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Article history: In this study, a mixed CFD (Computational Fluid Dynamics) and BEM (Blade Element Momentum
Received 20 September 2012 Method) analysis is implemented for simulating the flow field around a wind turbine rotor to predict the
Received in revised form aerodynamic performance such as the Power Curve diagram and the forces and moments imposed on
26 April 2013
the rotor blades that are essential in structure and/or aeroelastic design. The present approach requires
Accepted 16 June 2013
Available online 22 July 2013
considerable less computational time and memory than three-dimensional simulation of a wind turbine
rotor by merely CFD methods, while retains the desirable accuracy. This work consists of two parts:
Keywords: 1—calculating 2D aerodynamic coefficients of several spanwise sections of the blades by CFD methods,
Wind turbine using Fluent commercial software. 2—Simulating 3D-flow field through the wind turbine rotor using the
BEM
BEM technique. To validate the current approach, the Combined Experiment Phase II Horizontal Axis
CFD
Wind Turbine known as NREL Phase II Rotor is used. The comparison indicates that the combination of
Turbulence
CFD and BEM methods is much faster than merely CFD approaches while accurate enough to be used for
engineering purposes.
& 2013 Elsevier Ltd. All rights reserved.
0167-6105/$ - see front matter & 2013 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.jweia.2013.06.006
30 V. Esfahanian et al. / J. Wind Eng. Ind. Aerodyn. 120 (2013) 29–36
The presented article consists of two parts: In the first part, the results (Tangler, 2002), especially in post-stall region. Such a
domain construction, grid generation and numerical approach for discrepancy motivated us to derive the aerodynamic coefficients
calculating two-dimensional aerodynamic coefficients are described. of the airfoil by CFD simulation.
Then the aerodynamic coefficients are calculated via CFD methods
using Fluent commercial software, and the 2D results are compared
with experimental wind tunnel data. The second part includes the 3.1. Grid generation
3D simulation (based on the tabulated two-dimensional aerody-
namic coefficients obtained in the first part) of a benchmark wind The construction of the computational domain and grid gen-
turbine using a modified BEM technique. Finally the 3D results are eration are performed by the use of Gambit commercial software.
discussed and the numerically acquired power curve of the turbine is It is far obvious that uncertainty in geometrical accuracy may
compared with the experimental data provided by wind tunnel test lead to inconsistent CFD results. According to Gatski's study
of the full scale turbine in NASA Ames research center. (Gatski, 1996), the details of the airfoil shape are important factors
in evaluating whether a given turbulence model can predict a key
aerodynamic characteristic of the airfoil or not. Also it was noticed
2. Experimental test case by Guilmineau et al. (1997) that interpolation errors may result in
pressure oscillation on the leeside of the airfoil. Therefore, the
The experimental data used for comparison, is obtained from the airfoil shape is constructed by fitting a NURB function throughout
NREL Combined Experiments Phase II (Butterfield et al., 1992a, b). the 67 points given in Ref. Somers (1997).
This turbine is a fixed pitch, 3 bladed Horizontal Axis Wind By choosing a density based solver and its appropriate far-field
Turbine (HAWT) that has a rated electrical power of 19.8 kW. The boundary condition, enables us to use smaller computational
downwind rotor has a diameter of 10.06 m, hub height of 17.03 m, domain without losing numerical accuracy.
cut-in wind speed of 6 m/s, zero tilt angle and rotates at constant As it is illustrated in Fig. 2, outer boundary of the computa-
rotational speed of 71.63 rpm. Blades are untwisted with constant tional domain is in the form of a cut conical shape in order to
chord length of 0.4572 m and uses S809 airfoil as the cross section construct a C-type mesh for better simulating the wake region
along the spanwise direction with some modifications towards the after the separation of the flow over the airfoil. The outer
root to blend with the hub spar. Blade set angle (pitch angle) was boundary is 5 airfoil chord lengths (5c) far from the airfoil leading
12 deg according to settings of NREL Phase II Rotor experiments. edge. The base of the conic is 10c long which is expanded equally
The present test case is a highly instrumented benchmark. Each at each side of the trailing edge of the airfoil.
blade has flush mounted pressure taps in several radial locations; After a careful study resulting into the final grid with 195 cells
also the total pressure is recorded by pressure probes at four radial along the perimeter of the airfoil, and 75 cells normal to the airfoil
stations. The rotor bending loads, torque and angle of attack are surface including 20 layers of cells close to the wall, in a boundary
also measured in several spanwise stations. layer type of mesh with a growth factor equal to 1.1 (the boundary
For non-yawed rotor and steady (time averaged) conditions, layer mesh is visible in Fig. 3). The normal spacing at the wall is
NREL provides the power curve of the turbine as shown in Fig. 1. stretched to give y+≤3 (the first grid node spacing from the wall is
0.4 mm and the total boundary layer mesh depth is 22.9 mm), a
range that is appropriate for turbulence modeling with Enhanced
3. Calculating 2D aerodynamic coefficients Wall Treatment (EWT).
Two-dimensional computational mesh is a structured multi-
Several wind tunnel tests were carried out for S809 airfoil at blocks C-type grid (Figs. 2 and 3), that contained totally 23,625
the Delft University of Technology (DUT), Colorado State University cells. Attempts are made to have minimum aspect ratio changes in
(CSU) and Ohio State University (OSU). However, there are some grid spacing in the boundary layer region. Of course due to low
level of discrepancy and difference between the three wind tunnel
Fig. 1. NREL Phase II Rotor power curve (Shepers et al., 1997). Fig. 2. Computational grid (“c” represents the airfoil chord length).
V. Esfahanian et al. / J. Wind Eng. Ind. Aerodyn. 120 (2013) 29–36 31
Fig. 4. Transition location at the lower side of the airfoil determined by DUT
experiments (Somers, 1997).
Fig. 3. Close-up view of the grid around airfoil and its trailing edge.
Fig. 6. Decomposed zones for different laminar–turbulent treatments. Fig. 7. Numerical drag curves for S809 airfoil.
Fig. 9. Numerical lift curve in comparison with DUT and OSU (Gregorek et al., 1991) Fig. 11. Numerical lift curve in comparison with CSU wind tunnel tests at
wind tunnel tests at Re¼ 1.0 106. Re¼ 0.5 106.
Fig. 10. Numerical drag curve in comparison with DUT and OSU (Gregorek et al., Fig. 12. Numerical pressure drag curve in comparison with CSU wind tunnel tests
1991) wind tunnel tests at Re¼ 1.0 106. at Re¼0.5 106.
OSU results (lift and pressure drag) become more reasonable 4.1. Classical BEM method
(Figs. 9 and 10). As shown in Figs. 11 and 12, CSU experiments at
Re¼0.5 106 confirm the numerical results (an average error of BEM method couples the one-dimensional momentum analysis
6%). The numerically calculated pressure coefficients also show for an ideal wind turbine with the geometrical and aerodynamic
great accordance (less than 1% error) with DUT experiments both parameters of the blades. The ideal wind turbine is assumed to
in laminar and turbulent regions (Figs. 13–16). have a permeable disk instead of rotor that is frictionless and
implies no rotational velocity component in the wake (Hansen,
2008). These assumptions are then corrected with some modifica-
tions to this theory.
4. Three-dimensional simulation In the BEM method, the blade is divided into some radial
stations, and then all the computations are carried at each section
A numerical code is developed for converting the 2D calculated separately (BEM method is described by detail in Ref. Hansen
and tabulated aerodynamic coefficients into three-dimensional (2008) for further study). In this study, in order to increase the
results, in order to simulate the flow field through the rotor. This number of sections toward the tip and root of the blade where the
code uses the classical Blade Element Momentum (BEM) method most variations occur in flow parameters, each blade is decom-
with several corrections and modifications. posed to 39 radial sections by the following cosine distribution
34 V. Esfahanian et al. / J. Wind Eng. Ind. Aerodyn. 120 (2013) 29–36
Fig. 13. Pressure distribution around S809 airfoil at AOA ¼ −0.011, Re¼2 106. Fig. 15. Pressure distribution around S809 airfoil at AOA ¼ 5.131, Re¼ 2 106.
Fig. 14. Pressure distribution around S809 airfoil at AOA ¼ 1.021, Re¼2 106. Fig. 16. Pressure distribution around S809 airfoil at AOA ¼ 9.221, Re¼ 2 106.
Fig. 17. Distribution of 2D sections along the span via a cosine function.
1 1
a′ ¼ ð7Þ a¼ 2
ð9Þ
4 sin ϕ cos ϕ=ðsC T Þ−1 4F sin ϕ=ðsC N Þ þ 1
5. Conclusion
where
Acknowledgments
2
4F sin ϕ
K ¼ :
sC N The authors would like to thank Vehicle, Fuel and Environment
Research Institute (VFERI) of university of Tehran and Iranian
3 When the flow begins to separate on a rotating wing; the Organization of Renewable Energy (SUNA) for the support of the
Coriolis force in the spanwise direction becomes significant present work.
and tends to postpone the stall occurrence. To take into account
the blade stall behavior, the numerical BEM code utilized the
Du-Selig stall delay model. Du and Selig (1998) developed References
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analysis to determine the effects of rotation in boundary Bertagnoliio, F., Sorensen, N., Johansen, J., Fuglsang, P., 2001. Wind Turbine Airfoil
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Butterfield, C.P., Musial, W.P., Simms, D.A., 1992a. Combined Experiment Final
(1998).
Report—Phase II, NREL TP-422-4807.
Butterfield, C.P., Musial, W.P., Simms, D.A., 1992b. Combined Experiment Phase I
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model. These results as illustrated in Fig. 20 are compared against II Combined Experiment Rotor, AIAA Paper, AIAA-2000-0038.
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AIAA Paper, AIAA-97-0973.
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