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Energy 201 (2020) 117659

Contents lists available at ScienceDirect

Energy
journal homepage: www.elsevier.com/locate/energy

Peak lift-to-drag ratio enhancement of the DU12W262 airfoil by


passive flow control and its impact on horizontal and vertical axis
wind turbines
Sercan Acarer
_
Department of Mechanical Engineering, Faculty of Engineering and Architecture, Izmir _
Katip Çelebi University, Izmir, Turkey

a r t i c l e i n f o a b s t r a c t

Article history: Recent studies have revealed that passive leading-edge slots on the pressure side has the potential to
Received 30 November 2019 increase both the peak and overall CL/CD of airfoils and may possess an advantage over active methods.
Received in revised form This work pursues application of such novel slots to the modern DU12W262 airfoil with a flexible slot-
14 April 2020
shape parametrization coupled with an optimizer to allow other slot concepts as well (suction side and
Accepted 16 April 2020
trailing edge slots). Experimentally validated Computational Fluid Dynamics (CFD) simulations are
Available online 23 April 2020
employed for this purpose. It is shown that 16% peak CL/CD improvement and overall a-CL/CD rise are
observed without any penalty in stall range. Implications of these are demonstrated on Horizontal- and
Keywords:
Passive flow control
Vertical-Axis Wind Turbines (HAWT and VAWT) by CFD. It is shown that, HAWT peak Cp of increases by
Slot 3.2%. Alternative BEM simulations predict this as high as 7.5%. For the VAWT, the peak Cp remains un-
Airfoil changed, however high tip-speed-ratio (l > 3, low wind speed) Cp increases between 3.5 and 9.6%
HAWT throughout the operational range. This may directly reflect into VAWT urban operation. In summary, the
VAWT concept is highly successful in improving peak and overall CL/CD of a modern airfoil, and this yields to
Wind turbine significant enhancements in both HAWTs and VAWTs.
© 2020 Elsevier Ltd. All rights reserved.

1. Introduction distances [10,11]. The number of journal citations to VAWT’s has


increased from 14 in 2006 to 1600 in 2016 and the number of
Wind energy is progressively becoming more imperative as published articles has increased by a similar factor [12].
marked by increasing number of scientific and industrial ad- Several flow control techniques apart from airfoil control are
vancements towards the beginning of 2000s [1]. Modern three- recently successfully applied to HAWTs and VAWTs. Passive-pitch-
bladed propeller-type turbines, also known as the horizontal axis control blades either with deforming blades [13] or passive
wind turbines (HAWT), are the industry standard for large scale mechanisms [14], external flow control casings [15], placing the
power production for decades due to superior efficiency, wider turbines near structures [16] or partially blocking specific regions of
operational range and reliability. Alternative crosswind-axis tur- turbines [17]. These alternative methods have been shown to
bines are generally classified as vertical axis wind turbines significantly improve peak efficiency or starting torque of the
(VAWT’s) and among these, the Darrieus-based concepts are the baseline turbines. Nevertheless, the flow control methods on airfoil
most promising one [2]. Even if such turbines are known till 1930’s level towards applications in HAWTs and VAWTs have been more
[3] and early SANDIA Lab research of 1970s [4e6], they have been extensively studied due to its fundamental effect on the turbines.
recently rediscovered mainly due to their capability to capture Sasson and GreenBlatt [18] experimentally investigated single
wind from any direction, suitable for urban areas and farm con- and double-sided pulsed leading edge blowing on isolated
figurations [7]. Moreover, such turbines are suitable for marine NACA0012 blades. Wind tunnel measurements of isolated airfoils in
environments and substantial work has been done to investigate Rec range 100k-480k with and without flow control were used to
[8,9] and improve hydro VAWT turbines and farm arrangements by estimate corresponding Cp values when placed on a H-Type Dar-
analyzing several parameters such as different airfoils and turbine rieus turbine with solidity (s ¼ Nc/D) range 0.05e0.2. Blade
element momentum theory was used to compute turbine perfor-
mance and it was shown that, after accounting for the driving
E-mail address: sercan.acarer@ikcu.edu.tr.

https://doi.org/10.1016/j.energy.2020.117659
0360-5442/© 2020 Elsevier Ltd. All rights reserved.
2 S. Acarer / Energy 201 (2020) 117659

Nomenclature m Dynamic viscosity [Pa.s]


N The number of blades
a Airfoil angle of attack [degrees] Rec Chord-based Reynolds number
c Airfoil chord length [m] R, D Turbine outer radius and diameter, respectively
cm Steady blowing momentum coefficient Rg Ideal gas constant for air, 287 [J/(kg.K)]
Cp Turbine power coefficient s Solidity
CT Airfoil torque coefficient q Setting angle for the HAWT blades or angular
CL, CD Airfoil lift and drag coefficients, respectively position for the VAWT [degrees]
CFD Computational fluid dynamics u Angular speed of the wind turbine [rad/s]
d Flap deflection angle in the slot blowing validation r Density [kg/m3]
case [degrees] T Torque [N.m]
H Turbine height [m] Ts Static temperature [K]
HAWT, VAWT Horizontal and vertical axis wind turbines, u Velocity [m/s]
respectively Uref Reference velocity, uR/2 for HAWT, uR for VAWT [m/
l Turbine tip speed ratio (uR/U∞) s]
M Mach number based on Uref U∞ Wind speed [m/s]

power for the flow control, net efficiencies at high tip speed ratios numerically investigated the effect of Gurney flap (or also called as
(l~4e4.5) do not increase, including the peak value. However, ef- microtab) on a HAWT. This is a thin plate normal to camber, placed
ficiencies at low l (<3.5, off-design operation) significantly in- near the trailing edge. It is shown that up to 17% power output
creases. Further experimental investigation by control with improvement is observed for turbines deployed in low-wind-speed
dielectric barrier discharge (DBD) plasma actuators [19] on a two- sites.
bladed H-Type Darrieus turbine with symmetrical NACA0015 Another promising concept is the passive slots in blades. In a
blades, a high solidity of s ¼ 1.25 and low Rec (<212k) also shown to 2016 publication, towards application in HAWTs, Belamadi et al.
produce ~40% efficiency improvement. The up-scaled and [28] numerically investigated leading edge slots opened to suction
controlled turbine (s ¼ 0.24 and similar Rec) also expected to pro- side (upward slot) for S809 airfoil for Rec ¼ 1  106. Even if lift
vide similar improvements over the non-controlled one with DBD improvements are observed, the drag penalty reduced lift-to-drag
plasma power only corresponding to 3.3% of the turbine power. In ratio at a lower than around 10 . Therefore a-CL/CD slope unfa-
parallel, Velasco et al. [20] and Zhu et al. [21] investigated zero net vorably reduces. A following publication in 2017 by Moshfeghi et al.
mass flux actuators numerically for a three-bladed turbine with [29] investigating similar slots confirmed these findings. In a 2018
similar findings regarding to applicability at low l. Another inter- publication, Beyhaghi and Amano [30] both numerically and
esting concept is co-flow jet, suction air from suction side trailing experimentally studied leading edge slots in the thin NACA4412
edge and blowing it from suction side leading edge. Xu et al. [22] airfoil, where exit is given near to trailing edge of the pressure side
investigated such case numerically for applicability towards (downward slot). For Rec ¼ 1.6  106, it was shown that, the lift of
HAWTs. A significant rise in CL and drop in CD is observed at all the airfoil can be increased without any penalty in drag, which is
angle of attacks (a), increasing turbine power even when pumping highly promising for both HAWTs and VAWTs. Another promising
power is included. research is published by Prince et al. [31] in 2017 for application
Sagharichi et al. [23] studied blade pitch (set angle) effect on H- towards HAWTs, who experimentally studied skewed passive jet
type Darrieus turbines for different solidities to optimize local blowing holes on NACA 23012C and NACA 632e217 airfoils to serve
blade angle of attack and minimize vortex shedding strength to aid as vortex generators at Rec range 0.27  106e1.3  106. Although no
rear blades. It was shown that while active pitch control signifi- CL/CD improvement at low a is observed, max CL increases towards
cantly enhances turbine performance (more than 10%), passive higher a and the drag bucket is widened.
preset pitch has a smaller effect. Even for this case, Rezaeiha et al. Design optimization of wind turbines by computer simulations
[24] have shown in a CFD framework that 5% increase in efficiency of various fidelities are exercised for a long time. Fuglsang and
is possible with the preset pitch, in line with the results of Madsen, in their 1999 work [32] considered multi-disciplinary
Sagharichi et al. optimization of a HAWT by using gradient-based optimizers
However, active flow control methods, such as the ones cited coupled with preliminary design tools for structural durability,
above, require additional complexity, weight, maintenance and aerodynamics and noise. By parametrizing the airfoil and turbine
overall cost; therefore, may not be feasible industrially. Zhu et al. parameters, power output, durability, noise, service life and reli-
[25] recently reviewed modern airfoil passive flow control methods ability are successfully optimized while satisfying the constraints.
including leading edge micro cylinder, slots, Gurney flaps, thin plate Clifton-Smith and Wood [33] considered the self-starting capability
at trailing edge, passive movable flaps, leading edge serrations, of HAWTs as well as design operation efficiency. By using a sto-
tilted blade, J-shaped airfoil, airfoil with cavity, variable droop chastic genetic algorithm and blade element/momentum theory for
leading-edge, adaptive blades, leading edge slat, non-circular gap, aerodynamic performance and starting time, power output is
flow-deflecting airfoil and vortex generators. Among these, Wang increased by 10% while starting time decreases by a factor of 20.
and Zhuang [26] numerically investigated sinusoidal leading edge Chan et al. [34] employed 2D CFD to evaluate the objective function
serrations in a two-bladed H-type Darrieus turbine with NACA0018 for performance optimization of a Savonius rotor by Genetic Al-
airfoils in order to create counter rotating vortices to cope with gorithm (GA) with 33% performance improvement. More recently,
dynamic stall. At the serration configuration of 0.0025c height and Sessarego et al. [35] considered a whole HAWT geometry. By using
0.33c or greater wavelength, turbine efficiencies are estimated to vortex particle method, a quick model capable of simulating flex-
increase at all l range, including around 20% increase in the ible rotors and a Design of Experiment (DoE), Neural Networks are
maximum efficiency point. Ebrahimi and Movahhedi [27] used to establish a metamodel required for the gradient-based
S. Acarer / Energy 201 (2020) 117659 3

optimizer. At the end, turbine performance is increased by an


optimal geometric curve for the blades. Chehouri et al. [36] thor-
oughly reviewed the most critical objectives, issues and optimiza-
tion methods in the published literature for wind turbine
optimization, proving the successful and established use of design
optimization in wind turbine design.

1.1. Novelty and scope


Fig. 1. Delft DU12W262 airfoil [37] and the ‘slot’ concept considered [30].

Having reviewed some important active or passive flow control


studies for HAWTS and VAWTs, the leading edge serrations, turbines are presented in Table 1. Here, the chord-based Reynolds
downward-directed slots, jet vortex generators and some other number, Mach number and solidities (s) for HAWT and VAWT are
passive methods seem to offer promising performance improve- defined by Equations (1)e(4), respectively.
ments without additional complexity, energy input and cost. In this
study, the downward-directed (L-shaped) slot (channel) concept r:Uref :c
preliminarily studied recently by Beyhaghi and Amano [30] for
Rec ¼ : (1)
m
isolated NACA4412 airfoil is elaborated. However, the slot param-
eters of interest are kept flexible to investigate different slot con- Uref
cepts (upward slot, downwards slot, trailing edge blowing) as well. M¼ pffiffiffiffiffiffiffiffiffiffiffi: (2)
usound ¼ gRg T
Delft DU12W262 airfoil, originally optimized for VAWTs recently
[37], is selected as the baseline (non-slotted) airfoil profile for the
investigation due to its high performance and high relative thick- N:c
sHAWT ¼   (3)
ness (26.2% relative to the chord), favorable for structural durability. 2:p: R=2
Computational Fluid Dynamics (CFD) simulations are employed Halfspan
as the principal tool and it is validated against recently published
experimental data of CL, CD of the same baseline Delft DU12W262 N:c
airfoil without slots. Moreover, experimental validation of the CFD sVAWT ¼ (4)
2:R
for slot blowing is also presented. Good agreements between the
experimental data and CFD are observed. Moreover, discretization The VAWT parameters are extracted from Ragni et al. [37]. The
error analysis by Richardson Extrapolation and time step de- turbine has 3 blades with a solidity of 0.1. Airfoil’s Rec is 1  106.
pendency results are presented. The CFD simulations coupled to a There is some compressibility since Mach number (M) is around
genetic algorithm optimizer and response surface (Kriging) is used 0.176. This is retained and modeled in the Computational Fluid
to obtain optimal slot parameters towards maximization of CL/CD Dynamics (CFD) simulations for better consistency with the
ratio at the linear region of the a-CL/CD curve. The implications of experimental data provided by Ragni et al. [37] which also has a
these are demonstrated on representative HAWT and VAWT tur- similar M. The HAWT parameters are also similarly selected as
bines. Therefore, 3 separate CFD computational domains are presented in Table 1, except for M, which is half of the VAWT value.
considered for the isolated airfoil (steady flow), HAWT (steady flow This is because the HAWT 2D mid-span has half of the turbine
with linearly moving reference frame motion and linear period- rotational velocity while the 2D section of the VAWT blade has the
icity) and VAWT (fully transient flow with moving mesh) models. full rotational speed of the turbine (see Fig. 2). Therefore, both Rec
Moreover, Blade-Element-Momentum (BEM) Model is also and M numbers could not be matched at the HAWT mid-span
considered as a supplementary analysis for the HAWT efficiency (however, they match at the HAWT tip). However, since the Mach
prediction at the Appendix. number has a minor effect and HAWT and VAWT are investigated
In summary, the success of the novel slot concept in improving independent of each other, this is not a concern. In order to match
peak and overall a-CL of a modern high-performance airfoil without Reynolds number for the HAWT, the chord is doubled. Also, the
compromising stall range, and the demonstration of the perfor- HAWT solidity is 0.127, which is slightly higher than the VAWT
mance rise of such enhanced airfoils utilized both in HAWT and solidity due to definition difference.
VAWT turbines are sought in this work. The detailed simulations
specifically aim at providing reliable data, with a total computa- 2.2. The three separate computational domains
tional time of more than 6 months in a modern workstation with 28
CPU processors. These efforts are expected to contribute to the al- The 3 separate computational domains for the isolated airfoil
ternatives for simple passive flow control of wind turbines. (steady flow), 2D HAWT (steady flow with linearly moving refer-
ence frame and linear periodicity) model and 2D VAWT model
2. Computational modeling (fully transient flow with moving mesh) are presented in Fig. 3. The
first two models are similar in terms of the domain shape, except
2.1. The blade and the turbines considered the HAWT model cross-wind direction (tangential to the rotational
direction, or vertical direction in the figure) are limited to the mid-
The modern Delft DU12W262 airfoil [37] selected for its high span pitch between two adjacent HAWT blades. Linear (trans-
performance and structural durability is presented in Fig. 1. It is a lational) periodicity and upwards moving reference frame motion
tailored and cambered airfoil with a high relative thickness of is assumed to model multiple HAWT blades. This distance is higher
26.2%, which is at chord-wise position of 37%. The figure also pre- in the isolated airfoil model with frictionless end-walls to approach
sents the ‘slot’ or ‘channel’ concept [30] considered in this paper. an infinite domain. The VAWT model, on the other hand, is different
Apart from the isolated airfoil, the schematic and two-dimensional since it embodies 3 airfoils and a tower cylinder at the center inside
representations of the horizontal (HAWT) and vertical (VAWT) axis a rotating domain modeled by moving mesh approach. A non-
wind turbines that employ DU12W262 airfoil are presented in conformal interface is employed between the rotating domain
Fig. 2. The non-dimensional design parameters for the considered and the surrounding stationary domain. The guidelines described
4 S. Acarer / Energy 201 (2020) 117659

Fig. 2. HAWT and VAWT definition and their two-dimensional representations.

Table 1 consider actual operation). Validity of those closure models are


The parameters for HAWT and VAWT considered in this study. presented in the next section. Energy equation is also solved for
HAWT VAWT temperature to obtain density. Cell-centered finite volume method
No. of Blades (N) 3
is employed to numerically solve the governing equations. For the
Solidity (s) 0.127 0.100 interpolation of advection terms, Second-Order Upwind Schemes
Rec based on Uref 1  106 are employed for all the equations. Even if temperature effects are
M based on Uref 0.088 0.176 small at around M ¼ 0.2, specific heat and viscosity are modeled as
temperature dependent for higher accuracy by polynomial and
Sutherlands formulation, respectively. Details of the numerics can
by Balduzzi et al. [38] are considered when performing the VAWT be found in Fluent Theory Guide [39]. Care is taken for convergence,
simulations. where scaled residuals defined by Eq. (5) (based on discretized
ANSYS Mesher and Fluent 19.1 is used to create unstructured nodal equations) are expected to fall at worst below 105 and the
mesh and numerically solve the flow fields. Even if the flow is low global quantities like lift, drag, torque are observed over a long
speed, compressibility may not be completely neglected as Mach interval, and those are expected to converge within 0.1% and
number is close to 0.2. Moreover, the benchmark airfoil experi- without any statistical rise and fall trend. The isolated airfoil and
mental data of Ragni et al. [37] have a similar Mach number and no HAWT models assume steady-state formulations. However, the
correction was made for the compressibility effects. Therefore, ideal latter employs moving reference frame to consider blade rotation, a
gas model is used for consistency. A sensitivity analysis is con- sufficient and standard approach since the change of the blade
ducted that disregards compressibility. Lift was affected by angular position does not affect the relative flow field in the HAWT
maximum 1.3%, and in many cases by 0.5% relative to the incom- model which considers all-together moving blade cascades. The
pressible model. Reynolds-Averaged Navier-Stokes (RANS) Equa- VAWT model, on the other hand, must capture the true transient
tions are solved, where the Reynolds stresses are modeled by the flow field since the changing blade angular positions affect relative
well-known Boussinesq turbulent viscosity assumption. In this airfoil positions, therefore the flow field. In this regard, one rotation
regard, Spalart-Allmaras (SA) model is compared with the SST is divided into 104 time steps. Therefore, one time step captures
model and ultimately utilized to model fully-turbulent boundary 0.036 VAWT rotation. Courant number (ui*Dt/Dxi, i ¼ 1, 2, 3) is
layer flows (to consider forced transition or surface with dust to generally below 1, while maximum local value is less than 50. This
S. Acarer / Energy 201 (2020) 117659 5

Fig. 3. The three separate computational domains for a) isolated airfoil (steady flow), b) HAWT (steady flow with upwards moving reference frame and linear periodicity), c) VAWT
(fully transient flow with moving mesh) models. D is 7.5 m.

is also a recommended value by Balduzzi et al. [38] and the effect of the wall-normal direction, after which smooth transition with the
time step and typical solution times are presented later. regular mesh is ensured. This mesh structure is presented in Fig. 4
particularly for the VAWT model with three airfoils and center
P tower (for the domain presented in Fig. 3c) and the mesh around
aneighbour *4neighbour
the airfoils are identical for the remaining two models (Fig. 3a and
R4 ¼ All cells
P ð4 ¼ ui ; T and turbulent termsÞ: b) as well.
acenter *4center
All cells
(5)
2.3. CFD reliability and experimental validation
Finite volume meshes of identical sizes are created around the
airfoils for the three separate computational domains presented in Fig. 5a presents discretization error estimate based on
Fig. 3a, b and c. That is, stream-wise length of the elements along Richardson extrapolation [40,41] for the isolated airfoil model,
the airfoil walls is kept 1/420 of the chord length and 1/2500 of the Fig. 3a. However, since the mesh and Reynolds number (based on
chord length inside the slot. The first node’s yþ is kept around 1, relative velocity) are perfectly identical for the HAWT and VAWT
and 55 quadriteral boundary layer elements grow at a rate of 1.1 in models of Fig. 3b and c, respectively, this discretization error
6 S. Acarer / Energy 201 (2020) 117659

Fig. 4. Computational grid particularly presented for the 3rd computational domain created for the VAWT model which has 3 airfoils and a tower cylinder at the center, as
presented in Fig. 3c. An identical mesh density is also shared by the 1st (isolated airfoil model) and 2nd (HAWT model) computational domains presented in Fig. 3a and b. They are
not repeated for convenience.

analysis also roughly valid for these two models as well. The seems that its actual accuracy is closer to first order. This indicates
selected mesh density is the finest one in the figure (around the discretization error reduces with the first power of mesh
200*103 vol for the case with the baseline airfoil, without slot, and refinement (i.e. reducing the mesh size by half also reduces dis-
double of this for the case including slots). It is evident that a very cretization error by half). Therefore, more finite volumes are
fine mesh density is used such that discretization error is very low, required compared to an actually second order accurate scheme for
and further refinement does not change overall results. Even if the the same high accuracy and low numerical diffusion. The difference
Second Order Upwind scheme embedded in ANSYS Fluent [39] is between formal and actual accuracies are expected and has been
employed for the simulations, which is second order formally, it reported in the literature previously [40,41]. In order to
S. Acarer / Energy 201 (2020) 117659 7

Fig. 5. (a) Predicted mesh discretization error as a function of mesh size. (b) Azimuthal variation of torque generated by a single VAWT blade for two different time step values with
a mesh of around 1 millions as presented in Fig. 4 (c) Azimuthal variations of the maximum and surface-averaged first-layer grid y þ height on the airfoil surface. (d) Azimuthal
variations of the maximum and surface averaged CFL number on the rotating domain zone.
8 S. Acarer / Energy 201 (2020) 117659

compensate for this, conservatively high number of volumes are


employed. Therefore low discretization errors are observed with
the number of volumes employed, as indicated in Fig. 5a.
Fig. 5b demonstrates the effect of time step on the VAWT model
(see Figs. 3c and 4), which has a mesh size of around 1 million based
on the same density with the isolated airfoil model. Two simula-
tions with current time step (104 time steps per revolution) and half
of the time step (2*104 time steps per revolution) are compared
when statistically stable VAWT operations are ensured. (average
torques between successive revolutions are similar within 1% dif-
ference). Azimuthal variations of the torques generated by single
VAWT blades for the two cases shows that the selected time step is
an appropriate choice. For convergence from the initialization, 30
revolutions are required for the VAWT so that average torque
changes much less than 1%. Fig. 5c presents maximum and surface-
averaged y þ variations over a VAWT rotation for the first-layer grid
height over a single airfoil surface. It is evident that, even the
maximum y þ value does not exceed 0.7, while the surface averaged
y þ does not exceed 0.2, both of which are well below yþ<1.
Therefore, considering a growth rate of 1.1 for the boundary layer
mesh, turbulent boundary layer can expected to be well-resolved.
The steady simulations of isolated airfoil and 2D HAWT simula-
tions have identical values and the same conclusions can be made.
Finally, Fig. 5d presents the maximum and average CFL values on
the rotating domain zone as a function of VAWT azimuthal position Fig. 6. Comparison of CFD and experimental data of DU12W262 [37] and NACA0018
q. Even if the local peak CFL goes as high as around 30, average CFL [42] at Re ¼ 1  106, (a) a-CL, (b) a-CD.
values are well-below 1 in most of the regions. These values are
assessed to be acceptable for VAWT simulations such that a peak
CFL of around 40 is ‘definitely’ acceptable for limited number of
FL;D
cells in the literature [38]. CFL condition is irrelevant for the iso- CL;D ¼ (6)
1:r:U 2
lated airfoil and HAWT simulations since steady-state simulations 2 relative :c:L
are carried out for these analyses.
Intel Xeon E5 2680 v4 CPU is employed in parallel mode (up to
28 cores) for calculations. Typical time for steady state calculations
is around 0.5e1 h. It is more than a week for transient calculations 2.3.1. Validation of the passive flow control by active slot blowing
due to the need to wait for statistically stable operation and flow control experiments
convergence at each time step. These long times are due to fine The CFD methodologies are already validated against experi-
mesh structure, low time step values and low iteration under- mental data for airfoils without flow control. This sub-section aims
relaxation factors. In total, simulations in this study lasted around to validate the flow control feature embedded to an airfoil. For this,
6 months. Therefore special attention is given to provide reliable the experimental data of Seifert et al. [45] is used. In this experi-
CFD data. ment, the last 25% chord of NACA0012 airfoil is considered as a
Fig. 6 compares lift and drag coefficients of DU12W262 airfoil, deflectable flap. Blowing occurs at the upper side of the flap hinge.
defined by Equation (6), predicted by CFD and experimental data The geometry and the computational mesh are presented in Fig. 7.
[37]. Moreover, the same comparison is also included for NACA0018 Only the steady blowing results are considered at deflection angle
airfoil data [42]. The SA model seem to predict the turbulent case (d) of 20 at cm of 0.1, defined by Eq. (7):
denoted by “forced transition” decently well, though there is some
over-estimation of CL and underestimation of CD at high a. How-  w  u 2
jet
cm ¼ 2 slot (7)
ever, the discrepancies are probably due to way in which forced c U∞
transition is created in the experimental data. Since zigzag tapes
near the leading edge (at 2% chord) are used in the experiments, the where wslot is the slot height. In the experiments, physically, the
evolution of turbulence is slightly different than the CFD model, in chord is 365 mm. Slot height is 1.5 mm. For the tested Rec of
which there is no zigzag tapes but a fully turbulent boundary layer 1.5  105, the wind speed is around 6 m/s. Therefore, the blowing
is assumed. Therefore the results predicted by the SA model is jet velocity is 20.9 m/s.
assessed to be realistic in predicting fully-turbulent flow around the Fig. 8 presents comparison of the experimental data [45] and
airfoil and it corresponds to a slightly different experimental con- CFD for lift augmentation of slot blowing. The SA model, which is
dition. The SST model is slightly less successful than the SA model already selected as the turbulence model, is considered. Even if
in the forced transition case predictions. Moreover, both of these transitional effects are critical at the considered low Rec, the large
fully turbulent models (SA and SST baseline) are reported to be the flap deflection makes the rear turbulent separated flow the domi-
most common methods for predicting performance of flow- nant factor to determine the characteristics of the airfoil (rather
controlled lift surfaces [43], where the success of the SA model than the transition on the airfoil). The augmentation of lift coeffi-
for a flow controlled airfoil is demonstrated in Ref. [44] explicitly. cient is accurately captured by the SA model, increasing credibility
Together with the flow control experimental validation of the next of the model suitable for turbulent airfoils with flow control. The
sub-section, SA model is assessed to be justified for the purpose of CFD exhibit some deviation at high a, however this may be ex-
this work. pected to be lower for a slotted DU12W262 airfoil, which is
considered in this study. This is because the large deflection angle
S. Acarer / Energy 201 (2020) 117659 9

Fig. 7. The geometry and computational grid for the slot blowing CFD validation.

considerations are accurate to simulate slot blowing (not matter


active or passive).

3. Results and discussions

3.1. Slot optimization and airfoil performance

The parametrization of the slot geometry on the DU12W262


airfoil is presented in Fig. 9. The aim of using a piecewise linear slot
shape is to demonstrate the positive effect of the slot in a funda-
mental way, therefore a basic geometry is selected. Moreover, this
may have advantages in manufacturing simplicity for some type of
blades (e.g. by drilling of a wooden blade). A total of 5 parameters
are used: one for vertical distance between the leading edge and
slot suction (h), the chord-wise length, between the leading edge
and slot bending position (L), slot inlet and exit angles (b1 and b2,
resp.) and the slot width (w). The upper and lower bounds of the
parameters are kept wide (Table 2) in order to consider a broad
spectrum of geometries. Therefore, the considered geometries also
allow upper-directed (suction side) slot in addition to the down-
Fig. 8. Comparison of experimental data [45] and CFD for lift augmentation of slot wards directed (pressure-side) slots and there is kept a possibility
blowing. for the optimizer to create also a suction side slot. ANSYS Design-
Xplorer optimization software is employed for the optimization
coupled with the isolated airfoil CFD model discussed in the pre-
of the thin and flapped NACA0012 airfoil, which is much more vious section. A Design of Experiments (DoE) with around total
challenging to simulate at high a as compared to the DU12W262. In 1007 CFD simulations according to 27 Central Composite Design
summary, the selected SA model, together with the prior (CCD) [46,47] plus a total of 980 additional refinement points
10 S. Acarer / Energy 201 (2020) 117659

Fig. 9. Parameters considered for slot optimization.

Table 2 downwards directed slot effectively becomes a leading edge


The upper and lower bounds of the parametrization and the final optimized slot blowing slot.
parameters.
The ‘local’ sensitivities of CD, CL and CL/CD on the 5 design pa-
Lower Bound Upper Bound Optimized rameters are presented in Fig. 10 at the optimized point. It shows
b1 3 15 10.00 degrees the norm of the partial derivatives of the chosen objective (CD, CL
b2 3 25 16.80 degrees and CL/CD) with respect to the 5 parameters. It is evident that there
L 0.24 0.8 0.48 times the chord are no trivial parameters, and all the parameters have significant
h 1.4E-02 3.2E-02 1.6E-02 times the chord
influences on the objective function CL/CD and the observed out-
w 2.0E-03 8.0E-03 5.0E-03 times the chord
puts CD and CL. However, the parameter b1 has the lowest influence
on CL and CL/CD. The parameter b2, on the other hand, has a much
higher impact on these. All the parameters positively influence CL
(added by stages during the full meta-modeling process) is carried
and CL/CD, however this is reverse, except the parameter b1, for CD
out for the 5 parameters. Kriging [47] is used for the principle
and all the parameters are inversely affecting CD. Another major
metamodeling. However, several response surface methods are also
parameter is the width (parameter w), whose increase positively
tried (Neural Networks, ANSYS Automatic Genetic Aggregation
affects CL and CL/CD and negatively (favorable for the current case)
Model) during iterative trials based on fitness accuracy and validity
affects CD. The relatively low standard deviation between the in-
of the optimal geometries that it proposes. For the Kriging, coeffi-
fluences of each of the 5 parameters also verify that correct pa-
cient of determination is larger than 0.99. However, even if Kriging
rameters are chosen for the optimization.
may detect extremes better, other alternative meta-models had
Fig. 11 compares airfoils without slot and with the optimized
coefficient of determination typically in between 0.9 and 0.95, but
slot. CL, CD and CL/CD as a function of angle of attack (a) are
these smoother meta-models better predict overall behavior of the
compared between 20 <a < 20 . Fig. 12 charts the corresponding
design space, but having potential to disregard extremes. Therefore,
percent improvements. These figures clearly demonstrate the
a hybrid (iterative try and error) approach is attempted to obtain
significantly improvement with the optimized slot at positive a.
the most promising model. Number of refinement points are kept
Specifically, CL increases at all positive a investigated (0 <a < 20 )
higher than required (for establishing an accurate meta-model
without drag increase up to around a~10e15 . At a ¼ 10 , increase
yielding to the final optimum) for the sake of conservativeness.
in CL is more than 10%. These enhancements rises more than 50%
Nevertheless, the optimization is not the principal focus and chal-
towards a ¼ 0. It reduces to around 3e5% at a ¼ 20 . The
lenging part of this work, and the process at the end yielded to a
slot design, which is substantially better performing than the
baseline airfoil. Therefore, this work does not claim to obtain the
exact global optimum (but thought by the author to be close to the
global optimum), however a substantially improved slot will later
be shown to bring benefits in airfoil CL/CD and HAWT and VAWT Cp
values. Even if the novel downwards directed slots are considered,
the parametrization is flexible enough to allow also generation of
upwards directed traditional slots.
A general Multi-Objective Genetic algorithm (MOGA) employed
in ANSYS Design Xplorer Software is employed, however since only
one objective is considered, its single objective functionality is
employed. This algorithm is a variant of the well-known NSGA-II
(Non-dominated Sorted Genetic Algorithm-II) based on controlled
elitism concepts [48]. The single objective is to maximize CL/CD
ratio of the airfoil at 5 angle of attack (a) which is the highest CL/CD
point of the airfoil in order to improve the linear region of the a-CL
or a-CL/CD curves (low a, see Fig. 6) of the airfoil. Otherwise, an
optimal design at high a (stall or post stall) just improves CL/CD in
that region, with degradation in the linear region. This final opti-
mized parameter set is presented in Table 2 in non-dimensional
form and this final shape is also the one presented in Fig. 9. It is
evident that the optimizer converged to a slot shape where the
Fig. 10. Input parameter sensitivities for the three output parameters.
S. Acarer / Energy 201 (2020) 117659 11

Fig. 11. Comparison of the airfoil CL, CD and CL/CD (a) without slot, (b) with the optimized slot.

corresponding peak CL/CD at a ¼ 5 rises from 28.31 to 32.97, a 3.2. HAWT turbine
16.5% improvement, with the slot. This enhancement rise up to
around 45% and drop to around or less than 5% towards a ¼ 20 . The implications of the airfoil performance improvement on a
These significant enhancements at positive a are reversed for the HAWT are simulated in two ways. The principal way is 2D CFD and
negative a values. And the slot begins to detriment CL/CD. This is the second alternative way is with Blade Element Momentum
expected since the slot improvement is intentionally designed for (BEM) simulations with QBlade software. The latter is presented in
positive a values, which is the desired region since this is almost the appendix as a supplementary material. The former is presented
always encountered in HAWTs and in the most efficient upwind or here.
front positions of the blades of VAWTs. The 2D CFD simulations are carried out at mid-span cut of the
Fig. 13a presents normalized velocity contours of the airfoils blades, as given by Figs. 2 and 3b and as discussed in Section 2.2.
without slot and with the optimized slot. at maximum CL/CD con- This model in Fig. 3b is representative of the HAWT in its raw form,
ditions (a ¼ 5 ). Since the optimizer yielded to a slot which opens to except the induction effect, which is the slow-down of the wind as
trailing edge of the airfoil (even if the parametrization allows both it approaches the turbine. To compensate for this, induction models
pressure side and suction side slots), it indicates this is effectively a employed in the BEM model are employed to estimate the final
trailing edge blowing slot. Therefore, flow fields at suction (upper) slowed-down wind velocity by the relation [49]:
sides do not change significantly. However, as seen from the con-
tours, the slots increase flow deflections towards downwash for the Uinduced ¼ U∞ ð1  aÞ (8)
both cases, which causes a deceleration and higher pressure at the
pressure side. This is linked with a second mechanism of an addi- where ‘a’ is the induction factor defined in Eq. (9):
tional lift loading inside the slot walls, which is upwards and
contributes to the lift due to the bending. The drag increase due to !1
slot walls is dominated by the lift enhancement described by the 4sin2 4
a¼ þ1 : (9)
two mechanisms at a < 10 as well as the maximum CL/CD condi- sCaxial
tions. The downwash velocity component is better visualized in
Fig. 13b, where a clear downwash velocity increase near the exit of In this equation, s is the mid-span solidity already defined in Eq.
the slot (trailing edge) is observed, explaining the physics behind (3) and Caxial is the axial force coefficient defined by Eq. (10). There,
the improvement. Uinduced is used as a reference velocity because it is the physical axial
velocity approaching to the turbine and the axial component of the
12 S. Acarer / Energy 201 (2020) 117659

setting angle q, the angle between the chord line and the axial di-
rection, should be large for optimal (around 5 ) a, therefore for the
required lift generation.

Faxial
Caxial ¼ : (10)
1 rU 2
:c:L
2 induced

The success and convergent behavior of the iterative induction


factor (a) model is presented in Fig. 15 for a typical operation at
q ¼ 82 and l ¼ 6, which is later shown to be peak Cp condition for
the HAWT. Initially, inlet (induced) velocity is assumed equal to the
wind velocity. Once axial drag resistances are taken into account in
the models given by Eqs. (8)e(10), induced velocities start to drop
relative to the wind velocity. Finally, the velocity induction ‘1-a’
converges typically after 4 or 5 iterations. As expected, the
enhanced airfoil with slot, which has higher CL/CD, creates a higher
resistance to the wind, and therefore slower wind is faced by a
HAWT using these airfoils. Therefore, part of the advantage of the
enhanced airfoil is lost due to this effect, an indication for success of
the induction model to capture a physical phenomenon. As a result,
the final HAWT performances (l-Cp curves) are presented in Fig. 16
for q ¼ 79.5, 82 and 84.5 expected to be valid for forced transition
(turbulent flow) conditions expected in real operation. The optimal
setting angle q is found to be 82 , where highest Cp value is ob-
tained. It is shown that peak Cp of the HAWT increases by 3.2% and
enhancements up to 5.5% are observed for other HAWT operational
conditions presented in Fig. 16. In general, the enhanced slotted
airfoil improves HAWT performance throughout the most of the
operational conditions.
Fig. 12. Comparison of CL/CD and CL percent improvements at 20 < a < 20 due to the Comparing q ¼ 82 results with the BEM simulations (without
use of the optimized slot over the base airfoil without any slot. 3D correction) presented in the appendix show a rather good
matching. The improvement predicted in the proposed 2D model is
lower than the improvement predicted by the BEM model as a
force creates the induction. The angle 4 is the angle between the result of using slotted airfoils. However, predicted trends are
relative wind and tangential direction, as shown in Fig. 14, along similar. Therefore, the proposed 2D HAWT CFD method may be
with HAWT velocity vectors. As evident from the figure, the blade employed for performance prediction of HAWTs.

Fig. 13. Normalized velocity contours of the airfoils without slot and with the optimized slot at maximum CL/CD condition (a ¼ 5 ). a) Normalized velocity magnitude, b)
Normalized downwash velocity.
S. Acarer / Energy 201 (2020) 117659 13

Fig. 15. The convergence of induction for q ¼ 82 and l ¼ 6.

performance at negative angle of attacks. VAWT blades will expe-


rience higher angle-of-attack (positive at the upwind, negative at
the downwind side) at low l. Since CL/CD drops at the negative
angle-of-attack region with the slot (as the slot improves the pos-
itive side of angle-of-attack CL/CD), turbine performance inherently
drops at low l. Peak Cp remains virtually unchanged (l ¼ 3 for the
baseline airfoil turbine and l~3.25 for the slotted airfoil turbine). A
high l operation means low wind speeds or high rotational speeds.
This is expected to be favorable for actual operation of a lift-based
VAWT especially in urban where turbulent and low-speed wind
conditions are encountered. Therefore these notable improvements
may be expected to reflect directly to typical operating points of a
VAWT in urban.
Fig. 18 compares azimuthal evolution of the Torque Coefficient
(CT) defined in Equation (11) for two VAWTs employing the baseline
and the enhanced slotted airfoils. The positive a region for the
airfoils is in the upwind side of the VAWT (0 < q < 180 ). It is
evident that CL/CD improvement in the positive a values directly
reflects in torque improvement in this side. However, since the
slotted airfoil has worse CL/CD at negative a region (see Figs. 11 and
12), the VAWT performance with the slotted airfoil degrades in the
downwind side of the VAWT (180 < q < 360 ). Most notably, as
Fig. 18a demonstrates, at low l of 2.5, even if the slotted airfoil
outperforms the baseline airfoil in the upwind direction, a signifi-
cant reverse effect occurs in the downwind side. This explains why
Cp is lower at low l. However, this is a favorable trade-off at most
operating points since most of the power is typically produced in
the upwind side, where undisturbed wind comes. Therefore the
positive effects dominate the negative effects for l>~3, encoun-
Fig. 14. Velocity vectors and main definitions employed in rhe HAWT model.
tered in low wind speeds or high rotational speeds, which is a
favorable region of operation as discussed in the above paragraph.

3.3. VAWT turbine T


CT ¼ (11)
1 rðuRÞ2 :c:L:R
2
The outcomes of the transient VAWT simulations described in
Section 2 are presented in this sub section. The l-Cp curves both for Finally, normalized velocity fields are compared in Fig. 19 for the
the turbines employing baseline and the enhanced slotted blades case presented in Fig. 18d (l ¼ 4). As discussed for the isolated
are presented in Fig. 17 for expected forced transition (turbulent airfoil performances (Section 3.1), a major change in the flow field
flow) conditions, expected for actual operations. The slot enhances with the slotted airfoil is not observed due to its effective nature of
Cp at moderate and high l values (l > 3) by 3.5% at l ¼ 3.5, 3.7% at being a trailing edge blowing. Instead, the slot increases the lift by
l ¼ 4 and 9.6% at l ¼ 5. However, the performance reduces at lower additional internal surfaces, and this manifests itself in velocity
l values. The main reason for this drop is the worsened drop/pressure rise on the pressure side in the turbine upwind side
(positive a for the airfoils). In the downwind side (negative a for the
14 S. Acarer / Energy 201 (2020) 117659

Fig. 16. The HAWT l-Cp curves and the corresponding percent improvements for the baseline and enhanced slotted airfoils at q ¼ 79.5, 82 and 84.5 .

airfoils), pressure side acts as a suction side, and a stronger flow


separation is observed by the negative effect of the slot at this side
of the turbine. Moreover, the suction side acceleration (therefore
pressure drop) at the pressure side (acting as a suction side)
weakens. However, as the l-Cp curve demonstrates, the positive
effects on the turbine upwind side dominates these negative
effects.

4. Conclusions

This work is built on the passive flow technique recently


introduced by Beyhaghi and Amano [30] for an isolated thin airfoil
in their paper but elaborates and extends it by exploring conceptual
limits with slot shape optimization (including also allowance to the
suction side and trailing edge slots). The impacts of using such
airfoils both on Horizontal and Vertical Axis Wind Turbines (HAWT
and VAWT, respectively) are analyzed. In the considered pressure-
side slot concept, instead of opening the passive slots to the more
critical suction side to deal with post-stall (generally at the expense
of deteriorating pre-stall performance), the slot is opened to the
less critical pressure side from the leading edge by a L-shape. The
modern Delft DU12W262 airfoil with high CL/CD ratio and high
thickness is considered as a baseline in this work for its structural
durability and performance. Shape optimization is executed on this
airfoil to maximize the peak and overall CL/CD and CL at the linear
region. Such an approach is unique for a typical passive flow
Fig. 17. The VAWT l-Cp curves and the corresponding percent improvements for the technique since most (if not the all, such as leading edge tubercles)
baseline and enhanced slotted airfoils. of the passive control techniques improve only post-stall perfor-
mance. Forced transition (surface with some roughness and fully
turbulent flow) case is considered to mimic realistic operational
conditions. The utilized Computational Fluid Dynamics (CFD)
S. Acarer / Energy 201 (2020) 117659 15

Fig. 18. Comparative azimuthal evolution of the torque coefficient (CT) at l ¼ 2.5, 3, 3.5, 4 and 5 of a single blade of two VAWTs employing the baseline and the enhanced slotted
airfoils.

simulations are validated against recently published experimental slots. Moreover, CL/CD are also improved at low angle of attacks (a),
data of the same baseline Delft DU12W262 airfoil without slots. up to 45%. CL alone improvements are even higher than these
Moreover, experimental validation of the CFD for slot blowing also values. Therefore, lift characteristics in the linear region signifi-
accomplished with success. Finally, analyses on the discretization cantly augmented. Impacts of these improvements on representa-
error and time step dependency are presented. tive HAWT and VAWT turbines are also investigated in two-
As a result of the efforts, 16.5% peak CL/CD improvements over dimensions as an integral and novel part of this work. For the
the baseline airfoils are observed as a result of employing enhanced HAWT turbine, a 2D CFD method is proposed. In this model, an
16 S. Acarer / Energy 201 (2020) 117659

Fig. 19. Comparative azimuthal evolution of normalized velocity field at l ¼ 4 for two VAWTs employing the baseline and the enhanced slotted airfoils.

induction model adapted to the CFD from BEM theory is employed APPENDIX. : SUPPLEMENTRAY BLADE ELEMENT MOMENTUM
for the mid-span computations of the HAWT in order to model the (BEM) SIMULATIONS FOR HAWT
slow-down of the wind at the inlet, a 3D effect, and prevent un-
realistically high (>0.59) Cp values. Also blade setting angle is varied As a supplementary to the HAWT CFD analyses presented in
to explore the optimal HAWT operating condition. Also, a BEM Section 3.2, Blade Element Momentum (BEM) analyses are also
model (Open Source QBlade software) using predicted airfoil carried out in open QBlade software [49-51] by using airfoil char-
characteristics is employed as an alternative means to estimate acteristics presented in Figure 11. This software is selected due to its
HAWT characteristics in the Appendix. common and established use. Moreover, BEM models are generally
As a result of these efforts, it is shown that, by using the assessed to be reliable tools for HAWT simulations [51]. A turbine
enhanced slotted airfoils, peak Cp of the HAWT increases by around satisfying Table 1 specifications is used; physically, it is a 7.5m
3.2% (7.5% in the BEM model predictions presented in the Appen- diameter turbine with 50cm blade chord. The results are presented
dix). Therefore, even if the airfoil’s CL/CD improvement is higher in Fig. 20. The trends are similar with the CFD trends presented in
than those values, the flow induction limits the net benefit gained Section 3.2. The baseline and slotted airfoils are compared both for
by the airfoil improvement. For the VAWT, the peak Cp remains the baseline BEM model, and the BEM model corrected for 3D (end,
unchanged, however high tip-speed-ratio (l > 3) Cp values increase hub) effects. In both scenarios, the slotted airfoil increases peak Cp
between 3.5 and 9.6% throughout the VAWT operational range. of the HAWT by around 7.5%. This is slightly less than half of the
Since high l typically occurs for low wind speeds, such an peak CL/CD improvement of the isolated airfoil. The enhancement in
enhancement may be expected to directly reflect into VAWT per- isolated airfoils is not completely reflected to HAWT because, as
formance in urban. This is because urban is characterized by tur- expected, the stronger turbine using the improved slotted airfoil
bulent and variable-direction low-speed wind conditions [24]. In creates more resistance to the oncoming wind and velocity slow-
summary, the concept is highly successful in improving lift slope down (induction) upstream of the turbine occurs. As well as the
and peak CL/CD of a modern high-performance airfoil, and the peak Cp, overall Cp of the turbine significantly increases as a result of
utilization of such enhanced airfoils also yields to significant en- using slotted airfoils.
hancements in both HAWT and VAWT performances.
S. Acarer / Energy 201 (2020) 117659 17

Fig. 20. Blade Element Momentum (BEM) calculations with the open QBlade software.

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