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Asian Journal of Civil Engineering

https://doi.org/10.1007/s42107-019-00201-6

ORIGINAL PAPER

Experimental and computational dynamic response comparison


of hybrid and mono windmill towers considering soil–structure
interaction
Hemal J. Shah1 · Atul K. Desai2

Received: 6 June 2019 / Accepted: 2 October 2019


© Springer Nature Switzerland AG 2019

Abstract
In countries like India, wind turbine heights are rapidly increasing to harvest more wind energy at a given location. In recent
years, due to increase in hub height of windmill likelihood, soil lying below foundation may influence dynamic response of
wind turbines. By increasing the height of the conventional monopole supporting system, it becomes slender and dynami-
cally sensitive under the influence of soil below foundation; therefore, in the present investigation, hybrid supporting system
is proposed to avoid slenderness effect of monopole system. A 1:40 scaled model of 78-m-high conventional monopole
windmill and hybrid windmill comprised of nacelle, rotor mass and supporting tower are prepared in the laboratory. To
study the behavior of both the towers under operational dynamic loads of rotor, laboratory tests were conducted on scaled
model considering soil below foundation. Simulations of experimental analysis are presented for multi-degree of freedom
turbine structure subjected to dynamic loading of rotor considering soil stiffness below base. It is examined in terms of
displacement in time domain, shear at base of tower and response spectra. From laboratory tests and its simulation, it can
be concluded that hybrid supporting system are recommended for windmill towers with higher hub heights considering soil
stiffness below foundations.

Keywords Dynamic analysis · Hybrid windmill · Base shear · Soil–structure interaction

Introduction harvest more wind power at given locations. The velocity


of wind is also steadier at higher heights and available for
The use of wind turbines to generate power is the fastest longer duration which results in more power generation.
growing renewable source of energy in developing countries The supporting tower of windmill structures are con-
like India. As per global world power report (Sawyer 2017), structed either with lattice-type or monopole-type towers.
India has produced 4 GW energy from wind power in the The monopole-type structure consists of hollow circular
year 2017 which is the second largest in Asia. According to tubular structure having very less thickness and large height
investigations carried out in Gujarat state, it was observed possesses higher slenderness ratio. As forces and moments
that wind velocities are 25% higher at 110 m compared are higher at the base of windmill, larger diameter is pro-
to 80-m height in states like Gujarat of India (Draxl et al. vided at the bottom which reduces gradually at the top of
2014). By increasing hub height of windmill tower, one can tower and it resists forces by bending action. In conventional
windmill towers, another configuration is lattice-type sup-
porting tower. In lattice-type structure, trussed configuration
* Hemal J. Shah is used with angle section or other shaped tubular struc-
hemal3007@gmail.com
tural members. This member is either riveted or welds and
Atul K. Desai transfers load through axial stiffness. The major advantage
atuldesai61@gmail.com
of this configuration is that wind will pass through tower,
1
Applied Mechanic Department, Government Engineering so wind loads are very less compared to monopole towers.
College, Bharuch, Gujarat, India At the top of tower, nacelle is provided which consists of
2
Applied Mechanic Department, Sardar Vallabhbhai National generator and other parts to generate power from wind. The
Institute of Technology, Surat, Gujarat, India mass of nacelle is very high, and it is transferred to ground

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Asian Journal of Civil Engineering

through supporting tower systems. In addition to this blade below foundation which shows that SSI influences dynamic
of windmills are connected with nacelle at some eccentric- performance of windmill system. The soil stiffness is mod-
ity. This heavy mass of rotor is rotating at designed rpm of eled considering three-dimensional model of soil in FE
windmill and generates dynamic loads on supporting towers software and their effects are considered under seismic time
of windmill. The rotational frequency of blade depends on history of north bridge earthquake. It was shown that shear
the amount of wind available at given location. As the veloc- and moment demand increases considering soil stiffness in
ity of wind at any location is continuously changing, the rpm FE simulation (Prowell et al. 2010). The FE simulation of
of rotor will also change and due to that loads transferred on 1.65 MW wind turbines is performed for various locations
towers are also changing in time domain. of Canada (Nuta et al. 2011) and the seismic risk assess-
Conventional windmill structures are constructed with ment was carried out using buckling failure mode and it is
either mono-type supporting system or lattice-type system. observed that design of windmill towers is safe for Cana-
Lattice-type supporting system is suitable for lesser hub dian environment. The soil–structure interaction model is
height of the tower. Another conventional system is mono- developed using Euler–Lagrangian approach (Harte et al.
type structural system, which resists the forces and moments 2012) and the effect of soil stiffness is studied for differ-
acting on it by bending stiffness and this system can be ent soils, and it is observed that in case of softer soils the
used for higher hub height of windmill tower. One major natural frequency coincides with 1P frequency which results
problem in increasing hub height of windmill tower is that in resonance condition. The windmill tower structures can
structure becomes slenderer and more sensitive to dynamic be designed considering the effect of soil stiffness for pile
forces acting on it due to rotation of heavy rotor blades at foundations and 46-m-high windmill tower is designed at
top of tower. To reduce slenderness effect of tall towers due various locations of Alaska by modeling tower and pile
to heavy mass at top of tower, a hybrid structural system is foundation in FE software (Alhamaydeh and Hussain
proposed in the present investigation. This hybrid structural 2011). The piled raft foundation is modeled, and soil stiff-
system is a combination of mono- and lattice structural sys- ness is considered by modeling spring in FE software and
tem with mono-type tower at higher elevations and lattice detailed foundation design was applied at site. Various types
type tower in lower elevations. At higher elevations where of foundations can be procured for windmill towers con-
the dynamic loads are less, the mono-system is provided and sidering the effect of soil (Austin and Jerath 2017); in this
at lower heights; where forces and moments to be resisted study, three windmill towers of 65 kW, 1 MW and 5 MW
are more, the lattice system is provided because lattice sys- are analyzed in Ansys software and various recommenda-
tem can resist the higher forces more effectively due to its tions are suggested to model soil–structure interaction. The
truss action and axial stiffness properties. windmill turbines are analyzed without considering soil and
In normal practice, this windmill towers are analyzed then same structures are analyzed considering soil proper-
considering fixed base without considering interaction ties at base and a new model developed to find natural fre-
between structure and soil. This fixed base condition can be quencies of wind turbines which can be used for horizontal
used for very hard soils or rock which can provide enough axis wind turbines (Andersen et al. 2012). The windmill
stiffness at base of tower. Nonetheless, this condition does tower is analyzed considering soil–structure interaction by
not exist at all sites and tall tower containing heavy mass deriving governing motion equations using Lagrange for-
is constructed on soft soil deposits. Under these circum- malism including Lagrange multipliers. It is also subjected
stances of softer soil deposits, response of the tower under to seismic excitation and concluded that seismic excitation
operational dynamic loads could become a major criterion is predominant in tower constructed on softer soils (Zhao
for design of tower and foundations. The tower with ele- 2016). In another work, 1.65 MW and 3 MW turbines are
vated hub height constructed on soft soils with conventional analyzed considering SSI and P delta effects which shows
mono-system becomes dynamically sensitive and responses that natural frequency of tower decreases by 7% considering
under operational dynamic loads are amplified due to softer SSI and horizontal acceleration decreases by 10%. It is also
soil below foundation. This dynamic amplification can be concluded that the base moment is also affected by P delta
reduced by constructing hybrid structural system contrary effects (Hongwang 2012). The effects of soil on natural fre-
to the conventional monopole system. quencies of 900 KW wind turbines by modeling soil as solid
Windmill towers are long slender structure and its elements in FE software are studied and it was observed that
dynamic response depends on type of soil below the foun- the stiff soil produces very less effect on dynamic properties
dation. To study the effect of soil stiffness on dynamic of tower, but soft soil can change frequencies of tower and
response of windmill tower, various methods are available. can be included in design of tower (Prowell 2009).
In FE simulation, one of the methods is to assign spring One method to study dynamic response of windmill struc-
at bottom nodes (He and Li 2008), and at nodes, Mulliken tures is to prepare scaled-down model of prototype struc-
approach was used to model soil stiffness and damping ture in laboratory; therefore, 1:100 scaled model prepared

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Asian Journal of Civil Engineering

in laboratory considering soil below wind turbine and body optimization and enhanced colliding body optimi-
subjected to 172,000 cycles of rotor loading and effect of zation methods are used, and minimum weight of towers
soil stiffness is evaluated in the form of natural frequency is obtained considering all constraints (Kaveh and Sabeti
under dynamic loading. It is observed that change of first 2018a).
frequency depends on the strain level in soil available near To avoid resonance conditions in windmill tower, nat-
the pile (Lombardi et al. 2013). Before preparing scaled- ural frequencies of tower plays important role in tower
down model in laboratory, it is required to decide scaling design, and it depends on the mass of windmill-supporting
down factor for various parameters of tower. The scaled- tower. The total mass of supporting tower is optimized
down model of prototype building is prepared using vari- considering natural frequencies of the tower and reduced
ous scaling down factors and tested for seismic excitation to half of structural weight using CBO algorithm for jacket
(Tabatabaiefar and Mansoury 2016). Experimental testing supporting windmill structures (Kaveh and Sabeti 2018b).
is carried out on machine foundations considering different In case of offshore wind turbines, optimization task con-
types of foundation and results of experimental works are sidering various parameters including frequency domain
validated using FE simulation and from investigation berate- is very difficult. To get the solution of this problem, it is
type foundation system is suggested for machine foundations coded using MATLAB software considering ultimate limit
(Tripathy and Desai 2016). states of design in frequency domain of windmill and after
In experimental testing, different scaling factors can be repetitive iterations of optimization large reduction in total
used to scale down prototype structure, so 1:100, 1:200 weight of structure is observed (Kaveh and Sabeti 2018c).
and 1:300 scaled models of prototype windmill structures The optimal design of OC4 reference jacket is carried out
are prepared (Bhattacharya et al. 2013) The fatigue testing using CBO and ECBO algorithms considering hydrody-
was carried out for symmetric and unsymmetrical foun- namic and aerodynamic loads acting on tower and after
dations which shows that natural frequency of windmill optimization process, significant reduction in weight of
tower changes 7–24% depending on the number of cycles windmill towers is obtained for wind turbine-supporting
of rotor applied on windmill. Scaled-down model of off- structure (Kaveh et al. 2017). In case of offshore windmill
shore windmill towers are prepared in laboratory (Adhikari structures, the size and dimensions of windmill struc-
and Bhattacharya 2012). After that, long-term behavior of tures play an important role in design but optimization
these structures is studied by applying scaled-down loads on of design is a tedious task as numerous environmental
small-scale models. The dynamic properties are evaluated factors are involved. The total weight of windmill struc-
considering soil, and natural frequencies of windmills are ture constructed in Denmark is optimized considering all
predicted using this approach. environmental constraints including frequency constraint
The wind turbines are often constructed on sand beds. (Kaveh and Sabeti 2019).
To study the effect of sand bed, 1:100 scaled model is pre- This paper analyzes the effect of dynamic loads under
pared in laboratory considering soil below foundation (Yu operational conditions considering soil–structure interac-
et al. 2015). It is exposed to cyclic loading of rotor and it is tion on conventional monopole tower and proposed hybrid
observed that natural frequency of windmill constructed in windmill tower. In the present study, to investigate effect
sand will increase with increase in load cycles. In another of soil–structure interaction, a scaled-down model of pro-
investigation, 1:100 scaled model of 90-m-high wind tur- totype 78-m-high horizontal axis wind turbine monopole
bines was prepared in laboratory considering monopiles as tower (Nuta et al. 2011) is prepared in the laboratory con-
foundation and soil below foundation (Bhattacharya and sidering appropriate scaling factor. The response of both
Adhikari 2011). Experimental and numerical natural fre- structural systems in terms of base shear, response spectra
quencies are evaluated and concluded that frequency as well and top displacement in time domain are examined con-
as damping factor depend on type of soil below foundation. sidering the effects of soil below foundation for various
The seismic response of structures can be studied by operating frequencies of turbine. The results obtained from
performing full-scale testing on shake tables. For full- experimental work are validated using simulation in SAP
scale testing, 23-m-high towers are exposed to seismic 2000 software. One of the methods to consider effects of
time history of five high-intensity earthquakes, and dis- soil stiffness below foundation is to provide soil springs.
placement and accelerations are recorded in time domain The Lysmer and Richart’s approach (Tripathy and Desai
and results are validated in FE software (Prowell 2008). 2016) is used to model the stiffness of foundation in FE
The monopole tower used in windmills are also used for simulation. They have given various equations to find stiff-
other supporting towers such as telecommunication tow- ness of soil considering properties of soil. The soil proper-
ers and for economic design It is required to optimize the ties are derived based on laboratory testing and stiffness
size of such towers. To find optimum sections of circu- are assigned at base of tower in FE simulation.
lar monopoles and to optimize weight of tower, colliding

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Dynamic loads acting on windmill tower Preparation of model in laboratory

The turbine blades are rotating at varying speed during Preparation of monopole model
operation of windmill. This rotating speed depends on the
velocity of wind available at a given location. It rotates Before performing detailed experimental testing in labora-
with lesser frequency at lower wind speed and rotates at tory, it is required to prepare scaled-down model of prototype
higher frequency during high wind velocity. These turbines structure using established scaling-down factors. Research-
are designed in such a way that it can generate power at ers have given various scaling-down relationship between
higher and lower ranges of wind velocity. This rotational physical model and prototype structure to prepare scaled
frequency is not a single value, but it has lower and higher model (Tabatabaiefar and Mansoury 2016). In the present
ranges of rotating frequency at which wind turbine rotates. investigation, prototype structure selected is the 78.2-m-high
These higher and lower ranges of windmill are refereed as windmill tower (Nuta et al. 2011). The various geometri-
1P frequency of turbine. Due to this rotation of blades at cal parameters, the mass of nacelle and mass of rotor to be
1P frequencies, dynamic loads are generated and it is trans- applied on tower, C.G. of nacelle from top of tower, C.G. of
ferred to the tower of windmill. The windmill towers are rotor from the center line of tower, operational frequencies
also subjected to another frequency which is known as 3P of tower, and the thickness of tower at various elevations, are
frequency. The 3P frequency is generated due to shadowing collected as shown in Table 1 (Nuta et al. 2011). The testing
effects of blades of rotor on windmill tower. These frequen- program was carried out in geotechnical engineering labora-
cies are referred as 3P frequency for three-bladed turbines tory of applied mechanics department at SVNIT, Surat. The
and 2P frequency for two-bladed turbines. This 2P or 3P fre- major factor to decide the scaling-down factor is the height
quency is obtained by doubling or tripling the 1P frequency of the tower of prototype structure and the free board avail-
of turbine. One of the important parameters in deciding the able above the tank filled with soil in laboratory. Depending
dimensions of supporting tower is that natural frequencies on this, a scale factor λ of 40 is decided and based on scaling
of the supporting structure must not correspond to 1P or 3P factors, scaled-down model of mono-tower is prepared in
frequency of turbine; otherwise, it results in the resonance the laboratory (Tabatabaiefar and Mansoury 2016). Table 1
condition of tower. shows the details of monopole tower model prepared in the
For higher hub heights of tower under monopole struc- laboratory for experimental testing.
tural system, natural frequency of tower may coincide with To rotate the blades at various frequencies, the nacelle is
1P and 3P frequencies of the generator. The soft soil below provided at the top of the tower in the form of electric motor.
the foundation may change the natural frequency of tower The mass of nacelle in physical model is decided depending
which can result in resonance condition during the operation on nacelle mass of prototype structure and selected scal-
of tower. The proposed hybrid system provides more axial ing down factor as per scaling criteria shown in Table 1. In
stiffness which reduces the effect of dynamic forces acting actual practice, length of blades in windmill is very large. In
on the tower. laboratory, modeling of blades is not possible due to height
constraint of laboratory space; hence, scaled-down mass of
rotor blades is provided in the form of circular plate which
is attached to shaft of the motor. The C.G. distance of mass
of rotor above the top of the tower is decided based on the
distance of the rotor from center line of tower in the proto-
type structure. As the rotor of windmill generator rotates at

Table 1  Details of monopole Sr. no. Parameters Scaling factor Dimension of prototype Dimensions of
tower tower (Nuta et al. 2011) physical model

1 Height of tower λ 78 m 1.95 m


2 Diameter λ 2.282 m 90 mm
3 Rotor eccentricity from top of tower λ 3.447 m 87 mm
4 Height of nacelle from top of tower λ 1.8 m 45 mm
5 Mass of nacelle λ3 52 ton 0.8125 kg
6 Mass of rotor λ3 43 ton 0.671 kg
7 Rotational frequency λ−0.5 0.18–0.24 Hz 70–90 rpm

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variable frequencies, to simulate this variable frequency, a 0.15 m at 1 m level. The monopole portion of tower consists
special controller of motor as shown in Fig. 1 is procured for of 90-mm-diameter hollow circular section. To transfer the
the model. The rotational frequency of rotor can be changed loads and moments generated due to rotation of windmills
by changing the voltage of motor through the controller to bottom lattice portion, proper connection between mono-
mechanism. Figure 1 shows the model of mono-structural and lattice systems is provided at the 1-m level. Figure 2
system with mass of nacelle in the form of a motor at the top shows the details of connection between monopole and lat-
and mass of rotor in the form of a rotating disk attached to tice portions. In the physical model, lattice and monopole
electric motor placed at the top of tower. portions are connected using a welded connection between.
The base plate is provided in lattice portion which is con-
Preparation of hybrid tower nected to the monopole portion of tower. In addition to this,
vertical stiffener is also provided for proper rigid connection
We have seen that monopole structural system consists of between two portions. A base plate of 0.3 m × 0.3 m size is
circular cross section with very less thickness possessing provided at the base of the tower to secure the tower with
very slender structure. To resist forces and moments more pile foundations during experimental works. Figure 2 shows
efficiently, combination of mono- and lattice structural sys- details of hybrid tower and its connection details with soil at
tems known as hybrid structural system is prepared in labo- base prepared in the laboratory.
ratory. The bottom of the hybrid tower consists of lattice
structural system and the top consists of mono-structural Determination of soil properties
system. To compare both the systems, governing criterion
selected is total mass of structure and both systems are The soil used in the present investigation is clay with low
prepared in such a way that total mass of both supporting compressibility. To classify the soil, various tests were per-
systems remains identical. The lower 1-m lattice portion of formed in geotechnical laboratory. The specific gravity of
hybrid system consists of 4-mm-diameter M.S. bar as the soil is 2.66 by density bottle method. The liquid limit of
main leg and cross bracing of 4-mm-diameter bar. The cross soil is 30.5% and plastic limit of soil is 20.1%. The shrink-
bracing and main legs are joined rigidly with each other. The age limit of soil obtained from the laboratory test is 8.1%.
width of tower at base is kept as 0.3 m which is reduced to From the obtained results, calculated value of the plasticity
index of soil is 10.4. For proper compaction of soil in tank,
the O.M.C. and M.D.D. of soil are evaluated using Proctor
test in the laboratory. The O.M.C of soil is 34% and M.D.D.
of soil is 1.43 g/cc. Based on the properties evaluated in
the laboratory, the A line charts are used to classify the soil
to be used for research work. From the A line chart, soil is
classified as CL soil. To study SSI effect, pile foundations
are used as foundation. The pile foundation is modeled using
12-mm-diameter 500-mm-long bars. The material proper-
ties such as modulus of elasticity and Poisson’s ratio of pile
are derived in laboratory. Table 2 shows the properties of
materials used in the present investigation.

Experimental dynamic testing


in the laboratory

Testing considering SSI

The following procedure is adopted for experimental


dynamic testing in the laboratory.

(a) The small-scale experimental testing carried out in geo-


technical engineering laboratory available at applied
mechanics department of SVNIT, Surat.
(b) The size of soil influencing the dynamic properties
Fig. 1  Experimental testing of monopole of prototype structure under consideration is taken as

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Fig. 2  Experimental testing of


hybrid tower and its connection
details

Table 2  Properties of material 40 m × 40 m × 40 m. To decide the size of soil below


Sr. no. Material property Value Unit
foundation, concept of isobars is used. The stresses at
various points located vertically below the structure
1 Clay with low compressibility as well as lateral distances are calculated. From the
Unit weight 18.2 kN/m3 obtained results of stresses it is observed that up to
Modulus of elasticity 50,000 kN/m2 40 m length and height, the pressure is influenced by
Poisson’s ratio 0.45 windmill; therefore, 40 m × 40 m × 40 m size is decided.
Shear modulus 17,100 kN/m2 The scale factor in the present investigation is 40, so
2 Properties of tower depending on the scale factor, a tank of 1 m × 1 m × 1 m
Modulus of elasticity 2 × 108 kN/m2 size is procured in the laboratory as shown in Fig. 2.
Unit weight 77 kN/m3 (c) The boundaries of tanks are kept smooth to avoid fric-
Poisson’s ratio 0.3 tion between soil and tank during testing. The OMC of
3 Properties of foundation soil is evaluated earlier in the laboratory, so based on
size 0.30 × 0.30 m this, OMC soil is filled in layers of 5 cm and compacted
Modulus of elasticity 2 × 108 kN/m2 to achieve 95% of compaction.
Unit weight 77 kN/m3 (d) The piles having 12 mm diameter and 0.5 m length is
Poisson’s ratio 0.3 inserted in soil and connected properly with base plate
4 Properties of pile of model using nuts as shown in Fig. 4.
Diameter 0.012 m (e) The mono- and hybrid models of tower is erected on
Length 0.5 m soil and proper vertical position is checked using plum
Modulus of elasticity 2 × 108 kN/m2 bob.
Unit weight 77 kN/m3 (f) The electric motor along with its frequency controller
Poisson’s ratio 0.3 is placed on the model. The scaled-down mass of rotor
in the form of circular disk is attached with the axle of
motor as shown in Fig. 3.
(g) The accelerometer and data acquisition system of
national instrument corporation are fixed on the top

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The operational 1P frequency and 3P frequency of genera-


tor in prototype structure is 0.18–0.24 Hz and 0.54–0.72 Hz,
respectively (Nuta et al. 2011). The lower and upper limits of
1P and 3P frequency are selected in the present experimental
investigation. The scale factor decided in the present inves-
tigation is 40; depending on this scaling factor, scaled-down
frequencies to be applied in experimental testing are 70 rpm,
90 rpm, 205 rpm and 275 rpm. As shown in Fig. 1, control-
ler is attached to control rotating frequency of rotor fixed on
the top of the tower. Before performing experimental work
on model, in laboratory, the rpm of rotor and controller is
calibrated so that correct frequencies can be applied in the
experimental work.
Fig. 3  Detail of nacelle and rotor mass The accelerometers are placed in two directions at the top
node as shown in Fig. 2. This accelerometer is connected
with lab view software which gives displacement in time
domain after performing double integration of recorded data.
For obtaining the response of structural system, the mass
of rotor attached with the electric motor is first rotated at
70 rpm. This rotation of rotor mass will create periodic force
in tower structure; the response of structural vibration due
to this force is recorded in the form of acceleration by data
acquisition system and converted in displacement in time
domain using LabVIEW software.
The experiment is repeated for lower and higher ranges of
1P frequency and lower and higher ranges of 3P frequency.
To control the various frequencies to be applied to the rotor,
the percentage of currents is changed as shown in Fig. 1.
After obtaining the response of monopole structural sys-
tem, the model of hybrid tower is fixed on top of the soil as
shown in Fig. 2 and the scaled-down nacelle mass and rotor
mass are secured on top of the tower and data acquisition
systems are connected to the tower. The mass of rotor is
rotated at four different vibration frequencies as discussed
earlier and displacement in time domains is recorded.

Experimental testing considering fixed base

(a) To compare the response of tower under fixed base and


effect of soil stiffness on dynamic response of tower,
the models of monopole and hybrid tower are fixed
using bolts with firm base prepared in the laboratory.
Fig. 4  Detail of pile foundation and its finite element meshing
(b) The rotor mass and mass of nacelle are placed on top
of the tower and accelerometers are attached at the top
node of the model to record displacements as presented node to measure acceleration and displacement in time
in Fig. 3. domain as discussed in earlier sections.
(h) The accelerometers are placed in two directions to (c) The true vertical position of towers is checked using
measure acceleration under dynamic loading. This plumb bob to avoid bending stresses in tower under
system is connected with lab view software to record consideration.
acceleration in time domain. The recorded accelera- (d) Both models of tower are subjected to four operating
tions are converted into displacement in time domain frequencies for required time duration and acceleration
using lab view software. at top joints is measured in time domain using acceler-

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ometers placed on top of the tower. It is converted into FE software for each rotational frequency. The time his-
displacement in time domain using LabVIEW software. tory load case is defined considering specified number
of time steps in sine loading and enough vibrational
Modeling in FE software modes are considered so that modal participation factor
is more than 90%.
In the present research, experimental work is carried out (g) To model the soil, Lysmer and Richart’s method is used
by preparing scaled-down models of prototype structure in and soil stiffness is evaluated and modelled using linear
laboratory and their responses are obtained in the form of link elements given in the software. The spring stiffness
displacement in time domain. To validate the experimental assigned in finite element model is calculated using the
results, numerical simulation of both physical models is car- details as shown in Table 3.
ried out in FE software SAP-2000. (h) The top joint where accelerometer is placed is identified
in FE software and variation of displacement in time
Modeling of monopole tower domain is extracted from the analysis. The detailed FE
model of the tower is shown in Fig. 5.
(a) The walls of monopole towers are modelled using
thin shell element and properties shown in Table 2 are
assigned to model in FE software.
(b) The mass of nacelle and mass of rotor is assigned as
joint mass on top of the tower at CG distances. This
joint is connected with the tower using two joint rigid
links given in FE software, so masses and moments are
transferred to the tower.
(c) To model harmonic dynamic loads of rotor rotating at a
different frequency, sine function given in FE software
is used.
(d) The thickness of base plate is very less compared to
its longitudinal and lateral dimensions, so it is mod-
elled as thin shell element in which shear stresses are
neglected. The size of meshing of plate near the pile is
very fine and it becomes coarser away from pile. This
automatic meshing is given by finite element software
which generates fine mesh near stress concentration
area and coarser mesh in other regions. The details of
generated meshing are shown in Fig. 4.
(e) The piles used in experimental testing are modelled
using the frame element. The geometrical properties
of pile are assigned and material properties as shown
in Table 2 are also assigned to piles.
(f) It is required to model dynamic loads of rotor in FE
software; to model dynamic loads, the sine function
is used. Various parameters such as number of cycles,
number of steps per cycle and amplitude are defined in Fig. 5  Modeling of tower in FE software

Table 3  Spring stiffness as per Direction Spring value Equivalent radius Remarks
Richart and Lysmer
Vertical Kz = 4Grz/(1 − µ) rz = √LB/π Vertical Z-direction
Horizontal Kx = 32(1 − µ)Grx/(7 − 8 µ) rx = √LB/π Sliding in horizontal X- or Y-direction
Rocking Kz = 8Gr3 φx/3(1 − µ) rφx = √LB3/3π Rocking about Y-axis
Rocking Kz = 8Gr3φ y/3(1 − µ) rφy = √LB3/3π Rocking about X-axis
Twisting Kz = 16Gr3 φ/3 rφx = √(l3b + bl3)/6π Twisting about vertical Z-axis

G dynamic shear modulus of soil, µ Poisson’s ratio of soil, K equivalent spring stiffness, r equivalent
radius, L length of the foundation, B width of the foundation

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Modeling of hybrid tower frequencies. The accelerometers are attached at the top of
tower as shown in Fig. 3 which measure the acceleration in
(a) The walls of monopole portion are modelled using shell time domain, which is converted into displacement in time
element and material properties are assigned as pre- domain using LabVIEW software. In the FE simulation, the
sented in Table 2. top node on which the accelerometer is placed is identified
(b) The bottom lattice portion having 12-mm-diameter cir- and variation of displacement in time domain is evaluated.
cular bars is modelled using frame element. The dis- The displacement is maximum at the top of the tower near
placements are checked in all directions for main leg the nacelle; therefore, the node is deiced in experimental
member of tower. The bracing members are also mod- model near nacelle, and data acquisition system is procured
elled using frame elements, but it is restrained against at the identified node and variation in displacement is meas-
displacement in all directions. ured experimentally. The distance of this node from various
(c) The harmonic loads acting on the tower are modelled corner points is measured, and node is identified in finite
using joint masses as discussed earlier. element simulation. The displacement of identified node in
(d) It is required to transfer loads of monopole portion to time domain is evaluated and compared.
lattice portion so proper connection between lattice and
monopole is modelled using two joint rigid links. This Comparison of displacement for monopole system
two jointed rigid links will transfer loads and moments
of upper monopole portion to lower lattice portion of The variation of displacement obtained by experimental and
tower. numerical work for monopole tower is presented in Figs. 6,
(e) The piles below foundation are modelled using frame 7, 8, and 9 for different operational frequencies. Comparing
element and soil stiffness calculated by Richart and the experimental and numerical results obtained for vari-
Lysmer approach is applied at various joints in three ous operating frequencies of tower, it is revealed that with
global directions. Table 3 shows the values of spring increase in operating frequency, displacement increases up
stiffness in different directions by Richart and Lysmer. to 205 rpm and after this frequency, it decreases. The dis-
(f) The detailed FE model prepared for hybrid structural placement increases at the top of the tower up to 205 rpm
system is shown in Fig. 5. and maximum displacement is obtained for 205 rpm because
this frequency is very close to natural frequency of tower;
therefore, some dynamic amplification is observed. The
Results and discussion 275 rpm frequency which is applied to the top of the tower
is not closely matching with the natural frequency of tower,
In the present research, the scaled-down model of pro- so displacement reduces in comparison to other frequen-
totype structure is prepared in the laboratory; it is sub- cies. It is also observed that variation of displacement in
jected to dynamic loading of rotor at various scaled-down time domain obtained from experimental results is closely

Fig. 6  Displacement in time domain for monopole tower at 70 rpm

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Fig. 7  Displacement in time domain for monopole tower at 90 rpm

Fig. 8  Displacement in time domain for monopole tower at 205 rpm

matching with its FE simulation. By studying Figs. 6, 7, in data acquisition system. In higher frequencies, time for
8, and 9, it can be inferred that at lower frequencies, some one cycle is less compared to lower frequencies, so before
noise is observed in experimental values, and there is no structure responds another cycle is applied so noise is not
noise in experimental displacement at higher operating fre- recorded in higher frequencies in experimental work.
quencies. It is revealed that the number of cycles of displace-
ment obtained in experimental work is closely identical to Comparison of displacement for hybrid system
its simulation work.
During experimental work, data acquisition system is After analyzing the monopole tower, the hybrid towers are
used and during recording some noise is observed in lower subjected to various scaled-down operating frequencies
frequencies of vibration. When dynamic loads are applied, of rotor. The displacement in time domain is measured
structure will also respond to dynamic loading of rotor. Dur- experimentally at the top of tower. The analytical values
ing lower frequencies, time taken to complete one cycle is of displacement in time domain are also obtained by its
more; therefore, vibrations of structural systems are recorded FE simulation. The comparison of displacement in time

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Fig. 9  Displacement in time domain for monopole tower at 275 rpm

domain obtained by experimental and its FE simulation is identical with the frequency inputted in the experimental
presented in Figs. 10, 11, 12 and 13. works.
Upon comparing the results of displacement obtained
by experimental and FE simulation work, it is observed Comparison of dynamic response of fixed base
that displacement values and cycles of rotation obtained and soil–structure interaction
in analytical works are closely matching with experimen-
tal work. The displacement values are increasing up to Table 4 shows the comparison of peak displacement
205 rpm frequency and after that the displacement val- obtained considering fixed base and SSI at the base of tower.
ues are decreasing. From the obtained graph, it can be By comparing the results, it is revealed that the displacement
observed that some noise is observed at 70 rpm and 90 rpm at the top of tower increases with increase in frequency up to
but the obtained experimental results are identical to ana- 205 rpm for both structural system and after that displace-
lytical results for higher rotor frequencies of 205 rpm and ment reduces. Upon comparing results obtained by experi-
275 rpm. From the displacement plotted in time domain mental and its FE simulation, it is ascertained that dynamic
it is revealed that output cycles of displacement are also response of monopole structural system is highly dependent

Fig. 10  Displacement in time domain for hybrid tower at 70 rpm

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Fig. 11  Displacement in time domain for hybrid tower at 90 rpm

Fig. 12  Displacement in time domain for hybrid tower at 205 rpm

under influence of soil below foundation. In monopole sys- From the displacement plots, it is revealed that in case of
tem, the displacement under dynamic loads is increased by foundation with soil displacement increase by 150% com-
97–158% in case of soil below foundation compared to fixed pared to fixed base in monopole tower, but displacement
base. This increase in displacement in monopole structural increases only 16% in case of foundation with soil compared
system also increases with increase in operational frequency to fixed base in hybrid tower.
of tower. The results obtained by FE simulation of experi- From the present research, it can be concluded that
mental work carried out in laboratory are identical to results dynamic response of monopole system is strongly depend-
obtained by experimental work, so it can be concluded that ent on stiffness of soil, but it is less dependent on stiffness
experimental methods and scaling methods used to prepare of soil in hybrid towers.
model in the present investigation are correct.
Figure 14 plots the variation in displacement obtained by Response spectra comparison
SSI for both structural systems of tower under influence of
various operating frequencies of tower, and Fig. 15 shows The response spectra of any structural system are the plot
variation of displacement considering fixed base condition. of acceleration vs natural frequency of the structure. This

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Fig. 13  Displacement in time domain for hybrid tower at 275 rpm

Table 4  Comparison of displacement by fixed and support and SSI


Frequency rpm Type of support Monopole Monopole Percentage Hybrid Hybrid Percentage Percentage dif-
experimen- analytical increase in experi- analyti- increase in ference between
tal displacement mental cal displacement experimental and
considering SSI considering SSI analytical result

70 Fixed 2.5 2.4 – 1.01 1.11 – 6.5


70 SSI 4.9 5.15 97 1.1 1.25 8.9 7.5
90 Fixed 5.2 5.6 – 2.5 2.42 – 5.4
90 SSI 11 12 111 2.7 2.5 3.3 8.5
205 Fixed 7.2 7.8 – 3.3 3.46 – 7.8
205 SSI 15.5 17 115 3.4 3.6 3.3 7.3
275 Fixed 1.2 1.4 – 0.6 0.71 – 9.9
275 SSI 3.1 3.4 158 0.7 0.8 16 6.9

Fig. 14  Displacement compari-


son for SSI

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Fig. 15  Displacement compari-


son for fixed support

plot gives idea about the dynamic response of structure acceleration response of hybrid tower is less dependent on
under different excitation frequencies. It depends on mass stiffness of soil below foundation.
and stiffness properties of the structural system, damping of
structure and soil and natural frequency of structure. Fig- Base shear comparison
ure 16 shows the response spectra obtained at top joint for
5% damping for monopole structural system under different Both structural systems are excited by operating frequen-
exciting frequencies for monopole system. Figure 17 shows cies considering soil below foundation. The dynamic loads
response spectra for hybrid system under different exciting of rotor acting at top of tower generates base shear, which
frequencies. is evaluated from FE simulation of tower. The base shear
From the response spectra curve, it can be observed that depends on the natural frequency of tower, operating fre-
acceleration at top of tower is less in hybrid structural sys- quency of tower and damping of structure and damping of
tem compared to monopole system considering soil below soil below foundation. Figure 18 shows comparison of base
foundation. It can also be revealed that acceleration increases shear considering soil for monopole and hybrid structural
by 360% for 205 rpm in monopole tower compared to hybrid system. From graph, it is observed that base shear is less
tower. It is observed that the acceleration values are less in for hybrid system compared to monopole system for all fre-
70 and 90 rpm for both structural systems. quencies. The base shear is 32% higher for 90 rpm and 45%
From Fig. 16, it can be evidently implied that acceleration higher for 205 rpm frequency in monopole system compared
response of monopole system increases under influence of to hybrid system. The value of base shear is approximately
soil below foundation and depends on stiffness of soil, but same for 70 rpm and 275 rpm in both structural systems.

Fig. 16  Response spectrum


curve at the top node of tower
for various operating frequen-
cies for monopole system
considering SSI

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Fig. 17  Response spectrum


curve at the top node of tower
for various operating frequen-
cies for hybrid system consider-
ing SSI

Fig. 18  Comparison of base


shear by FE simulation for
various operating frequency
considering SSI

Conclusions half portion where forces and moments are higher, this tower
has axial stiffness which is more than bending stiffness of
In the present investigation to avoid slenderness effect of conventional monopole tower and it gives less displacement
conventional monopole towers, a new hybrid supporting sys- in hybrid tower compared to monopole tower under working
tem for tall windmill tower is proposed and it is compared operational loads of rotor considering soil below foundation.
with conventional monopole tower system by experimental The values of base shear and spectral accelerations are also
and computational approach considering the effect of soil reduced in hybrid structure compared to the conventional
below foundation. The results of variation of displacement in monopole structure. The effect of soil stiffness below foun-
time domain obtained from experimental works are identical dation is very less in hybrid tower compared to conventional
to its simulation work which confirms that methods adopted monopole tower structures due to its higher axial stiffness.
in experimental work and numerical simulation works are Hence, the new hybrid structural systems are recommended
accurate. From the present investigation, it can be concluded for windmill towers having higher hub heights subjected to
that hybrid towers are provided with lattice system in lower operational dynamic loading of rotors in case of soft soils
below foundations.

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Acknowledgements The author would like to show their appreciation Kaveh, A., & Sabeti, S. (2018b). Structural optimization of jacket
to the department of applied mechanics, Sardar Vallabhbhai National supporting structures for offshore wind turbines using colliding
Institute of Technology, Surat, India, for providing laboratory facilities bodies optimization algorithm. The Structural Design of Tall and
and other instruments for this research. The authors also show their Special Buildings, 27(13), e1494.
appreciation to Nuta et al. (2011) for using various data of windmill Kaveh, A., & Sabeti, S. (2018c). Optimal design of monopile off-
tower in present investigation from their research work. shore wind turbine structures using CBO, ECBO, and VPS algo-
rithms. Scientia Iranica Transaction A, Civil Engineering, 26(3),
Funding This study has not been funded from any funding agencies. 1232–1248.
Kaveh, A., & Sabeti, S. (2019). Optimal design of jacket supporting
structures for offshore wind turbines using enhanced colliding
Compliance with ethical standards bodies optimization. International Journal of Optimization in
Civil Engineering, 9(1), 129–145.
Conflict of interest On behalf of all authors, the corresponding author Lombardi, D., Bhattacharya, S., & Wood, D. M. (2013). Dynamic
states that there is no conflict of interest. soil-structure interaction of monopile supported wind turbines in
cohesive soil. Soil Dynamics and Earthquake Engineering, 49,
165–180.
Nuta, E., Christopoulos, C., & Packer, J. A. (2011). Methodology for
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