
Remember, signage means commu-
nication. Design enhances the delivery
of the communication. No matter how
great the design may be, if it doesn’t com-
municate a message, it’s only a design.
Words are optional. Symbols can
count as signage if an intended message/ Here we are making sure that the primary message is seen, read, and understood. Or it may be used to call
thought/warning/direction/condition/ out an I . It gets your attention ote I did not ad ust the kerning on these examples. It s close, sort o , but
identification/etc., is being communi- for your sign design, kerning should always be mentioned, or applied as it occurs so that it is not over-
cated. looked. (All images courtesy Matt Charboneau)
Below I have listed my 6 Core Dis-
ciplines of Sign Design, and you may
notice that my approach to each is a bit
different and deeper than what you have
previously considered. I try to consider
the psychographic effectiveness of sign
design and when possible, I try to incor-
porate elements that might appeal to the
viewers cognitive behavior.
Designing a safety or warning sign for
use at Disneyland requires a much dif-
ferent approach than designing the same
safety sign for inmates at a prison.
DISCLAIMER
Yes, I know there are always a few excep- Perhaps the message is absolutely needed on the sign, but not necessarily the focus of the message. This
tions that cross the lines and make the might be used or listing details or services, or benefits o ered.
design a very challenging project that
sometimes has no options but to ignore
one or more of the rules. I get it, I’ve English, all-caps font selection, in red on can be done with that hot mess of clutter
been there, and one of those challeng- medium blue with yellow shadow box they have dumped onto your plate. But
ing exceptions can sometimes be the cli- outlines. this is not about those situations or how
ent themselves who insists on having a Yes, sometimes the customer’s wishes to work with a closed-minded client.
50% halftone of their mission statement override all common logic and design That is a whole other article for a whole
superimposed behind their ornate old- sense, and you give them the best of what different case study. We are focusing on
32 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
SIGN DESIGN
34 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
e
e
e MATT CHARBONEAU started his career in the sign
industry in 1985 as Charboneau Signs. In 2017, he pub-
s I still felt the “when” message was not standing out enough. Even for this exercise the “when” is almost as important as lished the Pre-Sale Sign Survey Field Guide. In 2019, he
m the “what” or “who” that might be advertised. Adding the darker bar helps the “when” stand out more, while also provid- started Storm Mountain Signs and the Sign Design In-
f ing a better break between thoughts or the viewer. ome viewers may miss the detail o the doors opening at p.m., and stitute. Contact him at Matt@stormmountainsigns.com;
that is an example of the things to consider when deciding which bits of copy and info will clutter the message or clarify it. www.stormmountainsigns.com; and 970-481-4151.
T H E D I G I TA L E Y E | STEPHEN ROMANIELLO
A
monochromatic image can some- MONOCHROMES tonal quality giving the image a flat, lack-
times be a better choice than color A monochrome image is composed of a luster appearance as in Fig. 1.
for a specific purpose. Perhaps the range of a single color. It could be black There are several methods for creating a
picture needs to look old, like it’s been sit- and white and the various shades of gray better monochrome. Each method has its
ting in drawer for the past 80 years. Maybe that are the product of total desatura- own advantages. If one technique doesn’t
the image requires the dark black shadows tion, or it could be a brownish tint like produce brilliant results, try another. All
and strong highlights for the dramatic look a sepia tone, or any other color from the offer more control and the ability to pre-
of a “cine noir” movie of the late 1940s. millions of colors in the extensive RGB view the tonal range before discarding
Then again, maybe it needs the grainy color gamut. the color information.
mistiness that only a monochrome can
provide. And most commonly, the image GRAYSCALE THE BEST CHANNEL
may have to be prepared for a monochro- Even though the image may look spec- Initially, this technique is quite easy
matic publication. Whatever the purpose, tacular in color, discarding the color in- because it involves looking at each
you will no doubt sooner or later encoun- formation by changing its color mode color channel and determining which
ter the necessity of discarding the color in- from RGB to grayscale usually produces one looks the best. After the decision is
formation to produce a black-and-white or less than perfect results. So too, using made, a little bit of layer finagling will
monochromatic image. As usual, I’m us- the desaturation adjustment often doesn’t make the image pop.
ing Adobe Photoshop CC to demonstrate produce the best results either. Ordinary Start by opening a full-color RGB
these techniques. desaturation can undermine the overall image. Choose Window > Channels to
Fig. 1: rdinary desaturation can undermine the overall tonal uality giving the image a at, lackluster appearance. ll images courtesy tephen omaniello
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T H E D I G I TA L E Y E
38 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
1. Start by opening a color photo- rather disappointing monochrome. age. (Fig. 8) Of course, these num-
graph. Go to the Adjustments panel (Fig. 7) bers represent the ideal tonal correc-
and click on the Channel Mixer 3. Drag the sliders to get more punch tion for this image. Other images
icon. (Fig. 6) and pop out of the image. Drag the will require different adjustments.
2. Click the Monochrome checkbox. red slider to the right to 75%, and 4. Playing with the sliders a little will
By default, the image now appears then drag the green and blue slid- produce even better contrast. Deter-
black and white and the red and ers to the left until the image shows mine if the contrast is good by ob-
green sliders read 40% and the blue a good contrast. Drag the constant serving the lightest and darkest areas
slider reads 20%. This produces a slider to +2 to slightly lighten the im- of the image. The highlights should
T H E D I G I TA L E Y E
Fig. 8: Dragging the sliders produces more distinct contrast and better tonal relationships.
be bright but not blown out. The of the color in the original image and apply a color tint to the image. Drag the
darks should maintain detail. adjusts them independently. The differ- Hue and Saturation sliders to modify the
5. If necessary, click the adjustment ence is that the targeted colors can be black and white image into a sepia tone
layer’s layer mask to target it. combinations of RGB colors. In other or another monochromatic color.
Choose the Brush tool and a me- words, each adjustment is not limited The Black and White command works
dium soft brush from the Options to an individual color channel but can only in RGB mode. When the command
bar brush menu. Press the D key to affect multiple values simultaneously. is applied to the image, though it appears
set the foreground and background The interface is pretty straightforward. as a grayscale, it remains in RGB mode
color to the default white and Open an RGB image (Fig. 9) and click until it is converted to grayscale.
black. Click and drag over the im- on the Black and White icon in the Ad-
age to paint the highlights back in. justments panel. The image changes to THE BEST MONOCHROMES
6. Don’t forget that even though the a desaturated version of the color im- Using any one of the three techniques
image appears as black and white, age. Drag the individual sliders to ad- presented here will produce a great mono-
it was captured in RGB mode and just the brightness percentage of each chrome with a minimum of effort. These
should ultimately be converted to color range. As the sliders are dragged, step-by-step processes are designed to
grayscale. the brightness of each range is affected achieve optimal brightness and contrast
(Fig. 10). Preconfigured brightness and on a monochromatic image. Remember
BLACK AND WHITE contrast values can be applied by select- however, that each image is unique in its
The Black and White feature in Photo- ing one from the Preset pop-up menu requirements. As in all Photoshop work-
shop controls all the characteristics of at the top of the panel. These values flows, experimentation is the key to pro-
color to black and white conversions in simulate photographic filters or specific ducing the best results so don’t be afraid
one concise interface. It’s like the chan- photo effects. to play around with the features.
nel mixer in that it targets specific ranges If desired, click the Tint checkbox to I hope this article has increased your
40 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
Introduction
to a fin ing
DIRECTIONS TO GUIDE YOURSELF THROUGH
A SUCCESSFUL SYSTEM B Y J D H A M I LT O N
W
ayfinding is an integral meth- • Use landmarks to provide orientation time, let’s discuss four primary types and
od of guiding people from cues: This can either be a physical compare and contrast them.
one area to another in an un- reference, a sign at a location, or an-
familiar place. other part of the wayfinding system WAYFINDING FROM A VEHICLE
Definition – The basic art of getting that keeps travelers moving in the Over the years, it has become more popular
people from point A to point B. The dic- right direction. for tourist and historic main street projects
tionary defines it as the process or activity • Create well-structured paths: While to include some type of wayfinding system
of ascertaining one’s position and planning usually well beyond the scope of for people in vehicles. These systems need
and following a route. You can look at way- work for signage, architects, builders, to consider that they are read from a dis-
finding as the visual language of moving and contractors should be mindful tance and take a traveling vehicle’s speed
people through space. of a safe and open “pathway” for the into account. There are many sources from
History – Wayfinding is as old as signage traveler. the Department of Transportation that dis-
and has its roots intricately tied to it. It • Create regions of differing visual cuss size and best sans-serif font types to
dates back to when most people could not character: Ah, theming and brand- be used and vary upon the desired read-
read, and shops like shoe cobblers would ing. We will cover this in more detail. ing distance. Often reflective backgrounds
hang a large shoe on their building, and But all successful systems must have will be mandated by code. You will often
blacksmiths would hang a carved anvil, so directions that are sized appropriately see these systems have several sign types of
people knew how to find them. Ironically, and easily read. varying sizes that are used at thoroughfare
wayfinding as a discipline of signage only • Don’t give the user too many navi- (where cars are moving at a higher speed),
began to evolve as a standalone discipline gational choices: Think of the overly smaller signs at stoplights, and special sign
starting in the 1950s, and its importance complicated instructions back in types in slow-moving downtown/historic
has quickly been rising since. the day by Sears and Roebuck to as- areas that have the hybrid job of commu-
semble furniture and contrast that to nicating directions to both vehicular and
5 PRINCIPLES TO SUCCESSFUL the simple instructions by Ikea. KISS pedestrian traffic. Outskirt wayfinding and
WAYFINDING – keep it simple stupid! historic wayfinding in the same system are
• Create an identity at each location: often differentiated by unique sign types.
This is the tie-in with signage. Your 4 COMMON TYPES OF WAYFINDING Keep in mind that many of these signs
final destination needs to be easily While we could spend a whole series of are installed in right-of-ways, so DOT
identified. podcasts on wayfinding, in the interest of guidelines must be followed. They often
42 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
will need a stamped engineered drawing, carving for a post, so the traveler knows HEALTH CARE FACILITIES & AIRPORTS
and most importantly, utility checks will they are in that portion of the zoo. An “Af- These systems are primarily interior, so
be needed before any installation. I have rican Safari” exhibit featuring elephants, there is not as much emphasis on the harsh
seen a lot of companies underestimate the hippos, and lions could have another look. environments found in exterior wayfind-
time and expense needed to cover these The typeface, colors, and size of the actual ing. However, ADA (Americans with Dis-
requirements. signage should be consistent throughout abilities Act) can often be a requirement.
the zoo, but the unique location could be This can vary from state to state and mu-
PARKS, ZOOS & UNIVERSITIES modified in several ways to let the visitor nicipality to municipality. So, you need to
Directions to fun and games or getting to know where they are. You often see rent- do your research on what is required. Typi-
that boring English lecture? These projects als available for audio experience, and in cally, “directional wayfinding” does not
have a lot of creative potential. They also today’s modern world, apps can be down- need raised copy and Braille, but destina-
often have the unique wayfinding “buddy” loaded to give cues and background in- tion and room signage will require it. The
— the park map — that is usually given formation along the journey. Wayfinding key to a successful system is tying them
out with the entrance ticket or the multi- in today’s world is more than just signage. all in with the same colors, fonts, frames.
thousand-dollar tuition bill. These two re- For universities, you often see modular Keep in mind, to meet ADA requirements
sources, when created with the same goal, architectural post-and-panel systems made on the room signs, you must have high
can be invaluable to the traveler. Like the of extruded aluminum com-
signage for vehicular traffic, these signs are ponents. These systems are
usually exterior but can be smaller since designed for modifications
pedestrian traffic is moving by foot. For or additions, featuring the
both, it is important to design and fabri- school’s colors and logo.
cate with appropriate materials that can Many state and fed-
handle harsh environments, UV rays, and eral parks prefer the use
regretfully a potential vandal with a can of HDPE (high-density
of spray paint. polyethylene) in two-color
Let’s use zoos as a fun example of creative substrates where you CNC
wayfinding. Often, they will have several carve through one color
different exhibit areas. Wayfinding can di- into another (often brown
rect, identify, and expand the experience and white or golden yellow
for the traveler. They may have an “Aus- and green). This is highly
tralian Outback” area with kangaroos and durable and very vandal
koalas. This area could have an Aboriginal resistant.
44 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
CORPORATE & RETAIL to and another smaller directory of what property manager to justify paying the
For corporate locations, you can follow the businesses are located on the floor when price to add one new tenant and even
guidelines of health care, but the expense exiting a stairwell or elevator. more frustrating to do this job as a loss
and amount of wayfinding are not often As a sign maker, I hated these jobs that leader for potential other work. Most of
needed. This system in the past was of- required updates from a company that the time, it was a lose-lose relationship
ten handled with a changeable building either formerly created it decades ago or for both.
directory that identified which floor to go went out of business. It was hard for the Enter technology! Today there are a va-
riety of interactive electronic directories.
These not only deliver wayfinding infor-
mation, but they also offer the ability to
communicate other helpful information.
Advertising can even be sold, and property
managers can make these new directories
into a revenue maker! Time, weather, and
other info can be communicated. Best of
all, the property management, after pur-
chasing the unit and having it installed,
can make their own updates.
Depending on the corporate and re-
tail size and requirements, these systems
can be static running info on a loop or
a touchscreen where the visitor can have
an interactive experience. For example,
where can I get lunch after my appoint-
ment?
46 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
MEADOWLANDS, NJ
July 21-22
DENVER, CO INDIANAPOLIS, IN
April 14-15 June 2-4
Featuring
GRAPHICS PRO EXPO (GPX) gives you access to the awards and personalization,
apparel decorating, and sign and digital graphics markets, all under one roof.
Meet with top exhibitors, source hundreds of products, and train with industry experts.
Registration is open for GPX Irving and GPX Denver! Join us as we kick off
the year with our first two shows:
Training in the Classroom: Offered in two different skill levels by our exhibitors and
select GRAPHICS PRO Magazine expert columnists:
These classes are geared toward those who are brand new to a discipline
or have some graphics experience but are looking to learn the fundamental
techniques and/or add new profit centers in related markets.
Training in the Hall: Select exhibitors will present 15-30 minute in-booth
demonstrations throughout each day of the expo in the exhibit hall.
MORE NETWORKING
The Mixer @ GPX: Join us for drinks and hors d’oeuvres! Network with
peers in a fun, relaxed environment after the expo hall closes in Irving,
Indianapolis, and Long Beach.
Drinx @ GPX: Take a break toward the end of the day at the
GRAPHICS PRO booth in the expo hall for beer and soft drinks
in Denver, Meadowlands, and Charlotte.
Ensuring Efficient
Fume Extraction
PROPER INSTALLATION AND LOCATION
IS THE KEY TO BEST RESULTS BY JULIA SCHROEDER
F
ume extraction is an essential com- pounds), explains Brian Tefertiller, BOFA. nants out, and return clean air into the
ponent of most graphic shops. Exposure to these emissions has the poten- room.” Fume extraction helps reduce both
Laser cutting and engraving, 3D tial to impact human health, ranging from indoor and outdoor pollution, benefitting
printing, inkjet coding, among headaches, eye irritation, skin problems to the laser operators and the environment.
many other industrial processes, all gen- occupational asthma. Using this technology not only helps
erate respirable dust and gases that can be “It is important to remove these contam- maintain a safe environment for employees,
toxic at higher concentrations. inants from the air before it reaches you,” says Tefertiller, but it also helps to main-
Airborne contaminants can include says Chau Vo, PAT Technology. “Filtered tain productivity by keeping equipment
both particles (including nanoparticles) fume extractors pull the contaminated air free from dust that might otherwise impact
and gases (including volatile organic com- right from the source, filter the contami- product quality and machine reliability.
48 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
2. Odors are getting stron- Weighing these factors will help to guide CHOOSING A FUME EXTRACTOR
ger. This usually means the user on best practices when installing or Fume extractors come in a variety of shapes
that the gas filters are ull updating equipment. and sizes. When determining which fume
and need replacing. As “In general, using a fume extractor is al- extractor to go with, it’s important to under-
above, it can also mean ways a good idea as it relates indoor and stand the areas involved, the amount of air-
that you have a leak in the outdoor air quality,” Vo adds. “However, if flow required to pull fumes from a process,
ducting between the laser you know that you or your staff are sensitive and any surrounding areas which may be
and the fume extractor. to odors and chemicals in the air and/or affected by the production of fumes, Banfill
you want to avoid any conflicts with your explains. Proper sizing and filter selection
dditionally, rad anfill, neighbors who would object to chemicals are important to get the most optimal so-
Purex Inc, says machine op- being blown in their direction, the filtering lution.
erators or other people near fume extractor can help maintain a good “If you know which materials and the
the process may complain of relationship with those important people quantity you will be processing, share this
headaches, depending on the and make your business run smoothly.” information with the fume extractor manu-
process and what fumes are Vo encourages purchasing a fume extrac- facturer and they can help you determine
being created. GP tor at the same time as the laser, or other the best fit for your application,” Vo says.
type of equipment, to proactively avoid any For example, if you know that you will be
issues from the get-go. cutting acrylic, a fume extractor with a large
50 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
52 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
BETTER
HAVE
COMPRESSORS
PLENTY
OF AIR
for BLASTING
on GLASS
BY RUTH DOBBINS
A
fter the last project interlude, it is time to get back to the essentials of our
business. One of them (something we are receiving a whole bunch of ques-
tions about lately) is the seemingly never-ending topic of the air compressor.
And it is an important consideration; after all, the compressor is the “heart” of our
blasting system and the one item that seems to stump most beginners.
Choosing the right compressor is the most important choice you will make in
order to work efficiently. If you do not solve this problem adequately, it will come
back to haunt you in more ways than you may think. The general question is: what
Left: This a common model of an electrical upright compressor with a belt-driven motor and an 80-gallon air storage tank. The uprights take up less space than the horizontal
models. (All images courtesy Ruth Dobbins) Right: A two-stage belt-driven horizontal compressor, also with an 80-gallon air storage tank. As you can see, this type of compressor
requires quite a bit more space than the uprights.
54 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
800-729-9478
levels: handyman, commercial and indus- which pressurizes the air and sends it to
trial. They require an air receiver, or air the tank, where it is stored until it is used
storage tank, and are available in various
configurations from vertical, horizontal,
by the blaster; here is more info about the
individual components.
www.Rayzist.com
portable and stationary.
This is also a common gas engine compressor with small twin storage tanks. The gas tank sits on top of
the motor and has to be filled i you are working or long periods o times. These compressors are noisy,
smell, and generally output only a fair amount of air pressure (about 7 CFM at 90 PSI).
56 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
areas. Regular household electricity has a range from 110 to 120 volts and
can power a small compressor. This is because most household circuits are
only 20 AMPS, and more powerful compressors require at least a dedicated
50 AMP breaker. Due to the physics of electricity, only relatively low-power
motors can run on this type of electricity.
A compressor running on 120 volts will provide enough air for blasting on
a hobby to light professional level, as long as you do not plan to do a lot of
carving. For serious blasting professionals, they will not do. For continuous
blasting on a professional level, you need to choose a compressor with a motor
that runs on 240 volts, the type of electricity used by electric stoves, dryers
and furnaces. These outlets are rated at 220 to 240 volts.
Unfortunately, most households are only equipped with one or two such
connections, which are ordinarily in use by household appliances and are often
not located where you could place a compressor. Most home-based shops will
need to have a separate outlet installed, which also depends on the size of
the electric service for the dwelling and may require an additional panel to
be installed. These are things to explore before buying a compressor because
the cost for new service is not exactly cheap.
YO U R L A S E R AT W O R K | BOB HAGEL
This is Part 2 of a two-part series. To crisp, it must be how the individual col- the color are very similar. So, when your
read Part 1, visit http://gpro.link/p1. ors translated to the grayscale that is the software translated them to grayscale,
primary issue. So, let’s analyze the graph- they became almost the same shade of
ic. To start with there are blue, red, and gray. Another way of looking at it is that
Y
ou just finished lasering a logo for yellow colors in the logo, in that order. there is very little contrast between the
a customer project and the logo is a The blue and red seem to be almost the color shades and thus the shades of gray.
prominent centerpiece of the design. same shade of gray. The yellow appears to It is hard to distinguish between the two
It doesn’t seem to represent the full-color blend into the plate you engraved on so shapes each color represents. So why was
logo the customer provided, and it really it doesn’t seem to have lasered out much the yellow shape hardly lasered out? You
doesn’t look good at all. The file resolution of the plate color and can hardly be seen. cannot distinguish the yellow shape from
was high enough as I needed to reduce the Let’s look at the colors in the original the background plate color as very little
size of the logo. What went wrong? logo. Are the blue and red similar shades lasering took place. As the yellow color
of their color? was a very light yellow, it translated to
COLOR TO GRAYSCALE CHALLENGES In other words, are they similar in their a very light shade of gray. The laser will
If the resolution was high enough that darkness or lightness? Yes, even though only etch out this shade of gray very
the edges of the shapes and letters are they are different colors their shades of lightly and in this case, could almost not
be seen. The shape was not surround-
ed by darker shapes to differentiate it
from the background and other shapes.
The key word here is CONTRAST. I will
use the term shapes to refer to each of
the various different parts of the graphic.
To easily distinguish one color from an-
other or a particular shape from the back-
ground, whether it’s a metal plate color,
a wood plaque or two-ply acrylic plas-
tic, contrast between shapes is necessary.
GRAYSCALE
How much contrast is needed for good
results? The smaller the image the more
contrast is needed, especially to read the
text. For very small graphics a black and
white image may be necessary to make it
readable or even recognizable.
How do you measure contrast? In
CorelDRAW, you will find a color palette
for grayscale, and it will include black
Vector drawn objects and white. If you hover your mouse over
in various colors. (All images each shade of gray it will indicate the
courtesy Bob Hagel) percentage of black that the shade repre-
sents. So, 100% is pure black. 0% is pure
58 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
YO U R L A S E R AT W O R K
shape, the laser fires continuously (or al- patterns with the same graphic and the I am using Corel PaintShop Pro 2020.
most so), etching out everything. Achiev- same laser settings. You may not find a You can adjust the lightness or darkness
ing shades of gray is accomplished by great deal of difference. However, in a of each primary/secondary color creat-
etching out small dots (dithering) leav- few cases, changing the dithering pattern ing more contrast between colors be-
ing tiny bits of background surrounding may provide a better, acceptable result. fore turning the graphic to grayscale. In
each dot. There are a variety of dithering PaintShop Pro, from your top menu, go
patterns used. You will hear names such TOOLS TO HELP FIX CONTRAST to Adjust > Hue and Saturation > Hue/
as Stucki, Jarvis, Floyd Steinberg, Low ISSUES Saturation/Brightness. Adjust the bright-
Resolution, Brighten and maybe even The larger and more prominent the la- ness for each color you want brighter or
Standard. sered graphic, the more likely you will darker to create contrast between shapes
Given the same set of power and speed want to fix the contrast challenges. A next to each other. Then with the colors
settings, I found Brighten to show more reasonable way to quickly improve the set to Master, reduce the hue down to 0,
detail than most others but be a very light contrast between shades of gray is with removing all colors.
etch unless I added more power. Epi- using a Bitmap Editor such as PaintShop Another way is to turn the graphic to
log’s Standard dithering provides a good Pro, Photo-Paint or Photoshop. If your grayscale: Image > Grayscale and then
combination of detail and darkness. Low graphic is still the original color file you Adjust > Brightness and Contrast >
Resolution is very dense and dark with will want to turn it to grayscale There are Highlight/Midtone/Shadows and fur-
the rest producing fairly dense, darker many ways to do this. However, there are ther adjust the brighter and darker tones
images than Standard. You may want ways to improve the contrast before while creating more separation between the
to experiment using different dithering it is still the original color image. tones.
Left: The tone, not the color determines the shade of gray. Darker tones such as navy blue would become a dark shade of gray, such as 70%. Yellow would become 10% and red,
a fairly neutral tone, would become 50% black. The larger number of color tones you need to represent, the less distinction between gray tones is necessary. Right: Converting
from color to grayscale makes the shades vary based on the conversion method. Don’t use a black and white conversion method, the result is far too pixelated.
60 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
BY DOUG ZENDER
Design Terminology
101: Adobe vs. Corel
MATCHING TERMS FOR SIMILAR FEATURES
IN BOTH DESIGN PROGRAMS
(All images courtesy Doug Zender)
62 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
Fig. 2
are called palettes by Adobe. There are slight differences, COLOR STYLES AND HARMONIES VS. LIVE COLOR
but they are similar. Fig. 3 shows a CorelDRAW Color Whenever you want to change an overall color scheme, both pro-
Docker and a Color Palette used in Illustrator. grams have features to facilitate it. Corel terms these color styles and
color harmonies while Adobe uses the term live color. We’ll explore
IMPORT FILES VS. PLACE FILES the CorelDRAW features in a future article.
Most projects require one to bring in artwork from another
file. Corel uses the File > Import command while Adobe’s COLOR PALETTE VS. SWATCHES PALETTE
process is File > Place. Both accomplish the same thing. Both programs have an element to easily change the color of objects
in a drawing. Corel calls them color palettes and Adobe calls them
EXPORT VS. SAVE AS swatches palettes.
Often you will want a document to be output in a file type
that differs from the native format. In Corel, you would OUTLINE VS. STROKE
choose File > Export and then the format you want. Adobe Whenever you have a shape or object, you can fill it with a color
uses File > Save As followed by the format desired. and also have a color follow its edge. Corel refers to that color as
an outline and Adobe calls it a stroke. In addition to color, other
FOUNTAIN FILL VS. GRADIENT FILL properties can also be customized.
Any object that has one color that fades to another is called
a fountain fill by Corel and a gradient fill by Adobe. The CONVERT OUTLINE TO OBJECT VS. CONVERT STROKE TO
techniques and names are different, but the results are OUTLINES
the same. This is the process that will separate the edge color from the fill color
and make it into an individual vector object.
Fig. 3 Fig. 4
64 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
Team Sports
K
ids have never been happier to be middle and elementary schools. fleece. Puff transfers are back in
back to school. After a long year- High schools usually have a book- style again and you can also use tex
tex-
and-a-half shutdown for most, store where spiritwear is sold but the el- tured heat transfer vinyl on fleece. Flock
school is back in session. And ementary and middle schools get ignored. and soft foam heat transfer vinyl are very
so far, back to school in 2021 and 2022 Try to find a contact for groups who may popular on everything, from sweatshirts to
looks a lot better than 2020. Schools wel- need custom apparel. Groups like student stadium blankets. Another trend on sweat-
comed kids back, sports are being played, council, choir, band, yearbook, drama, shirts is logo placement down the sleeve.
fans are in the stands. But one thing is for sports teams, and booster clubs each usu-
certain, whether students are back to in- ally have their own contact. PRINTING ON BAGS AND OTHER ITEMS
person classes or a hybrid situation, they If your local schools already have print-
still want school spirit gear. Even dur- 2022 SPIRITWEAR TRENDS ers providing them with spiritwear, try
ing the pandemic, students and parents RETRO: Retro is a recurring theme. The approaching them with a variety of other
found comfort in wearing school apparel, question is, what is considered retro these items. This could be anything from tote
which helped to keep everyone bonded days? You have to look back to the ’70s, bags to stadium seats or even caps. Not
and together. Never underestimate the ’80s, and ’90s. In addition to garments every printer in town can print promo
power of a printed school T-shirt. with color blocking and stripes, you will items. If you can offer promo-type items,
find distressed prints and ’70s fonts are you may eventually be asked to handle all
SELLING TO SCHOOLS very hot. their printing.
As an apparel decorator with a heat press TONAL TIE-DYE: Tie-dye has also been Remember, sometimes purchasing rela-
and custom transfers, you can offer schools a reliable trend for many years, but this tionships with schools can take a while to
everything they need for back-to-school, year we’re seeing it with a twist. Instead of create. Don’t give up. Even if you don’t
printed T-shirts, caps, sweatshirts, and a rainbow and multiple bright psychedelic have any contracts now, you can look
more. Custom transfers give you the look colors, things are toned down a bit. It’s ahead to spring, graduation, and fall events
of screen printing for a fraction of the ef- called tonal tie-dye. You’ll see orange on and sports. GP
fort. All you do is order them and heat orange shirts or gray on black. A tie-dye
apply. pattern without all the color. It’s really a
It’s not always easy finding the right fresh way to use tie-dye and it’s perfect for
contact when working with schools. You spiritwear. KARIN BELLINGHAUSEN runs marketing and com-
may want to start by talking to parents in TEXTURE ON FLEECE: Everyone wants munications at STAHLS’, a manufacturer of garment
the neighborhood. Find out the contact a sweatshirt when the temps drop. Hood- decoration equipment and materials. Karin has been
for the parent-teacher group. Schools are ies, half-zips, and sweatpants are all part with STAHLS’ since 1988. She manages web content
always looking for successful fundraisers, of back-to-school and teamwear across and helps customers understand how to use group
and spiritwear can make money for both the country. This year, people are looking GroupeSTAHL products and services to grow their
you and the organization. Don’t forget the for texture and specialty finishes on their businesses.
66 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
BASKETBALL AWARDS
JDS Industries Inc. offers its basketball awards. The company PERFORMANCE T
says it has various options from medals and ribbons to resins or Royal Apparel offers its Performance Poly Tee, featuring DRI
more traditional trophies and pla ues. order ualifies or technology. T-shirt details include a set-on rib collar, double-
free shipping. needle sleeve and bottom hems, and a satin label. It’s available in
800-843-8853 black, gray, safety orange, and safety yellow.
jdsindustries.com 866-769-2517
royalapparel.net
68 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
DYNAMIC DUO
For creating unique, high profit hats
POLYMER DECAL
World Emblem offers its FlexStyle
polymer decal. The product comes
with a three-dimensional look and a
pressure-sensitive backing. It can be
applied to glass, wood, metal, and
plastic, and it comes with a low-melt
adhesive. Emblems range in size from
0.5" X 0.5" to 5.75" X 5.75". The thick- Hotronix® 360 IQ® Hat Press ⊲ stahls.com/htx-hat-iq
GP0222
ness varies depending on the com- Dimensional Emblems & Patches ⊲ stahls.com/custom-dimension
plexity of the design starting at 2 mm.
800-766-0448
worldemblem.com STAHLS.COM | 800.478.2457
LOW-CURE INK
Lawson Screen & Digital Products introduces its Dynamic CUSTOM SPORTS MEDALS
plastisol low-cure ink. The low-bleed ink is for printing on garment Catania Medallic Specialty Inc. offers its custom sports medals.
types such as cotton, polyester, 50/50s, and tri-blends. Dynamic They are laser engravable and can be enhanced with color fill, cut
ink is a so t hand, ast ashing, low cure opa ue ink. It is outs, ribbons, keychains, and more. The company says custom
available as a mixing system and to match any Pantone color. medals can be manu actured in three to five business days.
314-382-9300 800-633-2586
golawson.com cataniainc.com
70 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
Popular Apparel
Decorating Equipment
THE MACHINES YOU NEED TO GET AHEAD IN THE MARKET
BY PAU L A AV EN G L A DYC H
I
t’s easier than ever for small shops to it T-shirts and ball caps or do they already have a customer
get into apparel decorating. Not only you want to design your own dif-
base in which to cross-sell dif
has the technology improved greatly clothing line for a pop-up shop ferent printing applications.
over the years, but mom and pops can in a mall? Sign shops are in a perfect Many new businesses start out
get into the business for as little as $5,000. position to branch out into apparel be be- small. They buy a small screen printer or
The first step to starting an apparel deco- cause they are already familiar with graphic direct-to-garment machine and install it
rating business is to determine what type design programs and printing equipment in their garage. As their business grows, so
of apparel decorating you want to do. Is so the learning curve won’t be as steep and does the type of equipment they have on
72 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
TRENDY, TEXTURAL
SLUB KNIT
COLLECTION
P512S
800.285.4456
w w w. d e l t a a p p a r e l . co m
74 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
76 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
S
ometime early on in my career as a
commercial embroidery professional,
I realized something that helped me
become much more comfortable and suc-
cessful with making sales. I figured out that
the people I was attempting to sell to were
not buying clothes!
Wait, what? We sell decorated apparel
— how could I not be selling clothes? Let
me explain.
All my customers, and yours, have clos-
ets filled with clothes. These people are not
walking around naked. They own plenty
of T-shirts, golf shirts, sweatshirts, and
jackets. In fact, if you were to ask any one
of them, they are likely to say they have
too many of these things. Yet, here they
are, asking you about buying something
to wear.
Once I wrapped my head around this
concept, my sales process changed com-
pletely. It also accelerated to a completely
different level because of the changes in
the sales conversations I had with potential
customers. I stopped selling clothing and
started selling branded apparel and prod-
ucts. The key word here is BRANDED!
I realized that our customers had zero
interest in becoming well-versed in ap-
parel. The apparel and products we offered
were simply a delivery mechanism for their
message, their brand. They had a problem,
situation, or need they believed could be
solved or resolved by making their brand
visible.
78 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
-
t
y
y
g
n
l
d
-
d
r
After I became aware that I was not understood what their needs were, I could we reached this point in the conversation,
e selling apparel, my sales process changed. do a much better job recommending the I knew that I would close a sale with this
I asked the customer what the item was best products to meet their needs within person.
for, how it would be used, for whom it their price points. As a result of this conversation with my
was being ordered. I asked questions so I I would say, “For example, are you trying customers, I reframed how they thought
could better understand what their need, to identify your staff so your customers of me and my business. I shifted from be-
problem, or situation was. will know who to ask for assistance? Or ing an apparel decorator to becoming a
t At first, this felt very awkward and do you want to have the kitchen staff look marketing resource for them. The value of
o strange. The customers wanted to know different than the serving staff?” At that working with me and my company was no
e why I was asking these atypical questions. point, the customer usually would jump longer the same as working with another
u I explained that I knew they had a closet right in and explain what they were look- apparel decoration company. My custom-
full of clothes, so I suspected the order ing to accomplish with a branded apparel ers felt that I “did more” for them now,
was not really about the clothes. Once I item or product. Most of the time, once without even knowing why in most cases.
STITCH SOLUTIONS
80 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
S O F T WA R E T O S U B S T R AT E | LON WINTERS
T
he modern Urban Dictionary defines decades ago. Folks said it was a fad and top. We constructed the image with some
vintage as an item of age, usually wouldn’t last long. Yet here we are today larger dark elements, like the silhouette
from at least 20 years ago or more. still printing new versions of vintage tech- we used for the bronc rider to reduce the
These items could be anything from fur- niques. Vintage and distressed looks have loss of information and still be recogniz-
niture and children’s toys, to clothing and trended for so long, we see it absolutely able. Our type was fairly bold as well, to
household items. While the more tradi- everywhere. It is very popular in photog- not lose readability. We also used heavier
tional trusted Merriam-Websters version raphy, for instance, where we can add a line weights for the text, horseshoe, and
says vintage is similarly of, relating to, or filter to a new photo for a vintage feel for star. The finer details were secondary
produced in a particular vintage as it re- that nostalgic look. We cherish that which elements. Adding dark centers to the
lates to wine and of old, recognized, and came before and represents our history. sunflowers added back in some detail.
enduring interest, importance, or quality: This was the familiar task we were We used multiple pastel colors to fill the
Classic! That just about sums it up. We asked to complete for a client. The di- space between the key lines, which pro-
like to say, as it relates to decorated appar- rection was a very distressed and washed vides much of the detail.
el, “What’s old is new again.” Been say- out look to a reasonably complicated The texture worked well on the larger
ing that for over 30 years now. In fact, we and detailed new design. This was for elements but for the finer detail we used
have written many articles about that very a western line known as Tin Haul. We a fade with only a percentage of density
subject over the years. We can remember have written about them in the past as removed and didn’t completely knock
when Abercrombie & Fitch made vintage well. Fortunately, in the spirit of the vin- out areas of information. We used levels
and distressed printing popular over three tage feel, we were printing on all light in the adjustment options under the Im-
pastel-colored substrates and age menu. That combination was used
wouldn’t need a white printer throughout. Because we wanted this im-
or base plate to manage the age super soft and subtle, we reduced the
colors. Typically, distressed density of the entire thing, which helped
images for screen printing keep the final print from filling in.
don’t have too many fine de- We tested several textures by print-
tails for obvious reasons. We ing the design in color to size on pa-
risk losing detail once the tex- per to physically see what filled in. We
tured layer is placed over the ultimately chose a burlap pattern with
The direction was a very distressed and washed out look to a reasonably
complicated and detailed new design. ll images courtesy on inters e used levels in the ad ustment options under the Image menu.
82 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
-
e
h
We tested several textures by printing the design in color to size on paper to physically We increased the contrast of the photo of the burlap by overexposing the grayscale to
see what filled in. help blow out the lighter values or anti aliasing.
S O F T WA R E T O S U B S T R AT E
84 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
Y
ou ever just take a step back in a healthy profit to grow their company. posite! We were one dollar more per piece
your line of work and notice that on average than our competitors. We never
most companies are only focused $1 MORE focused directly on price. Why? Our com-
on their price and how cheap they Most people when they start up in business pany since day one has always been about
can market their products to the customer have a lot to learn out the gate, but the first having the topnotch customer service,
no matter if they are a new company just thing they try to do is match pricing or helping to provide professional designs for
starting up or a multimillion-dollar com- beat the pricing of companies larger than free that we own, and hitting 99% of our
pany. The majority of companies are more them, which is easier to do when you only deadlines on time or ahead of schedule.
worried about being the cheapest rather have you as the employee. When we start- When you think about all of that, does
than known as one of the best and earning ed our company, we did the complete op- that sound cheap to do? You have to be
mindful when you are starting up or if you
are a smaller company doing less than
Making Moves with Pricing Sublimation $1 million a year in sales. Your buy
buy-
Don’t Focus
ing power is much less and your
turnaround time could be slower
when you have less people and
you need to make sure you are
paying yourself what you are
on Being the
worth or you will not enjoy what
you are doing as much. You have
one shot for your first impression
BY when starting out. So, admitting you
Cheapest
HOWARD are not the cheapest, but you are focused
POT TER on producing a higher end product for one
dollar more is not that hard of a sell. You
simply explain and educate your customers
on what makes your services and products
better than most or all others in your line
86 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
88 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM G
AN IMPECCABLE
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Trial
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Direct drive means that the motor is leys gear the pump down to 600 or 900 THE TANK
directly connected to the pump as op- RPMs. This means that there is less wear The size of the tank of any given compres-
posed to a belt drive, where the motor is and tear on the pump, which will result sor really does not matter much because
connected to the pump by a belt. With a in lower maintenance cost. Direct-drive our work requires a huge consumption
direct-drive unit, the pump turns at the units are louder than belt-driven ones, of air. Much will depend on which tech-
same speed as the motor, usually around but the latter may need to have the belt niques you will use most often, as carving
1,700 RPMs or faster. With a belt drive, tightened or replaced at some point in requires the most air. We will come back
the motor turns at 1,700 RPMs, but pul- time. to the topic of air consumption a little later
as well. The facts you need to consider are
what volume of air your blaster consumes
at the maximum pressure you will be us-
ing, and what is the air volume output of
the various compressors at that pressure.
If the tank is a 60- or 80-gallon tank, it
doesn’t much matter, because at a pressure
of 40 pounds in carving, you will deplete
the air of either tank in four to eight min-
utes. GP
94 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM
Lawson Screen & Digital Products 93 www.lawsonsp.com Fruit of the Loom 89 www.fruitactivewear.com
(Image courtesy
Rick Herbert, Ace
High Printing)
WHY STICKERS
MAKE THE PERFECT PANTONE ANNOUNCES 2022
ADD-ON PRODUCT COLOR OF THE YEAR
VISIT http://gpro.link/stickers VISIT http://gpro.link/pantone22
Kate Mydland
(Image courtesy
JDS Industries)
DECORATORS
COMMUNITY
ANNOUNCES 2021
AWARD WINNERS
VISIT http://gpro.link/decoratorawards
5 SUBLIMATION TIPS
FOR 2022
VISIT http://gpro.link/sub2022 WANT ACCESS TO MORE EXCLUSIVE ONLINE CONTENT?
Head over to graphics-pro.com and subscribe to the GRAPHICS PRO newsletter. GP
96 G R A P H I C S P R O F E B R U A R Y 2 022 G R A PH I CS - PR O.COM