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PCBs are huge assets for the fine performance and longevity of consumer
external factors. Now, these external factors can be anything. From flux
impact on PCBs.
Nevertheless, there are some viable solutions to save PCBs from all such
contamination first before coating the PCBs. There are many benefits of
this checking method. We will learn about the ionic testing of PCBs in
detail.
Table of Contents
Ionic contamination means that the fragments of the flux are still
table salt. The sodium ions are positive, while chloride ions are negative.
The PCB parts have their own ionic residues that can damage the PCB
Corrosion-resistive substances
Biocidal entities
Not only this, but some non-ionic factors are also not healthy for the
longevity of PCBs. These are oils used for the assembly process and molds.
You cannot predict the contamination of PCBs at all. It can occur at any
ionic testing
As you know, flux has great importance in PCB assembling and its
performance. You can rely on different types of flux for this purpose.
These different types of flux are also beneficial for soldering. However,
Ionic contaminants can cause huge damage if not treated properly. These
can also retard the fine performance of PCBs. Due to this reason,
time to time.
You can use some special tools like a contain meter and omega meter for
this checking method. These tools are helpful in detecting ionic cleanliness.
You just need to add some ions into a special liquid that will give the
Now, you know why performing such checks is important to enhance the
Although they had high hopes for these coatings, they did not remove the
verification method also helps you remove the non-ionic fragments. Some
PCBs before you bring them into contact with any sort of coating.
Also, it protects the PCB parts from undergoing future damage. Not only
this, but this testing also ensures that the data stored in your setup is safe
testing are:
Aerospace
Computing industry
Medical/healthcare sector
Below are the issues that arise if you do not ensure 100% ionic
In order to make sure the PCB parts do not undergo corrosion, this test is
inevitable. Also, moisture can lead to short circuits and electrical faults
when it interacts with ions. The metallic surface slowly starts to crumble
Metallic dendrites result from the left-out holes of a solder cover. Now,
this solder cover would contain flux residues and other ions. If these
These can contain conductive ions. Now these ions can re-route the
2. ROSE test: ROSE testing is to identify the invasive ions that can
sketches the ions that are present. Now, it is much easier to detect
3. Modified ROSE test: The modified ROSE test is helpful because you
can use it for thermal extraction as well. It just exposes the solvent
for excluding all the ionic content completely. The test includes
passing the solvent from ion chromatographs which makes this test
highly important among the others. When you get the results, it will
show what ions are still active in the solvent under observation.
By far, you are well aware of the adverse damage caused by ionic
contamination. The PCBs can undergo extreme damage due to this type of
serious threat. Before the production process starts, the raw boards might
worst consequences.
happens when the entire metal disappears due to the electric field.
It gives rise to ions between two metallic electrodes. Not only this,
Ionic contamination is not the only culprit here. There are some other
factors that have the potential to damage PCBs as well. These are
It is recommendable to first bake the PCBs to remove all the moisture. You
beneficial to make sure that all the steps of PCB production are accurate.
affordable test, plasma just adds up to its significance for major PCB
producers. The ROSE test is also beneficial for the ionic cleanliness of your
PCBs. Such tests for ionic contamination are not a threat to the
environment as well.
Also, you can take help from this test to see what type of cleaning
technique fits well with the PCB you are assembling. There are some
We make sure to re-detect the PCB parts for ionic content. Our purpose is
to provide you with industry-grade expertise so that your PCBs can serve
Related Posts:
Functional Testing?
https://www.raypcb.com/ionic-contamination-testing/