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Article history: Recent studies have revealed that passive leading-edge slots on the pressure side has the potential to
Received 30 November 2019 increase both the peak and overall CL/CD of airfoils and may possess an advantage over active methods.
Received in revised form This work pursues application of such novel slots to the modern DU12W262 airfoil with a flexible slot-
14 April 2020
shape parametrization coupled with an optimizer to allow other slot concepts as well (suction side and
Accepted 16 April 2020
trailing edge slots). Experimentally validated Computational Fluid Dynamics (CFD) simulations are
Available online 23 April 2020
employed for this purpose. It is shown that 16% peak CL/CD improvement and overall a-CL/CD rise are
observed without any penalty in stall range. Implications of these are demonstrated on Horizontal- and
Keywords:
Passive flow control
Vertical-Axis Wind Turbines (HAWT and VAWT) by CFD. It is shown that, HAWT peak Cp of increases by
Slot 3.2%. Alternative BEM simulations predict this as high as 7.5%. For the VAWT, the peak Cp remains un-
Airfoil changed, however high tip-speed-ratio (l > 3, low wind speed) Cp increases between 3.5 and 9.6%
HAWT throughout the operational range. This may directly reflect into VAWT urban operation. In summary, the
VAWT concept is highly successful in improving peak and overall CL/CD of a modern airfoil, and this yields to
Wind turbine significant enhancements in both HAWTs and VAWTs.
© 2020 Elsevier Ltd. All rights reserved.
https://doi.org/10.1016/j.energy.2020.117659
0360-5442/© 2020 Elsevier Ltd. All rights reserved.
2 S. Acarer / Energy 201 (2020) 117659
power for the flow control, net efficiencies at high tip speed ratios numerically investigated the effect of Gurney flap (or also called as
(l~4e4.5) do not increase, including the peak value. However, ef- microtab) on a HAWT. This is a thin plate normal to camber, placed
ficiencies at low l (<3.5, off-design operation) significantly in- near the trailing edge. It is shown that up to 17% power output
creases. Further experimental investigation by control with improvement is observed for turbines deployed in low-wind-speed
dielectric barrier discharge (DBD) plasma actuators [19] on a two- sites.
bladed H-Type Darrieus turbine with symmetrical NACA0015 Another promising concept is the passive slots in blades. In a
blades, a high solidity of s ¼ 1.25 and low Rec (<212k) also shown to 2016 publication, towards application in HAWTs, Belamadi et al.
produce ~40% efficiency improvement. The up-scaled and [28] numerically investigated leading edge slots opened to suction
controlled turbine (s ¼ 0.24 and similar Rec) also expected to pro- side (upward slot) for S809 airfoil for Rec ¼ 1 106. Even if lift
vide similar improvements over the non-controlled one with DBD improvements are observed, the drag penalty reduced lift-to-drag
plasma power only corresponding to 3.3% of the turbine power. In ratio at a lower than around 10 . Therefore a-CL/CD slope unfa-
parallel, Velasco et al. [20] and Zhu et al. [21] investigated zero net vorably reduces. A following publication in 2017 by Moshfeghi et al.
mass flux actuators numerically for a three-bladed turbine with [29] investigating similar slots confirmed these findings. In a 2018
similar findings regarding to applicability at low l. Another inter- publication, Beyhaghi and Amano [30] both numerically and
esting concept is co-flow jet, suction air from suction side trailing experimentally studied leading edge slots in the thin NACA4412
edge and blowing it from suction side leading edge. Xu et al. [22] airfoil, where exit is given near to trailing edge of the pressure side
investigated such case numerically for applicability towards (downward slot). For Rec ¼ 1.6 106, it was shown that, the lift of
HAWTs. A significant rise in CL and drop in CD is observed at all the airfoil can be increased without any penalty in drag, which is
angle of attacks (a), increasing turbine power even when pumping highly promising for both HAWTs and VAWTs. Another promising
power is included. research is published by Prince et al. [31] in 2017 for application
Sagharichi et al. [23] studied blade pitch (set angle) effect on H- towards HAWTs, who experimentally studied skewed passive jet
type Darrieus turbines for different solidities to optimize local blowing holes on NACA 23012C and NACA 632e217 airfoils to serve
blade angle of attack and minimize vortex shedding strength to aid as vortex generators at Rec range 0.27 106e1.3 106. Although no
rear blades. It was shown that while active pitch control signifi- CL/CD improvement at low a is observed, max CL increases towards
cantly enhances turbine performance (more than 10%), passive higher a and the drag bucket is widened.
preset pitch has a smaller effect. Even for this case, Rezaeiha et al. Design optimization of wind turbines by computer simulations
[24] have shown in a CFD framework that 5% increase in efficiency of various fidelities are exercised for a long time. Fuglsang and
is possible with the preset pitch, in line with the results of Madsen, in their 1999 work [32] considered multi-disciplinary
Sagharichi et al. optimization of a HAWT by using gradient-based optimizers
However, active flow control methods, such as the ones cited coupled with preliminary design tools for structural durability,
above, require additional complexity, weight, maintenance and aerodynamics and noise. By parametrizing the airfoil and turbine
overall cost; therefore, may not be feasible industrially. Zhu et al. parameters, power output, durability, noise, service life and reli-
[25] recently reviewed modern airfoil passive flow control methods ability are successfully optimized while satisfying the constraints.
including leading edge micro cylinder, slots, Gurney flaps, thin plate Clifton-Smith and Wood [33] considered the self-starting capability
at trailing edge, passive movable flaps, leading edge serrations, of HAWTs as well as design operation efficiency. By using a sto-
tilted blade, J-shaped airfoil, airfoil with cavity, variable droop chastic genetic algorithm and blade element/momentum theory for
leading-edge, adaptive blades, leading edge slat, non-circular gap, aerodynamic performance and starting time, power output is
flow-deflecting airfoil and vortex generators. Among these, Wang increased by 10% while starting time decreases by a factor of 20.
and Zhuang [26] numerically investigated sinusoidal leading edge Chan et al. [34] employed 2D CFD to evaluate the objective function
serrations in a two-bladed H-type Darrieus turbine with NACA0018 for performance optimization of a Savonius rotor by Genetic Al-
airfoils in order to create counter rotating vortices to cope with gorithm (GA) with 33% performance improvement. More recently,
dynamic stall. At the serration configuration of 0.0025c height and Sessarego et al. [35] considered a whole HAWT geometry. By using
0.33c or greater wavelength, turbine efficiencies are estimated to vortex particle method, a quick model capable of simulating flex-
increase at all l range, including around 20% increase in the ible rotors and a Design of Experiment (DoE), Neural Networks are
maximum efficiency point. Ebrahimi and Movahhedi [27] used to establish a metamodel required for the gradient-based
S. Acarer / Energy 201 (2020) 117659 3
Fig. 3. The three separate computational domains for a) isolated airfoil (steady flow), b) HAWT (steady flow with upwards moving reference frame and linear periodicity), c) VAWT
(fully transient flow with moving mesh) models. D is 7.5 m.
is also a recommended value by Balduzzi et al. [38] and the effect of the wall-normal direction, after which smooth transition with the
time step and typical solution times are presented later. regular mesh is ensured. This mesh structure is presented in Fig. 4
particularly for the VAWT model with three airfoils and center
P tower (for the domain presented in Fig. 3c) and the mesh around
aneighbour *4neighbour
the airfoils are identical for the remaining two models (Fig. 3a and
R4 ¼ All cells
P ð4 ¼ ui ; T and turbulent termsÞ: b) as well.
acenter *4center
All cells
(5)
2.3. CFD reliability and experimental validation
Finite volume meshes of identical sizes are created around the
airfoils for the three separate computational domains presented in Fig. 5a presents discretization error estimate based on
Fig. 3a, b and c. That is, stream-wise length of the elements along Richardson extrapolation [40,41] for the isolated airfoil model,
the airfoil walls is kept 1/420 of the chord length and 1/2500 of the Fig. 3a. However, since the mesh and Reynolds number (based on
chord length inside the slot. The first node’s yþ is kept around 1, relative velocity) are perfectly identical for the HAWT and VAWT
and 55 quadriteral boundary layer elements grow at a rate of 1.1 in models of Fig. 3b and c, respectively, this discretization error
6 S. Acarer / Energy 201 (2020) 117659
Fig. 4. Computational grid particularly presented for the 3rd computational domain created for the VAWT model which has 3 airfoils and a tower cylinder at the center, as
presented in Fig. 3c. An identical mesh density is also shared by the 1st (isolated airfoil model) and 2nd (HAWT model) computational domains presented in Fig. 3a and b. They are
not repeated for convenience.
analysis also roughly valid for these two models as well. The seems that its actual accuracy is closer to first order. This indicates
selected mesh density is the finest one in the figure (around the discretization error reduces with the first power of mesh
200*103 vol for the case with the baseline airfoil, without slot, and refinement (i.e. reducing the mesh size by half also reduces dis-
double of this for the case including slots). It is evident that a very cretization error by half). Therefore, more finite volumes are
fine mesh density is used such that discretization error is very low, required compared to an actually second order accurate scheme for
and further refinement does not change overall results. Even if the the same high accuracy and low numerical diffusion. The difference
Second Order Upwind scheme embedded in ANSYS Fluent [39] is between formal and actual accuracies are expected and has been
employed for the simulations, which is second order formally, it reported in the literature previously [40,41]. In order to
S. Acarer / Energy 201 (2020) 117659 7
Fig. 5. (a) Predicted mesh discretization error as a function of mesh size. (b) Azimuthal variation of torque generated by a single VAWT blade for two different time step values with
a mesh of around 1 millions as presented in Fig. 4 (c) Azimuthal variations of the maximum and surface-averaged first-layer grid y þ height on the airfoil surface. (d) Azimuthal
variations of the maximum and surface averaged CFL number on the rotating domain zone.
8 S. Acarer / Energy 201 (2020) 117659
Fig. 7. The geometry and computational grid for the slot blowing CFD validation.
Fig. 11. Comparison of the airfoil CL, CD and CL/CD (a) without slot, (b) with the optimized slot.
corresponding peak CL/CD at a ¼ 5 rises from 28.31 to 32.97, a 3.2. HAWT turbine
16.5% improvement, with the slot. This enhancement rise up to
around 45% and drop to around or less than 5% towards a ¼ 20 . The implications of the airfoil performance improvement on a
These significant enhancements at positive a are reversed for the HAWT are simulated in two ways. The principal way is 2D CFD and
negative a values. And the slot begins to detriment CL/CD. This is the second alternative way is with Blade Element Momentum
expected since the slot improvement is intentionally designed for (BEM) simulations with QBlade software. The latter is presented in
positive a values, which is the desired region since this is almost the appendix as a supplementary material. The former is presented
always encountered in HAWTs and in the most efficient upwind or here.
front positions of the blades of VAWTs. The 2D CFD simulations are carried out at mid-span cut of the
Fig. 13a presents normalized velocity contours of the airfoils blades, as given by Figs. 2 and 3b and as discussed in Section 2.2.
without slot and with the optimized slot. at maximum CL/CD con- This model in Fig. 3b is representative of the HAWT in its raw form,
ditions (a ¼ 5 ). Since the optimizer yielded to a slot which opens to except the induction effect, which is the slow-down of the wind as
trailing edge of the airfoil (even if the parametrization allows both it approaches the turbine. To compensate for this, induction models
pressure side and suction side slots), it indicates this is effectively a employed in the BEM model are employed to estimate the final
trailing edge blowing slot. Therefore, flow fields at suction (upper) slowed-down wind velocity by the relation [49]:
sides do not change significantly. However, as seen from the con-
tours, the slots increase flow deflections towards downwash for the Uinduced ¼ U∞ ð1 aÞ (8)
both cases, which causes a deceleration and higher pressure at the
pressure side. This is linked with a second mechanism of an addi- where ‘a’ is the induction factor defined in Eq. (9):
tional lift loading inside the slot walls, which is upwards and
contributes to the lift due to the bending. The drag increase due to !1
slot walls is dominated by the lift enhancement described by the 4sin2 4
a¼ þ1 : (9)
two mechanisms at a < 10 as well as the maximum CL/CD condi- sCaxial
tions. The downwash velocity component is better visualized in
Fig. 13b, where a clear downwash velocity increase near the exit of In this equation, s is the mid-span solidity already defined in Eq.
the slot (trailing edge) is observed, explaining the physics behind (3) and Caxial is the axial force coefficient defined by Eq. (10). There,
the improvement. Uinduced is used as a reference velocity because it is the physical axial
velocity approaching to the turbine and the axial component of the
12 S. Acarer / Energy 201 (2020) 117659
setting angle q, the angle between the chord line and the axial di-
rection, should be large for optimal (around 5 ) a, therefore for the
required lift generation.
Faxial
Caxial ¼ : (10)
1 rU 2
:c:L
2 induced
Fig. 13. Normalized velocity contours of the airfoils without slot and with the optimized slot at maximum CL/CD condition (a ¼ 5 ). a) Normalized velocity magnitude, b)
Normalized downwash velocity.
S. Acarer / Energy 201 (2020) 117659 13
Fig. 16. The HAWT l-Cp curves and the corresponding percent improvements for the baseline and enhanced slotted airfoils at q ¼ 79.5, 82 and 84.5 .
4. Conclusions
Fig. 18. Comparative azimuthal evolution of the torque coefficient (CT) at l ¼ 2.5, 3, 3.5, 4 and 5 of a single blade of two VAWTs employing the baseline and the enhanced slotted
airfoils.
simulations are validated against recently published experimental slots. Moreover, CL/CD are also improved at low angle of attacks (a),
data of the same baseline Delft DU12W262 airfoil without slots. up to 45%. CL alone improvements are even higher than these
Moreover, experimental validation of the CFD for slot blowing also values. Therefore, lift characteristics in the linear region signifi-
accomplished with success. Finally, analyses on the discretization cantly augmented. Impacts of these improvements on representa-
error and time step dependency are presented. tive HAWT and VAWT turbines are also investigated in two-
As a result of the efforts, 16.5% peak CL/CD improvements over dimensions as an integral and novel part of this work. For the
the baseline airfoils are observed as a result of employing enhanced HAWT turbine, a 2D CFD method is proposed. In this model, an
16 S. Acarer / Energy 201 (2020) 117659
Fig. 19. Comparative azimuthal evolution of normalized velocity field at l ¼ 4 for two VAWTs employing the baseline and the enhanced slotted airfoils.
induction model adapted to the CFD from BEM theory is employed APPENDIX. : SUPPLEMENTRAY BLADE ELEMENT MOMENTUM
for the mid-span computations of the HAWT in order to model the (BEM) SIMULATIONS FOR HAWT
slow-down of the wind at the inlet, a 3D effect, and prevent un-
realistically high (>0.59) Cp values. Also blade setting angle is varied As a supplementary to the HAWT CFD analyses presented in
to explore the optimal HAWT operating condition. Also, a BEM Section 3.2, Blade Element Momentum (BEM) analyses are also
model (Open Source QBlade software) using predicted airfoil carried out in open QBlade software [49-51] by using airfoil char-
characteristics is employed as an alternative means to estimate acteristics presented in Figure 11. This software is selected due to its
HAWT characteristics in the Appendix. common and established use. Moreover, BEM models are generally
As a result of these efforts, it is shown that, by using the assessed to be reliable tools for HAWT simulations [51]. A turbine
enhanced slotted airfoils, peak Cp of the HAWT increases by around satisfying Table 1 specifications is used; physically, it is a 7.5m
3.2% (7.5% in the BEM model predictions presented in the Appen- diameter turbine with 50cm blade chord. The results are presented
dix). Therefore, even if the airfoil’s CL/CD improvement is higher in Fig. 20. The trends are similar with the CFD trends presented in
than those values, the flow induction limits the net benefit gained Section 3.2. The baseline and slotted airfoils are compared both for
by the airfoil improvement. For the VAWT, the peak Cp remains the baseline BEM model, and the BEM model corrected for 3D (end,
unchanged, however high tip-speed-ratio (l > 3) Cp values increase hub) effects. In both scenarios, the slotted airfoil increases peak Cp
between 3.5 and 9.6% throughout the VAWT operational range. of the HAWT by around 7.5%. This is slightly less than half of the
Since high l typically occurs for low wind speeds, such an peak CL/CD improvement of the isolated airfoil. The enhancement in
enhancement may be expected to directly reflect into VAWT per- isolated airfoils is not completely reflected to HAWT because, as
formance in urban. This is because urban is characterized by tur- expected, the stronger turbine using the improved slotted airfoil
bulent and variable-direction low-speed wind conditions [24]. In creates more resistance to the oncoming wind and velocity slow-
summary, the concept is highly successful in improving lift slope down (induction) upstream of the turbine occurs. As well as the
and peak CL/CD of a modern high-performance airfoil, and the peak Cp, overall Cp of the turbine significantly increases as a result of
utilization of such enhanced airfoils also yields to significant en- using slotted airfoils.
hancements in both HAWT and VAWT performances.
S. Acarer / Energy 201 (2020) 117659 17
Fig. 20. Blade Element Momentum (BEM) calculations with the open QBlade software.
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