Professional Documents
Culture Documents
Maintenance Manual Lws355g 3-Phase - PDF - Corrosion - Screw
Maintenance Manual Lws355g 3-Phase - PDF - Corrosion - Screw
Este documento es...
Útil No útil
Títulos relacionados
de 22
Maintenance Manual of
LWS355G 3-phase Horizontal Spiral Unloading
de 22
Maintenance Manual of
LWS355G 3-phase Horizontal Spiral Unloading
Centrifuges
Este documento es...
Títulos relacionados
de 22
Este documento es...
Títulos relacionados
de 22
Table of contents
II Overview ................................................................................................................. 7
Table of contents
II Overview ................................................................................................................. 7
Títulos relacionados IX Removal / Assembly of Spiral Bearing at the Drive End ...................................... 14
de 22
Este documento es...
Títulos relacionados
de 22
I Safety Instructions
Failure to comply with these requirements may result in serious personal injuries or
damage to property
1. Without our prior written approval, don’t use the horizontal spiral centrifuge to
separate the flammable, toxic, corrosive or radioactive substances.
2. Please read this Manual and abide by all the requirements given herein before
de 22
I Safety Instructions
Failure to comply with these requirements may result in serious personal injuries or
damage to property
1. Without our prior written approval, don’t use the horizontal spiral centrifuge to
separate the flammable, toxic, corrosive or radioactive substances.
2. Please read this Manual and abide by all the requirements given herein before
installation and operation of the horizontal spiral centrifuge.
4. Don’t run the centrifuge when the material temperature exceeds the centrifuge
data standard given in the Manual.
5. It’s prohibited to start up the horizontal spiral centrifuge when ice, frozen object
or hardened material exists in the drum.
6. Don’t exceed the maximum drum speed or solid density given on the nameplate
or data pages of the horizontal spiral centrifuge.
7. Regularly check all the automatic shutdown devices and the normal monitoring
systems.
Este documento es...
8. spiral centrifuge
Don’t detach the horizontal until it’s completely shut down and
Títulos relacionados
powered off, the circuit is effectively cut off, and the disconnected main switch
has been safely and completely locked.
de 22
9. Don’t run the centrifuge where cracks, dents, holes or grooves, etc. occur to the
drum, motor or the supporting structure.
10. Before consulting us for opinions, don’t use the centrifuge for the purposes other
than those given in the original purchase documents or for processing other
materials.
12. Regularly (at least once a year) check the foundation and the support structure of
the horizontal spiral centrifuge, and the protective cover, bolt fastness, as well as
pipeline connections thereof.
13. Don’t put rags or clothes in the vicinity of the turning equipment.
9. Don’t run the centrifuge where cracks, dents, holes or grooves, etc. occur to the
drum, motor or the supporting structure.
10. Before consulting us for opinions, don’t use the centrifuge for the purposes other
than those given in the original purchase documents or for processing other
materials.
12. Regularly (at least once a year) check the foundation and the support structure of
the horizontal spiral centrifuge, and the protective cover, bolt fastness, as well as
pipeline connections thereof.
13. Don’t put rags or clothes in the vicinity of the turning equipment.
15. Allow only those have been trained to conduct centrifuge operation, cleaning,
disassembly or assembly.
Este documento es...
Títulos relacionados
de 22
16. Don’t run the horizontal spiral centrifuge before total installations have been
done.
17. Don’t run the horizontal spiral centrifuge when the motor running direction is
opposite to the arrow direction or the direction otherwise specified.
18. If the horizontal spiral centrifuge is equipped with frequency converter, ensure
that the highest frequency will not lead to its over-speed running.
19. If any hot or corrosive liquid is processed by the horizontal spiral centrifuge,
ensure that no accidental splash will injure the personnel staying near the middle
line
de 22
16. Don’t run the horizontal spiral centrifuge before total installations have been
done.
17. Don’t run the horizontal spiral centrifuge when the motor running direction is
opposite to the arrow direction or the direction otherwise specified.
18. If the horizontal spiral centrifuge is equipped with frequency converter, ensure
that the highest frequency will not lead to its over-speed running.
19. If any hot or corrosive liquid is processed by the horizontal spiral centrifuge,
ensure that no accidental splash will injure the personnel staying near the middle
line.
20. If in the standstill state, the horizontal spiral centrifuge is full of a great deal of
hot or corrosive liquid, don't start the feeding device because the fluid may injure
the personnel staying near the middle line.
21. Before turning on the discharge valve or starting the discharge pump, including
any liquid and solid discharge devices, don’t start the feed pump or rinse the
centrifuge.
22. Don’t touch the solid material that’s discharged from the centrifuge because the
rapidly discharged lumps may cause injury.
23. When hoisting the whole horizontal spiral centrifuge or any parts like the drum
assembly with belt, ensure that the lifted machine
or parts will not fall from the
Este documento es...
belt.
Títulos relacionados
2. Install the main clutch or a circuit breaker at the main power supply so as to shut
down the machine in its operation.
3. Ensure that the voltage and frequency are the same as those indicated on the
nameplate of the motor or other electrical equipment.
Repair
Before consulting us for opinions, don’t overhaul the horizontal spiral centrifuge.
Electrical Circuit Connection
de 22
1. Install all the equipment and grounding wires as required by local power
management authority.
2. Install the main clutch or a circuit breaker at the main power supply so as to shut
down the machine in its operation.
3. Ensure that the voltage and frequency are the same as those indicated on the
nameplate of the motor or other electrical equipment.
Repair
Before consulting us for opinions, don’t overhaul the horizontal spiral centrifuge.
1. Without receiving our prior written approval and instructions, don’t weld or heat
with open flame or change the drum shell, hub, differential base, shaft or other
running parts in any cases. Disregarding this clause will cause parts rapture and
even severe equipment damage or personal injury.
Este documento es...
Títulos relacionados
de 22
2. Don’t run the horizontal spiral centrifuge immediately after the repair until the
belts and other security devices are re-attached.
3. Don’t exceed the maximum load capacity of the lifting tool; only use dedicated
tools for special operations.
4. Use our parts to replace the worn or damaged parts only, and we won’t assume
any responsibility for the property damage or personnel injury arising from
failure to use our original parts.
5. Don’t mix up different drum parts because dedicated parts are used to maintain
the balance as a complete mechanism
de 22
2. Don’t run the horizontal spiral centrifuge immediately after the repair until the
belts and other security devices are re-attached.
3. Don’t exceed the maximum load capacity of the lifting tool; only use dedicated
tools for special operations.
4. Use our parts to replace the worn or damaged parts only, and we won’t assume
any responsibility for the property damage or personnel injury arising from
failure to use our original parts.
5. Don’t mix up different drum parts because dedicated parts are used to maintain
the balance as a complete mechanism.
Motor
1. When the horizontal spiral centrifuge is equipped with a flameproof motor and a
controller, don’t run it until all components are installed pursuant to the
appropriate standards.
2. When the motor does not work, disconnect the power in no time.
4. Don't run the motor being overheated by frequent starting and stopping; before
each re-startup, ensure that its temperature drops to the ambient temperature
(designated on the nameplate).
Este documento es...
5. its turning
Don’t run the motor when parts are found in poor running.
Títulos relacionados
Users of high-speed centrifugal separation equipment shall be aware of the fact that
the equipment working in the severely corrosive or erosive environment will be
damaged after a period of time according to the degree of exposure or possible misuse.
In addition, extremely high force will generate in the equipment running. Therefore,
protective measures must be taken to prevent the cracks arising from misuse, erosion,
corrosion, chemical etch pits or pressure, which may expend the damage.
1. Check the drum’s apparent corrosion and erosion at least on two-month basis.
Users of high-speed centrifugal separation equipment shall be aware of the fact that
the equipment working in the severely corrosive or erosive environment will be
damaged after a period of time according to the degree of exposure or possible misuse.
In addition, extremely high force will generate in the equipment running. Therefore,
protective measures must be taken to prevent the cracks arising from misuse, erosion,
corrosion, chemical etch pits or pressure, which may expend the damage.
1. Check the drum’s apparent corrosion and erosion at least on two-month basis.
2.2 The running parts are so worn that 2 mm deep groove is formed thereon.
2.4 The running parts are chemically corroded to the degree that 2mm pits are
formed thereon.
Este documento es...
Títulos relacionados
de 22
Any chemical etch pits, even less than 2 mm in depth, shall be monitored
carefully. They are almost all due to chloride’s corrosion to the protection film on
the stainless steel drum surface. It’s usually found under the sediments that attach
to the drum wall and deny removal, and high temperature and high acidity will
catalyze the process.
4. Pay special attention to the drum bolts. If chloride is contained in the processed
liquid or in the cleaning agents, please check it at least once a year, and replace it
every three years. If you have any questions, please contact us.
de 22
Any chemical etch pits, even less than 2 mm in depth, shall be monitored
carefully. They are almost all due to chloride’s corrosion to the protection film on
the stainless steel drum surface. It’s usually found under the sediments that attach
to the drum wall and deny removal, and high temperature and high acidity will
catalyze the process.
4. Pay special attention to the drum bolts. If chloride is contained in the processed
liquid or in the cleaning agents, please check it at least once a year, and replace it
every three years. If you have any questions, please contact us.
On the repair or replacement of the drum shell or other parts on which etch pits
exist, please contact us.
5. In the operation process without material, temperature of the machine will rise
greatly. Therefore, in the absence of material, the maximum running time of the
machine is two hours.
Cool it down.
Este documento es...
6. Emergency treatment
Títulos relacionados
7. Repair or disassembly
Any repair or disassembly of the machine shall only be conducted by the operator
pursuant to the instructions and operating manual. The maintenance and repair
works not listed in the operating manual shall only be conducted by the personnel
authorized by the company.
Don’t put any objects on the machine to prevent it from dropping into the
protective cover, colliding with the running parts and being thrown out.
7. Repair or disassembly
Any repair or disassembly of the machine shall only be conducted by the operator
pursuant to the instructions and operating manual. The maintenance and repair
works not listed in the operating manual shall only be conducted by the personnel
authorized by the company.
Don’t put any objects on the machine to prevent it from dropping into the
protective cover, colliding with the running parts and being thrown out.
All operation and repair works must be based on the relevant regulations and the
Este documento es...
Títulos relacionados
de 22
overview.
Centrifuge operator must read and comprehend the operating manual and be
familiar with the operation of the plant.
Electrical equipment and wiring shall only be operated by the trained electricians
pursuant to relevant regulations and the overview.
II Overview
de 22
overview.
Centrifuge operator must read and comprehend the operating manual and be
familiar with the operation of the plant.
Electrical equipment and wiring shall only be operated by the trained electricians
pursuant to relevant regulations and the overview.
II Overview
After reading the centrifuge repair and maintenance manual, the maintenance
personnel shall be able to conduct relevant jobs.
Confirm the machine will not restart (e.g. locking the main control cabinet)
2. Be sure to check the seals at each disassembly, and replace the same when it’s
Este documento es...
necessary.
Títulos relacionados
4. Safe hoisting
The centrifuge or parts thereof shall be lifted with approved lifting and stopping
devices. The devices shall have adequate hoisting capacity and be operated in the
complete technical conditions.
After the machine is disassembled, all parts thereof must be cleaned carefully.
The removed parts shall be placed on the clean soft blocks (woods) to prevent the
surfaces and interfaces from damage, and shall also be covered in no time to
3. Use only the spare parts provided or confirmed by us.
de 22
This clause also applies to the bolts or other fasteners because in order to ensure
the safety performance of the centrifuge, bolts or other fasteners are given special
material or strength requirements.
4. Safe hoisting
The centrifuge or parts thereof shall be lifted with approved lifting and stopping
devices. The devices shall have adequate hoisting capacity and be operated in the
complete technical conditions.
After the machine is disassembled, all parts thereof must be cleaned carefully.
The removed parts shall be placed on the clean soft blocks (woods) to prevent the
surfaces and interfaces from damage, and shall also be covered in no time to
avoid dirt.
Centrifuge’s turning part has been subject to dynamic balan ce in the processing.
Este documento es...
Títulos relacionados
de 22
In order to avoid any torque arising from the repaired parts, these parts have been
marked nearby. In the assembly, pay attention to the marks shown on the hub,
conical drum, cylindrical drum, drum cover and drum flange.
Wrong assembly will lead to substantial imbalances in the running of the centrifuge,
resulting in damages to the bearing or machine parts.
de 22
In order to avoid any torque arising from the repaired parts, these parts have been
marked nearby. In the assembly, pay attention to the marks shown on the hub,
conical drum, cylindrical drum, drum cover and drum flange.
Wrong assembly will lead to substantial imbalances in the running of the centrifuge,
resulting in damages to the bearing or machine parts.
2. Loosen the bolts on the fixed motor connecting board; tension the belt by
regulating the regulation screw;
In replacing the belt, firstly unscrew the screw to relax the belt, then change and
tension it.
Este documento es...
Check the belt tightness
Títulos relacionados
(In the checking, press downward for 7/11 mm with 50/75 N force in the central
position between two shafts)
de 22
3. At the gear box, turn the drum by hand to check the belt tightness again.
Warning:
Check the belt tightness in about three hours after the running.
position between two shafts)
de 22
3. At the gear box, turn the drum by hand to check the belt tightness again.
Warning:
Check the belt tightness in about three hours after the running.
Este documento es...
Títulos relacionados
de 22
de 22
3. Unscrewdethe
22 bolt (4);
Este documento es...
Títulos relacionados
de 22
de 22
5. Remove the sensor and lubricating oil tube from the drum body;
6. Remove the bearing block locating pin; unscrew and remove two bolts from the
main bearing block;
7. Lift the drum body with hoister, be attentive to the center of mass of it;
8. Put the cylindrical part of the drum body on the sleeper and ensure it won’t turn;
5. Remove the sensor and lubricating oil tube from the drum body;
6. Remove the bearing block locating pin; unscrew and remove two bolts from the
main bearing block;
7. Lift the drum body with hoister, be attentive to the center of mass of it;
8. Put the cylindrical part of the drum body on the sleeper and ensure it won’t turn;
2. Lift the optional drum bearing block at the feed end with lifting device, with
proper tension of the lifting rope;
10
Este documento es...
Títulos relacionados
de 22
3. Entirely remove the drum bearing block from the feed end with a long push-out
screw at the ejection hole;
6. Remove the screws 71 from the gland and the dial with a wrench;
7. Remove the screw from the gland, and eject the gland and dial with a long
push-out screw;
3. Entirely remove the drum bearing block from the feed end with a long push-out
screw at the ejection hole;
6. Remove the screws 71 from the gland and the dial with a wrench;
7. Remove the screw from the gland, and eject the gland and dial with a long
push-out screw;
9. Unscrew the screws from the fixed ring 72and remove the fixed ring;
10. Entirely remove the impeller casing62 centripetal pump 54 and eccentric sleeve
61;
11. Entirely remove the bearing block with a puller or other tools;
12. Remove screw from gland 59, and then remove gland 59with the push-out screw;
Este documento es...
Títulos relacionados
de 22
de 22
11
Este documento es...
Títulos relacionados
de 22
de 22
Este documento es...
Títulos relacionados
de 22
4. Remove the screw from the bearing block and then the glands;
6. Remove the bearing inner ring from the small end-cap shaft;
4. Remove the screw from the bearing block and then the glands;
6. Remove the bearing inner ring from the small end-cap shaft;
12
Este documento es...
Títulos relacionados
de 22
de 22
2.
Remove the two screws from flange (turn right);
the drum
Títulos relacionados
3. Turn the spiral; remove from the two screw holes the six screws that connect
de 22 spiral ;
gland and
4. Disengage the drum flange from the drum with push-out screw;
5. Disengage the drum flange from the spiral with push-out screw, and entirely
remove the drum flange;
6. Lift the spiral from the drum with a proper lifting device;
4. Disengage the drum flange from the drum with push-out screw;
5. Disengage the drum flange from the spiral with push-out screw, and entirely
remove the drum flange;
6. Lift the spiral from the drum with a proper lifting device;
13
Este documento es...
Títulos relacionados
de 22
de 22
Este documento es...
Títulos relacionados
14
Este documento es...
Títulos relacionados
de 22
de 22
de 22
de 22
15
Este documento es...
Títulos relacionados
de 22
de 22
Este documento es...
Títulos relacionados
de 22 of Differential
XI Removal Mechanism
1. Remove the screws that fix the left box cover 38 and the pin gear housing 5;
11. Take out the cycloidal gear, spacer ring, eccentric sleeve and bearing;
16
Este documento es...
Títulos relacionados
de 22
(For planetary differentials, if damaged, they shall be returned to the manufacturer for
repair)
de 22
(For planetary differentials, if damaged, they shall be returned to the manufacturer for
repair)
Este documento es...
Títulos relacionados
de 22
17
Este documento es...
Títulos relacionados
de 22
de 22
de 22
18
Este documento es...
Títulos relacionados
de 22
de 22
Este documento es...
Títulos relacionados
de 22
de 22
19
Este documento es...
Títulos relacionados
de 22
de 22
Este documento es...
Títulos relacionados
de 22
de 22
20
Este documento es...
Títulos relacionados
de 22
26 W31010008
Gland
Títulos relacionados
21
Este documento es...
Títulos relacionados
de 22
46 W34010004 circlips
47 W34010002 Gland
48 W34019000 Drum flange
51 O RING GB3452 365X3.55
53 O RING GB3452 115X2.65
54 W34018000 pump
55 O RING GB3452 115X3.55
56 W31010002 Spacer ring
57 W31010012 Spacer ring
58 O RING JB6659 90X2.65
de 22
46 W34010004 circlips
47 W34010002 Gland
48 W34019000 Drum flange
51 O RING GB3452 365X3.55
53 O RING GB3452 115X2.65
54 W34018000 pump
55 O RING GB3452 115X3.55
56 W31010002 Spacer ring
57 W31010012 Spacer ring
58 O RING JB6659 90X2.65
59 W34014000 Gland
60 O RING JB6659 60X2.65
61 W34016000 Pump casing
62 W34015000 Eccentric sleeve
63 O RING JB6659 50X2.65
64 O RING JB6659 40X1.5
65 W34010009 shim
66 Key GB1095-03 8X7X15
67 W3401B000 Feeding pipe
68 W34010014 Copper stopper
Feeding
69 w34010010 connector
70 W44010013 shim Este documento es...
71 W44010029
Screw
Títulos relacionados
Recompense su curiosidad
Todo lo que desea leer.
En cualquier momento. En cualquier lugar.
Cualquier dispositivo.
73 W34010001 Gland
de 22
74 Bearing FAG 6218MC4
75 W34010013 Compression nut
76 W31010014 Spacer ring
29 Oil cup JB/T7940.1-95 M10X1
Recompense su curiosidad
Todo lo que desea leer.
En cualquier momento. En cualquier lugar.
Cualquier dispositivo.
Documento 22 páginas
PUMP@2.pdf de 22
vaisakhpillai
Aún no hay calificaciones
Documento 26
14 páginas
MULTI
BILKERSTAGES PPUMP
Anoir Akkari
ManikantaSumanth
Aún no hay calificaciones
Documento 27
214páginas
páginas
PUMP@2.pdf de 22
vaisakhpillai
Aún no hay calificaciones
Documento 26
14 páginas
MULTI
BILKERSTAGES PPUMP
Anoir Akkari
ManikantaSumanth
Aún no hay calificaciones
Documento 27
214páginas
páginas
German_VEBM400101_PW180-7E0_CSS-Net_2008-11-11.pdf
Michał Bujara
100% (3)
Documento 20 páginas
100% (1)
Documento 32 páginas
de 22
dpu 2950
Dawn Hall
Aún no hay calificaciones
Obsequios