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Q378E

Electrical operation
manual
Shandong Kaitai Shot Blasting Machinery Co., Ltd.
(Stock code: 832846)
Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II II

warn

Be sure to read this manual and understand its contents before proceeding with
operation, maintenance and inspection!
The operators and management supervisors of this equipment must not allow
personnel who do not understand the instructions to operate, maintain and repair the
equipment!
The management supervisor of this equipment should instruct the operator or
maintenance personnel to regularly confirm the contents of the instructions and
operate according to the contents specified in the instructions!

Shandong Kaitai Shot Blasting Machinery Co., Ltd.


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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II III

Preface

warn
If this equipment is used carelessly, it may result in death or
serious injury or other serious accidents!

☆This manual is a guide for safe and correct use of this equipment.

☆Be sure to read this manual before using this equipment, and fully understand the

operation and maintenance contents before use.

☆Do not operate, maintain or repair this equipment before fully understanding this

manual.

☆Failure to operate according to the contents recorded in this manual may cause

serious accidents.

☆This manual contains warnings describing precautions such as [Warning], [Danger],

and [Caution] as shown above. These are special precautions to ensure safety, so

please be sure to fully understand them before proceeding.

☆The contents of this manual may be changed without prior notice. Please follow the

change instructions.

Shandong Kaitai Shot Blasting Machinery Co., Ltd.


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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II IV

☆This manual should be placed close to the equipment and in an easily visible place.

☆If there is anything unclear or doubtful about this manual, please contact our

company.

Table of contents
Preface ...........................................................................................................................2
1. Before using the machine ...................................................................................2
2. Precautions during operation ..............................................................................2
3. Maintenance and inspection precautions ............................................................2
4. Precautions after maintenance and overhaul ......................................................2
5. Equipment introduction ......................................................................................2
Chapter 1 Operation Instructions ..................................................................................3
1. Equipment working principle: ............................................................................3
2. Equipment operation process .............................................................................3
Chapter 2 Safety Precautions ........................................................................................4
1. Warning symbols indicate ..................................................................................4
2. Safety device ......................................................................................................4
3. Safety cover and explosion-proof cover, etc. .....................................................4
4. Safety sensor .......................................................................................................4
5. Other safety devices, etc. ....................................................................................4
6. What you should know about safe operations ....................................................4
Chapter 3 Inspection and Maintenance .........................................................................7
1. Enter the machine to perform maintenance and inspection operations ..............7
2. Check the operation of in-machine equipment ...................................................7
3. After maintenance and inspection work is completed ........................................7
4. Management of shot blasting materials ..............................................................7
6. Equipment regular inspection list .......................................................................7
Chapter 4 Failure Analysis ............................................................................................8
1. Basic matters ......................................................................................................8
2. Fault diagnosis countermeasures ........................................................................8
4. How to order parts ............................................................................................10

Shandong Kaitai Shot Blasting Machinery Co., Ltd.


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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II V

Preface

When using this device, be sure to fully understand the following:

1. Before using the machine

* When operating, maintaining and inspecting this equipment, be sure to read this
manual in advance and fully understand its contents.
* Use parts manufactured or approved by our company.
* This equipment may not be modified or moved without the written approval of our
company.
* During operation, maintenance and inspection, the precautions recorded in the
manual and the instructions on the warning and caution signs affixed to the equipment
must be followed.

2. Precautions during operation

* Please do not operate this equipment before fully understanding this manual. Only
people who fully understand the contents of this manual can operate it.
* Please do not exceed the scope of usage and specification conditions other than
those for which you originally selected the equipment.
*Be sure to confirm whether there is anyone in the dangerous area of the equipment
before operation.
* Do not touch the movable parts of the device.

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II VI

* In exceptional circumstances, please press the [Emergency Stop Button].

3. Precautions for maintenance and inspection

* Maintenance and inspection personnel must fully understand this manual and
receive operational training.
* No one person is allowed to perform maintenance and repair work. There must be
more than 2 people and a team leader must be appointed, and the two people must
negotiate with each other.
* When maintenance and inspection work is carried out, management supervisors,
operators and surrounding workers must be notified, and a sign saying "Maintenance
and inspection work in progress" must be hung.
* Cut off all electrical, pneumatic and other operating energy sources.
* The key must be removed, and the person in charge of the operation or the
designated person in charge must keep the key until the equipment operation is
completed.
* Lock the movable part, close the air pressure main valve, and discharge the residual
pressure.
* Be sure to confirm whether all switches and valves are closed.
* Confirm whether each part is inactive by starting the button and operating the valve.
* All operating energy sources are fixed with locks and warning signs are hung.

4. Precautions after maintenance and overhaul

* Protective devices such as doors and protective covers removed during maintenance
must be restored to their original positions.
* After the inspection is completed, it is necessary to confirm whether there are any
forgotten tools and parts in the mechanism.
* After the maintenance work is completed, the person responsible for the
maintenance should gather all the people together and confirm that there is no one in
the danger area before starting the operation.

5. Equipment introduction

The hook-type shot blasting machine uses two hooks to load workpieces alternately
into the shot blasting cleaning room. Use a shot blaster to throw 0.2~0.8 projectiles
onto the surface of the workpiece, so that the surface of the workpiece reaches a
certain roughness, making the workpiece beautiful, or changing the compressive
stress of the workpiece to increase its life. This Huashengtai machine is widely used
in surface cleaning or strengthening treatment of medium and small castings and
forgings in foundry, construction, chemical industry, electrical machinery, machine
tools and other industries. And this model is suitable for cleaning slender and thin-
walled parts that are not suitable for collision.

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II VII

Hook-type shot blasting machine - 1. Advantages of hook-type shot blasting machine:


1. The use of the international fourth-generation cantilever centrifugal shot blaster
with large shot blasting volume and high throwing speed can significantly improve
the cleaning efficiency and obtain satisfactory cleaning quality.
2. The simulated shot blasting diagram (including the determination of the shot
blasting machine model, number, spatial layout, etc.) and all drawings of the shot
blasting machine are complete.
Using computer-aided design (CAD) drawing, the selection and arrangement of shot
blasters are more reasonable. It improves the utilization rate of projectiles and labor
productivity, ensures the cleaning effect, and reduces the wear and tear on the
chamber body guard plate.
3. The popular pitless structure is adopted, which not only saves the construction cost
and time of the pit foundation, but also solves the problem of rust and agglomeration
of shot sand in the hoist caused by water in the pit for southern users.
4. The hot zone in the cleaning room is protected by rolled Mn13 plates. Compared
with the previous rubber plate protection, its service life is greatly improved, and its
appearance is beautiful and easy to replace. It is the most popular way to protect the
cleaning machine room today.

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II VIII

Chapter 1 Operation Instructions

1. Equipment working principle:

This machine is a double hook system. When one of the hooks is loading the
workpiece for throwing, the other hook is used by workers to load and unload the
workpiece, which is more efficient. When working, when the preparation work (dust
removal system, sand circulation system operation) is completed, the machine starts to
work normally. First, the hook descends to lift the workpiece, rises to a certain
position, and hits the track on which the hook runs. Then it enters the shot blasting
cleaning room along the track, reaches the predetermined position, and the rotation
motor starts. At this time, close the door of the shot blasting cleaning room, turn on
the shot blasting motors No. 1 and 2, and after a certain period of time, the shot
supply gate will be automatically opened to start shot blasting the workpiece. At this
time the time relay starts timing. After cleaning for a certain period of time, stop the
pill supply valve, manually open the cleaning room door, and move the hook out of
the cleaning room. (During this period, another hook can load and unload workpieces.
The two workpieces work at the same time, saving time and improving efficiency.)
When the hook moves out of the cleaning room and reaches the limit, another hook
loaded with workpieces enters the shot blasting room, closes the door, and starts
throwing. beat. And so on. until the work is over.
Repeat this process until the work is completed and stop the machine in sequence.
After the dust removal motor stops, the vibration motor runs to remove dust in the
settling box.

2. Equipment operation process

Only after the wiring is connected correctly can the computer be turned on.
1) Manual control: first turn on the key switch, the power indicator lights up, start the
buttons in sequence, dust removal - → lifting - → spiral - → open the door - → No. 1
hook lifts the workpiece, reaches the limit, and hits the hook running track Position
——→The hook enters and reaches the limit. Close the cleaning room door—→Press
the rotation button (the motor rotates forward and reverse alternately)—→Start the 1
and 2 shot blasting motor buttons in sequence, and delay the shot blasting valve for a
certain period of time to open—→The set time is reached, and after cleaning, the shot
blasting The valve closes automatically and the shot blasting motor stops running. —
→ Press the rotation stop button — → Open the shot blasting chamber door — →
The hook exits and reaches the limit. At the same time, No. 2 hook can enter the shot
blasting cleaning room for cleaning — → After cleaning, press the button stop switch

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II IX

in sequence: Screw conveying, lifting and dust removal.


3) During cleaning work, the vibration motor can only be powered on after the dust
removal system is turned off.
4) When the electric hoist enters the shot blasting room, it should first reach the
highest point, that is, the lifting limit.
5) Please be careful not to continuously press the button switch when starting the
motor to prevent excessive current from burning the circuit. There should be a few
seconds between pressing the button switches in sequence to ensure that the motor
starts in a safe sequence. After the 1-2# shot blasting valve is opened, please check the
ammeter current. If the current does not meet the requirements, please adjust the
regulating valve stem of the projectile controller to adjust the projectile flow rate so
that the current meets the requirements. Be careful not to control the actual current of
the motor exceeding the rated current of the motor itself to avoid burning out the
motor.
6) In case of emergency, you can press the emergency stop button and the
machine will stop working immediately.

Chapter 2 Safety Precautions

1. Warning symbol representation

(1). The contents of the warnings are dangerous causes that may lead to accidents and
must be followed to ensure safe operations.
(2). Ignoring warning signs and performing incorrect operations may cause personal
injury or death.
(3). Follow the instructions of the warning symbols and carry out operations. This
equipment is equipped with preventive measures.
(4). Such warning signs should be inspected and cleaned regularly to keep their
surfaces clear and eye-catching.
(5). The installation location must not be changed at will.

2. Safety device

(1). To ensure safe and effective operation, the equipment is equipped with
mechanical or other safety devices, protection devices, and electrical interlocking

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II X

devices. No work is allowed when such safety devices are removed or


malfunctioning.
(2). Before using this equipment, you must check whether these safety devices are in
the specified positions and whether they operate normally.
. (3). After removing the safety device for maintenance and inspection, it should be
restored as required, otherwise it may lead to major safety accidents.

3. Safety cover and explosion-proof cover, etc.

(1). Pulley cover of shot blaster and shot blaster motor.


(2). Sprocket cover at the bottom of the elevator.
(3). Seal doors at the top of the cleaning room and at the entrance and exit.
(4).The cover on the side of the dust collector.

4. Safety sensor

(1). A proximity switch is installed at the bottom of the elevator.


(2). There is a travel switch on the top cover of the shot blasting machine.
(3). There is a travel switch on the upper access door of the cleaning room.
(4) There is a track change travel switch on the track.

5. Other safety devices, etc.

(1). There is a key switch in the operating circuit. Once the key switch is pulled out,
all driving parts cannot be started. When servicing each device, be sure to pull out the
key switch and carry it with you.
(2). An overload relay is installed in the motor circuit. Once the motor is overloaded,
the power supply will be automatically cut off to prevent the motor from burning out.
(3). During operation, if there is any abnormality, press the emergency stop button and
all driving parts will stop.

6. What you need to know about safe operations

(1). In order to ensure safety, operators using the equipment must comply with the
prescribed safety procedures, and management and supervisory personnel should
supervise the implementation.
(2).. Operators and supervisors should be familiar with and understand the following
matters that should be paid attention to in general safe operations and abide by them
to ensure safe operations.
(3). You should know how to work safely and study it regularly.

Notice

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XI

Failure to follow the prescribed safety precautions may cause a serious accident.

Don't do anything must do something


1. Do not wear inappropriate work
Appropriate clothing should be worn for
clothes as there is no risk of being
this task.
involved.
2. You must not carry anything on your
When working, ties, accessories, etc.
body that may be entangled or involved
must be removed.
in the machine.
3. Do not work without wearing Wear the prescribed protective equipment
necessary protective equipment. when working.
4. Do not place any unnecessary objects
The area around the equipment should
around the equipment that may hinder the
always be kept in order, tidy, and cleaned.
work.
5. No debris should be placed on the Make sure the passage is clear to avoid
passage. any danger.
The working area should be kept bright at
6. Do not work in dark places.
all times.
7. Places where igniting explosive gases, Places with igniting explosive gases,
toxic gases and dust are generated must toxic gases and dust must be ventilated
be separated before working. frequently.
Education and training are provided to
8. Unfamiliar and unfamiliar personnel enable operators to understand the
are not allowed to perform operations. equipment, and supervisors are
responsible for guidance.
Before operation, managers should
9. Do not force yourself to work when confirm the health status of operators,
you are not feeling well. and those who are unwell should not
perform operations.
Check and confirm safety before
10. No operation is allowed without operation. During the inspection, they
checking the equipment before operation. should communicate with each other and
respond vocally.
11. Do not use wires with damaged Contact the person responsible for repairs
coatings. by qualified personnel.
12. No fire is allowed around the It is strictly forbidden to use fire (no
equipment. smoking) around the equipment. When
fire is required for maintenance,
combustible materials should be removed
first and fire extinguishing equipment
should be prepared before starting the

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XII

operation.
13. The equipment must not be operated
Before operation, confirm whether there
without safety devices. Before operation,
is a safety device at the specified position
confirm the specified position before
before operating the equipment.
operating the equipment.

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XIII

14. Do not change the position and When making changes, please discuss
structure of the safety device at will. with the supervisor in advance and

structure. contact the company.

Stop the operation immediately for


15. Once the equipment is known to be
repairs, and contact the person in charge
faulty, it shall not be used without repair.
to take action.

16. Mistakes made during the assignment Management should be reported


must not be left out. immediately.

17. When the equipment is in operation, After stopping, touch the movable part
do not touch the movable parts. again.

When refueling, adjusting, or cleaning is


19. Do not refuel, adjust or clean the
required, stop the equipment and follow
equipment while it is in use.
the prescribed steps.

20. When the equipment is in operation,


Press the "Emergency Stop" button to
when an abnormality in the mechanical
stop the equipment and contact the person
action is discovered, or when it is
in charge, who will take measures
determined that measures are necessary,
according to the prescribed safe operation
no part of the body is allowed to be
sequence.
inserted into the machine.

Work in teams of two to carry out


inspection and maintenance work, and a
team leader must be appointed. Safety
21. Inspection and repair work cannot be
protection measures must be taken and
carried out by one person.
supervision must be carried out during
the work. The key must be carried by the
person in charge.

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XIV

22. The key is still inserted into the


When entering the equipment, cut off all
device and cannot be entered into the
power sources and remove the key.
device.

Before entering the machine, you must


23. Do not enter the machine without
first release the residual pressure of oil
releasing the residual pressure of oil and
and gas, disconnect the oil pressure and
gas.
air pressure sources, and secure them.

24. Due to gravity, objects may move or


Take preventive measures for fixing with
fall. Do not approach them without taking
safety blocks and safety tools.
measures.

25. Do not climb ladders with tools or


Tools should be kept in tool bags.
parts in your hands or pockets.

All relevant personnel gathered for a roll


26. After maintenance and repair work,
call and confirmed that no one was left in
the machine must not be started until the
the dangerous area before starting the
safety of all personnel is confirmed.
operation.

Determine the storage location of the


27. Do not operate the equipment when
work and materials, and then operate the
used work and materials are forgotten in
equipment after confirming that the
the machine.
quantities are consistent.

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XV

Chapter 3 Inspection and Maintenance

1. Enter the machine to perform maintenance and inspection

operations

(1) When entering the machine for inspection operations, cut off all power and air
sources to avoid sudden movements that may involve people.
(2) The sliding part may need to be fixed, close the air pressure main control valve,
and release the residual pressure.
(3) The person in charge of the operation or the designated person in charge must
remove the switch key of the equipment and keep it until the completion of the
operation is confirmed.
(4) Make sure that all switches and valves are closed.
(5) Confirm that every part of the equipment cannot move by operating the start
button and valve.
(6) All movable parts must be fixed with locks to ensure that they cannot be operated,
and notice boards must be hung.

2. Check the operation of in-machine equipment

(1) Confirm whether there is anyone inside the aircraft. Sudden movement of the
equipment may cause people to be involved.
(2) Follow the instructions of the person in charge and make sure it is safe before
proceeding.
(3) Before starting the equipment, communicate it verbally to the workers or use a
buzzer to notify all personnel to confirm the safety of all personnel.
(4) Do not enter the aircraft at will.
(5) When the equipment is in operation, the equipment must not be touched, and
repairs or adjustments must not be made.

3. After completion of maintenance and inspection work

(1) Removed doors, safety covers and other protective devices must be restored to
their original state.
(2) The person in charge of the operation should convene after the operation to
confirm whether all personnel have left the dangerous area.
(3) Confirm whether there are tools, parts, etc. left in the machine. After using tinder,

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XVI

inspect it.

4. Management of shot blasting materials

(1) Steel shots of specified specifications should be used. Because steel shot is a
consumable material, it must be replenished at any time according to the startup time.
(2) If there is oil or grease on the shot blasting material, it may cause poor fluidity and
may cause fire in the dust collector. Therefore, pay full attention when refueling.
(3) If there is moisture on the projectile material, it will cause rust and become lumpy.
Therefore, special attention should be paid to moisture. If it is not used for a long
time, it should be removed and kept properly.

6. Equipment regular inspection list

In order to prevent malfunctions and accidents before they occur and to maintain
equipment performance, it is very important to conduct daily and regular inspections.
Routine maintenance operations must be performed on the following items. The daily
operation time is based on 8 hours. If the operation exceeds 1 day, the maintenance
cycle should be shortened accordingly.

Chapter 4 Failure Analysis

1. Basic matters

(1) Operators must be familiar with this mechanical equipment before


troubleshooting.
(2) Before repairing or replacing parts, it is most important to understand the root
cause, otherwise it may occur again in the future.
(3) If there is an abnormality in some part of the machine, it may still be able to
operate, but there is no safety guarantee for the workers, and the performance will
decrease or cause damage.
(4) It is very important to prevent abnormalities before they occur and repair them
immediately when abnormalities are found.

2. Fault diagnosis countermeasures

Problems with shot blasting equipment are generally manifested in “increased steel
shot consumption” or “low cleaning effect”. If this happens, repairs should be carried
out immediately to ensure that it continues to operate under normal conditions.

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XVII

This article predicts common faults, presumes causes and maintenance


countermeasures. When new problems are discovered, please add them at any time
and contact our company's maintenance personnel.
seri
al
nu Fault phenomenon Predicted causes Countermeasures
mb
er
There is no lubricating oil
in the reducer, causing the
motor to be overloaded; the Check the condition of
1 Buzzer sounds alarm the overloaded part of
dragging equipment is
the motor.
stuck, causing the motor to
be overloaded.
The motor continues
2 to run after the hook is
Replace the detection
in place The limit switch is
switch and adjust the
Track changing damaged or out of position
limit distance
3 without stopping until
the limit
The control circuit is
Rail change limit does Check the appropriate
4 damaged or the air supply
not work system
system is damaged
There is no action on The control circuit is
4 Check control lines
the station control damaged
4 Motor suddenly stops The device is out of
position or blocked, adjustment mechanism
causing it to get stuck.
The pulse wheel is loose or
Clamp the pulse wheel
the distance becomes far
and adjust the distance
away
Speedometer damaged Replace speedometer
The door limit has not been Adjust door limit

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XVIII

reached, causing the shot


blaster to stop suddenly or
fail to start.

Insufficient circulation of
supplement pills
steel shot
The inlet pipe, elevator
discharge part, and drum Inspection and foreign
screen part are blocked by matter removal
foreign matter.
The introduction pipe and
other projectile circulation
Repair
system components are
worn through
4 Current value is too
Elevator belt slipping Tension lifting strap
low
The hopper of the elevator
is worn and falls off and Replacement,
cannot reach the lifting installation
capacity.
Poor setting of projectile
Readjust
control valve plate
Ammeter broken replace
Shot blaster drive belt Adjust the motor tension
slipping and replace the belt

The current value is Poor setting of projectile


Readjust
too high, the motor is control valve plate

5 overloaded, and the Bearing damage replace

thermal protection Fat deficiency Supplement fat


trips. Ammeter broken replace
Attachment: The control cabinet contains the main circuit and the control circuit
assembly. Many situations can cause damage to the circuits and components.
Therefore, this description only represents the description of the checkable part of the

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Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XIX

machine, and the specific situation requires actual analysis.

4. How to order parts

(1 ) Parts manufactured by or approved by our company should be used.


(2) When ordering parts for this equipment, please contact our company for the
following matters:
Equipment model, parts number and name (please refer to the parts list recorded in
this manual)

Our company’s communication method:


Address: Phoenix Economic Park, Qingyang Town, Zouping, Shandong Province

Shandong Kaitai Shot Blasting Machinery Co., Ltd.


Add: Shandong. Zouping Tel: (0543) 4578999 E-mail: saleskaitaishotblasting.com
Q378E Steel Structure Parts Shot Blasting Machine Instruction Manual Page II XX

Postal code: 256217


Tel: 0008615965017751
Email:export01@kai-tai.com.cn

Shandong Kaitai Shot Blasting Machinery Co., Ltd.


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